Echo Trimmer GT 201 User Manual

Grass Trimmer  
Operator's Manual  
MODELS  
GT-201  
Serial Number 002001001 & Up  
WARNING  
The engine exhaust from this  
product contains chemicals known  
to the State of California to cause  
cancer, birth defects or other  
reproductive harm.  
WARNING  
DANGER  
Readrulesforsafeoperationandinstructionscarefully. ECHOprovidesanOperator's  
ManualandaSafetyManual. Bothmustbereadandunderstoodforproperandsafe  
operation.  
X770000170  
06/00  
X7702272300  
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GRASS TRIMMER  
OPERATOR'S MANUAL  
3
MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION  
Throughout this manual and on the product itself, you will find safety  
alerts and helpful, information messages preceded by symbols or key  
words. The following is an explanation of those symbols and key words  
and what they mean to you.  
This symbol accompanied by the words  
WARNING and DANGER calls attention to an  
act or condition that can lead to serious personal  
injury to operator and bystanders.  
IMPORTANT  
provides information necessary for the  
protection of the unit.  
The enclosed message  
The circle with the slash symbol means whatever is  
shown within the circle is prohibited.  
NOTE This enclosed message provides tips  
for use, care and maintenance of the unit.  
SAFETY  
DECALS  
Locate these safety decals on your unit. The complete unit illustration found in the "DESCRIPTION" section, will help  
you locate them. Make sure the decals are legible and that you understand and follow the instructions on them. If a  
decal cannot be read, a new one can be ordered from your ECHO dealer. See PARTS ORDERING instructions for specific  
information.  
A.DRIVESHAFT  
WARNING  
DANGER  
•Thisunitcanbedangerousandcauseseriousinjuryifimproperlyused. Operators,helpersandbystanderscanbeseverely  
injuredbythrownobjectsandmustwearspecifiedANSIZ87.1eyeprotection.Blindnessorlossofeyecanoccur.Donotrely  
oncutterheadshieldtoprotecteyes.Ricochetcanoccur.toavoidaccidentalcontact,keepeveryonebeyondoperatingarea.  
•Toreducetheriskofinjurytooperator, helpers&bystanders, readandunderstandyouroperator'sandsafetymanuals. For  
afreecopyofthesafetyManual,writetoECHO,INCORPORATED,400OakwoodRoad,LakeZurich,IL60047.Keepshield  
andothercomponentsinplaceandingoodcondition.DonotuseattachmentsorotherpartsnotapprovedbyECHO.GTstyle  
(non-bladecapable)unitsmustnotbeconvertedtobladeuseexceptMaxi-CutsorsimilarECHOapprovedattachments.  
B.SPANISHDECAL  
ADVERTENCIA  
C.SHIELDDECAL  
PELIGRO  
Esta unidad puede ser peligrosa y producir  
lesiones personales graves si no se usa en  
forma adecuada. Para reducir el riesgo de  
lesionarse, los operadores, los ayudantes y los  
espectadores deben leer y comprender el  
Manual Del Operador y los Manuales De  
Seguridad que se entregan escritos en español.  
890228-09560  
ENGLISHTRANSLATION  
WARNING  
DANGER  
This unit can be dangerous and cause serious  
injury if improperly used. To reduce injury  
risk to operator, helpers and bystanders, read  
and understand the Operator's and Safety  
Manuals, which are provided in Spanish.  
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4
INTERNATIONAL SYMBOLS  
SYMBOL  
DESCRIPTION/APPLICATION  
SYMBOL FORM/  
SHAPE  
SYMBOL  
SYMBOL  
DESCRIPTION/APPLICATION  
SYMBOL  
DESCRIPTION/APPLICATION  
SYMBOL FORM/  
SHAPE  
SYMBOL FORM/  
SHAPE  
SYMBOL FORM/  
SHAPE  
DESCRIPTION/APPLICATION  
DO NOT ALLOW  
FLAMES OR  
SPARKS NEAR  
FUEL.  
Read and understand  
Operator's Manual.  
FUEL AND OIL  
MIXTURE  
EMERGENCY STOP  
WEAR EYES, EARS  
AND HEAD  
PROTECTION  
IGNITION  
ON/OFF  
Engine choke  
control.  
FINGER SEVERING  
WEAR SLIP  
RESISTANT  
FOOT WEAR.  
HOT  
SURFACE  
CARBURETOR  
ADJUSTMENT  
- HIGH SPEED  
MIXTURE  
PRIMER  
BULB  
DO NOT SMOKE  
NEAR FUEL.  
CARBURETOR  
ADJUSTMENT  
- LOW SPEED  
MIXTURE  
WEAR HAND AND  
FOOT PROTECTION  
DO NOT EXCEED  
10,000 RPM.  
DO NOT OPERATE  
WITHOUT  
GUARDS AND  
SHIELDS IN  
PLACE.  
SAFETY/ALERT  
CARBURETOR  
ADJUSTMENT  
- IDLE SPEED  
BEWARE  
-
THROWN,  
KEEP BYSTANDERS AND HELPERS  
AWAY 15 M (50 FT.).  
DO NOT USE  
BLADES. STRING  
LINE ONLY  
RICOCHET  
OBJECTS  
EQUIPMENT  
Before operation a complete check of the unit must be performed;  
• Check unit for loose/missing nuts, bolts and screws. Tighten and/or  
replace as needed.  
• Inspect fuel lines, tank and area around carburetor for fuel leaks.  
DO NOT operate unit if leaks are found.  
• Inspect shield for damage and ensure that the cut-off knife issecurely  
in place. Replace if either is damaged or missing.  
• Check that the cutting attachment is firmly attached and in safe  
operating condition.  
• Check that front (loop) handle and/or optional shoulder harness are  
adjusted for safe, comfortable operation. See Assembly for proper  
adjustment.  
• Have repairs done only by an authorized ECHO Service Dealer.  
• Do not use any attachment, accessory or replacement part unless it is  
recommended in the Operator's Manual.  
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GRASS TRIMMER  
OPERATOR'S MANUAL  
5
Spark Arrestor - Catalytic Muffler/Muffler  
• The muffler or catalytic muffler controls the exhaust noise and  
emissions. The spark arrestor screen prevents hot, glowing particles  
of carbon from leaving the muffler. Make sure the spark arrestor  
screen is in good repair and properly seated in the muffler. Keep  
exhaust area clear of flammable debris. Avoid contact during and  
immediatelyafteroperation.  
FUEL  
WARNING  
DANGER  
FuelisVERYflammable.Useextremecarewhenmixing,storingor  
handling, otherwise serious personal injury may result.  
• Use an approved fuel container.  
• DONOTsmokenearfuel.  
• DO NOT allow flames or sparks near fuel.  
• Fuel tanks/cans may be under pressure. Always loosen fuel caps  
slowly allowing pressure to equalize.  
• NEVER refuel a unit when the engine is HOT!  
• NEVER refuel a unit with the engine running.  
• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks outdoors  
over bare ground.  
• Securely tighten fuel cap after refueling.  
• Inspect for fuel leakage. If fuel leakage is found, do not start or  
operate unit until leakage is repaired.  
IMPORTANT  
Spilled fuel is a leading cause of hydrocarbon emissions. Some  
states may require the use of automatic fuel shut-off containers to  
reduce fuel spillage. Contact your ECHO dealer for ordering  
information.  
After Refueling;  
• Wipe any spilled fuel from the unit.  
• Move at least 3 M (10 ft.) from refueling location before starting.  
After Use;  
• DO NOT store a unit with fuel in its tank. Leaks can occur. Return  
unused fuel to an approved fuel storage container.  
3M (10 FT.)  
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6
PERSONAL CONDITION AND SAFETY EQUIPMENT  
WARNING  
DANGER  
Trimmer/Brush Cutter users risk injury to themselves and others if the trimmer/brush cutter is used improperly and or  
safety precautions are not followed. Proper clothing and safety gear must be worn when operating a trimmer.  
Physical Condition --  
Your judgment and physical dexterity may not be good:  
• if you are tired or sick,  
• if you are taking medication,  
• if you have taken alcohol or drugs.  
Operate unit only if you are physically and mentally well.  
Eye Protection --  
Wear eye protection that meets ANSI Z87.1 or CE requirements  
whenever you operate the trimmer.  
Hand Protection --  
Wear no-slip, heavy duty work gloves to improve your grip on the  
Trimmer/Brush Cutter handles. Gloves also reduce the transmission of  
machine vibration to your hands.  
Hearing Protection --  
ECHO recommends wearing hearing protection whenever unit is used.  
Proper Clothing --  
Wear snug fitting, durable clothing;  
• Pants should have long legs, shirts with long sleeves.  
• DONOTWEARSHORTS,  
• DONOTWEARTIES,SCARVES,JEWELRY.  
Wear sturdy work shoes with non-skid soles;  
• DONOTWEAROPENTOEDSHOES,  
• DONOTOPERATEUNITBAREFOOTED.  
Hot Humid Weather --  
Heavy protective clothing can increase operator fatigue which may lead  
to heat stroke. Schedule heavy work for early morning or late afternoon  
hours when temperatures are cooler.  
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GRASS TRIMMER  
OPERATOR'S MANUAL  
7
SAFE OPERATION  
Determine Operation Area  
• Provide all operators of this equipment with the Operator's Manual  
and instructions for safe operation.  
15M (50 FT.)  
• Review the area to be trimmed. Look for hazards that could contribute  
to unsafe conditions.  
• Spectators and fellow workers must be warned, and children and  
animals prevented from coming nearer than 15M (50 ft.) while  
the trimmer is in use.  
Operation  
UseProperClothing&Equipment  
• Before starting the unit, equip yourself and any other person  
working within the 15M (50 ft.) Safety Zone with the required  
Protective Equipment and clothing.  
WARNING  
DANGER  
Do not operate this product indoors or in inadequately ventilated  
areas. Engine exhaust contains poisonous emissions and can cause  
serious injury or death.  
AvoidHotSurfaces  
• During operation, the complete unit, especially the exhaust area and  
the bearing housing may become very hot. Avoid contact during and  
immediately after operation. Always keep exhaust area clear of  
flammable debris. Allow the engine and muffler to completely cool  
before performing any maintenance activity.  
KeepAFirmGrip  
• Hold the front and rear handles with both hands with thumbs and  
fingers encircling the handles  
KeepASolidStance  
• Maintain footing and balance at all times. Do not stand on slippery,  
uneven or unstable surfaces. Do not work in odd positions or on  
ladders. Do not over reach.  
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8
EXTENDED OPERATION/EXTREME CONDITIONS  
Vibration and Cold --  
It is believed that a condition called Raynaud’s Phenomenon, which  
affects the fingers of certain individuals may be brought about by  
exposure to vibration and cold. Exposure to vibration and cold may  
cause tingling and burning sensations followed by loss of color and  
numbness in the fingers. The following precautions are strongly  
recommended because the minimum exposure which might trigger the  
ailment is unknown.  
• Keep your body warm, especially the head, neck, feet, ankles, hands  
and wrists.  
• Maintain good blood circulation by performing vigorous arm exer-  
cises during frequent work breaks and also by not smoking.  
• Limit the hours of operation. Try to fill each day with jobs where  
operating the trimmer or other hand-held power equipment is not  
required.  
• If you experience discomfort, redness and swelling of the fingers  
followed by whitening and loss of feeling, consult your physician  
before further exposing yourself to cold and vibration.  
Repetitive Stress Injuries --  
It is believed that overusing the muscles and tendons of the fingers,  
hands, arms and shoulders may cause soreness, swelling, numbness,  
weakness and extreme pain in those areas. Certain repetitive hand  
activities may put you at a high risk for developing a Repetitive Stress  
Injury(RSI). AnextremeRSIconditionisCarpalTunnelSyndrome  
(CTS), which could occur when your wrist swells and squeezes a vital  
nerve that runs through the area. Some believe that prolonged exposure  
to vibration may contribute to CTS. CTS can cause severe pain for  
months or even years. To reduce the risk of RSI/CTS, do the following:  
• Avoid using your wrist in a bent, extended or twisted position.  
Instead try to maintain a straight wrist position. Also, when grasping,  
use your whole hand, not just the thumb and index finger.  
• Take periodic breaks to minimize repetition and rest your hands.  
• Reduce the speed and force in which you do the repetitive movement.  
• Do exercises to strengthen the hand and arm muscles.  
• Immediately stop using all power equipment and consult a doctor if  
you feel tingling, numbness or pain in the fingers, hands, wrists or  
arms. The sooner RSI/CTS is diagnosed, the more likely permanent  
nerve and muscle damage can be prevented.  
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GRASS TRIMMER  
OPERATOR'S MANUAL  
9
DESCRIPTION  
The ECHO product you purchased has been factory pre-assembled for your convenience. Due to packaging restrictions,  
shield installation and positioning of the front handle are necessary.  
After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing  
parts. Use the contents list to check for missing parts.  
AIRINDEXTAG  
The Air Index Tag indicates, for  
EMISSION CONTROL  
California Tier 2  
The emission control system for these engines are  
EM(EngineModification).  
purposes of consumer awareness, how  
this product's emissions compare to  
the standards enacted by the California  
Air Resources Board.  
IMPORTANTENGINEINFORMATION  
ENGINE FAMILY: YEHXS.0214CA  
DISPLACEMENT: 21.2 CC  
THIS ENGINE MEETS U.S. EPA PH1 AND 2000 AND  
LATER CALIFORNIA EMISSION REGULATIONS FOR  
S.O.R.E. REFER TO OWNER'S MANUAL FOR  
MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.  
An Emission Control Label is located on the engine. (This is an  
EXAMPLEONLY,informationonlabelvariesbyengineFAMILY).  
PRODUCT EMISSION DURABILITY  
The300houremissiondurabilityperiodisthetimespanselectedbythemanufacturercertifyingtheengine  
emissionsoutputmeetsapplicableCaliforniaemissionsregulations,providedthatapprovedmaintenanceproce-  
duresarefollowedaslistedintheMaintenanceSectionofthismanual.  
CONTENTS  
____ 1 - TrimmerAssembly  
____  
____  
- PowerHead  
- Drive Shaft Assembly  
____ 1 - PlasticBag(Co-Pack)  
____  
____  
____  
____  
____  
____  
____  
____  
- Operator's Manual  
- Safety Manual  
- Shield Assembly  
- NylonTrimmerHead  
- HardwareBag  
-1,1/4-20bolt  
-1,1/4-20wingnut  
-1,1/4-20flatwasher  
____ - Warranty Card & Limited Warranty  
____ - Safety Glasses  
____ -Oil2Stroke  
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10  
1
13  
2
21  
20  
19  
18  
14  
17  
15  
16  
4
5
6
3
8
7
9
10  
11  
12  
22  
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GRASS TRIMMER  
OPERATOR'S MANUAL  
11  
1. OPERATOR'S MANUAL - Included in plastic bag (co-pack). Read before operation and keep in a safe place for  
future reference, i.e., operation, maintenance, storage and specifications.  
2. SAFETY MANUAL - Included in plastic bag (co-pack). Read before operation and keep in a safe place for future  
reference to learn proper, safe operating techniques.  
3. POWER HEAD - Factory Assembled to the Drive Shaft assembly. Includes the Engine, Clutch, Fuel System,  
Ignition System and Recoil Starter.  
4. FRONT HANDLE - The Front (loop) handle is factory assembled to the Drive Shaft assembly but must be reposi-  
tioned for proper cutting attitude and operator comfort.  
5. Drive Shaft ASSEMBLY - Factory Assembled to the Power Head. Includes the Rear (right hand) Handle Assembly,  
Bearing Housing Assembly, Throttle Trigger, Front (loop, left hand) Handle Assembly, Flexible Drive Cable and  
Safety Decals.  
6. NYLONCUTTERHEAD-Containsreplaceablenylontrimminglinethatadvanceswhenthetrimmerheadistapped  
against the ground while the head is turning at normal operating speed.  
7. DEBRIS SHIELD ASSEMBLY - Included in plastic bag (co-pack). MUST be installed on unit before use, see  
Assembly Instructions. Shield assembly includes the Cut-Off Knife and Safety Decal. Mounts on the Bearing  
Housing Assembly just above the cutting attachment. Helps protect the operator by deflecting debris produced  
during the trimming operation.  
8. CUT-OFFKNIFE -Trimslinetothecorrectlength(5"). Iftrimmerisoperatedwithoutacut-offknifethelinewill  
become too long - more than (5") - the operating speed will slow, the engine overheat and performance will suffer.  
9. THROTTLETRIGGER -Springloadedtoreturntoidlewhenreleased. Duringacceleration, presstriggergradually  
for best operating technique.  
10. GRIP - Rear (right hand) handle.  
11. STOP SWITCH - "TOGGLE SWITCH" mounted on the engine. Move switch UP to RUN, DOWN to STOP.  
12. SHOULDER HARNESS - Optional. An adjustable strap that suspends the unit from the operator.  
13. ARM REST - Provides arm rest during operation and protects arm from hot engine.  
14. SPARKARRESTOR-CATALYTICMUFFLER/MUFFLER-Themufflerorcatalyticmufflercontrolsexhaustnoise  
and emission. The spark arrestor screen prevents hot, glowing particles of carbon from leaving the muffler. Keep  
exhaust area clear of flammable debris.  
15. FUELTANK-Containsfuelandfuelfilter.  
16. RECOILSTARTERHANDLE-Pullhandleslowlyuntilrecoilstarterengages, thenquicklyandfirmly. Whenengine  
starts, return handle slowly. DO NOT let handle snap back or damage to unit will occur.  
17. FUELTANKCAP-Coverandsealsfueltankopening.  
18. PRIMER BULB - Pumping primer bulb before starting engine draws fresh fuel from the fuel tank priming the carbure-  
tor for starting. Pump primer bulb until fuel will be visible and flows freely in the clear fuel tank return line. Pump bulb  
an additional 4 or 5 times.  
19. AIRCLEANER-Containsreplaceablefilterelement.  
20. CHOKE - Located above the air cleaner housing. Move lever to “Cold Start” to close choke for cold starting. Move  
lever to “Run” ostion to open choke.  
21. SPARKPLUG-Providessparktoignitefuelmixture.  
22. SAFETYVIDEO-(Notincludedwithunit)P/N99922202540Englishversiononlyisavailableatacostof$5.00from  
ECHO, INC. or any authorized ECHO dealer. The video overviews safety precautions and proper operating tech-  
niques and is supplemental to the Safety Manual. Read and understand the Safety Manual for complete information  
on safe operation.  
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12  
SPECIFICATIONS  
MODEL  
GT-201  
1400 mm (55.1 in.)  
Length  
Width  
310 mm (12.2 in.)  
Height  
385 mm (15.2 in.)  
Weight (dry) w/Cutter Head  
Engine Type  
4.35 kg (9.6 lb.)  
Air cooled, two-stroke, single cylinder gasoline engine  
Bore  
32.2 mm (1.268 in.)  
26.0 mm (1.02 in.)  
Stroke  
Displacement  
Exhaust  
21.2 cc (1.29 cu. in.)  
Spark Arrestor Muffler w/catalyst  
Carburetor  
Zama diaphragm model w/purge  
Ignition System  
Flywheel magneto, capacitor discharge  
Spark Plug  
Fuel  
NGK BPM-7Y (0.65 mm (0.026 in.)  
Mixed (Gasoline and Two-stroke Oil)  
Fuel/Oil Ratio  
50:1 ECHO High Performance, two-stroke air cooled engine oil  
89 Octane unleaded. DO NOT use fuel containing methyl alcohol,  
more than 10% ethyl alcohol or 15% MTBE.  
Gasoline  
Oil  
50:1 ECHO High Performance, two-stroke air cooled engine oil  
0.45 lit. (15.2 US fl. oz.)  
Fuel Tank Capacity  
Recoil Starter System  
Clutch  
Automatic Recoil Starter  
Centrifugal Type  
Drive Shaft  
1/4" Flex Shaft  
Rotating Direction  
Cutter Head  
Clockwise viewed from top  
Nylon line head (2-Line) with .080 in. line capacity 6.5 m (20 ft.)  
Left - D-Loop, Right - Grip  
Front Handle  
Shoulder Harness  
Idle Speed (RPM)  
Optional P/N 99944200201  
2400 - 3200  
Wide Open Throttle Speed with  
Trimmer Head  
6800 - 7500  
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GRASS TRIMMER  
OPERATOR'S MANUAL  
13  
ASSEMBLY  
Tools Required: Locking Tool (not included). (Use 1/8 in. diameter or  
less metal bar or small screwdriver.)  
B
A
C
PLASTIC SHIELD  
1. Snap the shield over the bearing housing.  
2. Install bolt (A), washer (B) and wing nut (C).  
NYLON LINE HEAD  
1. Align locking hole in upper plate with hole in bearing housing.  
D
E
F
2. Insert 1/8" dia. locking tool (D) (not included with unit) and remove  
plastic retaining sleeve. Thread cutting attachment onto PTO shaft  
clockwise until head is tight.  
IMPORTANT  
Remember to remove the locking tool.  
FRONT (LOOP) HANDLE  
NOTE  
Front handle is pre-installed. Repositioning and tightening is all  
that is required.  
1. Position front handle (E) in comfortable operating position and  
tighten wing nut (F). The cutting attachment should be 5cm- 7.5cm  
(2 in. -3 in.) above the ground and as level as possible.  
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14  
PRE - OPERATION  
FUEL  
Fuel Requirements  
Gasoline - Use 89 Octane [R + M ] (mid grade or higher) gasoline or  
2
gasohol known to be good quality. Gasohol may contain up to 10%  
Ethyl(grain)alcoholor15%MTBE(methyltertiary-butylether).  
Gasohol containing methyl (wood) alcohol is NOT approved.  
TwoStrokeOil-Atwo-strokeengineoilmeetingISO-L-EGD (ISO/CD  
13738) and JASO FC standards, must be used. Echo brand Premium 50:1  
oil meets these standards. Engine problems due to inadequate lubrica-  
tion caused by failure to use an ISO-L-EGD and JASO FC certified oil,  
such as Echo Premium 50:1 Two-stroke Oil, will void the two-stroke  
engine warranty. (Emission related parts only are covered for two  
years, regardless of two-stroke oil used, per the statement listed in the  
CaliforniaEmissionDefectWarrantyExplanation.)  
Mixing - Follow directions on the oil container.  
Handling Fuel  
WARNING  
DANGER  
FuelisVERYflammable.Useextremecarewhenmixing,storingor  
handling, otherwise serious personal injury may result.  
• Use an approved fuel container.  
• DONOTsmokenearfuel.  
• DO NOT allow flames or sparks near fuel.  
• Fuel tanks/cans may be under pressure. Always loosen fuel caps  
slowly allowing pressure to equalize.  
• NEVER refuel a unit when the engine is HOT!  
• NEVER refuel a unit with the engine running.  
• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks outdoors  
over bare ground.  
• Securely tighten fuel cap after refueling.  
• Inspect for fuel leakage. If fuel leakage is found, do not start or  
operate unit until leakage is repaired.  
IMPORTANT  
Spilled fuel is a leading cause of hydrocarbon emissions. Some  
states may require the use of automatic fuel shut-off containers to  
reduce fuel spillage. Contact your ECHO dealer for ordering  
information.  
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GRASS TRIMMER  
OPERATOR'S MANUAL  
15  
After refueling;  
• Wipe any spilled fuel from the unit.  
• Move at least 3 M (10 ft.) from refueling location before starting the  
engine.  
After use;  
• DO NOT store a unit with fuel in its tank. Leaks can occur.  
Return unused fuel to an approved fuel storage container.  
3M (10 FT.)  
Storage -  
Fuel storage laws vary by locality. Contact your local government for  
the laws affecting your area. As a precaution, store fuel in an approved,  
air tight container. Store in a well ventilated, unoccupied building, away  
from sparks and flames. Do not store fuel longer than 30 days.  
S M T W T F S  
1 2 3 4 5 6 7  
8 9 10 1112 13 14  
15 16 17 1819 20 21  
22 23 24 2526 27 28  
29 30 31  
IMPORTANT  
Stored fuel ages. Do not mix more fuel than you expect to use in  
thirty (30) days, ninety (90) days when a fuel stabilizer is added.  
IMPORTANT  
Stored two-stroke fuel may separate. ALWAYS shake fuel con-  
tainer thoroughly before each use.  
EQUIPMENT CHECK  
Before operation a complete check of the unit must be performed;  
• Check unit for loose/missing nuts, bolts and screws. Tighten and/or  
replace as needed.  
• Inspect fuel lines, tank and area around carburetor for fuel leaks. DO  
NOT operate unit if leaks are found.  
• Inspect shield for damage and ensure that the cut-off knife is securely  
in place. Replace if either is damaged or missing.  
• Check that the cutting attachment is firmly attached and in safe  
operating condition.  
• Check that front (loop) handle and optional shoulder harness are  
adjusted for safe, comfortable operation. See Assembly for proper  
adjustment.  
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16  
DETERMINE OPERATION AREA  
15M (50 FT.)  
• Review the area to be trimmed. Look for hazards that could contribute  
to unsafe conditions.  
• Spectators and fellow workers must be warned, and children and  
animals prevented from coming nearer than 15M (50 ft.) while the  
trimmerisinuse.  
OPERATION  
• Provide all operators of this equipment with the Operator's Manual  
and Instructions for safe use.  
• Before starting the unit, equip yourself and any other person working  
within the 15M (50 ft.) Safety Zone with the required Protective  
Equipment and clothing.  
• During operation, the complete unit, especially the exhaust area and  
the bearing housing may become very hot, too hot to touch. Avoid  
contact during and immediately after operation. Always keep exhaust  
areaclearofflammabledebris.  
STARTING COLD ENGINE  
WARNING  
DANGER  
The cutting attachment should not rotate at idle. If attachment  
rotates, readjust carburetor according to "Carburetor Adjustment"  
instructions in this manual or see your ECHO Dealer, otherwise  
serious personal injury may result.  
1. Stop Switch - Start/Run.  
A
Move stop switch button (A) away from the STOP position.  
2. Choke Lever - Cold Start.  
Move choke (B) to “Cold Start” Position.  
3. Primer-PumpBulb  
Pump primer bulb (C) until fuel will be visible and flows freely in the  
B
clear fuel tank return line. Pump bulb an additional 4 or 5 times.  
C
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GRASS TRIMMER  
OPERATOR'S MANUAL  
17  
WARNING  
DANGER  
Inspect starting area for hazards such as rocks, glass, debris etc.  
which could be thrown by the cutting attachment when starting.  
Keep helpers and bystanders at least 15m (50 feet) from starting  
area, otherwise serious personal injury may result.  
4. Lay the trimmer on a flat clear area. Firmly grasp throttle grip with  
left hand and fully depress throttle trigger to wide open position.  
Rapidlypullstarterhandle/rope(D)untilenginefires(maximumfive  
[5]pulls).  
D
5. After engine fires or five (5) pulls, move choke lever back to “Run”  
position. Hold throttle trigger fully depressed and pull starter  
handle/rope until engine starts and runs. Release throttle trigger  
and allow unit to warm up at idle for several minutes.  
NOTE  
If engine does not start with choke in “Run” position after 5 pulls,  
repeat instructions.  
6. After engine warm up, gradually depress throttle trigger to increase  
engine RPM to operating speed.  
STARTING WARM ENGINE  
WARNING  
DANGER  
The cutting attachment should not rotate at idle. If attachment  
rotates, readjust carburetor according to "Carburetor Adjustment"  
instructions in this manual or see your ECHO Dealer, otherwise  
serious personal injury may result.  
1. Stop Switch - Start/Run. Move stop switch button (A) away from  
the STOP position.  
A
2. Start - Pull Rope. Lay the trimmer on a flat clear area and pull  
the starter handle (D) until the engine fires.  
NOTE  
If engine does not start after 5 pulls, use Cold Start Procedure.  
D
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18  
STOPPING ENGINE  
1. Release Throttle. Allow engine to idle for a minute.  
2. Stop Switch - Stop. Move stop switch button (A) to STOP  
position.  
WARNING  
DANGER  
If engine does not stop when stop switch is moved to STOP  
position, close choke - COLD START position - to stall engine.  
Have your ECHO dealer repair stop switch before using trimmer  
again.  
A
NOTE  
Refer to the Grass Trimmer / Brush Cutter Safety Manual for proper  
and safe trimming techniques.  
MAINTENANCE  
Your ECHO trimmer is designed to provide many hours of trouble free service. Regular scheduled maintenance will help  
your trimmer achieve that goal. If you are unsure or are not equipped with the necessary tools, you may want to take your  
unit to an ECHO Service Dealer for maintenance. To help you decide whether you want to DO-IT-YOURSELF or have the  
ECHO Dealer do it, each maintenance task has been graded. If the task is not listed see your Echo dealer for repairs.  
SKILL LEVEL  
Level1=  
Level2=  
Level3=  
Easy to do. Most required tools come with unit.  
Moderate difficulty. Some specialized tools may be required.  
Experiencerequired.Specializedtoolsarerequired.ECHOrecommends  
that the unit be returned to your ECHO dealer for servicing.  
ECHO offers REPOWERTM Maintenance Kits and Parts to make your maintenance job easier. Just below each task  
heading are listed the various part numbers required for that task. See your ECHO dealer for these parts.  
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GRASS TRIMMER  
OPERATOR'S MANUAL  
19  
MAINTENANCE INTERVALS  
Daily or  
Before  
Use  
3 Months  
or 90  
Hours  
6 Months  
or 270  
Hours  
Every  
Refuel  
Yearly  
Component/System  
Maintenance Procedure  
Air Filter  
Clean / Replace  
I / C  
R *  
Fuel Strainer  
Fuel Line  
Clean / Replace  
I
I
R
Inspect  
I
I
Carburetor  
Choke System  
Inspect / Rebuild / Replace  
Inspect / Clean / Replace  
I / C  
R (1)  
I / C  
I / C  
I / C  
Cooling System  
Inspect / Clean  
Inspect / Clean  
Muffler Spark  
Arrestor  
I / C  
Cylinder Exhaust Port  
Inspect / Clean / Decarbon  
Grease  
I / C  
I (2)  
Drive Shaft (Flex  
Cable Models)  
Gear Housing  
Starter Rope  
Grease  
I
Inspect / Clean  
I
I
Fuel Leaks  
Inspect / Replace  
I
Spark Plug  
Clean / Replace  
I / C  
R
Ignition System  
Screws/Nuts/Bolts  
Clean / Replace  
No Maintenance required for coil and flywheel  
Inspect /T ighten / Replace  
I
I = Inspect / R = Replace / C = Clean  
Time intervals shown are maximum. Actual use and your experience will determine the frequency of  
required maintenance.  
(1) Replacement will be required for commercial use yearly. For Consumer use, cleaning every 6 months  
is required. Cleaning includes Rebuild Kits.  
* All recommendations to replace are based on the finding of damage or wear during inspection.  
(2) Grease flexible drive cables every 25 hours and/or on a weekly schedule.  
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20  
AIR FILTER  
Level1.  
Tools required: Cleaningbrush,25or50mm(1or2in.)mediumbristle  
paint brush.  
Parts required: 90008REPOWERTM AIR&FUELFILTERKIT.  
1. Close choke (Cold Start Position). This prevents dirt from entering the  
carburetor throat when the air filter is removed. Brush accumulated dirt  
fromtheaircleanerarea.  
2. Remove the air cleaner cover. Clean and inspect the element for  
damage. If element is fuel soaked and very dirty, replace.  
3. If element can be cleaned and reused, be certain it:  
-still fits the cavity in the air cleaner cover.  
-is installed with the original side out.  
NOTE  
Carburetor adjustment may be needed after air filter cleaning/  
replacement. See Carburetor Adjustment Section.  
FUEL FILTER  
Level1.  
Tools required: Fuel line hook, 203-254 mm ( 8-10 in.) length of wire  
with one end bent into a hook. Clean rag, funnel, and an approved fuel  
container.  
Partsrequired: 90008REPOWERTM AIR&FUELFILTERKIT  
WARNING  
DANGER  
FuelisVERYflammable.Useextremecarewhenmixing,storingor  
handling.  
1. Use a clean rag to remove loose dirt from around fuel cap and  
empty fuel tank.  
2. Use the “fuel line hook” to pull the fuel line and filter from the tank.  
3. Remove the filter from the line and install the new filter.  
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GRASS TRIMMER  
OPERATOR'S MANUAL  
21  
WARNING  
DANGER  
Catalyticmufflersoperateatextremelyhightemperatures. Muffler  
area must be kept clean. Do not perform maintenance on the muffler  
until engine and muffler are completely cool, otherwise serious  
personal injury may occur.  
SPARK PLUG  
Level2.  
Tools Required: Spark Plug socket wrench and screw driver, Feeler  
gauge. Preferably a wire gauge.  
PartsRequired: 90064REPOWERTM Tune-UpKit  
1. Remove spark plug and check for fouling, worn and rounded center  
electrode.  
2. Clean the plug or replace with a new one. DO NOT sand blast to  
clean. Remaining sand will damage engine.  
3. Adjust spark plug gap by bending outer electrode.  
4. Tightensparkplugto145-155kg/cm(125-135in.lb.).  
COOLING SYSTEMS CLEANING  
Level2.  
Tools required: Cross Head Screwdriver, 3 mm Hexagon wrench,  
CleaningBrush,25-50mm(1-2in.)mediumbristlepaintbrush.  
Parts Required: None.  
IMPORTANT  
To maintain proper engine operating temperatures, cooling air must  
pass freely through the cylinder fin area. This flow of air carries  
combustion heat away from the engine.  
Overheating and engine seizure can occur when:  
- Air intakes are blocked, preventing cooling air from reaching the  
cylinder.  
- Dust and grass build up on the outside of the cylinder. This build up  
insulates the engine and prevents the heat from leaving.  
Removal of cooling passage blockages or cleaning of cooling fins is  
considered “Normal Maintenance”. Any failure attributed to lack of  
maintenance is not warranted.  
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22  
1. Remove spark plug lead and throttle linkage end from the carbure-  
torswivel.  
2. Remove the four screws that retain the cover. Two at the top of the  
Recoil Starter, two on either side of the front. Lift the cover from the  
engine and lay to the front of the trimmer.  
NOTE  
The throttle linkage remains assembled to the cover and the spark  
plug lead and grommet remain installed.  
IMPORTANT  
DO NOT use a metal scraper to remove dirt from the cylinder fins.  
3. Use the brush to remove dirt from the cylinder fins.  
4. Remove grass and leaves from the grid between the starter and fuel  
tank.  
5. When installing the cover, be certain the tab of the metal deflector  
shield is in the slot of the cover.  
EXHAUST SYSTEM  
Spark Arrestor Screen  
Level2.  
Tools Required: Cross Head Screwdriver. Soft metal brush.  
Parts Required: ScreenP/N14586240630,GasketLidP/N14586642031  
1. Remove engine cover, see "Cooling System Cleaning" pages 21  
and 22 for step by step instructions.  
2. Remove screen cover (A), holder (B) and gasket (C) from muffler  
body.  
3. Clean carbon deposits from screen (D) and muffler components.  
4. Replace screen if it is cracked, plugged or has holes burned  
through.  
5. Assemble components in reverse order.  
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GRASS TRIMMER  
OPERATOR'S MANUAL  
23  
CARBURETOR ADJUSTMENT  
Engine Break-In  
New engines must be operated a minimum duration of two tanks of fuel  
break-in before carburetor adjustments can be made. During the break-in  
period your engine performance will increase and exhaust emissions will  
stabilize. Idle speed can be adjusted as required.  
High Altitude Adjustment  
High altitude adjustment is not required for proper operation of this  
engine.  
Level2.  
Toolsrequired: Screwdriver,Tachometer(ECHOP/N99051130017).  
Parts required: None.  
NOTE  
Every unit is run at the factory and the carburetor is set in compli-  
ance and California Emission Regulations. In addition, the carbure-  
tor is equipped with a HI needle adjustment limiter that prevents  
settings outside acceptable limits.  
1. Before adjusting the carburetor, clean or replace the air filter and  
spark arrester screen.  
A
2. Trimmer line must be extended to the cut-off knife.  
3. Start engine and run for several minutes to reach operating tempera-  
ture.  
4. Stop engine. Turn HI speed needle (A) CCW (counter clockwise) to  
stop.  
5. Idle Speed Adjustment.  
• Start engine and turn “idle” speed adjustment screw (B) CW  
until the blades begin to turn, then turn the screw CCW until  
blades stop turning. Turn screw CCW an additional 1/4 turn.  
6. Accelerate to full throttle for 2-3 seconds to clear excess fuel from  
engine then return to idle. Accelerate to full throttle to check for  
smooth transition from idle to full throttle. If engine stops or stalls  
after full warm up return the unit to your authorized ECHO dealer for  
repair.  
7. Check HI speed RPM at W.O.T. (Wide Open Throttle). HI speed  
RPM should be set to specifications found on page 12 "Specifica-  
tions" of this manual.  
B
8. Check idle speed and reset if necessary. If a tachometer is available,  
idle speed should be set to the specification found on page 12  
"Specifications" of this manual.  
WARNING  
DANGER  
When carburetor adjustment is completed, the cutting attachment  
should not turn at idle, otherwise serious personal injury may  
result.  
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24  
LUBRICATION  
Level1.  
Tools Required: 8 mm Open End Wrench, Screwdriver, Clean Rag.  
Parts Required: Echo LubeTM 8 oz. (P/N 91014) or Lithium Base Grease.  
1. Remove plastic shield.  
2. Loosen bearing housing locating screw (A), at the top of the  
housing, remove mounting screw (B).  
3. Pull the flexible drive shaft (C) from the housing, wipe clean and re-  
coat with a thin coating [1/2 oz. (15 ml)] of grease.  
4. Slide the flexible drive shaft back in the drive housing being careful  
not to get dirt on the flexible drive shaft.  
5. Install the bearing housing and shield.  
NYLON LINE REPLACEMENT  
Level1.  
Tools Required: Head locking tool - 1/8" dia. Rod (if head is to be  
removed)  
PartsRequired: ECHO0.080(2mm)NylonTrimmerLine4.6m(15feet)  
1. Shut engine off. Lay unit on the ground with head assembly up.  
2. Hold head firmly, push in housing tab and turn cover counter  
clockwise to remove cover and spool.  
3. Cut .080" line to 4.6 m (15 feet) length. Thread line through hole (A)  
in spool spindle until one end is 4" longer than the other end.  
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GRASS TRIMMER  
OPERATOR'S MANUAL  
25  
4. Hold spool with words "WIND LINE" and tap knob towards you.  
Place index finger between the two lines and wind line clockwise  
tightly and evenly.  
5. Place ends of line in the two notches (B) molded in the spool with  
12.5 cm to 15.2 cm (5 in. to 6 in.) protruding.  
6. Place spool in housing against spring (C); thread line ends through  
housing eyelets (D)  
D
D
C
7. Align cover arrow with housing tab; push down on cover and twist  
clockwise until cover locks in place.  
8. Pull both lines out and trim to cut-off knife length.  
Before installing, test head. Push center button while pulling on  
both lines. Trimmer line should advance approximately 1 (one) inch.  
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26  
TROUBLESHOOTING  
Problem  
Engine -- starts hard  
Engine -- does not start  
Cause  
Remedy  
Engine  
Cranks  
Fuel at  
carburetor  
No fuel at  
carburetor  
Fuel strainer clogged  
Fuel line clogged  
Carburetor  
Clean  
Clean  
See your ECHO dealer  
Fuel at  
cylinder  
No fuel at  
cylinder  
Carburetor  
See your ECHO dealer  
Muffler wet  
with fuel  
Fuel Mixture is too rich  
Open choke  
Clean/replace air filter  
Adjust carburetor  
See your ECHO dealer  
Spark at end  
of plug wire  
No spark  
at end of  
plug wire  
Stop switch off  
Electrical problem  
Turn switch on  
See your ECHO dealer  
Spark at plug  
No spark  
at plug  
Spark gap incorrect  
Covered with carbon  
Fouled with fuel  
Adjust 0.65mm (0.026in.)  
Clean or replace  
Clean or replace  
Replace plug  
Spark plug defective  
Engine  
does not  
crank  
Internal engine problem  
See your ECHO dealer  
Engine  
runs  
Air filter dirty  
Clean or replace  
Replace  
Replace  
Clean and adjust/replace  
Adjust  
Fuel filter dirty  
Fuel vent plugged  
Spark plug  
Carburetor  
Cooling system plugged  
Spark arrestor screen  
plugged  
Clean  
Clean  
WARNING  
DANGER  
Fuel vapors are extremely flammable and may cause fire and/or explosion. Never test for ignition spark near an open  
spark plug opening, otherwise serious personal injury may result.  
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GRASS TRIMMER  
OPERATOR'S MANUAL  
27  
STORAGE  
Long Term Storage (over 30 days)  
WARNING  
DANGER  
During operation the muffler or catalytic muffler and surrounding  
cover become hot. Always keep exhaust area clear of flammable  
debris during transportation or when storing, otherwise serious  
property damage or personal injury may result.  
Do not store your unit for a prolonged period of time (30 days or longer)  
without performing protective storage maintenance which includes the  
following:  
1. Store unit in a dry, dust free place, out of the reach of children with  
drive shaft housing in an upright or horizontal position to prevent  
grease leakage.  
WARNING  
DANGER  
Do not store in enclosure where fuel fumes may accumulate or  
reach an open flame or spark, otherwise serious injury may result.  
2. Place the stop switch (A) in the "OFF" position.  
3. Remove accumulation of grease, oil, dirt and debris from exterior of  
unit.  
4. Perform all periodic lubrication and services that are required.  
5. Tighten all the screws and nuts.  
6. Drain the fuel tank completely and pull the recoil starter handle  
A
several times to remove fuel from the carburetor.  
7. Remove the spark plug and pour 7 cc (1/4 oz.; 1/2 tablespoon) of  
fresh, clean, two-stroke engine oil into the cylinder through the  
spark plug hole.  
A. Place a clean cloth over the spark plug hole.  
B. Pull the recoil starter handle 2-3 times to distribute the oil inside  
the engine.  
C. Observe the piston location through the spark plug hole. Pull  
the recoil starter handle slowly until the piston reaches the top  
of its travel and leave it there.  
8. Install the spark plug (do not connect ignition cable).  
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SERVICING INFORMATION  
PARTS  
GenuineECHOPartsandECHOREPOWERTM PartsandAssembliesfor  
your ECHO products are available only from an Authorized ECHO  
Dealer. When you do need to buy parts always have the Model Number  
and Serial Number of the unit with you. You can find these numbers on  
the engine housing. For future reference, write them in the space  
provided below.  
Model No. ____________ SN. _____________  
DEALER?  
Call  
SERVICE  
Service of this product during the warranty period must be performed by  
an Authorized ECHO Service Dealer. For the name and address of the  
Authorized ECHO Service Dealer nearest you, ask your retailer or call:  
1-800-432-ECHO(3246). WhenpresentingyourunitforWarranty  
service/repairs, proof of purchase is required.  
1-800-432-ECHO  
1-800-432-3246  
ECHO CONSUMER PRODUCT SUPPORT  
CONSUMER PRODUCT  
SUPPORT  
If you require assistance or have questions concerning the application,  
operation or maintenance of this product you may call the ECHO  
ConsumerProductSupportDepartmentat1-800-673-1558from8:00am  
to 5:00 pm (Central Standard Time) Monday through Friday. Before  
calling, please know the model and serial number of your unit to help  
your Consumer Product Support Representative.  
1-800-673-1558  
8 - 5 Mon - Fri C.S.T.  
WARRANTY CARD  
This card is our means of registering all original owners of ECHO  
equipment. The card plus proof of purchase provides you the assur-  
ance that authorized warranty work will be done. It also provides a  
direct link between you and ECHO if we find it necessary to contact  
you.  
ADDITIONAL OR REPLACEMENT MANUALS  
Safety Manualsare available, free of charge, from your ECHO dealer  
or by contacting Echo Incorporated, 400 Oakwood Road, Lake Zurich, IL  
60047  
Operator's and Parts Manuals are available for purchase from  
your ECHO dealer or directly from ECHO. [See ordering instructions at  
the end of this manual.]  
ECHOIncorporated  
400 Oakwood Road  
LakeZurich, IL 60047  
TechnicalPublicationsOrders  
Safety Video is available from your dealer. A $5.00 shipping charge  
willberequired.  
ORDERING INSTRUCTIONS  
To obtain a Parts Catalog or Operator's Manual send a check or money order for $2.00 per Parts Catalog or $1.50 per  
Operator's Manual made payable to ECHO, INCORPORATED. State on a sheet of paper the model number and serial  
number of the ECHO unit you have, part number of the manual (if known), your name and address and mail to address  
above.  
Available Parts Catalog  
GT-201 Serial Number 002001001  
Part Number 99922203164  
ECHO, INCORPORATED  
400OAKWOOD ROAD  
LAKE ZURICH,IL 60047  
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