ETA Systems Oxygen Equipment FC01 LQ User Manual

M_FC01_LQ_0408_e

Circuit Protection & Control

F lo w Me te r F C 0 1 -L Q

U s e r h a n d b o o k

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F lo w Me te r F C 0 1 -L Q

T a b le o f c o n te n t

D e s c rip tio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1 Calorimetric monitoring procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2 System description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2.1 User interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

In s ta lla tio n

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1 Selection of material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Stainless steel 1.4571 / AISI 316 Ti . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Nickel-based alloy (Hastelloy 2.4610) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Installation of the monitoring heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2.1 Insertion head CSP-11 for sensor adapter TP-.. and ball valve BV-.. . . . . . . 7

2.2.1.1 Sensor adapter TP-.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2.1.2 Mounting instructions for monitoring head CSP-.. with

sensor adapter TP-.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2.1.3 Ball valve BV-.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.2.2 Monitoring head CSF-11 with adjustable immersion depth . . . . . . . . . . . . . 10

2.2.2.1 Mounting instructions for monitoring head CSF-11 . . . . . . . . . . . 11

2.2.3 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.3 Installation of electronic control unit FC01-LQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.3.1 Mechanical installation

2.3.1.1 Rail-mounted version FC01-LQ- U1... . . . . . . . . . . . . . . . . . . . . . . 14

2.3.1.2 Surface mounted version FC01-LQ-FH- U1... . . . . . . . . . . . . . . . . 15

2.3.1.3 Front panel mounted version FC01-LQ-ST- U1... . . . . . . . . . . . . . 16

2.3.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.3.2.1 Circuit diagram FC01-LQ 24 V (relay outputs) . . . . . . . . . . . . . . . 20

2.3.2.2 Circuit diagram FC01-LQ 24 V (transistor outputs) . . . . . . . . . . . 21

2.3.2.3 Electrical connection - frequency output

(version FC01-LQ-U1T4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

O p e ra tin g s y s te m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Keypads

MODE, ▲ UP and

DOWN

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

▼

Menu paging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Calling a menu option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Entry of numerals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Transfer of entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Deleting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Table of contents

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F lo w Me te r F C 0 1 -L Q

O p e ra tio n a n d m a in m e n u . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.1 Switch-on performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.2 Measuring cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.2.1 Operating data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.2.1.1 Measured value(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.2.1.2 Peak values (PEAK VALUE MIN / PEAK VALUE MAX.) . . . . . . . . . 28

4.2.1.3 Last error (LAST ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.2.1.4 Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

C o n fig u ra tio n (C O N F IG U R A T IO N ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.1 Selection of monitoring head (SENSOR SELECT) . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.2 Monitoring head data (SENSOR CODE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.3 Limit switch combination (LIMIT SWITCHES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.4 Flow rate unit (FLOW UNIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.5 Medium temperature unit (TEMP. UNIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.6 Display (DISPLAY SELECT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.7 Bar graph (BARGRAPH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5.8 Pipe diameter (PIPE SIZE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.9 Frequency output and totalizer (FREQUENCY OUTPUT) . . . . . . . . . . . . . . . . . . . . . 34

5.10 Analogue output - flow rate (ANA OUT FLOW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

5.11 Analogue output - medium temperature (ANA OUT TEMP.) . . . . . . . . . . . . . . . . . . . 35

5.12 Quitting the configuration menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

5.13 Configuration menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5.14 Configuration submenus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

P a ra m e te r s e le c tio n (P A R A ME T E R S ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

6.1 Measuring time (MEAS. TIME) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

6.2 Limit switch 1 ON/OFF value (LS1 ON, LS1 OFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

6.3 Limit switch 2 ON/OFF value (LS2 ON, LS2 OFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6.4 Scaling factor (FLOWSCALE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6.5 Quitting the parameter menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.6 Parameter selection menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

E rro rs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.1 Test and diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.1.1 Priority group I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.1.2 Priority group II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.1.3 Priority group III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.2 Potential errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Table of contents

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F lo w Me te r F C 0 1 -L Q

T e c h n ic a l d a ta . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

8.1 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

8.2 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

8.2.1 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

8.2.1.1 DC voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

8.3 Analogue outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

8.3.1 Voltage output V1 - 5 V FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

8.3.2 Voltage output V2 - 10 V FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

8.3.3 Current output C1 - 20 mA FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

8.4 Signal outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

8.4.1 Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

8.4.2 Transistor outputs (DC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

8.5 Metrological data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

8.5.1 Flow rate measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

8.5.1.1 Monitoring head CSP-11 - with sensor adapter type TP-.. . . . . . 53

8.5.1.2 Monitoring head CSF-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

8.5.2 Temperature measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

8.5.3 Electronic control unit FC01-LQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

8.6 Sensor interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

8.6.1 Electrical data of the terminal for calorimetric monitoring heads . . . . . . . . . 56

A c c e s s o rie s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

In d e x

A p p e n d ix

Performance of the digital and analogue outputs during the operating and error modes

Menu structure of the FC01-LQ (operator dialogue)

Table of contents

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III

F lo w Me te r F C 0 1 -L Q

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F lo w Me te r F C 0 1 -L Q

1 D e s c rip tio n

The Flow Meter FC01-LQ is designed to detect flow speed, flow volume and medium temperature

of water (other liquids upon request).

These quantities are made available to the user as analogue electrical signals, physically isolated,

as c u rre n t or v o lta g e o u tp u t and may be monitored by means of a lim it m o n ito r.

As re la y o u tp u ts or tra n s is to r o u tp u ts the digital signals enable the user to integrate the FC01-LQ

into a control and monitoring system.

The transistor outputs enable the user to additionally process fa u lt, s ta tu s and v o lu m e p u ls e

in d ic a tio n s in the control system.

The Flow Meter FC01-LQ may be used with calorimetric monitoring heads type CSx (CSP, CSF).

Description

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F lo w Me te r F C 0 1 -L Q

1 .1 C a lo rim e tric m o n ito rin g p ro c e d u re

The calorimetric measuring procedure is based on the physics of heat dissipation.

A body with a temperature higher than its surroundings supplies a medium flowing past that

body with energy in the form of heat. The amount energy supplied is a function of temperature

difference Δϑ and mass flow.

The thermal measuring method CTD (Constant-Temperature-Difference) is based on following

principle:

The temperature difference Δϑ between the two sensors is kept constant and the mass flow is

determined by measuring the calorific power.

Fig. 1 is a schematic diagram of a CTD method based sensor.

Two temperature-sensitive resistors (sensor elements RS and RM) are immersed in the medium.

Sensor RM assumes the temperature of the medium ϑ_Mwhilst heater resistor RH heats element

RS to temperature ϑ_S. As a function of the medium, the temperature differential Δϑ = ϑ_S- ϑ_Mis

preselected as a reference variable by the CTD control and is kept constant. The required heater

current I_His a function of mass flow so that the control variable y of the control can be used for

evaluation.

Major benefits of this method are:

●

Fast response, particularly to sudden flow standstill.

Medium temperature measurement, providing optimum temperature compensation.

Increased safety because the sensor cannot be overheated during flow standstill.

The flow rate is determined by mass flow.

medium

I_H

K_p

ϑ_S

K_p

K_p,T_n

-x

control loop

K_p

−

ϑ_M

m: mass flow

w: reference variable (

x : actual value (ϑ_S

xd: system deviation

y : control variable

I_H: heater current

)

fig. 1

Description

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F lo w Me te r F C 0 1 -L Q

1 .2 S y s te m d e s c rip tio n

The system comprises the following hardware functional modules:

1 Input voltage

DC supply (terminal XV)

2 User interfaces:

2.1 signal outputs

2-way or 4-way signal outputs (terminal XAH)

2.2 analogue outputs 1 and 2 (terminal XAO)

keypads

3 Keyboard and display:

liquid crystal display

4 Sensor interfaces:

calorimetric monitoring had type CSx_ (terminal XSK)

signal processing and monitoring

5 Micro controller system:

Power supply DC/DC

2.1

User

interface 1

Sensor-

interface

Micro controller

system

calorimetric

monitoring

head CSx_

User

interface 2

2.2

Keyboard and Display

Input voltage:

DC 19 … 32 V

2.1 User interface 1

relay outputs:

2 limit values

transistor outputs: 2 limit values +

1 error indication +

1 busy signal or

frequency output

(software selected)

analogue outputs

2.2 User interface 2

current or voltage

Keyboard/Display:

keypads

LC display

2 x 16 digits

Sensor interface

calorimetric monitoring head type CSx_

Controller system:

signal processing

I/O - controlling

monitoring

parameter memory

fig. 2

Description

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F lo w Me te r F C 0 1 -L Q

T h e p o w e r s u p p ly is p h y s ic a lly is o la te d b e tw e e n p o w e r s u p p ly in p u t a n d s y s te m p o w e r

s u p p ly o u tp u t. T h is a ls o a p p lie s to th e a n a lo g u e a n d s ig n a l o u tp u ts w h ic h a re p h y s ic a lly

is o la te d fro m e a c h o th e r a s w e ll a s fro m th e o th e r e le c tro n ic s .

There is no electrical isolation between monitoring head and central electronic unit.

Connection of the monitoring heads is by means of precut cable links.

Cables and user interface connections are shown in para. 2.3.2 and circuit diagram 2.3.2.1/ 2.3.2.2.

System configuration and parameter setting are by means of the keyboard if d e fa u lt v a lu e s

need to be changed. (paras. 5 and 6)

This mainly applies to monitoring head selection, signal outputs (switch point setting) and

analogue outputs (zero point setting and scaling).

1 .2 .1 U s e r in te rfa c e s

S ig n a l o u tp u ts :

1. R 2 - Relays outputs (2 limit values)

(optional)

T w o -c h a n n e l p h y s ic a l is o la tio n , relay change over contact

The channels may be assigned in menu “CONFIGURATION”, either

individually or in pairs, to the physical quantities of temperature or

flow. The switch on and off values can be set as desired in menu

“PARAMETERS” (yet within the measuring range) for each contact.

Please see para. 8.4.1 for electrical connection.

2. T 4 - Transistor outputs (2 setpoints + 2 status outputs or 2 setpoints +

1 status output + frequency output)

F o u r-c h a n n e l p h y s ic a l is o la tio n , transistor output - collector/emitter

(NPN) freely connectable

Channel 1: common error signal

Channel 2: busy signal or frequency output

Channels 3 and 4: Both channels may be assigned individually or in

pairs to the physical quantities of temperature or flow. The switch on

or off values of each transistor output can be set as desired.

Please see para. 8.4.2 for electrical connection.

A n a lo g u e o u tp u ts :

T w o -c h a n n e l p h y s ic a l is o la tio n , current or voltage output

(optional)

Please see the ordering number to find out whether it is a current or

voltage output.

Output quantities: 0/1 - 5 V FS

0/2 - 10 V FS

(option V1)

(option V2)

(option C1)

0/4 - 20 mA FS

These FS (full scale) output quantities apply to both channels (flow and

temperature) as standard.

20% zero elevation and FS value can be programmed. (See para. 5.11)

Shield connections are ungrounded.

T h e s h ie ld s o f th e s ig n a l c a b le s s h o u ld b e a p p lie d o n o n e s id e o n ly.

Description

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F lo w Me te r F C 0 1 -L Q

P o w e r s u p p ly :

DC 24 V supply

Internal switch mode power supply with physical isolation of the

primary and secondary side.

N o is e e m is s io n o n th e c o n n e c tio n c a b le is lim ite d b y c irc u it d e s ig n

a n d filte r.

A PTC resistor provides protection from overcurrent. The element

automatically resets upon removal of the disturbance or after

disconnection of the supply voltage of the FC01-LQ for approx. 1 s

(e.g. remove terminal XV).

Please see para. 8.2.1 for technical characteristics.

Description

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F lo w Me te r F C 0 1 -L Q

2 In s ta lla tio n

These are general directions for the application of calorimetric measuring heads which from

application to application should be reviewed by the user in accordance with individual

requirements.

2 .1 S e le c tio n o f m a te ria l

S ta in le s s s te e l 1 .4 5 7 1 / A IS I 3 1 6 T i

The standard monitoring head material is stainless steel 1.4571/AISI 316 Ti, an austenitic, acid-

resisting stainless steel that is commonly used throughout industry. Manufacturers claim it also

withstands oxidizing organic and anorganic acids, and partly even reductive media.

The resistance of this stainless steel should however be verified by the user, particularly when it

is used in medium mixtures that may from time to time be exchanged with cleansing agents. Its

chemical resistance also depends on temperature, flow rate and concentration of the medium.

Stainless steels owe their resistance to rust mainly to their alloy combination with chromium, the

formation of chromic oxide on the steel surface resulting in a passive state. Contamination,

deposits on the surface, or foreign rust may however neutralize the passivity. Therefore care

should be taken to keep the surfaces clean.

Stainless steel heads must not get in contact with steel parts other than stainless steel or with

chemically dissimilar metals, as this would cause electrolytic corrosion.

N ic k e l-b a s e d a llo y (H a s te llo y 2 .4 6 1 0 )

Hastelloy 2.6410 is a material with a chemical resistance generally exceeding that of stainless

steel and copper-based alloys. They are particularly suitable for alkaline media (pH > 7). They

should however be examined for suitability for each specific application using resistance tables

and pragmatical values.

Installation

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F lo w Me te r F C 0 1 -L Q

2 .2 In s ta lla tio n o f th e m o n ito rin g h e a d s

2 .2 .1 In s e rtio n h e a d C S P fo r s e n s o r a d a p te r T P -.. a n d b a ll v a lv e B V -..

A p p lic a tio n :

S ty le :

general industry and installation

insertion-type for sensor adapter and ball valve

In s ta lla tio n :

sensor adapter TP-.. (fig. 4)

ball valve BV-.. (fig. 5)

Ma te ria l o f th e a re a

e x p o s e d to m e d iu m :

stainless steel 1.4571/AISI 316 Ti, electropolished

O ring viton

retention slot

ø24

ø18

O ring

sensor adapter TP-…

union nut

retention pin

O ring

monitoring head CSP-11..

ø20

fig. 3

Installation

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F lo w Me te r F C 0 1 -L Q

2 .2 .1 .1 S e n s o ra d a p te r T P -..

The sensor adapter TP-.. is available in 6 pipe diameters from 1/2" to 2".

Sensor adapter is available as screw-in (fig. 4 top) or welding type (fig. 4 bottom).

Ma te ria l o f th e a re a e x p o s e d to m e d iu m :

- brass or

- stainless steel 1.4571/AISI 316 Ti

retention pin

Type

DN ød

TP-01 … 15 16

TP-02 … 20 20

TP-03 … 25 25

TP-04 … 32 32

TP-05 … 40 40

TP-06 … 50 50

1/2"

3/4"

11/4"

11/2"

11 50 27

12 64 32

14 78 40

15 94 50

15 110 55

19 138 70

Type

DN ød øD

TP-01M1-SA 15 16 21.3

TP-02M1-SA 20 20 26.9

TP-03M1-SA 25 25 33.7

TP-04M1-SA 32 32 42.4

TP-05M1-SA 40 40 48.3

TP-06M1-SA 50 50 60.3

15 50 27

15 70 32

15 80 40

15 100 50

15 110 55

15 140 70

fig. 4

2 .2 .1 .2 Mo u n tin g in s tru c tio n s (m o n ito rin g h e a d C S P -.. w ith s e n s o r a d a p te r T P -.. )

C a u tio n !

The monitoring head should only be installed or removed when the pipes are unpressurised.

To ensure the safety label is clearly visible, it should be affixed on to or close to the measuring point.

● Insert the monitoring head with the O ring into the sensor adapter and tighten the union

nut (observe correct retention).

The retention pin ensures correct alignment of the monitoring head after the union nut has

been tightened.

Correct immersion depth of the monitoring head is ensured by the stop provided.

Sealing of the monitoring head in the sensor adapter is by means of the O ring provided (fig. 3).

● Screw the sensor adapter into the pipe, using hemp or teflon tape for sealing.

Installation

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F lo w Me te r F C 0 1 -L Q

B a ll v a lv e B V -…

The ball valve of Postberg GmbH at D-63485 Bruchköbel is available in 4 nominal diameters

from 1" to 2". The ball valve ensures the sensors are fully immersed in the medium.

The monitoring head may also be replaced in pressurised pipe systems on duty.

N o te :

❑ Please see the applicable drawing of Postberg GmbH for mounting instructions and

dimensions, if necessary.

Type

DN ød

BV-03M3 25 25 1"

21 88 41 59 115

BV-04M3 32 32 11/4" 24 100 50 65 115

BV-05M3 40 40 11/2" 24 110 54 77 150

BV-06M3 50 50 2"

28 131 70 85 150

fig. 5

Installation

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F lo w Me te r F C 0 1 -L Q

2 .2 .2 Mo n ito rin g h e a d C S F -1 1 w ith a d ju s ta b le im m e rs io n d e p th

A p p lic a tio n :

Me d iu m :

S ty le :

pipelines with nominal pipe diameters > DN50

liquids

smooth shank, 18 mm dia., immersion depth adjustable within

the PG16 cable gland (accessory) or mounting in the stainless steel

cutting ring gland

Ma te ria l o f th e a re a e x p o s e d to m e d iu m :

M1 sensor and shank stainless steel 1.4571 /AISI 316 Ti (sensor)

M7 sensor stainless steel 1.4571 /AISI 316 Ti, shank aluminium

Accessories:

cable gland PG16 nickel-plated brass (see fig. 7)

threaded installation bush stainless steel 316 (cutting ring) (see fig. 7)

ø22

Type

CSF-…L43…

CSF-…L30…

CSF-…L40…

190

300

400

monitoring head should be aligned

in direction of flow (see arrow)

fig. 6

Installation

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F lo w Me te r F C 0 1 -L Q

2 .2 .2 .1 Mo u n tin g in s tru c tio n s fo r m o n ito rin g h e a d C S F -1 1

C a u tio n !

The two sensors (M) should be screwed into the pipeline far enough to ensure that they

are aligned side by side directly across the direction of flow. The sensors are correctly

positioned when the wrench flats (S) are aligned parallel with the pipeline.

T h e s h o u ld e r o f th e s e n s o r (7 m m fro m th e tip ) m u s t b e a t th e p o s itio n 1 /8 fro m d ia . i.

●

In the case of vertical pipelines the monitoring head should be installed where the flow is

rising, if possible.

For horizontal pipelines the monitoring head should be mounted on the underside of the

line (suspended).

Vertical pipeline

dia. i (internal pipe diameter)

PG16

(nickel-plated brass)

monitoring head should be aligned

in direction of flow (see arrow)

1/8 from dia.i

threaded installation brush

(stainless steel-cutting ring)

Horizontal pipeline

fig. 7

Installation

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F lo w Me te r F C 0 1 -L Q

●

The monitoring head should be installed only in a straight section of piping. There should be

a distance of at least 20 pipe diameters before the monitoring head, and 5 pipe diameters

after the monitoring head before or after bends and changes in pipe diameter, to avoid any

effects of turbulence.

20 x D

5 x D

D = nominal pipe diameter

20 x D

5 x D

D = nominal pipe diameter

fig. 8

●

When installing the monitoring head, please observe that the arrow corresponds to the

flow direction.

Fit monitoring head with locking set as follows (fig. 9):

- Fix first link of chain (1) into the clip (3) (tightening torque 10 Nm).

- Put chain catch (2) into link and fasten with the tight chain.

C a u tio n !

C h e c k lo c k in g s y s te m w ith re g a rd to s tre n g th !

T h e lo c k in g c h a in m u s t b e m o u n te d a s tig h tly a s p o s s ib le .

Installation

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F lo w Me te r F C 0 1 -L Q

Locking set 01

chain 4 x 32 DIN 5685 (approx. 1 m)

catch for chain NG 5

clip with screws and nuts DN15 to DIN 11850

(tightening torque 10 Nm)

fig. 9

2 .2 .3 E le c tric a l c o n n e c tio n

Cable Do + Ka type xx

(depends on FC01-LQ version and sensor-type used - see figs. 15 and 16)

green

R(HEIZ)

R(Tdiff)

yellow

red

pink

blue

pink

grey

R(HEIZ)

R(Tref)

brown

white

brown

white

blue

black

shield

7/8

XSK

cable

round plug

flange plug

FC01-LQ Kabel-Union

LifYCY 4 x 2 x 0,2 mm²

or equivalent cable

X221 368 01 X221 369 01

monitoring head

fig. 10

Installation

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F lo w Me te r F C 0 1 -L Q

2 .3 In s ta lla tio n o f e le c tro n ic c o n tro l u n it F C 0 1 -L Q

2 .3 .1 Me c h a n ic a l in s ta lla tio n

2 .3 .1 .1 R a il-m o u n te d v e rs io n F C 0 1 -L Q -U 1 ...

●

The electronic housing is mounted on a symmetric rail to EN 50022.

For thermal reasons, the modules should be spaced by at least 10 mm.

Removal is by releasing the spring catch.

spring catch

FC01-LQ

Flow Controller

100

fig. 11

Installation

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F lo w Me te r F C 0 1 -L Q

2 .3 .1 .2 S u rfa c e m o u n te d v e rs io n F C 0 1 -L Q -F H -U 1 ...

●

Remove the cover of the housing.

Install the housing in place using the 4 self-taping screws M4 (see fig. 12).

Replace the cover and tighten the retaining screws.

140

103

M16

FC01-LQ-FH

Flow Controller

M16

ø5 to ø8

ø4.5

mounting holes

fig. 12

Installation

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F lo w Me te r F C 0 1 -L Q

2 .3 .1 .3 F ro n t p a n e l m o u n te d h o u s in g F C 0 1 -L Q -S T -U 1 ...

●

Insert housing in the front of mounting hole and fix with 4 screws (see fig. 13) from the rear.

144

mounting hole

DIN 43700

140

fig. 13

Installation

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F lo w Me te r F C 0 1 -L Q

2 .3 .2 E le c tric a l c o n n e c tio n

Valid for all plug-in screw terminal strips:

Cable size:

0.14 mm²to 1.5 mm², single or stranded conductor

Stripping length:

Clamping screw:

Contact material:

6.5 mm

M2 (nickel-plated brass)

pre-tinned tin bronze

X V - P o w e r s u p p ly

Connection by 3 pole connector; max. 1.5 mm²; 3 x 0.75 mm²cable recommended

Pin No.

Signal name

SGND

+U_V

Function

general reference ground/shield ground

positive pole of supply voltage

negative pole of supply voltage

-U_V

X T F - K e y b o a rd re le a s e

Connection by 3 pole connector; factory-wired

Bridge 2-3 inserted = keyboard blocked

XSK

XTF

FC01-LQ

Flow Controller

(XAS)

XAO

XAH

- power supply

(XAS)

XAO

XAH

- nor released for user

- analogue outputs

- signal outputs

XSK

XTF

- calorimetric monitoring head

- keyboard release

fig. 14

Installation

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F lo w Me te r F C 0 1 -L Q

X A O - - A n a lo g u e o u tp u ts

Connection by 8 pole connector; max. 1.5 mm²; LiYCY 2 x 0.25 mm²cable recommended

for each analogue output

P in s e le c tio n fo r a n a lo g u e o u tp u ts (option: V1, V2, C1)

Pin No.

Signal name

Function

none

ANAO1

ANA1GND

SGNDA1

SGNDA2

ANAO2

ANA2GND

analogue output 1 - flow

reference potential for analogue output 1

shield ground for analogue output 1 (ungrounded) *

shield ground for analogue output 2 (ungrounded) *

analogue output 2 - temperature

reference potential for analogue output 2

none

* A p p ly s h ie ld o n o n e s id e o n ly .

X A H - L im it s w itc h s ig n a l o u tp u ts - re la y o u tp u ts - c h a n g e o v e r c o n ta c ts

Connection by 8 pole connector; max. 1.5 mm²; LiYCY 3 x 0.38 mm²cable recommended

for each signal output

Pin No.

Signal name

SGNDL1

LIM1

Function

shield ground 1

non-inverted signal output 1 (N/O)

common change over input 1

inverted signal output 1 (N/C)

shield ground 2

LIM1COM

/LIM1

SGNDL2

LIM2

non-inverted signal output 2 (N/O)

common change over input 2

inverted signal output 2 (N/C)

LIM2COM

/LIM2

X A H - L im it s w itc h s ig n a l o u tp u ts - tra n s is to r o u tp u ts N P N , fre e ly c o n n e c ta b le a s e m itte r (-)

a n d c o lle c to r (+ ) h a v e b e e n b ro u g h t o u t s e p a ra te ly .

Connection by 8 pole connector; max. 1.5 mm²; LifYCY 4 x 2 x 0.2 mm²cable recommended

Pin No.

Signal name

/ERROR E

/ERROR C

Function

summarized error indication - emitter terminal

summarized error indication - collector terminal

/BUSY/PULSE E availability signal or frequency output -

emitter terminal

/BUSY/PULSE C availability signal or frequency output -

collector terminal

Installation

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F lo w Me te r F C 0 1 -L Q

LIM2 E

LIM2 C

LIM1 E

LIM1 C

limit value 2 - emitter terminal

limit value 2 - collector terminal

limit value 1 - emitter terminal

limit value 1 - collector terminal

X S K - C o n n e c tio n o f c a lo rim e tric m o n ito rin g h e a d ty p e C S x_

Pre-sized connecting cable Do+Ka type 15 or Do+Ka type 18 with plug-in screw terminal strip

(see 2.2.3).

(X A S - s e c o n d a ry c u rre n t s u p p ly )

Only for connection of cable shield (not released for user)

Pin No.

Signal name

SGND

Function

/shield ground

Installation

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F lo w Me te r F C 0 1 -L Q

2 .3 .2 .1 C irc u it d ia g ra m F C 0 1 -L Q

V e rs io n : 2 4 V , re la y o u tp u ts

XSK

XTF

FC01-LQ

Flow Controller

(XAS)

XAO

XAH

recommended

SGNDA1

SGNDA2

ungrounded

}

Apply shield one side only.

analogue outputs **

C1, V1, V2

signal outputs

fig. 15

Installation

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F lo w Me te r F C 0 1 -L Q

2 .3 .2 .2 C irc u it d ia g ra m F C 0 1 -L Q

V e rs io n : 2 4 V , tra n s is to r o u tp u ts (N P N )

XSK

XTF

FC01-LQ

Flow Monitor

XAO

(XAS)

XAH

E/ - emitter terminal

C/+ collector terminal

recommended

SGNDA1

SGNDA2

ungrounded

}

Apply shield one side only.

analogue outputs **

C1, V1, V2

signal outputs

fig. 16

Installation

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F lo w Me te r F C 0 1 -L Q

2 .3 .2 .3 E le c tric a l c o n n e c tio n - fre q u e n c y o u tp u t (v e rs io n F C 0 1 -L Q -U 1 T 4 )

The quantity-dependent pulse may be selected in the menu item “DISPLAY SELECT”. A square

pulse signal is available for driving a counter or a primary control at the plug X A H /BUSY E/- and

/BUSY C/+ (pins 3 and 4) (see fig. 16 - circuit diagram FC01-LQ - transistor outputs).

Signal ground shall be connected to pin 3 (BUSY E/-) and the driving load to pin 4 (BUSY C/+).

The pulse length is 50 ms (±1%) continuously.

Select cable size ≤1.5 mm²to make the connections.

The shield cables can be connected to connector X A S , pin 3.

E le c tro n ic s ig n a l p ro c e s s in g (fig. 17)

If the frequency output of the FC01-LQ is connected to an electronic counter, computer or PLC,

the load current should not exceed 10 mA so as to ensure low level is 0.8 V. The max. admissible

voltage level of 48 V is irrelevant in this connection.

T y p ic a l c irc u it (e x a m p le 1 )

XAS

XAO

XAH

fig. 17

Installation

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F lo w Me te r F C 0 1 -L Q

E le c tro m e c h a n ic a l p u ls e c o u n te r (fig. 18)

The FC01-LQ driver output comprises an integral safety circuit which when isolating the counter

operating coil will limit overvoltages caused by inductance and convert the energy stored.

The counter should be able of processing a counting frequency of ≥1 0 H z , as the pulse length

is 50 ms (±0.1%) constinuously.

It should therefore be ensured that the counter can be increased by one during the time available.

If a separate relief network is preferred to the integral network, care should be taken when

processing the max. frequency of 10 Hz to ensure the energy stored in the operating coil has

dissipated by the time the counter output is reset. The time to do this should be below 40 ms,

making due consideration to switching times and pulse variations.

T y p ic a l c irc u it (e x a m p le 2 )

XAS

XAO

XAH

i_C

zener voltage

U_C

U_V

t_Lt_ON

_ON- switch-on time

Inductance of the

counter drive

t_L- time constent of switch-off current

fig. 18

N o te :

❑

As there will be a reset pulse available at the output in the moment the supply voltage of

the FC01-LQ is applied, make sure that the counter is switched on delayed or set to zero

after it has been switched on

Installation

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F lo w Me te r F C 0 1 -L Q

3 O p e ra tin g s y s te m

Clear menu-driven control, via keyboard and display, enables easy definition of parameters and

configuration. This provides high system flexibility, making the FC01-LQ the optimum solution

for a wide variety of measuring, monitoring and display tasks.

All functions are distributed on the three following menu levels:

MA IN L E V E L (ME N U )

C O N F IG U R A T IO N L E V E L (ME N U )

P A R A ME T E R S E L E C T IO N (ME N U )

See Appendix 2 listing all functions available.

K e y p a d s

MO D E , ▲ U P a n d

D O W N

▼

▲

▼

Setting and configuration is by means of three front keypads

MODE,

UP and ▼ DOWN.

DOWN =

It is also required for setting the unit to simultaneously press ▲ UP and

▲

▼

C a u tio n !

The FC01-LQ can only be set or operated when connector XTF (keyboard release) is

removed!

MODE

DOWN

FC01-LQ

Flow Controller

fig. 19

Operating system

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F lo w Me te r F C 0 1 -L Q

Me n u p a g in g

The next menu option is selected by pressing

MODE (forward paging)

Pressing

MODE after the last menu option will cause skipping to the first option of the menu.

C a llin g a m e n u o p tio n

▲

▼

Simultaneously pressing

UP and ▼ DOWN =

calls the selected menu option, or

causes skipping to the selected submenu.

E n try o f n u m e ra ls

Some menu options require numerical values to be entered. After selecting the appropriate

menu option, the value indicated can be changed by pressing ▲ UP or

DOWN.

▼

▲

Each time

UP or ▼ DOWN are pressed, the value indicated will be increased and reduced

respectively, by one numeral skip.

▲

The longer

UP or ▼ DOWN are pressed, the faster the increase or reduction.

T ra n s fe r o f e n trie s

Pressing

MODE transfers the set value or the selected menu option to a volatile memory.

A permanent transfer of settings and values is only effected when quitting the menu, after a

plausibility check of all entries.

Afterwards the data are still available even after switching the FC01-LQ repeatedly on and off.

D e le tin g d a ta

Selected data such as MIN, MAX values, totalized quantity or LAST ERROR can be deleted or

▲

▼

reset by simultaneously pressing

UP and ▼ DOWN =

C a u tio n !

After configuration and parameter selection re-connect plug X T F (keyboard release) to

protect the system against unauthorised access!

Operating system

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F lo w Me te r F C 0 1 -L Q

4 O p e ra tio n a n d m a in m e n u

4 .1 S w itc h -o n p e rfo rm a n c e

Upon power application P O W E R O N T E S T will be shown on the display for approx. 1 sec., with

the s o ftw a re v e rs io n n u m b e r being indicated in the second line.

During this period, the integral controller will conduct test routines (see para. 7.1, Test and diagnosis).

If during the test no error was found, the display will indicate H E A T IN G U P . The FC01-LQ will

then be in the heating up period required for the measuring procedure.

4 .2 Me a s u rin g c y c le

Upon completion of the heating up period and availability of the first measured value, the display

will change to measuring cycle, and the user interfaces such as analogue outputs or limit

switches will be up-dated.

N o te :

❒

It is not possible to configure or select parameters of the system during the measuring

operations!

All options of the main menu may be addressed without affecting the measuring and monitoring

function.

Menu option values

PEAK VALUE MIN

PEAK VALUE MAX

LAST ERROR

TOTALISATOR

▲

▼

may be deleted simultaneously operating the

affecting the measuring operations.

UP and ▼ DOWN =

switches without

O v e r lim its o f th e m e a s u rin g ra n g e

Theoretically established measuring values will be used when the measuring range of

calorimetric monitoring heads is exceeded (0.05 … 3 m/s for water). The FM-LQ 1 can thus be

operated beyond the measuring values defined (up to 4 m/s for water).

This feature will not affect the accuracy specified for the measuring ranges defined whilst no

accuracy information can be given for conditions where the measuring ranges are exceeded.

Analogue output, limit switches etc. can be set beyond the measuring range. When per cent display

is selected, the defined measuring range will correspond to 0 ... 100% (>100% when the defined

range is exceeded).

The following operating data may be retrieved in the main menu during the measuring cycle: (see

para. 4.2.1).

Operation and main menu

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F lo w Me te r F C 0 1 -L Q

4 .2 .1 O p e ra tin g d a ta

4 .2 .1 .1 Me a s u re d v a lu e (s )

Flow rate and medium temperature are indicated by the units selected in the upper line of the

LC display.

The lower line of the display will optionally show the switching condition of the limit switches and

an analogue bar with a 10-segment resolution, or the flow volume/time unit pertinent to the

indicated flow rate or the totalized flow volume (totalizer function).

The analogue bar has different meanings, depending on its configuration (see para. 5.7 - menu

option BARGRAPH).

flow rate

temperature

-13.5 °C

5.0 m/s

Bar graph

indication

5.0 m/s

-13.5 °C

Flow volume

indication

1332.4 m /h

5.0 m/s

-13.5 °C

Flow volume

indication

370.1 l/s

5.0 m/s

-13.5 °C

Flow volume

indication

22206.9 l/min

5.0 m/s

-13.5 °C

Totalizer

37004567.9 l

Temperature, active

(invers representation)

„switch-on condition“

5.0 m/s

-13.5 °C

3704.6 m

Flow rate, passive

Frequency output selected

(invers representation)

„switch-on condition“

5.0 m/s

-13.5 °C

37044.9 m

fig. 20

Operation and main menu

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F lo w Me te r F C 0 1 -L Q

The limit switches are identified according to their physical assignment, i.e. by F for flow rate and

T for medium temperature, at the first or last place of the second line on the display.

If F and T are shown reversed, the limit switch is in the switch-on condition.

Limit switches lying within the analogue bar range are also represented at the appropriate place

of the analogue bar (see para. 5.7).

The following figures show the display variants under menu option “Measured value(s)” (para. 5.6 -

menu option DISPLAY SELECT and 5.9 - menu option FREQUENCY OUTPUT).

4 .2 .1 .2 P e a k v a lu e s (menu option: P E A K V A L U E MIN / P E A K V A L U E MA X )

The FC01-LQ comprises four specific measured-values memories.

They store the lowest and highest value of flow rate and medium temperature.

MIN VALUE

flow rate

MIN VALUE

medium temperature

MAX VALUE

flow rate

MAX VALUE

medium temperature

fig. 21

After switch-on or NOT-BUSY indication, the minimum and maximum values are deleted and will

be continuously updated (non-return pointer principle).

The peak values may be retrived in the main menu and are deleted by simultaneously pressing

▲

UP and

DOWN =

▲

▼ .

▼

C a u tio n !

Power failure or disconnection of the power supply will delete the contents of the four

measured-values memories.

4 .2 .1 .3 L a s t e rro r (menu option: L A S T E R R O R )

The last main menu option to be called is the error memory.

This error memory comprises the number of the last error (see section 7). It may be very helpful

when commissioning the FC01-LQ.

Other than the peak value memories described above, the contents of this memory will be

retained even upon power failure.

The user may purposely delete the error memory in the condition selected by simultaneously

▲

pressing

UP and ▼ DOWN =

▲

▼

Operation and main menu

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F lo w Me te r F C 0 1 -L Q

4 .2 .1 .4 Ma in m e n u

power-on

HEATING UP *

12.5 m/s

-13.5 °C *

▲ + ▼

10.8 m/s

-19.5 °C *

delete

minimum values

PEAK VALUE MIN

▲ + ▼

14.8 m/s

-105.6 °C *

delete

maximum values

PEAK VALUE MAX

12.5 m/s

-13.5 °C *

▲ + ▼

See section 5

See section 6

menu Configuration

CONFIGURATION

HEATING UP * PARAMETERS

12.5 m/s

-13.5 °C *

▲ + ▼

menu Parameter Selection

PARAMETERS

HEATING UP * LAST ERROR

12.5 m/s

-13.5 °C *

▲ + ▼

delete errors

stored

LAST ERROR 20

* not available with turbine-type sensor

Operation and main menu

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F lo w Me te r F C 0 1 -L Q

5 C o n fig u ra tio n (menu option: C O N F IG U R A T IO N )

The CONFIGURATION menu serves to adjust the FC01-LQ to the application within the entire

system. During system configuration, measuring operations are not possible (see appendix 1).

Configuration possibilities are:

5 .1 S e le c tio n o f m o n ito rin g h e a d (menu option: S E N S O R S E L E C T )

This menu option comprises all monitoring heads that can be used with the FC01-LQ (issue 07.2003).

The appropriate sensor can be selected from the following menu (for type designation see type

label or CPI catalogue).

• TYPE CSP11WM1

(insertion head for water with sensor adapter TP-..)

• TYPE CSP11WM1BV (insertion head for water with ball valve BV-..)

• TYPE CSF11WM1

• TYPE S-No. xxx

(monitoring head for water with adjustable immersion depth)

(custom designed monitoring head for special liquids)

The monitoring head programme is continuously extended - please enquire.

C a u tio n !

Menu option SENSOR SELECT may influence data in the parameter selection menu (see

para. 5.12, Quitting the configuration menu).

5 .2 Mo n ito rin g h e a d d a ta (menu option: S E N S O R C O D E )

To operate the FC01-LQ with a calorimetric monitoring head, it is necessary to set sensor-

specific characteristics.

These characteristics are specified by the sensor code which together with the monitoring head

type number is marked on the monitoring head housing.

Enter the following characteristics when selecting a C S F m o n ito rin g h e a d . The setting is menu

driven:

1. SENSOR CODE C value

2. SENSOR CODE T value

characteristics range: 7 0 0 … 1 3 0 0

characteristics range: 0 1 … 9 9

C a u tio n !

Take care to repeat these settings after replacing the monitoring head or electronic control

unit FC01-LQ, as the accuracy of measurements is determined by the sensor code.

Enter the following characteristics when selecting a C S P m o n ito rin g h e a d :

1. SENSOR CODE C value

2. SENSOR CODE value

characteristics range: 7 0 0 … 1 3 0 0

characteristics range: 0 1 … 9 9

The nominal diameter of the ball valve is selected in menu option BV SIZE SELECT.

Available sizes are:

•

DN25 (1 in), DN32 (1 1/4 in), DN40 (1 1/2 in) und DN50 (2 in).

Configuration

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F lo w Me te r F C 0 1 -L Q

Enter the following characteristics when selecting a C S P m o n ito rin g h e a d w ith s e n s o r a d a p te r T P -..:

1. SENSOR CODE C value

2. SENSOR CODE T value

characteristics range: 7 0 0 … 1 3 0 0

characteristics range: 0 1 … 9 9

The internal diameter of the sensor adapter is selcted in menu option TYPE SELECT.

Available sizes are:

•

TP01 (1/2 in)

TP02 (3/4 in)

TP03 (1 in)

• TP04 (1 1/4 in)

• TP05 (1 1/2 in)

• TP06 (2 in)

5 .3 L im it s w itc h c o m b in a tio n s (menu option: L IMIT S W IT C H E S )

The FC01-LQ comprises two limit switches (LS1 and LS2) which are assigned to the physical

quantity/quantities to be monitored in submenu LIMIT SWITCHES.

The following combinations are available:

•

LS1 F and LS2

limit switch 1

limit switch 2

LS1 T and LS2

limit switch 1

limit switch 2

LS1 F and LS2

limit switch 1

limit switch 2

LS1 T and LS2

limit switch 1

limit switch 2

flow rate

medium temperature

flow rate

medium temperature

flow rate

Mode of operation, limit value and hysteresis of the limit switches are set in menu PARAMETER

SELECTION.

C a u tio n !

Menu option LIMIT SWITCHES may influence data in the parameter selection menu (see

para. 5.12, Quitting the configuration menu).

Configuration

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F lo w Me te r F C 0 1 -L Q

5 .4 F lo w ra te u n it (menu option: F L O W U N IT )

At these point (1st line top left) the requested unit for the flow velocity will be set.

This menu option is used to set the desired flow rate unit:

•

METRE/SEC [m/s]

PERCENT [%]

•

FEET/SEC [FPS]

BLANK [no unit]

Any further entries relating to flow rate (e.g. limit value, analogue output etc.), refer to that unit.

Standard percent is displayed when BLANK (no unit) is selected.

When the flow rate unit is changed, all configuration and parameter data relating flow rate will

automatically be converted!

5 .5 Me d iu m te m p e ra tu re u n it (menu option: T E MP . U N IT )

This submenu is used to select the medium temperature unit (1st line top left).

Options are:

•

GRAD CELSIUS [°C]

GRAD FAHRENHEIT [°F]

KELVIN [K]

All other entries relating to the medium temperature (limit value, analogue output, etc.) refer to

the unit selected there. When the temperature unit is changed, all configuration and parameter

data relating to medium temperature will automatically be converted.

5 .6 D is p la y (menu option: D IS P L A Y S E L E C T )

The FC01-LQ enables the user to define the 2nd line of the display 2 in certain points.

When the first line of the LC display in the main menu indicates the flow rate in the unit selected

as well as the medium temperature in °C, °F or K, it is possible to select the second line from

the following menu options (see para. 5.14).

•

BARGRAPH

T o ta liz e r:

LITRE/SECOND [l/s]

LITRE/MINUTE [l/min]

METRE³/ HOUR [m³/h]

GALLONS°/MINUTE

•

LITRE [l]

METRE³[m³]

GALLONS° [° = US-GALLONS]

Where totalizer function has been selected, the totalizer will start at zero counting in the unit

selected (litre, m³or gallons).

When the display changes from m³to litre or gallons, or from litre or gallons to m³, the value

already counted will be converted.

▲

▼

The content of the totalizer is deleted by simultaneously pressing

UP and

DOWN =

, or when the max. display value (99999999.9 l, m³or gallons) is reached.

▲

▼

In both cases the totalizer will restart from zero.

Configuration

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F lo w Me te r F C 0 1 -L Q

C a u tio n !

The content of the totalizer is deleted in the event of power failure or disconnection of the

power supply!

Skipping to the submenu BARGRAPH or PIPE SIZE is effected depending on the selected menu

option.

5 .7 B a r g ra p h (menu option: B A R G R A P H )

This menu option allows the user to set the bar graph as desired. The following settings should

be made:

•

FLOW / TEMP = (bar graph assignment: flow rate/medium temperature)

ZERO =

FS =

(initial value of the bar graph)

(final value of the bar graph)

Independent of its assignment, the bar graph has a constant resolution of 10 segments.

When entering the initial or final value, the user should observe reasonable resolution!

The bar graph also comprises the representation of the limit switch(es) as far as they can be

indicated in the bar range selected.

The representation of the limit switches in the bar graph depends on the switch-on value of the

limit switch.

For representation details see para. 4.2.1 (Operating data).

E x a m p le :

Limit switch assignment:

LS1 F and LS2

23 °C

Switch-on value LS2:

Switch-off value LS2:

29 °C

Analogue bar graph assignment:

Initial value - analogue bar graph:

Final value - analogue bar graph:

medium temperature

20 °C

30 °C

Instantaneuous temperature value: 25 °C

resulting in the analogue bar graph display shown below:

20 °C 21 °C

23 °C

25 °C

29 °C 30 °C

LS2 ON

fig. 22

Configuration

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F lo w Me te r F C 0 1 -L Q

5 .8 P ip e d ia m e te r (menu option: P IP E S IZ E )

If flow volume/time unit display has been selected, it is necessary to indicate the pipe diameter

to calculate mass flow.

This is provided by selecting the pipe diameter in menu option PIPE SIZE comprising pipe

diameters from 1 0 .0 … 9 9 9 .9 mm.

5 .9 F re q u e n c y o u tp u t (menu option: F R E Q U E N C Y O U T P U T )

The totalizer function of the FC01-LQ has been expanded by the output of p ro p o rtio n a l q u a n tity

p u ls e s . The function can only be displayed by version F C 0 1 -L Q -U 1 T 4 (transistor outputs).

The proportional quantity pulses have been determined as follow:

1 p u ls e / q u a n tity (to ta liz e r u n it s e le c te d )

Example:

1 pulse / 10.0 [litre]

The frequency output will supply 1 pulse per 10 litres (totalized quantity).

When the quantity-proportional pulses are assigned, the frequency of the frequency output must

no exceed 10 Hz. The limits that can be displayed are determined by the flow velocity range and

the pipe diameter.

Potential setting range of the frequency output: 1 pulse per 0.1 … 999.9 [litre], [m³], [gallons]

B e h a v io u r o f th e fre q u e n c y o u tp u t w h e n th e m a x . fre q u e n c y is e x c e e d e d

The max. frequency being exceeded will not cause the measurement to stop but will rather

cause the error output to signal error 60 on the display. This error is included in priority group III.

If a combination of priority III errors occurs simultaneously, they are indicated or stored in the

error memory observing the following sequence:

Error No. 20, 30, 60, 40, 41.

B e h a v io u r o f th e fre q u e n c y o u tp u t w h e n th e m e a s u re m e n t is s to p p e d

When the measurement is stopped (as caused by priority II error and calling the configuration or

parameter selection menus), the pulses for the quantity already counted will be available.

Thereafter the output of pulses will be stopped, with the frequency output becoming high-

resistive until the measurement is restarted.

B e h a v io u r o f th e fre q u e n c y o u tp u t w h e n th e c o n te n t o f th e to ta liz e r is d e le te d

▲

The content of the totalizer may be deleted by simultaneously pressing

UP and

DOWN

▼

in the main menu.

▲

▼

As the frequency output refers to the content of the totalizer, although its operation is not

dependent on the content of the totalizer, a totalized quantity that is smaller than that set per

pulse will not be lost.

This means that only the content of the totalizer is deleted.

Configuration

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F lo w Me te r F C 0 1 -L Q

5 .1 0 A n a lo g u e o u tp u t - flo w ra te (menu option: A N A O U T F L O W )

This menu option allows adjustment of the flow rate analogue output specifically to the

requirement of the entire system.

Options are:

•

OFFSET =

ZERO =

FS =

0%/20% FS (0/4 … 20 mA, 0/1 … 5 V, 0/2 … 10 V)

(in itia l v a lu e 0(20) % corresponds to a flow rate of _ [m/s] [%] [FPS])

(fin a l v a lu e 100% corresponds to a flow rate of _ [m/s] [%] [FPS])

When entering the initial or final value, the user should observe a reasonable resolution!

With a flow volume/time unit selected in menu DISPLAY SELECT and when setting the initial and

end values, the pertinent flow volumes will also be indicated.

5 .1 1 A n a lo g u e o u tp u t - m e d iu m te m p e ra tu re

(menu option: A N A O U T T E MP .)

In conformance with the configuration “Flow rate analogue output” it is possible to adjust the

medium temperature analogue output to the requirements of the entire system.

Options are:

•

OFFSET =

ZERO =

FS =

0%/20% FS (0/4 … 20 mA, 0/1 … 5 V, 0/2 … 10 V)

(in itia l v a lu e 0(20) % corresponds to a medium temperature of … [°C] [°F] [K])

(fin a l v a lu e 100% corresponds to a medium temperature of … [°C] [°F] [K])

When entering the initial or final value, the user should observe a reasonable resolution!

5 .1 2 Q u ittin g th e c o n fig u ra tio n m e n u

Upon configuration of the analogue outputs, the menu may be quitted or re-set to the start

(SENSOR SELECT).

To quit the configuration menu, the controller will check the data entered for plausibility.

“CONFIG. OK!” is indicated when the data are found correct. The menu may than be quitted by

pressing M MODE.

Errors found during the plausibility check are indicated in the following sequence of priority.

Priority of entry errors in the CONFIGURATION menu:

•

ERR. A-OUT FLOW

(flow analogue output outside measuring range)

ERR. A-OUT FLOW ZERO ≥ FS

(initial value ≥ final value with flow analogue output)

ERR. A-OUT TEMP. OUT OF RANGE

(temperature analogue output outside measuring range)

ERR. A-OUT TEMP. ZERO ≥ FS

(initial value ≥ final value with temperature analogue output)

OUT OF RANGE

Configuration

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F lo w Me te r F C 0 1 -L Q

•

ERR. BARGRAPH

(bar value outside measuring range)

OUT OF RANGE

ERR. BARGRAPH

ZERO ≥ FS

(bar initial value ≥ bar final value)

The menu can only be quitted after correction of the error(s). To do this, return to the beginning

of the configuration menu by pressing ▲ UP or

DOWN and select the menu option with

▼

the incorrect entry for correction.

C a u tio n !

If during the configuration data are affected which are accessible in the parameter

selection menu, (which may be the case for the options Sensor Selection, Medium

Selection and Limit Switch Assignment), the option “PARAMETERS” in the main menu will

be flashing.

In this event it is imperative to branch into parameter selection menu to set the data in

conformance with the desired application.

E x a m p le :

Changing the limit switch assignment from L S 1 → F / L S 2 → T to

L S 1 → F / L S 2 → F

Effects on

parameter data:

L S 2 O N = 0.00

L S 2 O F F = end of measuring range (depending on the medium selected)

Reason:

Changing the physical assignment of limit switch 2 will adjust its switch-on and

switch-off values to the new assignment (flow rate).

An overview of the configuration menu and a summary of the measuring ranges and menus

available for the sensor type selected are shown on the following pages.

Configuration

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F lo w Me te r F C 0 1 -L Q

5 .1 3 C o n fig u ra tio n m e n u

CONFIGURATION

▲ + ▼

See:

▲ + ▼

submenu

CONFIGURATION

SENSOR SELECT

sensor select

CONFIGURATION

LIMIT SWITCHES

submenu

LS combination

submenu

flow unit

CONFIGURATION

FLOW UNIT

submenu

temperature unit

CONFIGURATION

TEMP. UNIT

▲ + ▼

CONFIGURATION

DISPLAY SELECT

submenu

display selection

submenu

analogue flow

CONFIGURATION

ANA OUT FLOW

submenu

analogue temperature

CONFIGURATION

ANA OUT TEMP.

END OF CONFIG.?

M→yes ▲ or ▼ → no

▲

▼

Config. plausible?

yes

ERROR CONFIG.

▲

▼

CONFIG. OK!

PUSH M

return to main menu

PARAMETERS

Configuration

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F lo w Me te r F C 0 1 -L Q

Configuration

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F lo w Me te r F C 0 1 -L Q

Configuration

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F lo w Me te r F C 0 1 -L Q

Configuration

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F lo w Me te r F C 0 1 -L Q

6 P a ra m e te r s e le c tio n (menu option: P A R A ME T E R S )

After configuration of the FC01-LQ in conformance with its application (configuration menu), it

is possible to set parameters (e.g. limit values).

During parameter setting, measuring operations are not possible (see Appendix 1).

The following parameters may be set in the Parameter selection menu:

6 .1 Me a s u rin g tim e (menu option: ME A S . T IME )

The measuring time may be set between 1 and 30 sec., referring both to flow rate and medium

temperature.

The effect of the measuring time may be compared to that of a filter; it is used to determine the

average of the last measured values (measuring time 100 ms) after each measurement.

The set measuring time does not influence the measuring rate and display up-date.

6 .2 L im it s w itc h 1 - s w itc h -o n v a lu e (menu option: L S 1 O N = ......)

L im it s w itc h 1 - s w itc h -o ff v a lu e (menu option: L S 1 O F F = ......)

Depending on the configuration (see configuration menu) limit value 1 may be set either for flow

rate or medium temperature.

The limit value may be set over the entire measuring range and is always related to the display

value.

Limit switch up-date is by measuring rate, independent of the set measuring time.

The hysteresis is determined by entering different switch-on and switch-off values. Its magnitude

should be reasonably adjusted to current operating conditions.

A specific definition of the operation (closed-current or open-circuit principle) may be dropped

by separately entering the switch-on and switch-off value of the limit switch, because the

definition is deducted from the switch-on and switch-off value..

E x a m p le 1 : Switch-on value lower than switch-off value

switch-on value

switch-off value

measured value

(flow/temperature)

∞

switching condition ON

switching condition OFF

hysteresis

OFF

fig. 23

Parameter selection

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F lo w Me te r F C 0 1 -L Q

E x a m p le fo r O N :

FC01-LQ with relay outputs (option R2):

• LIM1 - LIM1COM = closed

/LIM1 - LIM1COM = open

FC01-LQ with transistor outputs (option T4):

• LIM1E - LIM1C = switched

E x a m p le 2 : Switch-on value higher than switch-off value

switch-off value

switch-on value

measured value

(flow/temperature)

∞

switching condition ON

switching condition OFF

hysteresis

OFF

fig. 24

E x a m p le fo r O N : as described in example 1 (fig. 23)

With limit switch 1 set for flow rate and a flow volume/time unit selected in menu DISPLAY

SELECT, and when setting the switch-on and switch-off value, the pertinent flow volumes will

also be indicated.

6 .3 L im it s w itc h 2 - s w itc h -o n v a lu e (menu option: L S 2 O N = ......)

L im it s w itc h 2 - s w itc h -o ff v a lu e (menu option: L S 2 O F F = ......)

See limit switch 1!

6 .4 S c a lin g fa c to r (menu option: F L O W S C A L E )

The scaling factor influences flow rate indication.

The factor, which may be set between 0.01 and 9.99, allows flow rate indication changes

(increasing or reducing the measured value in the display).

For example, the scaling factor may be used to indicate the average flow rate in the pipeline

rather than that available at the sensor.

Parameter selection

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F lo w Me te r F C 0 1 -L Q

6 .5 Q u ittin g th e p a ra m e te r s e le c tio n m e n u

Before the parameter selection menu can be quitted, the controller will conduct a plausibility

check of the data entered.

“PARAMETERS OK!” is indicated when the data are found to be correct. The menu may then be

quitted by pressing

MODE.

Errors found during the plausibility check are indicated in the following sequence of priority.

Priority of entry errors in the PARAMETER SELECTION menu:

•

ERROR LS1

switch-on and/or switch-off value for limit switch 1 outside measuring range

ERROR LS2 OUT OF RANGE

switch-on and/or switch-off value for limit switch 2 outside measuring range

ERROR LS1 ON = OFF

switch-on value for limit switch 1 equals switch-off value for limit switch 1

ERROR LS2 ON = OFF

switch-on value for limit switch 2 equals switch-off value for limit switch 2

OUT OF RANGE

The menu can only be quitted after correction of the error(s). To do this, return to the beginning

▲

of the parameter selection menu by pressing

with the incorrect entry for correction.

UP or ▼ DOWN and select the menu option

An overview of the parameter selection menu is shown on the following page.

Parameter selection

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F lo w Me te r F C 0 1 -L Q

6 .6 P a ra m e te r s e le c tio n m e n u

PARAMETERS

▲ + ▼

PARAMETERS

MEAS. TIME = 3 sec

PARAMETERS

LS1 ON = 1.24 m/s

PARAMETERS

LS1 OFF = 1.50 m/s

PARAMETERS

LS2 ON = 73.0 °C

PARAMETERS

LS2 OFF = 68.5 °C

PARAMETERS

FLOWSCALE 1.12

END OF PARAM.?

M→yes ▲ or ▼ → no

▲

▼

▲

▼

Paramet. plausible?

yes

ERROR PARAMET.

PARAMETERS OK!

PUSH M

return to main menu

LAST ERROR

Parameter selection

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F lo w Me te r F C 0 1 -L Q

7 E rro rs

7 .1 T e s t a n d d ia g n o s is

The FC01-LQ is provided with extensive test and diagnosis functions which may be classified

as follows:

7 .1 .1 P rio rity g ro u p I

Priority group I comprises the switch-on test routines (FC01-LQ self-test) which are carried out

when the system is switched on.

Their implementation is indicated.

Errors No. 1 to 5 do not allow system operation.

The test routines may be repeated by pressing any of the switches.

If even after several trials the switch-on test cannot be conducted without error indication, the

system should be returned to the supplier for rectification, indicating the error number.

Priority I errors cannot be rectified by the user!

7 .1 .2 P rio rity g ro u p II

These test functions are continuously carried out during operation. The occurrence of errors

No. 10 and 21 will cause measurements to stop, indicating the error and monitoring the source

of the error. Upon rectification of the error, the system will automatically return to measuring

operation.

7 .1 .3 P rio rity g ro u p III

These test routines are also continuously carried out during operation.

Other than the above priority groups, errors No. 20, 30, 60, 40 and 41 will not cause

measurements to stop; the error output will indicate and the number of the error will be shown

on the display.

Errors

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F lo w Me te r F C 0 1 -L Q

7 .2 P o te n tia l e rro rs

Independent of the priority group, all errors found are indicated with their relevant number.

In order to facilitate operation, the last error is stored in a non-volatile memory. The stored error

may be retrieved and deleted in the main menu.

If a combination of errors occurs simultaneously, they are indicated or stored in the error memory

observing the following sequence.

P rio rity g ro u p I

Error

Cause

Rectification

No. 1

No. 2

No system parameter available

Return to supplier.

Incorrect test sum of parameter

memory

No. 3

Incorrect test sum of program

memory

Return to supplier.

No. 4

No. 5

Incorrect test sum of data memory

Internal controller error

Return to supplier.

P rio rity g ro u p II

Error

Cause

Rectification

No. 10

Sensor not connected; or cable

between FC01-LQ and sensor

defective; or defective sensor

Check cable or replace sensor.

Sensor selected (configuration)

differs from sensor connected

Correct sensor selection in

configuration menu

No. 21

Medium temperature too high

Errors

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F lo w Me te r F C 0 1 -L Q

P rio rity g ro u p III

Error

Cause

Medium temperature too low

Rectification

No. 20

No. 30

No. 60

Over limits of flow rate

Assignment of quantity per pulse

too low *

No. 40

No. 41

Controller error (oscillator-watchdog)

Admissible EMC levels may have

been exceeded

Controller error (watchdog timer)

Admissible EMC levels may have

been exceeded

* Error No. 60 can only occur with version FC01-U1T4.

Errors

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F lo w Me te r F C 0 1 -L Q

8 T e c h n ic a l d a ta

8 .1 A m b ie n t c o n d itio n s

rail-mounted

surface mounted front panel mounted

Storage temperature:

Ambient temperature: *

Degree of protection:

-20 … +70 °C

+10 … +50 °C

IP65

+10 … +50 °C ** +10 … +50 °C

IP20 IP65

Only if the modules are spaced by at least 10 mm.

** The max. ambient temperature of +40 °C applies to all systems fitted with current output C1.

8 .2 E le c tric a l c h a ra c te ris tic s

8 .2 .1 P o w e r s u p p ly

D C s u p p ly

Pin selection:

Signal name

shield

Pin XV

+U_V

-U_V

8 .2 .1 .1 D C v o lta g e s u p p ly

Supply voltage:

U_VN= DC 24 V *

Input voltage range:

(ripple incl.)

U_V= DC 19 V to DC 32 V

Admissible ripple:

max. 20 % U_V

Rated current consumption:

I_vnk= 170 mA with zero flow

I_vnk= 200 mA with max. flow (end of measuring range)

Power consumption may be up to 300 mA±10 % when analogue output C1 is fitted.

DC 12 V possible if the FC01-LQ is used w h ith o u t option C1 (analogue outputs).

Technical data

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F lo w Me te r F C 0 1 -L Q

Inrush current:

I_p= typ. 3 A (20 µs)

Switch-off current:

Rated power consumption:

I_kipp= typ. 0.75 A

P_n= 4.1 W with zero flow, voltage outputs

P_n= 4.8 W max. flow (end of measuring range),

voltage outputs

Insulation voltage:

supply input - central electronic unit ≥ DC 500 V

8 .3 A n a lo g u e o u tp u ts

T h e a n a lo g u e o u tp u ts a re p h y s ic a lly is o la te d fro m e a c h o th e r a s w e ll a s fro m th e e le c tro n ic

c o n tro l u n it F C 0 1 -L Q .

P in s e le c tio n fo r a n a lo g u e o u tp u ts V 1 , V 2 a n d C 1

Signal name

Pin XAO

analogue output 1 - flow rate

reference ground 1

shield 1 *

shield 2 *

analogue output 2 - temperature

reference ground 2

NC - not used

Analogue output 1 - ANA OUT FLOW (flow output)

Analogue output 2 - ANA OUT TEMP. (temperature output)

* S h ie ld u n g ro u n d e d - a p p ly o n o n e s id e o n ly .

The output is reverse polarity protected.

Insulation voltage:

analogue output - analogue output DC 500 V

analogue output - central electronic unit DC 500 V

Technical data

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F lo w Me te r F C 0 1 -L Q

8 .3 .1 V o lta g e o u tp u t V 1 - 5 V F S

Signal voltage range:

U_S= 0 V (1 V) to 5 V ±2% FS

dU_S= 5% FS

Max. signal rippl:

Min. admissible load resistance:

Max. admissible load capacity:

Max. admissible load inductance:

Short circuit proof:

R _l= 1 kΩ

C_l= 1 nF

L_l= 100 nH

yes (XAO - between all terminals)

8 .3 .2 V o lta g e o u tp u t V 2 - 1 0 V F S

Signal voltage range:

U_S= 0 V (2 V) to 10 V ±2% FS

dU_S= 5% FS

Max. signal ripple:

Min. admissible load resistance:

Max. admissible load capacity:

Max. admissible load inductance:

Short circuit proof:

R _l= 1 kΩ

C_l= 1 nF

L_l= 100 nH

yes (XAO - between all terminals)

8 .3 .3 C u rre n t o u tp u t C 1 - 2 0 m A F S

Signal current range:

I_S= 0 mA (4 mA) to 20 mA ±2% FS

Max. signal ripple:

dI_S= 5% FS

R_l= 0Ω

Min. admissible load resistance:

Max. admissible load resistance:

R_l= 250Ω

8 .4 S ig n a l o u tp u ts

T h e s ig n a l o u tp u ts a re p h y s ic a lly is o la te d fro m e a c h o th e r a s w e ll a s fro m th e e le c tro n ic

c o n tro l u n it F C 0 1 -L Q .

8 .4 .1 R e la y o u tp u ts R 2 (DC or AC)

Pin selection:

Signal name

Pin XAH

Limit Switch 1 / shield

Limit Switch 1 / N/O

Limit Switch 1 / common

Limit Switch 1 / N/C

Limit Switch 2 / Schirm

Limit Switch 2 / N/O

Limit Switch 2 / common

Limit Switch 2 / N/C

Technical data

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F lo w Me te r F C 0 1 -L Q

R e s is tiv e lo a d

Max. admissible switching capacity:

Max. admissible switching current:

50 W

1 A

Max. admissible continuous current: 1 A

Max. admissible switching voltage:

Contact life at 1 A:

50 V

3 x 10⁵cycles

In d u c tiv e lo a d - w ith s a fe ty c irc u it - A C v o lta g e

Max. admissible switching capacity:

Max. admissible switching current:

125 VA

1.25 A

Max. admissible continuous current: 1.25 A

Max. admissible switching voltage:

Contact life cos = 0.5:

Insulation voltage:

100 V

2.4 x 10⁵cycles

signal contact - central electronic unit DC 500 V

signal contact - signal contact DC 500 V

8 .4 .2 T ra n s is to r o u tp u ts (DC)

Pin selection:

Signal name

Pin XAH

Polarity

/ ERROR emitter

/ ERROR collector

/ BUSY / PULSE emitter

/ BUSY / PULSE collector

Limit Switch 2 emitter

Limit Switch 2 collector

Limit Switch 1 emitter

Limit Switch 1 collector

V o lta g e le v e l

Low level - active:

_ce< 0.8 V at I_C< 10 mA

_ce< 1 V at I_C< 100 mA

High level - passive:

U_ce< 48 V

_{ce max}= 60 V

max. leakage current ≤ 25 µA

Reverse polarity protection:

Short circuit protection:

yes

Technical data

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F lo w Me te r F C 0 1 -L Q

R e s is tiv e lo a d

Max. admissible switching capacity:

Max. admissible switching current:

Max. admissible switching voltage:

1.5 W

150 mA

36 V

In d u c tiv e lo a d - L < 1 0 0 m H

(DC voltage - without external safety circuit)

Max. admissible switching capacity:

Max. admissible switching current:

Max. admissible switching voltage:

1.5 VA

40 mA

36 V

C a p a c itiv e lo a d - C < 2 0 µ F

Max. admissible switching capacity:

Max. admissible switching current:

Max. admissible switching voltage:

Insulation voltage:

1.5 VA

1.5 A

36 V

signal contact - central electronic unit DC 500 V

signal contact - signal contact DC 500 V

Technical data

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F lo w Me te r F C 0 1 -L Q

8 .5 Me tro lo g ic a l d a ta

8 .5 .1 F lo w ra te m e a s u re m e n t

Measuring is possible up to the flow rates indicated in the display range. However, the indicated

accuracy is no longer guaranteed. T h e re p e a ta b ility v a lu e re m a in s v a lid .

8 .5 .1 .1 Mo n ito rin g h e a d C S P - w ith s e n s o r a d a p te r ty p e T P -..

Flow rate measurement:

Sensor adapter

type

Measuring range

in m³/h

Display range

in m³/h

TP01

TP02

TP03

TP04

TP05

TP06

0.02 … 2.2

0.04 … 3.4

0.05 … 5.3

2.9

4.5

7.1

0.1

…

8.7

11.6

18.1

28.3

0.14 … 13.6

0.2 … 21.2

8 .5 .1 .2 Mo n ito rin g h e a d C S F

Flow measurement ranges:

The flow measurement range is determined by the inner pipe diameter (see table). It can be

calculated with the following equation:

= V x A

Q [m³/h] - flow quantity

V_N[m/h] - average standard velocity

A_R[m²] - inner pipe cross-section

Technical data

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F lo w Me te r F C 0 1 -L Q

Inner pipe diamater

Measuring range

in m³/h

Display range

in m³/h

D in mm

100

150

200

250

350

500

110

250

450

700

1380

2830

190

340

530

1040

2120

Setting range for internal pipe diameter:

Measuring range:

50.0 mm … 999.9 mm

0.05 … 3 m/s

0 … 4 m/s

Display range:

Response delay:

2.5 s

Repeatability:

1% MW **

(5% MBE to 100% MBE)

Accuracy:

±1% MBE * at 2 m/s

see failure ddiagram)

F a ilu re d ia g ra m fo r w a te r

8.00

6.00

4.00

2.00

0.00

0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80 2.00 2.20 2.40 2.60 2.80 3.00

-2.00

-4.00

-6.00

-8.00

v (m/s)

+f max

calibration point at 2 m/s: 1% of upper range value

-f max

Technical data

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F lo w Me te r F C 0 1 -L Q

8 .5 .2 T e m p e ra tu re m e a s u re m e n t:

Measuring range:

Accuracy:

-40 °C … +130 °C

±1% MB ***

8 .5 .3 E le c tro n ic c o n tro l u n it F C 0 1 -L Q

Temperature drift:

0.1%/K/MBE *

Heating up period until full

accuracy is reached:

15 min.

MBE - of final value

** MW - measured value

*** MB - measuring range

Technical data

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F lo w Me te r F C 0 1 -L Q

8 .6 S e n s o r in te rfa c e

8 .6 .1 E le c tric a l d a ta o f th e te rm in a l fo r c a lo rim e tric m o n ito rin g h e a d s

Terminal

XSK1

Mnemonics

R(HEIZ)-LO

Data

Function: terminal for negative pole of heater element

Drain output of heating current control

Max. sink current: I_sink= 88 mA

Dielectric strength: -0.5 V … +20 V DC

XSK2

R(HEIZ)-HI

Function: terminal for positive pole of heater element

Hi-potential of heater source

Output voltage range (load dependent)

U_a= 21 V … 24 V DC

Max. current output: I_max= 100 mA

Not short-circuit proof

XSK3

XSK4

R(Tref)-HI

R(Tref)-LO

Function: terminal for positive RTD * pole for medium

temperature measurement

Input resistance: > 1 GΩ

Dielectric strength: -17 V … +30 V DC

Function: terminal for negative RTD * pole for medium

temperature measurement

Input resistance: > 1 GΩ

Dielectric strength: -17 V … +30 V DC

XSK5

XSK6

AGND

Function: analogue ground

Reference potential of exitation current source for

RTD * operation

Function: output of exitation current source for

RTD * operation

Exitation current: 1 mA ± 1%

Admissible load range: R_load= 0 … 2 k⏐

Dielectric strength: ±15 V DC

XSK7

XSK8

SGND

Function: shield ground

Terminals for sensor cable shielding

XSK9

R(Tdiff)-LO

Function: terminal for negative pole of the heated RTD *

Input resistance: > 1 GΩ

Dielectric strength: -17 V … +30 V DC

XSK10

R(Tdiff)-HI

Function: terminal for positive pole of the heated RTD *

Input resistance: > 1 GΩ

Dielectric strength: -17 V … +30 V DC

* RTD = R esistive T emperature D evice

Technical data

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F lo w Me te r F C 0 1 -L Q

9 A c c e s s o rie s

No.

Accessory

Ordering configuration

FC01-LQ-FH

surface mounted housing

front mounted housing

FC01-LQ-ST

connecting cable for calorimetric monitoring head

cable type LifYCY 4 x 2 x 0.2 mm ²

Do+Ka

- Typ 15/ -10 °C … +80 °C highly flexible/paired

- Typ 18/ -60 °C … +200 °C non-halogenuous/highly flexible/paired

calorimetric monitoring heads

CSP / CSF

sensor adapter (screw-in or welding type)

ball valve

locking set 01 (for monitoring head CSF-11)

0Z122Z00024

Accessories

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F lo w Me te r F C 0 1 -L Q

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F lo w Me te r F C 0 1 -L Q

In d e x

ANA OUT FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 40

ANA OUT TEMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 40

Analogue outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 4, 18, 49

Ball valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

BARGRAPH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 40

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 37

DISPLAY SELECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32, 40

Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

FLOW UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32, 39

FLOWSCALE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42, 44

FREQUENCY OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 4, 22, 34

Front panel mounted version FC01-LQ-ST-U1... . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16, 48

Insertion monitoring head CSP-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 53

Keypads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

LAST ERROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 29

LIMIT SWITCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 39

LS1 OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 44

LS1 ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 44

LS2 OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42, 44

LS2 ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42, 44

Index

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F lo w Me te r F C 0 1 -L Q

Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 29

MEAS. TIME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42, 45

Monitoring head with adjustable immersion depth CSF-11 . . . . . . . . . . . . . . . . . . . . 10, 54

PARAMETERS, parameter selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 44

PEAK VALUE MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 29

PEAK VALUE MIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 29

PIPE SIZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 40

Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 17, 48

Rail-mounted version FC01-LQ-U1... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 48

Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 18, 20, 50

SENSOR CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 38

SENSOR SELECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 38

Sensor adapter TP-... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 53

Signal outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 18, 50

Surface mounted version FC01-LQ-FH-U1... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15, 48

TEMP. UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32, 39

TOTALISATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Transistor outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 18, 21, 51

XAH - signal outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

XAO - analogue outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

XAS - secondary current supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

XSK - Connection of calorimetric monitoring heads CS_x . . . . . . . . . . . . . . . . . . . . . . . . . 19

XTF - Keyboard release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

XV - Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Index

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F lo w Me te r F C 0 1 -L Q

Appendix 1

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F lo w Me te r F C 0 1 -L Q

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F lo w Me te r F C 0 1 -L Q

A p p e n d ix 2 - Me n u s tru c tu re o f th e F C 0 1 -L Q (o p e ra to r d ia lo g )

POWER ON!

HEATING UP

LS1 → F / LS2 → F

LS1 → T / LS2 → F

LS1 → F / LS2 → T

LS1 → T / LS2 → T

TYPE CSP-11 WM1

TYPE CSP-11 WM1BV

TYPE CSF-11 WM1

TYPE S-No. xxx

▲

▼

DELETE

12.5 m/s -13.5°C

totalized quantity

CODE C xxx

DELETE

MIN VALUE

PEAK VALUE MIN

CODE T xxx

DELETE

MAX VALUE

PEAK VALUE MAX

DN25 (1 in)

TP01 (1/2 in)

TP02 (3/4 in)

TP03 (1 in)

DN32 (1.1/4 in)

DN40 (1.1/2 in)

DN50 (2 in)

CONFIGURATION

PERCENT (%)

CELSIUS (°C)

FAHRENHEIT (°F)

KELVIN (K)

BARGRAPH

METRE/SEC (m/s)

FEET/SEC (FPS)

BLANK (no unit)

LITRE/SEC (l/s)

LITRE/MIN (l/min)

m³/HOUR (m³/h)

GALLONSϒ/MINUTE (GPM)

LITRE (l)

▲

▼

TP04 (1 1/4 in)

TP05 (1 1/2 in)

TP06 (2 in)

PARAMETERS

LAST ERROR

▲

▼

SENSOR SELECT

METRE³(m³)

GALLONS° (G)

DELETE

LAST ERROR

▲

▼

LIMIT SWITCHES

→TYPE

ZERO

FLOW UNIT

PIPE SIZE

MEASURING TIME

TEMP. UNIT

yes

Totalizer function?

LS1 ON

▲

▼

DISPLAY SELECT

FREQUENCY OUTPUT?

M →yes other → no

LS 1 OFF

▲

▼

ANA OUT FLOW

LS2 ON

▲

▼

FREQUENCY OUTPUT

PULSE/..........(unit)

LS2 OFF

ANA OUT TEMP.

FLOWSCALE

not available with sensor type CSP

nur bei gewählter Totalisatoreinheit

return to configuration menu

action

OFFSET

END OF CONFIG.?

OFFSET

END OF PARAM?

▲

▼

ZERO

Menus

Param. plausible?

Config. plausible?

ERROR PARAM.

ERROR CONFIG.

▲

page up

yes

▲

▼

page down

▼

▲

PARAM. OK!

CONFIG. OK!

select and return to configuration menu

call menu or delete function

▼

Appendix 2

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