QUEST®
For Serial Nos.
720,000 & Higher
Part No. 4500-339 Rev. A
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READ OPERATOR’S MANUAL BEFORE
OPERATING OR SERVICING EXMARK EQUIPMENT
TABLE OF CONTENTS
Description
Page
Cutter Housing Assembly ................................................7
48” Deck Group ............................................................3-4
52” Deck Group ............................................................5-6
Decal Group ..................................................................17
Electrical Diagram.....................................................19-20
Electrical Group.............................................................18
Electrical Logic Schematic........................................21-22
Engine Group ...........................................................13-14
Frame Group ................................................................8-9
Fuel Group.....................................................................12
Motion Control Group ....................................................10
Seat Group ....................................................................11
Transaxle Assembly ......................................................16
Transaxle Group............................................................15
-2-
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48” DECK GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
3:1
3:2
4
5
6
7
8
9
10
11
12
13
14
15
109-6253
52-2860
109-9158
302-40
1-513034
103-3330
1-603384
3231-11
104-8301
1-413113
109-8891
3231-31
Asm, Deck W/Decals .............................1
Washer ..................................................2
Asm, Idler Arm W/Bearings....................1
Zerk, 90° 1/4-28 .....................................1
Bearing ..................................................2
Spring, Extension...................................1
Bushing..................................................1
Bolt, Carriage 3/8-16 x 3 1/2 ..................1
Nut, Nyloc 3/8-16 Flg .............................8
Bushing..................................................1
Asm, Pulley and Bearing........................2
Bolt, Carriage 3/8-16 x 2 1/2 ..................1
Bushing..................................................2
Pulley, Idler............................................1
Bolt, Carriage 3/8-16 x 3 ........................2
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
V
3231-25
109-3449
3230-23
109-5667
104-8300
Bolt, Carriage 3/8-16 x 1 1/4 .................. 4
Shield, Belt ............................................ 2
Bolt, Carriage 5/16-18 x 3/4 Short Neck. 6
Ring, Bolt Retaining............................... 4
Nut, Nyloc 5/16-18 Flg ........................... 10
109-5498-03 Baffle, Discharge ................................... 1
110-6691
109-6459
109-6034
109-6035
109-6036
93-7009
322-2
109-9159
1-303520
109-8745
Decal, Danger........................................ 2
Decal, Belt Shield Warning .................... 2
Decal, Deck 48 ...................................... 1
Decal, Belt Routing................................ 1
Decal, Anti-Scalp Roller......................... 1
Decal, Danger........................................ 1
Screw, HH 5/16-18 x 5/8........................ 4
Decal, Hole Cover.................................. 3
Decal, Trivantage................................... 1
Asm, 48 Deck Complete
109-6572
1-603843
109-6868
109-3723-01 Strut, Deck.............................................1
109-8788 Bushing, Flanged...................................4
Exmark black touch up spray paint – gloss black.
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
V
Includes all item shown on pages 3, 4 & 7. Does not include struts or strut hardware.
-3-
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48” DECK GROUP (Continued)
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-6388
112-3977
1-603299
104-8301
109-8744
103-6401
109-6389
109-6391
109-3747
109-3410
109-8788
Kit, Anti-Scalp Roller ..............................3
Bolt, Shoulder ........................................1
Roller, Anti-Scalp ...................................1
Nut, Nyloc 3/8-16 Flg .............................1
Asm, Cutter Housing Complete..............3
Blade, Notched ......................................3
Blade. Mulch..........................................3
Blade, High Lift.......................................3
Sheave, Blade Drive ..............................3
Hanger, Deck.........................................4
Bushing, Flanged...................................8
7
8
9
10
3231-25
Bolt, Carriage 3/8-16 x 1 1/4 .................. 8
Nut, Nyloc 3/8-16 Flg............................. 8
Belt........................................................ 1
Kit, Washout Port................................... 1
Fitting, Washout Port ............................. 1
O-Ring................................................... 1
Screw, HWH 1/2-20 x 1/2 Taptite........... 2
Connector, Hose.................................... 1
Pin, Chute.............................................. 1
Spring.................................................... 1
Chute, Deflector..................................... 1
1:1
1:2
1:3
2
104-8301
109-5364
109-6393
10:1 95-2747
10:2 46-6290
10:3 93-6083
10:4 95-3270
13
14
15
3
Q
4ꢀ
5
6
109-8854
109-6886
109-5151
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & sheaves.
DO NOT use a copper or nickel based anti-seize.
ꢀ
Q
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N 109-5980.
-4-
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52” DECK GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
3:1
3:2
4
5
6
7
8
9
10
11
12
13
14
15
109-6254
52-2860
109-9158
302-40
1-513034
103-3330
1-603384
3231-11
104-8301
1-413113
109-8891
3231-31
Asm,52 Deck W/ Decals.........................1
Washer ..................................................2
Asm, Idler Arm W/Bearings....................1
Zerk, 90° 1/4-28 .....................................1
Bearing ..................................................2
Spring, Extension...................................1
Bushing..................................................1
Bolt, Carriage 3/8-16 x 3 1/2 ..................1
Nut, Nyloc 3/8-16 Flg .............................8
Bushing..................................................1
Asm, Sheave and Bearing......................2
Bolt, Carriage 3/8-16 x 2 1/2 ..................1
Bushing..................................................2
Pulley, Idler............................................1
Bolt, Carriage 3/8-16 x 3 ........................2
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
V
3231-25
109-3449
3230-23
109-5667
104-8300
Bolt, Carriage 3/8-16 x 1 1/4 .................. 4
Shield, Belt ............................................ 2
Bolt, Carriage 5/16-18 x 3/4 Short Neck. 6
Ring, Bolt Retaining............................... 4
Nut, Nyloc 5/16-18 Flg ........................... 12
109-5498-03 Baffle, Discharge ................................... 1
110-6691
109-6459
109-6033
109-6035
109-6036
93-7009
322-2
109-9159
1-303520
109-8746
Decal, Danger........................................ 2
Decal, Belt Shield Warning .................... 2
Decal, Deck 52 ...................................... 1
Decal, Belt Routing................................ 1
Decal, Anti-Scalp Roller......................... 1
Decal, Danger........................................ 1
Screw, HH 5/16-18 x 5/8........................ 6
Decal, Hole Cover.................................. 3
Decal, Trivantage................................... 1
Asm,52 Deck Complete
109-6572
1-603843
109-6868
109-3723-01 Strut, Deck.............................................1
109-8788 Bushing, Flanged...................................4
Exmark black touch up spray paint – gloss black.
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
V
Includes all item shown on pages 5, 6 & 7. Does not include struts or strut hardware.
-5-
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52” DECK GROUP (Continued)
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-6388
112-3977
1-603299
104-8301
109-8744
103-6402
109-6390
109-6392
109-3671
109-3410
109-8788
Kit, Anti-Scalp Roller..............................3
Bolt, Shoulder ........................................1
Roller, Anti-Scalp...................................1
Nut, Nyloc 3/8-16 Flg .............................1
Asm, Cutter Housing Complete..............3
Blade, Notched 18.0 ..............................3
Blade. Mulch..........................................3
Blade, High Lift ......................................3
Sheave, Blade Drive ..............................3
Hanger, Deck.........................................4
Bushing, Flanged...................................8
7
8
9
10
3231-25
Bolt, Carriage 3/8-16 x 1 1/4 .................. 8
Nut, Nyloc 3/8-16 Flg............................. 8
Belt........................................................ 1
Kit, Washout Port................................... 1
Fitting, Washout Port ............................. 1
O-Ring................................................... 1
Screw, HWH 1/2-20 x 1/2 Taptite........... 2
Connector, Hose.................................... 1
Pin, Chute.............................................. 1
Spring.................................................... 1
Chute, Deflector..................................... 1
1:1
1:2
1:3
2
104-8301
109-3661
109-6393
10:1 95-2747
10:2 46-6290
10:3 93-6083
10:4 95-3270
13
14
15
3
Q
4ꢀ
5
6
109-8854
109-6886
109-5151
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & sheaves. DO NOT
use a copper or nickel based anti-seize.
ꢀ
Q
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N 109-5982.
-6-
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CUTTER HOUSING ASSEMBLY
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
1:1
109-9380
62-3661
Asm, Cutter Housing..............................1
Spacer, Bearing.....................................1
Bearing, Ball ..........................................2
Spacer...................................................1
Shield, Bearing ......................................1
4
109-7431
109-7429
116-0005
3219-6
Spindle, Hex Pilot .................................. 1
Washer, Blade Drive.............................. 1
Bolt, Sems Blade ................................... 1
Nut, Hex 5/8-18...................................... 1
Screw, HWH 3/8-16 x 7/8 Taptite........... 6
5
6
7
8
1:2ꢀ 109-9379
2
3
80-4380
80-4360
32144-41
ꢀ
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindle & bearings. DO NOT
use a copper or nickel based anti-seize.
-7-
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FRAME GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-8825
109-6008
106-5517
109-8965
109-8845
109-9182
109-9173
109-9120
109-6014
109-6210
32144-70
109-3678
Asm, Frame W/ Decal............................1
Decal, Drive Release .............................2
Decal, Surface, Hot................................2
Decal, Safety Warning ...........................1
Asm, Seat Box W/ Decals ......................1
Decal, Control, Motion............................1
Decal, Control/Brake..............................1
Decal, Fuse Block..................................1
Decal, Belt Routing ................................1
Decal, Danger........................................1
Screw, HWH 5/16-18 x 3/4 TF................16
Bearing, Ball ..........................................4
8:1:4 302-5
Zerk 1/4-28 Str Thrd Forming................. 1
Tube, Inner............................................ 1
Spanner, Wheel..................................... 1
1:2
1:3
1:4
2
8:1:5 93-4244
8:2
104-3667
8:3
8:4
8:5
325-20
Screw, HH 1/2-13 x 6............................. 1
Washer.................................................. 2
Nut, Nyloc 1/2-13 Thin........................... 1
92-2651
3296-45
2:2
2:3
2:4
2:5
2:6
3
9
109-3667
104-8300
322-5
Bearing, Flange ..................................... 4
Nut, Nyloc 5/16-18 Flg........................... 21
Screw, HH 5/16-18 x 1........................... 10
10
11
12
13
14
15
16
17
18
19
20
21
109-6045-03 Bracket, Tank Mount.............................. 1
3230-23 Bolt, Carriage 5/16-18 x 3/4, Short Neck. 2
109-6867-01 Bracket, Rear Tank (LH)........................ 1
109-3406-01 Bracket, Rear Console (RH) .................. 1
109-3381-01 Guard, Engine (LH)................................ 1
109-3391-01 Guard, Engine (RH)............................... 1
109-5363-01 Casting, Rear ........................................ 1
4
5
109-6218-01 Wld, Caster Fork....................................2
6
109-3724
109-6405
105-1863
Washer ..................................................2
Asm, Caster Wheel ................................2
Asm, Caster Wheel W/Bearings.............1
Tire ........................................................1
Bearing ..................................................2
Bearing ..................................................1
8
8:1
109-3709
109-3707
109-3708
Panel, Front........................................... 1
Fender, Exmark (LH)............................. 1
Fender, Exmark (RH)............................. 1
8:1:1 105-1864
8:1:2 62-5580
8:1:3 83-4740
Exmark black touch up spray paint – gloss black.
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
-8-
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FRAME GROUP (Continued)
Item Part No.
Description
Qty.
Item Part No.
38 93-4696
39ꢀ 109-6177
Description
Qty.
22
23
24
25
26
27
28
29
30
109-8870-01 Wld, Shaft Front.....................................1
109-8871-01 Wld, Shaft Rear......................................1
114-1658-03 Guard, Muffler........................................1
Pin, Hitch............................................... 1
Pin, Spring............................................. 1
Asm, Wheel And Tire (48" Only) ............ 2
Asm, Wheel And Tire (52" Only) ............ 2
Wheel (48" Only).................................... 1
Wheel (52" Only).................................... 1
Tire, 20 X 8-8 (48" Only) ........................ 1
Tire, 20 X 10-8 (52" Only) ...................... 1
Nut, Lug 1/2-20...................................... 8
40
40
109-5486
109-5268
9266714
3234-5
Screw, HWH 1/4-20 x .50.......................6
Screw, HH FLG 5/16-18 x 3/4 ................11
Nut, Nyloc 3/8-16 Flg .............................4
Bolt, Carriage 3/8-16 x 2 3/4 ..................4
Washer, 5/16 Std ...................................2
Asm, Height Adjust W/ Decal .................1
Decal, Cut Height...................................1
Pin, Clevis..............................................2
Washer, 1/2 SAE ...................................3
Ring, Retaining ......................................3
Stop, Height Adjust ................................1
Arm, Float Link.......................................1
Pin, Pivot................................................1
Pin, Clevis..............................................1
40:1 109-5487
40:1 109-5270
40:2 109-5488
40:2 109-5269
104-8301
3231-9
3256-3
109-8758
41
42
43
44
45
46
47
48
242-50
30:2 109-8759
109-6190-03 Cover, Hydro Fan .................................. 1
31
32
33
34
35
36
37
109-5819
3256-26
99-6810
92-7054
109-6214
1-303435
321-2
Screw, HH 1/4-20 x 5/8.......................... 2
Spring, Compression ............................. 3
Stop, Motion Control.............................. 2
Washer, Spring Disc 1/4 ........................ 4
Screw, HH 1/4-20 x 1/2.......................... 4
Decal, Quest Logo................................. 1
32120-47
109-8755
109-5814
109-5818
109-6172
109-6280
Exmark black touch up spray paint – gloss black.
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
ꢀ
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on Spring Pin hub threads.
-9-
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MOTION CONTROL GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-6915
109-6914
103-9928
52-2900
109-3689
5-0838
Wld, Motion Control Pivot (LH)...............1
Wld, Motion Control Pivot (RH) ..............1
Bearing ..................................................4
Washer ..................................................8
Post, Lever Mount..................................2
Washer ..................................................4
Screw, HH 3/8-16 x 1 3/4.......................4
Nut, Nyloc 3/8-16 Flg .............................4
Asm, Lever W/Grip (RH) ........................1
Grip, Control Lever.................................1
Asm, Lever W/Grip (LH).........................1
Grip, Control Lever.................................1
Washer, Spring Disc 3/8.........................4
Screw, HH 3/8-16 x 1.............................4
Rod, Steering.........................................2
Balljoint LH.............................................2
Screw, HH 5/16-18 x 1 1/4 .....................2
Nut, Nyloc 5/16-18 Flg ...........................4
Nut, Rod Adjustment..............................2
Screw, Shoulder 5/16-18 x 5/8 ...............2
Nut, Jam 5/16-24 ...................................2
Nut, Jam 5/16-24 ...................................2
21
22
23
24
25
26
27
28
109-6220
109-3705
3272-10
Wld, Brake Pivot .................................... 2
Pin, Control Pivot................................... 2
Pin, Cotter 1/8 x 3/4............................... 2
Nut, Whizlock 5/16-18............................ 12
Screw, HH 5/16-18 x 1 1/4 Sp................ 4
Damper, Motion Control......................... 2
Tube, Brake Pivot .................................. 1
Asm, Lever W/Grip ................................ 1
Grip, Brake Lever................................... 1
Bushing ................................................. 2
Wld, Bellcrank........................................ 1
E-Ring ................................................... 4
Spacer................................................... 1
Bolt, Carriage 1/4-20 x 9........................ 1
Nut, Nyloc 1/4-20 Flg............................. 1
Spacer................................................... 1
Asm, Brake Shaft................................... 1
Link, Brake Actuation............................. 2
Arm, Brake............................................. 1
Spacer................................................... 1
Pin, Clevis 5/16 x 5/8............................. 2
Spring.................................................... 2
2
3
4
32128-20
1-403180
109-5957
109-5825
109-5918
5
6
7
323-9
8
104-8301
109-7098
109-5192
109-7099
9
28:2 1-633268
9:2
10
29
30
31
32
33
34
35
36
37
38
39
40
41
107-7581
109-5824
701197
10:2 109-5192
11
12
13
14
15
16
17
18
19
20
98-5975
323-6
109-5834
109-5868
104-7201
109-5914
109-8765
109-6907
109-5833
99-4958
109-3414
2411-53
322-6
104-8300
109-3728
37-8771
3220-2
109-6887
1-603693
3220-20
-10-
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SEAT GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-6916
109-2628
321-5
Asm, Seat Plate .....................................1
Cable-Stop, Seat....................................1
Screw, HH 1/4-20 x 7/8..........................2
Nut, Nyloc 1/4-20 Flg .............................2
Asm, Seat W/Decals ..............................1
Kit, Seat Tracks......................................1
Seat .......................................................1
Armrest Kit.............................................1
5:3:1 110-6569
5:3:2 110-6570
5:3:3 108-6179
LH Armrest Kit ....................................... 1
RH Armrest Kit....................................... 1
Screw, Button Head 5/16-18 x 1/2 ......... 6
Nut, Nyloc 5/16-18 Flg ........................... 8
Bumper-Seat ......................................... 2
Screw, Shoulder 5/16-18 x 1 Sp............. 2
Decal, Exmark Logo............................... 1
Decal, Service Aid ................................. 1
2
3
4
104-7201
109-6399
107-1880
109-6382
108-6163
6
104-8300
103-9376
27-0410
5
7
5:1
5:2
5:3
8
9
103-3999
109-6016
10
-11-
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FUEL GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-5510
103-2605
103-2784
109-0346
3230-3
Asm, Fuel Tank......................................1
Fitting, Fuel Bulkhead W/Strainer...........1
O-Ring ...................................................1
Cap, Fuel ...............................................1
Bolt, Carriage 5/16-18 x 1 1/4.................2
Washer, 5/16 SAE..................................2
Spring, Compression..............................2
Nut, Nyloc 5/16-18 Thin..........................2
Bolt, Carriage 5/16-18 x 7/8 ...................1
7
104-8300
1-303077
Nut, Nyloc 5/16-18 Flg ........................... 1
Clamp, Fuel Line.................................... 4
Clamp, Fuel Line.................................... 1
Hose, Fuel Line 2 1/2"............................ 1
Valve, Fuel............................................. 1
Hose, Fuel Line 35" ............................... 1
Part No. 695666 Fuel Filter.................... 1
Part No. 24 050 10 Fuel Filter................ 1
1:1
8
9
105-1853
1:2
2
10
11
12
13)
109-0304
1-603770
3
3256-23
1-633349
3296-47
3230-16
109-0286
4
Briggs & Stratton
Kohler Command
5
6
)
Refer to Engine Owner’s manual. (Fuel filter Must be 30 Micron).
-12-
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ENGINE GROUP –BRIGGS & STRATTON
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
104-8300
5-7280
Nut, Nyloc 5/16-18 Flg ...........................1
Key, Machine 1/4 SQ x 1........................1
Sheave ..................................................1
Clutch-Electric........................................1
Asm, Muffler W/Gaskets.........................1
Gasket ...................................................2
11
12
13
14
15
16
17
109-3397
1-603384
3231-11
3256-4
Pulley, Flat Idler 3.50 Dia....................... 2
Bushing, Pivot Idler................................ 1
Bolt, Carriage 3/8-16 x 3 1/2 .................. 1
Washer, 3/8 Std..................................... 1
Bolt, Carriage 3/8-16 x 1 3/4 .................. 2
Nut, Nyloc 3/8-16 Flg............................. 3
Spring.................................................... 1
Elbow, 90° ............................................. 1
Belt........................................................ 1
Washer, Spring Disc 5/16 ...................... 1
Screw, HWH 3/8-16 x 1 1/4 Taptite........ 3
Plug, Pipe.............................................. 1
2
3
109-3386
110-6766
109-8851
104-3226
4
5
3231-5
5:1
6
104-8301
1-603402
109-8855-03 Anchor, Clutch .......................................1
7
322-10
Screw, HH 5/16-18 x 2...........................1
Washer, Spring Disc 7/16.......................2
Screw, HH 7/16-20 x 2 3/4 .....................1
Asm, Idler Arm W/Bearings....................1
Zerk, 90° 1/4-28 .....................................1
Sleeve, Bearing......................................2
18W 1-403124
8
1-603610
3212-11
109-9162
19
20
109-3388
1-303334
9X
10
21X 32144-109
22W 281-2
10:1 302-40
10:2 1-513034
Exmark black touch up spray paint – gloss black.
W
X
Use a Teflon Pipe Sealant or equivalent on threads.
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt and self-tapping engine mounting bolts.
-13-
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ENGINE GROUP – KOHLER COMMAND
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1W
2
288-10
Cap, Pipe...............................................1
Key, Machine 1/4 SQ x 1........................1
Sheave ..................................................1
Clutch-Electric........................................1
Asm, Muffler W/Gaskets.........................1
Gasket ...................................................2
10:2 1-513034
Sleeve, Bearing ..................................... 2
Pulley, Flat Idler 3.50 Dia....................... 2
Bushing, Pivot Idler................................ 1
Bolt, Carriage 3/8-16 x 3 1/2 .................. 1
Washer, 3/8 Std..................................... 1
Bolt, Carriage 3/8-16 x 1 3/4 .................. 2
Nut, Nyloc 3/8-16 Flg............................. 3
Spring.................................................... 1
Asm, Hydraulic Hose ............................. 1
Belt........................................................ 1
Washer, Lock 5/16................................. 4
Screw, HWH 3/8-16 x 1 1/4 Taptite........ 4
5-7280
11
12
13
14
15
16
17
109-3397
1-603384
3231-11
3256-4
3
109-3386
110-6766
109-8951
110-6697
4
5
5:1
6
3231-5
109-8855-03 Anchor, Clutch .......................................1
104-8301
1-603402
7
33014-00
1-603610
3212-11
Nut, Hex M8-1.25...................................4
Washer, Spring Disc 7/16.......................2
Screw, HH 7/16-20 x 2 3/4 .....................1
Asm, Idler Arm W/Bearings....................1
Zerk, 90° 1/4-28 .....................................1
8
18W 82-4201
9X
10
19
20
109-3388
3253-4
109-9162
10:1 302-40
21X 32144-109
Exmark black touch up spray paint – gloss black.
W
X
Use a Teflon Pipe Sealant or equivalent on threads.
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt and self-tapping engine mounting bolts.
-14-
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TRANSAXLE GROUP
Part No.
Description
Part No.
Description
Item
Qty.
Item
Qty.
1
109-3372
109-3371
Asm, Transaxle (LH) .............................. 1
Asm, Transaxle (RH).............................. 1
13
14
15
16
17
18
19
20
21
22
23
24
25
3230-30
Bolt, Carriage 5/16-18 x 4 1/2 ................ 2
Tube, Spacer......................................... 1
Nut, Nyloc 3/8-16 Flg............................. 1
Nut, Whizlock 3/8-16.............................. 1
Rod, Tension ......................................... 1
Clamp, Hose.......................................... 4
Arm, Hydro Bypass................................ 2
Bolt, Carriage 1/4-20 x 3/4..................... 2
Knob...................................................... 2
Hairpin, Cotter ....................................... 2
Hose, Hydraulic ..................................... 1
Hose, Hydraulic ..................................... 1
Trim,.13 X 2.0 Edge............................... 1
2
109-3710
104-8301
3290-357
109-3711
109-3322
109-5395
3229-1
3
109-6570-03 Bracket, Fender Support ........................ 1
4
109-2250
109-3320
104-7201
3256-22
321-6
Tank, Hydraulic...................................... 1
Cap, Hydraulic Reservoir ....................... 1
Nut, Nyloc 1/4-20 Flg ............................. 2
Washer, 1/4 SAE ................................... 2
Screw, HH 1/4-20 x 1............................. 2
Nut, Nyloc 5/16-18 Flg ........................... 8
Bolt, Carriage 5/16-18 x 2 3/4................. 4
Washer, 5/16 Std ................................... 2
Screw, HH 5/16-18 x 2 1/2 ..................... 2
Spacer ................................................... 2
4:1
5
6
7
8
104-8300
3230-9
108-6402
1-806003
109-5577
109-5578
109-2985
9
10
11
12
3256-3
322-12
109-3652
Exmark black touch up spray paint – gloss black.
-15-
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TRANSAXLE ASSEMBLY
Part No.
Description
Part No.
Description
Item
Qty.
Item
Qty.
1
109-3321
109-3278
1-603921
109-3540
109-5592
Filter, Hydraulic......................................1
Adapter, Straight....................................1
O-Ring, SAE #6 .....................................1
O-Ring, Charge Seal Cover ...................1
Spring ....................................................1
5
109-5939
109-3536
109-5938
109-5940
109-3537
Kit, Hub.................................................. 1
Nut, Hub ................................................ 1
Kit, Fan And Pulley ................................ 1
Fan, Hydro............................................. 1
Kit, Complete Seal................................. 1
2
5:1
6
2:1
3
6:1
7Q
4
Note: The above numbers can be used on both right and left hand transaxle assemblies.
Not shown
Q
-16-
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DECAL GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-6016
109-8759
109-9173
93-7009
Decal, Service Aid.................................. 1
Decal, Cut Height................................... 1
Decal, Control/Brake.............................. 1
Decal, Danger........................................ 1
Decal, Danger........................................ 1
Decal, Belt Shield Warning..................... 2
Decal, Drive Release ............................. 2
Decal, Motion Control............................. 1
Decal, Deck 48" ..................................... 1
Decal, Deck 52" ..................................... 1
Decal, Belt Routing ................................ 1
Decal, Exmark Logo............................... 1
13
14
15
16
17
18
19
20
21
22
109-6029
109-6036
1-303520
109-6280
106-5517
109-6035
109-8965
109-9159
109-9120
Decal, Console ...................................... 1
Decal, Anti-Scalp Roller......................... 1
Decal, Trivantage................................... 1
Decal, Quest Logo................................. 1
Decal, Hot Surface................................. 2
Decal, Belt Routing................................ 1
Decal, Safety Warning ........................... 1
Decal, Hole Cover.................................. 3
Decal, Fuse Block.................................. 1
2
3
4
5
109-6210
109-6459
109-6008
109-9182
109-6034
109-6033
109-6014
103-3999
6
7
8
9
10
11
12
110-6691
109-8889
Decal, Danger........................................ 2
Decal Kit
-17-
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ELECTRICAL GROUP
Item Part No.
1xV 109-8786
xO 109-8963
Description
Qty.
Item Part No.
Description
Qty.
Harness .................................................1
Harness .................................................1
Diode, TVS ............................................1
Grommet, Rubber ..................................2
Screw, HWH #10-24 x 1/2 Taptite..........3
Screw, HWH #10-24 x 1/2 Taptite..........4
Nut, Nyloc #10-24 ..................................4
Relay, 12VDC 40 Amp...........................1
Relay, 12VDC 40 Amp...........................2
Switch, Solenoid ....................................1
Washer, 1/4 SAE ...................................2
Screw, HH 1/4-20 x 3/4..........................2
Screw, HHF 1/4-20 X 1/2 .......................2
Nut, Retainer-Panel 1/4-20.....................4
Asm, Control Panel W/Decal..................1
Decal, Console.......................................1
Screw, PPH 1/4-20 x 3/4........................4
Meter, Engine Hours ..............................1
Switch, PTO...........................................1
Switch, Ignition W/Nut............................1
Nut, Ignition............................................1
Control, Throttle .....................................1
Control, Choke.......................................1
Control, Choke.......................................1
19
20
21
22
23
24
1-807513
614249
Bolt, Carriage #10-24 x 1/2 .................... 4
Tie, Cable.............................................. 2
Nut, Whizlock 1/4-20.............................. 2
Switch.................................................... 1
Clamp.................................................... 1
Insulator, Battery +................................. 1
Asm, Cable, Battery +............................ 1
Asm, Cable, Battery +............................ 1
Cable, Ground -..................................... 1
Cable, Starter + ..................................... 1
Insulator, Solenoid +.............................. 3
Insulator, Solenoid +.............................. 1
Switch.................................................... 2
Switch.................................................... 1
1:2
2
109-9186
240-3
32128-33
99-7408
105-1853
109-2407
3V
O
32144-1
32144-1
3296-2
4
25V 109-7653
5V
O
1-643275
1-643275
1-513075
3256-22
321-4
109-7621
103-0705
O
26
6V
7
27V 109-9415
28V 1-543393
8
1-543393
110-6765
82-2190
O
9V
10
11
46-8560
107069
109-6398
29
30
31
32
33
34
103-1311-03 Holddown, Battery ................................. 1
11:2 109-6029
103-2106
1-633651
1-543792
1-603511
Key, Exmark Logo ................................. 1
Bolt, Battery Holddown .......................... 2
Wingnut, Nyloc 1/4-20............................ 2
Key, Ignition........................................... 1
Nut, Whizlock 1/4-20.............................. 1
Nut, Jam M8-1.25 .................................. 1
12
13
14
15
16
17
3258-166
1-513374
103-5221
109-4736
103-0498
109-3987
35V 32128-33
57-6390
O
18V 109-8747
109-9147
O
x
V
O
Use dielectric grease on all wiring harness connectors
For Briggs & Stratton engines
For Kohler Command engines.
Exmark black touch up spray paint – gloss black.
-18-
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ELECTRICAL DIAGRAM – BRIGGS & STRATTON
-19-
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ELECTRICAL DIAGRAM – KOHLER COMMAND
-20-
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ELECTRICAL SCHEMATIC – BRIGGS & STRATTON
-21-
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ELECTRICAL SCHEMATIC – KOHLER COMMAND
-22-
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© 2007—2008 Exmark Mfg. Co., Inc.
Industrial Park Box 808
Beatrice, NE 68310
Part No. 4500-339 Rev. A
(402) 223-6300
Fax (402) 223-5489
Printed In USA.
All Rights Reserved
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