ETA Systems Oxygen Equipment FC01 LQ User Manual

M_FC01_LQ_0408_e  
Circuit Protection & Control  
F lo w Me te r F C 0 1 -L Q  
U s e r h a n d b o o k  
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F lo w Me te r F C 0 1 -L Q  
T a b le o f c o n te n t  
1
D e s c rip tio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
1.1 Calorimetric monitoring procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
1.2 System description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
1.2.1 User interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
2
In s ta lla tio n  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
2.1 Selection of material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
Stainless steel 1.4571 / AISI 316 Ti . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
Nickel-based alloy (Hastelloy 2.4610) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
2.2 Installation of the monitoring heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
2.2.1 Insertion head CSP-11 for sensor adapter TP-.. and ball valve BV-.. . . . . . . 7  
2.2.1.1 Sensor adapter TP-.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
2.2.1.2 Mounting instructions for monitoring head CSP-.. with  
sensor adapter TP-.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
2.2.1.3 Ball valve BV-.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
2.2.2 Monitoring head CSF-11 with adjustable immersion depth . . . . . . . . . . . . . 10  
2.2.2.1 Mounting instructions for monitoring head CSF-11 . . . . . . . . . . . 11  
2.2.3 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13  
2.3 Installation of electronic control unit FC01-LQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
2.3.1 Mechanical installation  
2.3.1.1 Rail-mounted version FC01-LQ- U1... . . . . . . . . . . . . . . . . . . . . . . 14  
2.3.1.2 Surface mounted version FC01-LQ-FH- U1... . . . . . . . . . . . . . . . . 15  
2.3.1.3 Front panel mounted version FC01-LQ-ST- U1... . . . . . . . . . . . . . 16  
2.3.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
2.3.2.1 Circuit diagram FC01-LQ 24 V (relay outputs) . . . . . . . . . . . . . . . 20  
2.3.2.2 Circuit diagram FC01-LQ 24 V (transistor outputs) . . . . . . . . . . . 21  
2.3.2.3 Electrical connection - frequency output  
(version FC01-LQ-U1T4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
3
O p e ra tin g s y s te m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
Keypads  
MODE, UP and  
DOWN  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
M
Menu paging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25  
Calling a menu option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25  
Entry of numerals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25  
Transfer of entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25  
Deleting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25  
Table of contents  
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I
F lo w Me te r F C 0 1 -L Q  
4
O p e ra tio n a n d m a in m e n u . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26  
4.1 Switch-on performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26  
4.2 Measuring cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26  
4.2.1 Operating data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27  
4.2.1.1 Measured value(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27  
4.2.1.2 Peak values (PEAK VALUE MIN / PEAK VALUE MAX.) . . . . . . . . . 28  
4.2.1.3 Last error (LAST ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28  
4.2.1.4 Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
5
C o n fig u ra tio n (C O N F IG U R A T IO N ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30  
5.1 Selection of monitoring head (SENSOR SELECT) . . . . . . . . . . . . . . . . . . . . . . . . . . 30  
5.2 Monitoring head data (SENSOR CODE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30  
5.3 Limit switch combination (LIMIT SWITCHES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31  
5.4 Flow rate unit (FLOW UNIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32  
5.5 Medium temperature unit (TEMP. UNIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32  
5.6 Display (DISPLAY SELECT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32  
5.7 Bar graph (BARGRAPH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33  
5.8 Pipe diameter (PIPE SIZE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34  
5.9 Frequency output and totalizer (FREQUENCY OUTPUT) . . . . . . . . . . . . . . . . . . . . . 34  
5.10 Analogue output - flow rate (ANA OUT FLOW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35  
5.11 Analogue output - medium temperature (ANA OUT TEMP.) . . . . . . . . . . . . . . . . . . . 35  
5.12 Quitting the configuration menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35  
5.13 Configuration menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37  
5.14 Configuration submenus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38  
6
7
P a ra m e te r s e le c tio n (P A R A ME T E R S ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41  
6.1 Measuring time (MEAS. TIME) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41  
6.2 Limit switch 1 ON/OFF value (LS1 ON, LS1 OFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . 41  
6.3 Limit switch 2 ON/OFF value (LS2 ON, LS2 OFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . 42  
6.4 Scaling factor (FLOWSCALE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42  
6.5 Quitting the parameter menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43  
6.6 Parameter selection menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44  
E rro rs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45  
7.1 Test and diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45  
7.1.1 Priority group I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45  
7.1.2 Priority group II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45  
7.1.3 Priority group III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45  
7.2 Potential errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46  
II  
Table of contents  
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F lo w Me te r F C 0 1 -L Q  
8
T e c h n ic a l d a ta . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48  
8.1 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48  
8.2 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48  
8.2.1 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48  
8.2.1.1 DC voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48  
8.3 Analogue outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49  
8.3.1 Voltage output V1 - 5 V FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50  
8.3.2 Voltage output V2 - 10 V FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50  
8.3.3 Current output C1 - 20 mA FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50  
8.4 Signal outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50  
8.4.1 Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50  
8.4.2 Transistor outputs (DC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51  
8.5 Metrological data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53  
8.5.1 Flow rate measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53  
8.5.1.1 Monitoring head CSP-11 - with sensor adapter type TP-.. . . . . . 53  
8.5.1.2 Monitoring head CSF-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53  
8.5.2 Temperature measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54  
8.5.3 Electronic control unit FC01-LQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55  
8.6 Sensor interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56  
8.6.1 Electrical data of the terminal for calorimetric monitoring heads . . . . . . . . . 56  
9
A c c e s s o rie s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57  
In d e x  
A p p e n d ix  
1
2
Performance of the digital and analogue outputs during the operating and error modes  
Menu structure of the FC01-LQ (operator dialogue)  
Table of contents  
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III  
F lo w Me te r F C 0 1 -L Q  
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F lo w Me te r F C 0 1 -L Q  
1 D e s c rip tio n  
The Flow Meter FC01-LQ is designed to detect flow speed, flow volume and medium temperature  
of water (other liquids upon request).  
These quantities are made available to the user as analogue electrical signals, physically isolated,  
as c u rre n t or v o lta g e o u tp u t and may be monitored by means of a lim it m o n ito r.  
As re la y o u tp u ts or tra n s is to r o u tp u ts the digital signals enable the user to integrate the FC01-LQ  
into a control and monitoring system.  
The transistor outputs enable the user to additionally process fa u lt, s ta tu s and v o lu m e p u ls e  
in d ic a tio n s in the control system.  
The Flow Meter FC01-LQ may be used with calorimetric monitoring heads type CSx (CSP, CSF).  
Description  
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1
F lo w Me te r F C 0 1 -L Q  
1 .1 C a lo rim e tric m o n ito rin g p ro c e d u re  
The calorimetric measuring procedure is based on the physics of heat dissipation.  
A body with a temperature higher than its surroundings supplies a medium flowing past that  
body with energy in the form of heat. The amount energy supplied is a function of temperature  
difference Δϑ and mass flow.  
The thermal measuring method CTD (Constant-Temperature-Difference) is based on following  
principle:  
The temperature difference Δϑ between the two sensors is kept constant and the mass flow is  
determined by measuring the calorific power.  
Fig. 1 is a schematic diagram of a CTD method based sensor.  
Two temperature-sensitive resistors (sensor elements RS and RM) are immersed in the medium.  
Sensor RM assumes the temperature of the medium ϑM whilst heater resistor RH heats element  
RS to temperature ϑS. As a function of the medium, the temperature differential Δϑ = ϑS - ϑM is  
preselected as a reference variable by the CTD control and is kept constant. The required heater  
current IH is a function of mass flow so that the control variable y of the control can be used for  
evaluation.  
Major benefits of this method are:  
Fast response, particularly to sudden flow standstill.  
Medium temperature measurement, providing optimum temperature compensation.  
Increased safety because the sensor cannot be overheated during flow standstill.  
The flow rate is determined by mass flow.  
RM  
medium  
m
RS  
RH  
IH  
Kp  
ϑS  
Kp  
Kp,Tn  
-x  
xd  
y
control loop  
Kp  
U
+
I
ϑM  
w
y
m: mass flow  
w: reference variable (  
x : actual value (ϑS  
xd: system deviation  
y : control variable  
IH: heater current  
Δ
)
ϑ
ϑ
-
)
M
fig. 1  
2
Description  
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F lo w Me te r F C 0 1 -L Q  
1 .2 S y s te m d e s c rip tio n  
The system comprises the following hardware functional modules:  
1 Input voltage  
DC supply (terminal XV)  
2 User interfaces:  
2.1 signal outputs  
2-way or 4-way signal outputs (terminal XAH)  
2.2 analogue outputs 1 and 2 (terminal XAO)  
keypads  
3 Keyboard and display:  
liquid crystal display  
4 Sensor interfaces:  
calorimetric monitoring had type CSx_ (terminal XSK)  
signal processing and monitoring  
5 Micro controller system:  
Power supply DC/DC  
1
2.1  
User  
interface 1  
Sensor-  
interface  
Micro controller  
system  
calorimetric  
monitoring  
head CSx_  
5
User  
interface 2  
4
2.2  
Keyboard and Display  
3
1
Input voltage:  
DC 19 … 32 V  
2.1 User interface 1  
relay outputs:  
2 limit values  
transistor outputs: 2 limit values +  
1 error indication +  
1 busy signal or  
frequency output  
(software selected)  
analogue outputs  
2.2 User interface 2  
current or voltage  
3
Keyboard/Display:  
keypads  
LC display  
2 x 16 digits  
4
5
Sensor interface  
calorimetric monitoring head type CSx_  
Controller system:  
signal processing  
I/O - controlling  
monitoring  
parameter memory  
fig. 2  
Description  
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3
F lo w Me te r F C 0 1 -L Q  
T h e p o w e r s u p p ly is p h y s ic a lly is o la te d b e tw e e n p o w e r s u p p ly in p u t a n d s y s te m p o w e r  
s u p p ly o u tp u t. T h is a ls o a p p lie s to th e a n a lo g u e a n d s ig n a l o u tp u ts w h ic h a re p h y s ic a lly  
is o la te d fro m e a c h o th e r a s w e ll a s fro m th e o th e r e le c tro n ic s .  
There is no electrical isolation between monitoring head and central electronic unit.  
Connection of the monitoring heads is by means of precut cable links.  
Cables and user interface connections are shown in para. 2.3.2 and circuit diagram 2.3.2.1/ 2.3.2.2.  
System configuration and parameter setting are by means of the keyboard if d e fa u lt v a lu e s  
need to be changed. (paras. 5 and 6)  
This mainly applies to monitoring head selection, signal outputs (switch point setting) and  
analogue outputs (zero point setting and scaling).  
1 .2 .1 U s e r in te rfa c e s  
S ig n a l o u tp u ts :  
1. R 2 - Relays outputs (2 limit values)  
(optional)  
T w o -c h a n n e l p h y s ic a l is o la tio n , relay change over contact  
The channels may be assigned in menu CONFIGURATION, either  
individually or in pairs, to the physical quantities of temperature or  
flow. The switch on and off values can be set as desired in menu  
PARAMETERS” (yet within the measuring range) for each contact.  
Please see para. 8.4.1 for electrical connection.  
2. T 4 - Transistor outputs (2 setpoints + 2 status outputs or 2 setpoints +  
1 status output + frequency output)  
F o u r-c h a n n e l p h y s ic a l is o la tio n , transistor output - collector/emitter  
(NPN) freely connectable  
Channel 1: common error signal  
Channel 2: busy signal or frequency output  
Channels 3 and 4: Both channels may be assigned individually or in  
pairs to the physical quantities of temperature or flow. The switch on  
or off values of each transistor output can be set as desired.  
Please see para. 8.4.2 for electrical connection.  
A n a lo g u e o u tp u ts :  
T w o -c h a n n e l p h y s ic a l is o la tio n , current or voltage output  
(optional)  
Please see the ordering number to find out whether it is a current or  
voltage output.  
Output quantities: 0/1 - 5 V FS  
0/2 - 10 V FS  
(option V1)  
(option V2)  
(option C1)  
0/4 - 20 mA FS  
These FS (full scale) output quantities apply to both channels (flow and  
temperature) as standard.  
20% zero elevation and FS value can be programmed. (See para. 5.11)  
Shield connections are ungrounded.  
T h e s h ie ld s o f th e s ig n a l c a b le s s h o u ld b e a p p lie d o n o n e s id e o n ly.  
4
Description  
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F lo w Me te r F C 0 1 -L Q  
P o w e r s u p p ly :  
DC 24 V supply  
Internal switch mode power supply with physical isolation of the  
primary and secondary side.  
N o is e e m is s io n o n th e c o n n e c tio n c a b le is lim ite d b y c irc u it d e s ig n  
a n d filte r.  
A PTC resistor provides protection from overcurrent. The element  
automatically resets upon removal of the disturbance or after  
disconnection of the supply voltage of the FC01-LQ for approx. 1 s  
(e.g. remove terminal XV).  
Please see para. 8.2.1 for technical characteristics.  
Description  
5
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F lo w Me te r F C 0 1 -L Q  
2 In s ta lla tio n  
These are general directions for the application of calorimetric measuring heads which from  
application to application should be reviewed by the user in accordance with individual  
requirements.  
2 .1 S e le c tio n o f m a te ria l  
S ta in le s s s te e l 1 .4 5 7 1 / A IS I 3 1 6 T i  
The standard monitoring head material is stainless steel 1.4571/AISI 316 Ti, an austenitic, acid-  
resisting stainless steel that is commonly used throughout industry. Manufacturers claim it also  
withstands oxidizing organic and anorganic acids, and partly even reductive media.  
The resistance of this stainless steel should however be verified by the user, particularly when it  
is used in medium mixtures that may from time to time be exchanged with cleansing agents. Its  
chemical resistance also depends on temperature, flow rate and concentration of the medium.  
Stainless steels owe their resistance to rust mainly to their alloy combination with chromium, the  
formation of chromic oxide on the steel surface resulting in a passive state. Contamination,  
deposits on the surface, or foreign rust may however neutralize the passivity. Therefore care  
should be taken to keep the surfaces clean.  
Stainless steel heads must not get in contact with steel parts other than stainless steel or with  
chemically dissimilar metals, as this would cause electrolytic corrosion.  
N ic k e l-b a s e d a llo y (H a s te llo y 2 .4 6 1 0 )  
Hastelloy 2.6410 is a material with a chemical resistance generally exceeding that of stainless  
steel and copper-based alloys. They are particularly suitable for alkaline media (pH > 7). They  
should however be examined for suitability for each specific application using resistance tables  
and pragmatical values.  
6
Installation  
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F lo w Me te r F C 0 1 -L Q  
2 .2 In s ta lla tio n o f th e m o n ito rin g h e a d s  
2 .2 .1 In s e rtio n h e a d C S P fo r s e n s o r a d a p te r T P -.. a n d b a ll v a lv e B V -..  
A p p lic a tio n :  
S ty le :  
general industry and installation  
insertion-type for sensor adapter and ball valve  
In s ta lla tio n :  
sensor adapter TP-.. (fig. 4)  
ball valve BV-.. (fig. 5)  
Ma te ria l o f th e a re a  
e x p o s e d to m e d iu m :  
stainless steel 1.4571/AISI 316 Ti, electropolished  
O ring viton  
retention slot  
ø24  
8
ø18  
O ring  
sensor adapter TP-…  
union nut  
retention pin  
O ring  
monitoring head CSP-11..  
ø20  
fig. 3  
Installation  
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7
F lo w Me te r F C 0 1 -L Q  
2 .2 .1 .1 S e n s o ra d a p te r T P -..  
The sensor adapter TP-.. is available in 6 pipe diameters from 1/2" to 2".  
Sensor adapter is available as screw-in (fig. 4 top) or welding type (fig. 4 bottom).  
Ma te ria l o f th e a re a e x p o s e d to m e d iu m :  
- brass or  
- stainless steel 1.4571/AISI 316 Ti  
retention pin  
Type  
DN ød  
G
t
L
SW  
TP-01 … 15 16  
TP-02 … 20 20  
TP-03 … 25 25  
TP-04 … 32 32  
TP-05 … 40 40  
TP-06 … 50 50  
1/2"  
3/4"  
1"  
11/4"  
11/2"  
2"  
11 50 27  
12 64 32  
14 78 40  
15 94 50  
15 110 55  
19 138 70  
t
t
L
Type  
DN ød øD  
t
L
SW  
TP-01M1-SA 15 16 21.3  
TP-02M1-SA 20 20 26.9  
TP-03M1-SA 25 25 33.7  
TP-04M1-SA 32 32 42.4  
TP-05M1-SA 40 40 48.3  
TP-06M1-SA 50 50 60.3  
15 50 27  
15 70 32  
15 80 40  
15 100 50  
15 110 55  
15 140 70  
t
t
L
fig. 4  
2 .2 .1 .2 Mo u n tin g in s tru c tio n s (m o n ito rin g h e a d C S P -.. w ith s e n s o r a d a p te r T P -.. )  
C a u tio n !  
The monitoring head should only be installed or removed when the pipes are unpressurised.  
To ensure the safety label is clearly visible, it should be affixed on to or close to the measuring point.  
Insert the monitoring head with the O ring into the sensor adapter and tighten the union  
nut (observe correct retention).  
The retention pin ensures correct alignment of the monitoring head after the union nut has  
been tightened.  
Correct immersion depth of the monitoring head is ensured by the stop provided.  
Sealing of the monitoring head in the sensor adapter is by means of the O ring provided (fig. 3).  
Screw the sensor adapter into the pipe, using hemp or teflon tape for sealing.  
8
Installation  
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F lo w Me te r F C 0 1 -L Q  
B a ll v a lv e B V -…  
The ball valve of Postberg GmbH at D-63485 Bruchköbel is available in 4 nominal diameters  
from 1" to 2". The ball valve ensures the sensors are fully immersed in the medium.  
The monitoring head may also be replaced in pressurised pipe systems on duty.  
N o te :  
Please see the applicable drawing of Postberg GmbH for mounting instructions and  
dimensions, if necessary.  
A
t
L
Type  
DN ød  
G
t
L
SW  
H
A
BV-03M3 25 25 1"  
21 88 41 59 115  
BV-04M3 32 32 11/4" 24 100 50 65 115  
BV-05M3 40 40 11/2" 24 110 54 77 150  
BV-06M3 50 50 2"  
28 131 70 85 150  
fig. 5  
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9
F lo w Me te r F C 0 1 -L Q  
2 .2 .2 Mo n ito rin g h e a d C S F -1 1 w ith a d ju s ta b le im m e rs io n d e p th  
A p p lic a tio n :  
Me d iu m :  
S ty le :  
pipelines with nominal pipe diameters > DN50  
liquids  
smooth shank, 18 mm dia., immersion depth adjustable within  
the PG16 cable gland (accessory) or mounting in the stainless steel  
cutting ring gland  
Ma te ria l o f th e a re a e x p o s e d to m e d iu m :  
-
-
M1 sensor and shank stainless steel 1.4571 /AISI 316 Ti (sensor)  
M7 sensor stainless steel 1.4571 /AISI 316 Ti, shank aluminium  
Accessories:  
-
-
cable gland PG16 nickel-plated brass (see fig. 7)  
threaded installation bush stainless steel 316 (cutting ring) (see fig. 7)  
ø22  
L
14  
14  
Type  
L
CSF-…L43…  
CSF-…L30…  
CSF-…L40…  
190  
300  
400  
monitoring head should be aligned  
in direction of flow (see arrow)  
fig. 6  
10  
Installation  
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F lo w Me te r F C 0 1 -L Q  
2 .2 .2 .1 Mo u n tin g in s tru c tio n s fo r m o n ito rin g h e a d C S F -1 1  
C a u tio n !  
The two sensors (M) should be screwed into the pipeline far enough to ensure that they  
are aligned side by side directly across the direction of flow. The sensors are correctly  
positioned when the wrench flats (S) are aligned parallel with the pipeline.  
T h e s h o u ld e r o f th e s e n s o r (7 m m fro m th e tip ) m u s t b e a t th e p o s itio n 1 /8 fro m d ia . i.  
In the case of vertical pipelines the monitoring head should be installed where the flow is  
rising, if possible.  
For horizontal pipelines the monitoring head should be mounted on the underside of the  
line (suspended).  
Vertical pipeline  
dia. i (internal pipe diameter)  
PG16  
(nickel-plated brass)  
monitoring head should be aligned  
in direction of flow (see arrow)  
M
M
7
1/8 from dia.i  
1/8 from dia.i  
S
S
threaded installation brush  
(stainless steel-cutting ring)  
Horizontal pipeline  
M
M
fig. 7  
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11  
F lo w Me te r F C 0 1 -L Q  
The monitoring head should be installed only in a straight section of piping. There should be  
a distance of at least 20 pipe diameters before the monitoring head, and 5 pipe diameters  
after the monitoring head before or after bends and changes in pipe diameter, to avoid any  
effects of turbulence.  
20 x D  
5 x D  
D = nominal pipe diameter  
20 x D  
5 x D  
D = nominal pipe diameter  
fig. 8  
When installing the monitoring head, please observe that the arrow corresponds to the  
flow direction.  
Fit monitoring head with locking set as follows (fig. 9):  
- Fix first link of chain (1) into the clip (3) (tightening torque 10 Nm).  
- Put chain catch (2) into link and fasten with the tight chain.  
C a u tio n !  
C h e c k lo c k in g s y s te m w ith re g a rd to s tre n g th !  
T h e lo c k in g c h a in m u s t b e m o u n te d a s tig h tly a s p o s s ib le .  
12  
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F lo w Me te r F C 0 1 -L Q  
Locking set 01  
1
2
3
1
2
3
chain 4 x 32 DIN 5685 (approx. 1 m)  
catch for chain NG 5  
clip with screws and nuts DN15 to DIN 11850  
(tightening torque 10 Nm)  
fig. 9  
2 .2 .3 E le c tric a l c o n n e c tio n  
Cable Do + Ka type xx  
(depends on FC01-LQ version and sensor-type used - see figs. 15 and 16)  
green  
green  
7
3
7
3
R(HEIZ)  
R(Tdiff)  
2
1
yellow  
yellow  
red  
red  
4
8
4
8
6
5
pink  
blue  
pink  
grey  
10  
9
grey  
1
1
5
R(HEIZ)  
R(Tref)  
5
6
2
6
brown  
white  
brown  
white  
blue  
3
4
2
black  
shield  
7/8  
XSK  
cable  
round plug  
flange plug  
FC01-LQ Kabel-Union  
LifYCY 4 x 2 x 0,2 mm2  
or equivalent cable  
X221 368 01 X221 369 01  
monitoring head  
fig. 10  
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13  
F lo w Me te r F C 0 1 -L Q  
2 .3 In s ta lla tio n o f e le c tro n ic c o n tro l u n it F C 0 1 -L Q  
2 .3 .1 Me c h a n ic a l in s ta lla tio n  
2 .3 .1 .1 R a il-m o u n te d v e rs io n F C 0 1 -L Q -U 1 ...  
The electronic housing is mounted on a symmetric rail to EN 50022.  
For thermal reasons, the modules should be spaced by at least 10 mm.  
Removal is by releasing the spring catch.  
spring catch  
M
FC01-LQ  
Flow Controller  
56  
60  
100  
fig. 11  
14  
Installation  
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F lo w Me te r F C 0 1 -L Q  
2 .3 .1 .2 S u rfa c e m o u n te d v e rs io n F C 0 1 -L Q -F H -U 1 ...  
Remove the cover of the housing.  
Install the housing in place using the 4 self-taping screws M4 (see fig. 12).  
Replace the cover and tighten the retaining screws.  
140  
103  
71  
M16  
M
FC01-LQ-FH  
Flow Controller  
M16  
ø5 to ø8  
ø4.5  
mounting holes  
fig. 12  
Installation  
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15  
F lo w Me te r F C 0 1 -L Q  
2 .3 .1 .3 F ro n t p a n e l m o u n te d h o u s in g F C 0 1 -L Q -S T -U 1 ...  
Insert housing in the front of mounting hole and fix with 4 screws (see fig. 13) from the rear.  
144  
mounting hole  
DIN 43700  
M
140  
fig. 13  
16  
Installation  
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F lo w Me te r F C 0 1 -L Q  
2 .3 .2 E le c tric a l c o n n e c tio n  
Valid for all plug-in screw terminal strips:  
Cable size:  
0.14 mm2 to 1.5 mm2, single or stranded conductor  
Stripping length:  
Clamping screw:  
Contact material:  
6.5 mm  
M2 (nickel-plated brass)  
pre-tinned tin bronze  
X V - P o w e r s u p p ly  
Connection by 3 pole connector; max. 1.5 mm2; 3 x 0.75 mm2 cable recommended  
Pin No.  
Signal name  
SGND  
+UV  
Function  
1
2
3
general reference ground/shield ground  
positive pole of supply voltage  
negative pole of supply voltage  
-UV  
X T F - K e y b o a rd re le a s e  
Connection by 3 pole connector; factory-wired  
Bridge 2-3 inserted = keyboard blocked  
1
2
3
4
5
6
7
8
9
10  
1
2
3
1
2
3
1
2
3
4
XV  
XSK  
XTF  
M
FC01-LQ  
Flow Controller  
(XAS)  
XAO  
XAH  
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
XV  
- power supply  
(XAS)  
XAO  
XAH  
- nor released for user  
- analogue outputs  
- signal outputs  
XSK  
XTF  
- calorimetric monitoring head  
- keyboard release  
fig. 14  
Installation  
17  
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F lo w Me te r F C 0 1 -L Q  
X A O - - A n a lo g u e o u tp u ts  
Connection by 8 pole connector; max. 1.5 mm2; LiYCY 2 x 0.25 mm2 cable recommended  
for each analogue output  
P in s e le c tio n fo r a n a lo g u e o u tp u ts (option: V1, V2, C1)  
Pin No.  
Signal name  
NC  
Function  
1
2
3
4
5
6
7
8
none  
ANAO1  
ANA1GND  
SGNDA1  
SGNDA2  
ANAO2  
ANA2GND  
NC  
analogue output 1 - flow  
reference potential for analogue output 1  
shield ground for analogue output 1 (ungrounded) *  
shield ground for analogue output 2 (ungrounded) *  
analogue output 2 - temperature  
reference potential for analogue output 2  
none  
* A p p ly s h ie ld o n o n e s id e o n ly .  
X A H - L im it s w itc h s ig n a l o u tp u ts - re la y o u tp u ts - c h a n g e o v e r c o n ta c ts  
Connection by 8 pole connector; max. 1.5 mm2; LiYCY 3 x 0.38 mm2 cable recommended  
for each signal output  
Pin No.  
Signal name  
SGNDL1  
LIM1  
Function  
1
2
3
4
5
6
7
8
shield ground 1  
non-inverted signal output 1 (N/O)  
common change over input 1  
inverted signal output 1 (N/C)  
shield ground 2  
LIM1COM  
/LIM1  
SGNDL2  
LIM2  
non-inverted signal output 2 (N/O)  
common change over input 2  
inverted signal output 2 (N/C)  
LIM2COM  
/LIM2  
X A H - L im it s w itc h s ig n a l o u tp u ts - tra n s is to r o u tp u ts N P N , fre e ly c o n n e c ta b le a s e m itte r (-)  
a n d c o lle c to r (+ ) h a v e b e e n b ro u g h t o u t s e p a ra te ly .  
Connection by 8 pole connector; max. 1.5 mm2; LifYCY 4 x 2 x 0.2 mm2 cable recommended  
Pin No.  
Signal name  
/ERROR E  
/ERROR C  
Function  
1
2
3
summarized error indication - emitter terminal  
summarized error indication - collector terminal  
/BUSY/PULSE E availability signal or frequency output -  
emitter terminal  
4
/BUSY/PULSE C availability signal or frequency output -  
collector terminal  
18  
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F lo w Me te r F C 0 1 -L Q  
5
6
7
8
LIM2 E  
LIM2 C  
LIM1 E  
LIM1 C  
limit value 2 - emitter terminal  
limit value 2 - collector terminal  
limit value 1 - emitter terminal  
limit value 1 - collector terminal  
X S K - C o n n e c tio n o f c a lo rim e tric m o n ito rin g h e a d ty p e C S x_  
Pre-sized connecting cable Do+Ka type 15 or Do+Ka type 18 with plug-in screw terminal strip  
(see 2.2.3).  
(X A S - s e c o n d a ry c u rre n t s u p p ly )  
Only for connection of cable shield (not released for user)  
Pin No.  
3
Signal name  
SGND  
Function  
/shield ground  
Installation  
19  
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F lo w Me te r F C 0 1 -L Q  
2 .3 .2 .1 C irc u it d ia g ra m F C 0 1 -L Q  
V e rs io n : 2 4 V , re la y o u tp u ts  
1
2
3
4
5
6
7
8
9
10  
1
2
3
1
2
3
1
2
3
4
XV  
XSK  
XTF  
M
FC01-LQ  
Flow Controller  
(XAS)  
XAO  
XAH  
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
*
**  
recommended  
SGNDA1  
SGNDA2  
ungrounded  
}
Apply shield one side only.  
analogue outputs **  
C1, V1, V2  
signal outputs  
fig. 15  
20  
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F lo w Me te r F C 0 1 -L Q  
2 .3 .2 .2 C irc u it d ia g ra m F C 0 1 -L Q  
V e rs io n : 2 4 V , tra n s is to r o u tp u ts (N P N )  
1
2
3
4
5
6
7
8
9
10  
1
2
3
1
2
3
1
2
3
4
XV  
XSK  
XTF  
M
FC01-LQ  
Flow Monitor  
XAO  
(XAS)  
XAH  
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
E/ - emitter terminal  
C/+ collector terminal  
*
**  
recommended  
SGNDA1  
SGNDA2  
ungrounded  
}
Apply shield one side only.  
analogue outputs **  
C1, V1, V2  
signal outputs  
fig. 16  
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21  
F lo w Me te r F C 0 1 -L Q  
2 .3 .2 .3 E le c tric a l c o n n e c tio n - fre q u e n c y o u tp u t (v e rs io n F C 0 1 -L Q -U 1 T 4 )  
The quantity-dependent pulse may be selected in the menu item “DISPLAY SELECT. A square  
pulse signal is available for driving a counter or a primary control at the plug X A H /BUSY E/- and  
/BUSY C/+ (pins 3 and 4) (see fig. 16 - circuit diagram FC01-LQ - transistor outputs).  
Signal ground shall be connected to pin 3 (BUSY E/-) and the driving load to pin 4 (BUSY C/+).  
The pulse length is 50 ms (±1%) continuously.  
Select cable size 1.5 mm2 to make the connections.  
The shield cables can be connected to connector X A S , pin 3.  
E le c tro n ic s ig n a l p ro c e s s in g (fig. 17)  
If the frequency output of the FC01-LQ is connected to an electronic counter, computer or PLC,  
the load current should not exceed 10 mA so as to ensure low level is 0.8 V. The max. admissible  
voltage level of 48 V is irrelevant in this connection.  
T y p ic a l c irc u it (e x a m p le 1 )  
XAS  
XAO  
XAH  
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
CD  
fig. 17  
22  
Installation  
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F lo w Me te r F C 0 1 -L Q  
E le c tro m e c h a n ic a l p u ls e c o u n te r (fig. 18)  
The FC01-LQ driver output comprises an integral safety circuit which when isolating the counter  
operating coil will limit overvoltages caused by inductance and convert the energy stored.  
The counter should be able of processing a counting frequency of 1 0 H z , as the pulse length  
is 50 ms (±0.1%) constinuously.  
It should therefore be ensured that the counter can be increased by one during the time available.  
If a separate relief network is preferred to the integral network, care should be taken when  
processing the max. frequency of 10 Hz to ensure the energy stored in the operating coil has  
dissipated by the time the counter output is reset. The time to do this should be below 40 ms,  
making due consideration to switching times and pulse variations.  
T y p ic a l c irc u it (e x a m p le 2 )  
XAS  
XAO  
XAH  
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
iC  
3
4
5
6
7
8
zener voltage  
UC  
UV  
tL tON  
t
t
t
ON - switch-on time  
Inductance of the  
counter drive  
tL - time constent of switch-off current  
fig. 18  
N o te :  
As there will be a reset pulse available at the output in the moment the supply voltage of  
the FC01-LQ is applied, make sure that the counter is switched on delayed or set to zero  
after it has been switched on  
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23  
F lo w Me te r F C 0 1 -L Q  
3 O p e ra tin g s y s te m  
Clear menu-driven control, via keyboard and display, enables easy definition of parameters and  
configuration. This provides high system flexibility, making the FC01-LQ the optimum solution  
for a wide variety of measuring, monitoring and display tasks.  
All functions are distributed on the three following menu levels:  
MA IN L E V E L (ME N U )  
C O N F IG U R A T IO N L E V E L (ME N U )  
P A R A ME T E R S E L E C T IO N (ME N U )  
See Appendix 2 listing all functions available.  
K e y p a d s  
MO D E , U P a n d  
D O W N  
M
M
Setting and configuration is by means of three front keypads  
MODE,  
UP and DOWN.  
DOWN =  
It is also required for setting the unit to simultaneously press UP and  
+
.
C a u tio n !  
The FC01-LQ can only be set or operated when connector XTF (keyboard release) is  
removed!  
MODE  
M
UP  
DOWN  
FC01-LQ  
Flow Controller  
fig. 19  
24  
Operating system  
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F lo w Me te r F C 0 1 -L Q  
Me n u p a g in g  
M
The next menu option is selected by pressing  
MODE (forward paging)  
.
M
Pressing  
MODE after the last menu option will cause skipping to the first option of the menu.  
C a llin g a m e n u o p tio n  
+
Simultaneously pressing  
UP and DOWN =  
calls the selected menu option, or  
causes skipping to the selected submenu.  
E n try o f n u m e ra ls  
Some menu options require numerical values to be entered. After selecting the appropriate  
menu option, the value indicated can be changed by pressing UP or  
DOWN.  
Each time  
UP or DOWN are pressed, the value indicated will be increased and reduced  
respectively, by one numeral skip.  
The longer  
UP or DOWN are pressed, the faster the increase or reduction.  
T ra n s fe r o f e n trie s  
M
Pressing  
MODE transfers the set value or the selected menu option to a volatile memory.  
A permanent transfer of settings and values is only effected when quitting the menu, after a  
plausibility check of all entries.  
Afterwards the data are still available even after switching the FC01-LQ repeatedly on and off.  
D e le tin g d a ta  
Selected data such as MIN, MAX values, totalized quantity or LAST ERROR can be deleted or  
+
reset by simultaneously pressing  
UP and DOWN =  
.
C a u tio n !  
After configuration and parameter selection re-connect plug X T F (keyboard release) to  
protect the system against unauthorised access!  
Operating system  
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25  
F lo w Me te r F C 0 1 -L Q  
4 O p e ra tio n a n d m a in m e n u  
4 .1 S w itc h -o n p e rfo rm a n c e  
Upon power application P O W E R O N T E S T will be shown on the display for approx. 1 sec., with  
the s o ftw a re v e rs io n n u m b e r being indicated in the second line.  
During this period, the integral controller will conduct test routines (see para. 7.1, Test and diagnosis).  
If during the test no error was found, the display will indicate H E A T IN G U P . The FC01-LQ will  
then be in the heating up period required for the measuring procedure.  
4 .2 Me a s u rin g c y c le  
Upon completion of the heating up period and availability of the first measured value, the display  
will change to measuring cycle, and the user interfaces such as analogue outputs or limit  
switches will be up-dated.  
N o te :  
It is not possible to configure or select parameters of the system during the measuring  
operations!  
All options of the main menu may be addressed without affecting the measuring and monitoring  
function.  
Menu option values  
PEAK VALUE MIN  
PEAK VALUE MAX  
LAST ERROR  
TOTALISATOR  
+
may be deleted simultaneously operating the  
affecting the measuring operations.  
UP and DOWN =  
switches without  
O v e r lim its o f th e m e a s u rin g ra n g e  
Theoretically established measuring values will be used when the measuring range of  
calorimetric monitoring heads is exceeded (0.05 … 3 m/s for water). The FM-LQ 1 can thus be  
operated beyond the measuring values defined (up to 4 m/s for water).  
This feature will not affect the accuracy specified for the measuring ranges defined whilst no  
accuracy information can be given for conditions where the measuring ranges are exceeded.  
Analogue output, limit switches etc. can be set beyond the measuring range. When per cent display  
is selected, the defined measuring range will correspond to 0 ... 100% (>100% when the defined  
range is exceeded).  
The following operating data may be retrieved in the main menu during the measuring cycle: (see  
para. 4.2.1).  
26  
Operation and main menu  
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F lo w Me te r F C 0 1 -L Q  
4 .2 .1 O p e ra tin g d a ta  
4 .2 .1 .1 Me a s u re d v a lu e (s )  
Flow rate and medium temperature are indicated by the units selected in the upper line of the  
LC display.  
The lower line of the display will optionally show the switching condition of the limit switches and  
an analogue bar with a 10-segment resolution, or the flow volume/time unit pertinent to the  
indicated flow rate or the totalized flow volume (totalizer function).  
The analogue bar has different meanings, depending on its configuration (see para. 5.7 - menu  
option BARGRAPH).  
flow rate  
temperature  
-13.5 °C  
F
5.0 m/s  
Bar graph  
indication  
F
F
F
T
T
T
5.0 m/s  
-13.5 °C  
Flow volume  
indication  
3
1332.4 m /h  
5.0 m/s  
-13.5 °C  
Flow volume  
indication  
370.1 l/s  
5.0 m/s  
-13.5 °C  
Flow volume  
indication  
22206.9 l/min  
F
F
F
F
T
T
T
T
5.0 m/s  
-13.5 °C  
Totalizer  
Totalizer  
Totalizer  
37004567.9 l  
Temperature, active  
(invers representation)  
„switch-on condition“  
5.0 m/s  
-13.5 °C  
T
F
P
3
3704.6 m  
Flow rate, passive  
Frequency output selected  
(invers representation)  
„switch-on condition“  
5.0 m/s  
-13.5 °C  
3
37044.9 m  
P
fig. 20  
Operation and main menu  
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27  
F lo w Me te r F C 0 1 -L Q  
The limit switches are identified according to their physical assignment, i.e. by F for flow rate and  
T for medium temperature, at the first or last place of the second line on the display.  
If F and T are shown reversed, the limit switch is in the switch-on condition.  
Limit switches lying within the analogue bar range are also represented at the appropriate place  
of the analogue bar (see para. 5.7).  
The following figures show the display variants under menu option “Measured value(s)” (para. 5.6 -  
menu option DISPLAY SELECT and 5.9 - menu option FREQUENCY OUTPUT).  
4 .2 .1 .2 P e a k v a lu e s (menu option: P E A K V A L U E MIN / P E A K V A L U E MA X )  
The FC01-LQ comprises four specific measured-values memories.  
They store the lowest and highest value of flow rate and medium temperature.  
MIN VALUE  
flow rate  
MIN VALUE  
medium temperature  
MAX VALUE  
flow rate  
MAX VALUE  
medium temperature  
fig. 21  
After switch-on or NOT-BUSY indication, the minimum and maximum values are deleted and will  
be continuously updated (non-return pointer principle).  
The peak values may be retrived in the main menu and are deleted by simultaneously pressing  
+
UP and  
DOWN =  
.  
C a u tio n !  
Power failure or disconnection of the power supply will delete the contents of the four  
measured-values memories.  
4 .2 .1 .3 L a s t e rro r (menu option: L A S T E R R O R )  
The last main menu option to be called is the error memory.  
This error memory comprises the number of the last error (see section 7). It may be very helpful  
when commissioning the FC01-LQ.  
Other than the peak value memories described above, the contents of this memory will be  
retained even upon power failure.  
The user may purposely delete the error memory in the condition selected by simultaneously  
+
pressing  
UP and DOWN =  
.
28  
Operation and main menu  
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F lo w Me te r F C 0 1 -L Q  
4 .2 .1 .4 Ma in m e n u  
power-on  
HEATING UP *  
F
F
T
12.5 m/s  
-13.5 °C *  
F
F
T
M
+ ▼  
10.8 m/s  
-19.5 °C *  
delete  
minimum values  
PEAK VALUE MIN  
M
+ ▼  
14.8 m/s  
-105.6 °C *  
delete  
maximum values  
PEAK VALUE MAX  
M
12.5 m/s  
-13.5 °C *  
+ ▼  
See section 5  
See section 6  
menu Configuration  
CONFIGURATION  
M
HEATING UP * PARAMETERS  
12.5 m/s  
-13.5 °C *  
+ ▼  
menu Parameter Selection  
PARAMETERS  
M
HEATING UP * LAST ERROR  
12.5 m/s  
-13.5 °C *  
+ ▼  
delete errors  
stored  
LAST ERROR 20  
M
* not available with turbine-type sensor  
Operation and main menu  
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29  
F lo w Me te r F C 0 1 -L Q  
5 C o n fig u ra tio n (menu option: C O N F IG U R A T IO N )  
The CONFIGURATION menu serves to adjust the FC01-LQ to the application within the entire  
system. During system configuration, measuring operations are not possible (see appendix 1).  
Configuration possibilities are:  
5 .1 S e le c tio n o f m o n ito rin g h e a d (menu option: S E N S O R S E L E C T )  
This menu option comprises all monitoring heads that can be used with the FC01-LQ (issue 07.2003).  
The appropriate sensor can be selected from the following menu (for type designation see type  
label or CPI catalogue).  
• TYPE CSP11WM1  
(insertion head for water with sensor adapter TP-..)  
• TYPE CSP11WM1BV (insertion head for water with ball valve BV-..)  
• TYPE CSF11WM1  
• TYPE S-No. xxx  
(monitoring head for water with adjustable immersion depth)  
(custom designed monitoring head for special liquids)  
The monitoring head programme is continuously extended - please enquire.  
C a u tio n !  
Menu option SENSOR SELECT may influence data in the parameter selection menu (see  
para. 5.12, Quitting the configuration menu).  
5 .2 Mo n ito rin g h e a d d a ta (menu option: S E N S O R C O D E )  
To operate the FC01-LQ with a calorimetric monitoring head, it is necessary to set sensor-  
specific characteristics.  
These characteristics are specified by the sensor code which together with the monitoring head  
type number is marked on the monitoring head housing.  
Enter the following characteristics when selecting a C S F m o n ito rin g h e a d . The setting is menu  
driven:  
1. SENSOR CODE C value  
2. SENSOR CODE T value  
characteristics range: 7 0 0 … 1 3 0 0  
characteristics range: 0 1 … 9 9  
C a u tio n !  
Take care to repeat these settings after replacing the monitoring head or electronic control  
unit FC01-LQ, as the accuracy of measurements is determined by the sensor code.  
Enter the following characteristics when selecting a C S P m o n ito rin g h e a d :  
1. SENSOR CODE C value  
2. SENSOR CODE value  
characteristics range: 7 0 0 … 1 3 0 0  
characteristics range: 0 1 … 9 9  
The nominal diameter of the ball valve is selected in menu option BV SIZE SELECT.  
Available sizes are:  
DN25 (1 in), DN32 (1 1/4 in), DN40 (1 1/2 in) und DN50 (2 in).  
30  
Configuration  
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F lo w Me te r F C 0 1 -L Q  
Enter the following characteristics when selecting a C S P m o n ito rin g h e a d w ith s e n s o r a d a p te r T P -..:  
1. SENSOR CODE C value  
2. SENSOR CODE T value  
characteristics range: 7 0 0 … 1 3 0 0  
characteristics range: 0 1 … 9 9  
The internal diameter of the sensor adapter is selcted in menu option TYPE SELECT.  
Available sizes are:  
TP01 (1/2 in)  
TP02 (3/4 in)  
TP03 (1 in)  
• TP04 (1 1/4 in)  
• TP05 (1 1/2 in)  
• TP06 (2 in)  
5 .3 L im it s w itc h c o m b in a tio n s (menu option: L IMIT S W IT C H E S )  
The FC01-LQ comprises two limit switches (LS1 and LS2) which are assigned to the physical  
quantity/quantities to be monitored in submenu LIMIT SWITCHES.  
The following combinations are available:  
LS1 F and LS2  
limit switch 1  
limit switch 2  
LS1 T and LS2  
limit switch 1  
limit switch 2  
LS1 F and LS2  
limit switch 1  
limit switch 2  
LS1 T and LS2  
limit switch 1  
limit switch 2  
F
T
T
F
flow rate  
flow rate  
medium temperature  
medium temperature  
flow rate  
medium temperature  
medium temperature  
flow rate  
Mode of operation, limit value and hysteresis of the limit switches are set in menu PARAMETER  
SELECTION.  
C a u tio n !  
Menu option LIMIT SWITCHES may influence data in the parameter selection menu (see  
para. 5.12, Quitting the configuration menu).  
Configuration  
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31  
F lo w Me te r F C 0 1 -L Q  
5 .4 F lo w ra te u n it (menu option: F L O W U N IT )  
At these point (1st line top left) the requested unit for the flow velocity will be set.  
This menu option is used to set the desired flow rate unit:  
METRE/SEC [m/s]  
PERCENT [%]  
FEET/SEC [FPS]  
BLANK [no unit]  
Any further entries relating to flow rate (e.g. limit value, analogue output etc.), refer to that unit.  
Standard percent is displayed when BLANK (no unit) is selected.  
When the flow rate unit is changed, all configuration and parameter data relating flow rate will  
automatically be converted!  
5 .5 Me d iu m te m p e ra tu re u n it (menu option: T E MP . U N IT )  
This submenu is used to select the medium temperature unit (1st line top left).  
Options are:  
GRAD CELSIUS [°C]  
GRAD FAHRENHEIT [°F]  
KELVIN [K]  
All other entries relating to the medium temperature (limit value, analogue output, etc.) refer to  
the unit selected there. When the temperature unit is changed, all configuration and parameter  
data relating to medium temperature will automatically be converted.  
5 .6 D is p la y (menu option: D IS P L A Y S E L E C T )  
The FC01-LQ enables the user to define the 2nd line of the display 2 in certain points.  
When the first line of the LC display in the main menu indicates the flow rate in the unit selected  
as well as the medium temperature in °C, °F or K, it is possible to select the second line from  
the following menu options (see para. 5.14).  
BARGRAPH  
T o ta liz e r:  
LITRE/SECOND [l/s]  
LITRE/MINUTE [l/min]  
METRE3 / HOUR [m3/h]  
GALLONS°/MINUTE  
LITRE [l]  
METRE3 [m3]  
GALLONS° [° = US-GALLONS]  
Where totalizer function has been selected, the totalizer will start at zero counting in the unit  
selected (litre, m3 or gallons).  
When the display changes from m3 to litre or gallons, or from litre or gallons to m3, the value  
already counted will be converted.  
The content of the totalizer is deleted by simultaneously pressing  
UP and  
DOWN =  
, or when the max. display value (99999999.9 l, m3 or gallons) is reached.  
+
In both cases the totalizer will restart from zero.  
32  
Configuration  
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F lo w Me te r F C 0 1 -L Q  
C a u tio n !  
The content of the totalizer is deleted in the event of power failure or disconnection of the  
power supply!  
Skipping to the submenu BARGRAPH or PIPE SIZE is effected depending on the selected menu  
option.  
5 .7 B a r g ra p h (menu option: B A R G R A P H )  
This menu option allows the user to set the bar graph as desired. The following settings should  
be made:  
FLOW / TEMP = (bar graph assignment: flow rate/medium temperature)  
ZERO =  
FS =  
(initial value of the bar graph)  
(final value of the bar graph)  
Independent of its assignment, the bar graph has a constant resolution of 10 segments.  
When entering the initial or final value, the user should observe reasonable resolution!  
The bar graph also comprises the representation of the limit switch(es) as far as they can be  
indicated in the bar range selected.  
The representation of the limit switches in the bar graph depends on the switch-on value of the  
limit switch.  
For representation details see para. 4.2.1 (Operating data).  
E x a m p le :  
Limit switch assignment:  
LS1 F and LS2  
23 °C  
T
Switch-on value LS2:  
Switch-off value LS2:  
29 °C  
Analogue bar graph assignment:  
Initial value - analogue bar graph:  
Final value - analogue bar graph:  
medium temperature  
20 °C  
30 °C  
Instantaneuous temperature value: 25 °C  
resulting in the analogue bar graph display shown below:  
20 °C 21 °C  
23 °C  
25 °C  
29 °C 30 °C  
T
T
LS2 ON  
fig. 22  
Configuration  
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33  
F lo w Me te r F C 0 1 -L Q  
5 .8 P ip e d ia m e te r (menu option: P IP E S IZ E )  
If flow volume/time unit display has been selected, it is necessary to indicate the pipe diameter  
to calculate mass flow.  
This is provided by selecting the pipe diameter in menu option PIPE SIZE comprising pipe  
diameters from 1 0 .0 … 9 9 9 .9 mm.  
5 .9 F re q u e n c y o u tp u t (menu option: F R E Q U E N C Y O U T P U T )  
The totalizer function of the FC01-LQ has been expanded by the output of p ro p o rtio n a l q u a n tity  
p u ls e s . The function can only be displayed by version F C 0 1 -L Q -U 1 T 4 (transistor outputs).  
The proportional quantity pulses have been determined as follow:  
1 p u ls e / q u a n tity (to ta liz e r u n it s e le c te d )  
Example:  
1 pulse / 10.0 [litre]  
The frequency output will supply 1 pulse per 10 litres (totalized quantity).  
When the quantity-proportional pulses are assigned, the frequency of the frequency output must  
no exceed 10 Hz. The limits that can be displayed are determined by the flow velocity range and  
the pipe diameter.  
Potential setting range of the frequency output: 1 pulse per 0.1 … 999.9 [litre], [m3], [gallons]  
B e h a v io u r o f th e fre q u e n c y o u tp u t w h e n th e m a x . fre q u e n c y is e x c e e d e d  
The max. frequency being exceeded will not cause the measurement to stop but will rather  
cause the error output to signal error 60 on the display. This error is included in priority group III.  
If a combination of priority III errors occurs simultaneously, they are indicated or stored in the  
error memory observing the following sequence:  
Error No. 20, 30, 60, 40, 41.  
B e h a v io u r o f th e fre q u e n c y o u tp u t w h e n th e m e a s u re m e n t is s to p p e d  
When the measurement is stopped (as caused by priority II error and calling the configuration or  
parameter selection menus), the pulses for the quantity already counted will be available.  
Thereafter the output of pulses will be stopped, with the frequency output becoming high-  
resistive until the measurement is restarted.  
B e h a v io u r o f th e fre q u e n c y o u tp u t w h e n th e c o n te n t o f th e to ta liz e r is d e le te d  
The content of the totalizer may be deleted by simultaneously pressing  
UP and  
DOWN  
+
=
in the main menu.  
As the frequency output refers to the content of the totalizer, although its operation is not  
dependent on the content of the totalizer, a totalized quantity that is smaller than that set per  
pulse will not be lost.  
This means that only the content of the totalizer is deleted.  
34  
Configuration  
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F lo w Me te r F C 0 1 -L Q  
5 .1 0 A n a lo g u e o u tp u t - flo w ra te (menu option: A N A O U T F L O W )  
This menu option allows adjustment of the flow rate analogue output specifically to the  
requirement of the entire system.  
Options are:  
OFFSET =  
ZERO =  
FS =  
0%/20% FS (0/4 … 20 mA, 0/1 … 5 V, 0/2 … 10 V)  
(in itia l v a lu e 0(20) % corresponds to a flow rate of _ [m/s] [%] [FPS])  
(fin a l v a lu e 100% corresponds to a flow rate of _ [m/s] [%] [FPS])  
When entering the initial or final value, the user should observe a reasonable resolution!  
With a flow volume/time unit selected in menu DISPLAY SELECT and when setting the initial and  
end values, the pertinent flow volumes will also be indicated.  
5 .1 1 A n a lo g u e o u tp u t - m e d iu m te m p e ra tu re  
(menu option: A N A O U T T E MP .)  
In conformance with the configuration “Flow rate analogue output” it is possible to adjust the  
medium temperature analogue output to the requirements of the entire system.  
Options are:  
OFFSET =  
ZERO =  
FS =  
0%/20% FS (0/4 … 20 mA, 0/1 … 5 V, 0/2 … 10 V)  
(in itia l v a lu e 0(20) % corresponds to a medium temperature of … [°C] [°F] [K])  
(fin a l v a lu e 100% corresponds to a medium temperature of … [°C] [°F] [K])  
When entering the initial or final value, the user should observe a reasonable resolution!  
5 .1 2 Q u ittin g th e c o n fig u ra tio n m e n u  
Upon configuration of the analogue outputs, the menu may be quitted or re-set to the start  
(SENSOR SELECT).  
To quit the configuration menu, the controller will check the data entered for plausibility.  
CONFIG. OK!” is indicated when the data are found correct. The menu may than be quitted by  
pressing M MODE.  
Errors found during the plausibility check are indicated in the following sequence of priority.  
Priority of entry errors in the CONFIGURATION menu:  
ERR. A-OUT FLOW  
(flow analogue output outside measuring range)  
ERR. A-OUT FLOW ZERO FS  
(initial value final value with flow analogue output)  
ERR. A-OUT TEMP. OUT OF RANGE  
(temperature analogue output outside measuring range)  
ERR. A-OUT TEMP. ZERO FS  
(initial value final value with temperature analogue output)  
OUT OF RANGE  
Configuration  
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35  
F lo w Me te r F C 0 1 -L Q  
ERR. BARGRAPH  
(bar value outside measuring range)  
OUT OF RANGE  
ERR. BARGRAPH  
ZERO FS  
(bar initial value bar final value)  
The menu can only be quitted after correction of the error(s). To do this, return to the beginning  
of the configuration menu by pressing UP or  
DOWN and select the menu option with  
the incorrect entry for correction.  
C a u tio n !  
If during the configuration data are affected which are accessible in the parameter  
selection menu, (which may be the case for the options Sensor Selection, Medium  
Selection and Limit Switch Assignment), the option “PARAMETERS” in the main menu will  
be flashing.  
In this event it is imperative to branch into parameter selection menu to set the data in  
conformance with the desired application.  
E x a m p le :  
Changing the limit switch assignment from L S 1 F / L S 2 T to  
L S 1 F / L S 2 F  
Effects on  
parameter data:  
L S 2 O N = 0.00  
L S 2 O F F = end of measuring range (depending on the medium selected)  
Reason:  
Changing the physical assignment of limit switch 2 will adjust its switch-on and  
switch-off values to the new assignment (flow rate).  
An overview of the configuration menu and a summary of the measuring ranges and menus  
available for the sensor type selected are shown on the following pages.  
36  
Configuration  
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F lo w Me te r F C 0 1 -L Q  
5 .1 3 C o n fig u ra tio n m e n u  
CONFIGURATION  
+ ▼  
See:  
+ ▼  
+ ▼  
+ ▼  
+ ▼  
submenu  
CONFIGURATION  
SENSOR SELECT  
A
sensor select  
M
CONFIGURATION  
LIMIT SWITCHES  
submenu  
LS combination  
B
C
D
M
submenu  
flow unit  
CONFIGURATION  
FLOW UNIT  
M
submenu  
temperature unit  
CONFIGURATION  
TEMP. UNIT  
M
+ ▼  
+ ▼  
+ ▼  
CONFIGURATION  
DISPLAY SELECT  
submenu  
E
F
display selection  
M
submenu  
analogue flow  
CONFIGURATION  
ANA OUT FLOW  
M
submenu  
analogue temperature  
CONFIGURATION  
ANA OUT TEMP.  
G
M
END OF CONFIG.?  
Myes or no  
M
or  
no  
Config. plausible?  
yes  
ERROR CONFIG.  
or  
CONFIG. OK!  
PUSH M  
M
return to main menu  
PARAMETERS  
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37  
F lo w Me te r F C 0 1 -L Q  
38  
Configuration  
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F lo w Me te r F C 0 1 -L Q  
Configuration  
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39  
F lo w Me te r F C 0 1 -L Q  
40  
Configuration  
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F lo w Me te r F C 0 1 -L Q  
6 P a ra m e te r s e le c tio n (menu option: P A R A ME T E R S )  
After configuration of the FC01-LQ in conformance with its application (configuration menu), it  
is possible to set parameters (e.g. limit values).  
During parameter setting, measuring operations are not possible (see Appendix 1).  
The following parameters may be set in the Parameter selection menu:  
6 .1 Me a s u rin g tim e (menu option: ME A S . T IME )  
The measuring time may be set between 1 and 30 sec., referring both to flow rate and medium  
temperature.  
The effect of the measuring time may be compared to that of a filter; it is used to determine the  
average of the last measured values (measuring time 100 ms) after each measurement.  
The set measuring time does not influence the measuring rate and display up-date.  
6 .2 L im it s w itc h 1 - s w itc h -o n v a lu e (menu option: L S 1 O N = ......)  
L im it s w itc h 1 - s w itc h -o ff v a lu e (menu option: L S 1 O F F = ......)  
Depending on the configuration (see configuration menu) limit value 1 may be set either for flow  
rate or medium temperature.  
The limit value may be set over the entire measuring range and is always related to the display  
value.  
Limit switch up-date is by measuring rate, independent of the set measuring time.  
The hysteresis is determined by entering different switch-on and switch-off values. Its magnitude  
should be reasonably adjusted to current operating conditions.  
A specific definition of the operation (closed-current or open-circuit principle) may be dropped  
by separately entering the switch-on and switch-off value of the limit switch, because the  
definition is deducted from the switch-on and switch-off value..  
E x a m p le 1 : Switch-on value lower than switch-off value  
switch-on value  
switch-off value  
measured value  
(flow/temperature)  
0
ON  
switching condition ON  
switching condition OFF  
hysteresis  
OFF  
fig. 23  
Parameter selection  
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41  
F lo w Me te r F C 0 1 -L Q  
E x a m p le fo r O N :  
FC01-LQ with relay outputs (option R2):  
• LIM1 - LIM1COM = closed  
/LIM1 - LIM1COM = open  
FC01-LQ with transistor outputs (option T4):  
• LIM1E - LIM1C = switched  
E x a m p le 2 : Switch-on value higher than switch-off value  
switch-off value  
switch-on value  
measured value  
(flow/temperature)  
0
switching condition ON  
switching condition OFF  
ON  
hysteresis  
OFF  
fig. 24  
E x a m p le fo r O N : as described in example 1 (fig. 23)  
With limit switch 1 set for flow rate and a flow volume/time unit selected in menu DISPLAY  
SELECT, and when setting the switch-on and switch-off value, the pertinent flow volumes will  
also be indicated.  
6 .3 L im it s w itc h 2 - s w itc h -o n v a lu e (menu option: L S 2 O N = ......)  
L im it s w itc h 2 - s w itc h -o ff v a lu e (menu option: L S 2 O F F = ......)  
See limit switch 1!  
6 .4 S c a lin g fa c to r (menu option: F L O W S C A L E )  
The scaling factor influences flow rate indication.  
The factor, which may be set between 0.01 and 9.99, allows flow rate indication changes  
(increasing or reducing the measured value in the display).  
For example, the scaling factor may be used to indicate the average flow rate in the pipeline  
rather than that available at the sensor.  
42  
Parameter selection  
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F lo w Me te r F C 0 1 -L Q  
6 .5 Q u ittin g th e p a ra m e te r s e le c tio n m e n u  
Before the parameter selection menu can be quitted, the controller will conduct a plausibility  
check of the data entered.  
PARAMETERS OK!” is indicated when the data are found to be correct. The menu may then be  
quitted by pressing  
MODE.  
M
Errors found during the plausibility check are indicated in the following sequence of priority.  
Priority of entry errors in the PARAMETER SELECTION menu:  
ERROR LS1  
switch-on and/or switch-off value for limit switch 1 outside measuring range  
ERROR LS2 OUT OF RANGE  
switch-on and/or switch-off value for limit switch 2 outside measuring range  
ERROR LS1 ON = OFF  
switch-on value for limit switch 1 equals switch-off value for limit switch 1  
ERROR LS2 ON = OFF  
switch-on value for limit switch 2 equals switch-off value for limit switch 2  
OUT OF RANGE  
The menu can only be quitted after correction of the error(s). To do this, return to the beginning  
of the parameter selection menu by pressing  
with the incorrect entry for correction.  
UP or DOWN and select the menu option  
An overview of the parameter selection menu is shown on the following page.  
Parameter selection  
43  
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F lo w Me te r F C 0 1 -L Q  
6 .6 P a ra m e te r s e le c tio n m e n u  
PARAMETERS  
+ ▼  
PARAMETERS  
MEAS. TIME = 3 sec  
M
PARAMETERS  
LS1 ON = 1.24 m/s  
M
PARAMETERS  
LS1 OFF = 1.50 m/s  
M
PARAMETERS  
LS2 ON = 73.0 °C  
M
PARAMETERS  
LS2 OFF = 68.5 °C  
M
PARAMETERS  
FLOWSCALE 1.12  
M
END OF PARAM.?  
Myes or no  
or  
M
or  
no  
Paramet. plausible?  
yes  
ERROR PARAMET.  
PARAMETERS OK!  
PUSH M  
M
return to main menu  
LAST ERROR  
44  
Parameter selection  
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F lo w Me te r F C 0 1 -L Q  
7 E rro rs  
7 .1 T e s t a n d d ia g n o s is  
The FC01-LQ is provided with extensive test and diagnosis functions which may be classified  
as follows:  
7 .1 .1 P rio rity g ro u p I  
Priority group I comprises the switch-on test routines (FC01-LQ self-test) which are carried out  
when the system is switched on.  
Their implementation is indicated.  
Errors No. 1 to 5 do not allow system operation.  
The test routines may be repeated by pressing any of the switches.  
If even after several trials the switch-on test cannot be conducted without error indication, the  
system should be returned to the supplier for rectification, indicating the error number.  
Priority I errors cannot be rectified by the user!  
7 .1 .2 P rio rity g ro u p II  
These test functions are continuously carried out during operation. The occurrence of errors  
No. 10 and 21 will cause measurements to stop, indicating the error and monitoring the source  
of the error. Upon rectification of the error, the system will automatically return to measuring  
operation.  
7 .1 .3 P rio rity g ro u p III  
These test routines are also continuously carried out during operation.  
Other than the above priority groups, errors No. 20, 30, 60, 40 and 41 will not cause  
measurements to stop; the error output will indicate and the number of the error will be shown  
on the display.  
Errors  
45  
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F lo w Me te r F C 0 1 -L Q  
7 .2 P o te n tia l e rro rs  
Independent of the priority group, all errors found are indicated with their relevant number.  
In order to facilitate operation, the last error is stored in a non-volatile memory. The stored error  
may be retrieved and deleted in the main menu.  
If a combination of errors occurs simultaneously, they are indicated or stored in the error memory  
observing the following sequence.  
P rio rity g ro u p I  
Error  
Cause  
Rectification  
No. 1  
No. 2  
No system parameter available  
Return to supplier.  
Return to supplier.  
Incorrect test sum of parameter  
memory  
No. 3  
Incorrect test sum of program  
memory  
Return to supplier.  
No. 4  
No. 5  
Incorrect test sum of data memory  
Internal controller error  
Return to supplier.  
Return to supplier.  
P rio rity g ro u p II  
Error  
Cause  
Rectification  
No. 10  
Sensor not connected; or cable  
between FC01-LQ and sensor  
defective; or defective sensor  
Check cable or replace sensor.  
Sensor selected (configuration)  
differs from sensor connected  
Correct sensor selection in  
configuration menu  
No. 21  
Medium temperature too high  
46  
Errors  
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F lo w Me te r F C 0 1 -L Q  
P rio rity g ro u p III  
Error  
Cause  
Medium temperature too low  
Rectification  
No. 20  
No. 30  
No. 60  
Over limits of flow rate  
Assignment of quantity per pulse  
too low *  
No. 40  
No. 41  
Controller error (oscillator-watchdog)  
Admissible EMC levels may have  
been exceeded  
Controller error (watchdog timer)  
Admissible EMC levels may have  
been exceeded  
* Error No. 60 can only occur with version FC01-U1T4.  
Errors  
47  
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F lo w Me te r F C 0 1 -L Q  
8 T e c h n ic a l d a ta  
8 .1 A m b ie n t c o n d itio n s  
rail-mounted  
surface mounted front panel mounted  
Storage temperature:  
Ambient temperature: *  
Degree of protection:  
-20 … +70 °C  
-20 … +70 °C  
-20 … +70 °C  
+10 … +50 °C  
IP65  
+10 … +50 °C ** +10 … +50 °C  
IP20 IP65  
*
Only if the modules are spaced by at least 10 mm.  
** The max. ambient temperature of +40 °C applies to all systems fitted with current output C1.  
8 .2 E le c tric a l c h a ra c te ris tic s  
8 .2 .1 P o w e r s u p p ly  
D C s u p p ly  
Pin selection:  
Signal name  
shield  
Pin XV  
1
2
3
+UV  
-UV  
8 .2 .1 .1 D C v o lta g e s u p p ly  
Supply voltage:  
UVN = DC 24 V *  
Input voltage range:  
(ripple incl.)  
UV = DC 19 V to DC 32 V  
Admissible ripple:  
max. 20 % UV  
Rated current consumption:  
Ivnk = 170 mA with zero flow  
Ivnk = 200 mA with max. flow (end of measuring range)  
Power consumption may be up to 300 mA±10 % when analogue output C1 is fitted.  
*
DC 12 V possible if the FC01-LQ is used w h ith o u t option C1 (analogue outputs).  
48  
Technical data  
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F lo w Me te r F C 0 1 -L Q  
Inrush current:  
Ip = typ. 3 A (20 µs)  
Switch-off current:  
Rated power consumption:  
Ikipp = typ. 0.75 A  
Pn = 4.1 W with zero flow, voltage outputs  
Pn = 4.8 W max. flow (end of measuring range),  
voltage outputs  
Insulation voltage:  
supply input - central electronic unit DC 500 V  
8 .3 A n a lo g u e o u tp u ts  
T h e a n a lo g u e o u tp u ts a re p h y s ic a lly is o la te d fro m e a c h o th e r a s w e ll a s fro m th e e le c tro n ic  
c o n tro l u n it F C 0 1 -L Q .  
P in s e le c tio n fo r a n a lo g u e o u tp u ts V 1 , V 2 a n d C 1  
Signal name  
Pin XAO  
NC  
1
2
3
4
5
6
7
8
analogue output 1 - flow rate  
reference ground 1  
shield 1 *  
shield 2 *  
analogue output 2 - temperature  
reference ground 2  
NC  
NC - not used  
Analogue output 1 - ANA OUT FLOW (flow output)  
Analogue output 2 - ANA OUT TEMP. (temperature output)  
* S h ie ld u n g ro u n d e d - a p p ly o n o n e s id e o n ly .  
The output is reverse polarity protected.  
Insulation voltage:  
analogue output - analogue output DC 500 V  
analogue output - central electronic unit DC 500 V  
Technical data  
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49  
F lo w Me te r F C 0 1 -L Q  
8 .3 .1 V o lta g e o u tp u t V 1 - 5 V F S  
Signal voltage range:  
US = 0 V (1 V) to 5 V ±2% FS  
dUS = 5% FS  
Max. signal rippl:  
Min. admissible load resistance:  
Max. admissible load capacity:  
Max. admissible load inductance:  
Short circuit proof:  
R l = 1 kΩ  
Cl = 1 nF  
Ll = 100 nH  
yes (XAO - between all terminals)  
8 .3 .2 V o lta g e o u tp u t V 2 - 1 0 V F S  
Signal voltage range:  
US = 0 V (2 V) to 10 V ±2% FS  
dUS = 5% FS  
Max. signal ripple:  
Min. admissible load resistance:  
Max. admissible load capacity:  
Max. admissible load inductance:  
Short circuit proof:  
R l = 1 kΩ  
Cl = 1 nF  
Ll = 100 nH  
yes (XAO - between all terminals)  
8 .3 .3 C u rre n t o u tp u t C 1 - 2 0 m A F S  
Signal current range:  
IS = 0 mA (4 mA) to 20 mA ±2% FS  
Max. signal ripple:  
dIS = 5% FS  
Rl = 0Ω  
Min. admissible load resistance:  
Max. admissible load resistance:  
Rl = 250Ω  
8 .4 S ig n a l o u tp u ts  
T h e s ig n a l o u tp u ts a re p h y s ic a lly is o la te d fro m e a c h o th e r a s w e ll a s fro m th e e le c tro n ic  
c o n tro l u n it F C 0 1 -L Q .  
8 .4 .1 R e la y o u tp u ts R 2 (DC or AC)  
Pin selection:  
Signal name  
Pin XAH  
Limit Switch 1 / shield  
Limit Switch 1 / N/O  
Limit Switch 1 / common  
Limit Switch 1 / N/C  
Limit Switch 2 / Schirm  
Limit Switch 2 / N/O  
Limit Switch 2 / common  
Limit Switch 2 / N/C  
1
2
3
4
5
6
7
8
50  
Technical data  
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F lo w Me te r F C 0 1 -L Q  
R e s is tiv e lo a d  
Max. admissible switching capacity:  
Max. admissible switching current:  
50 W  
1 A  
Max. admissible continuous current: 1 A  
Max. admissible switching voltage:  
Contact life at 1 A:  
50 V  
3 x 105 cycles  
In d u c tiv e lo a d - w ith s a fe ty c irc u it - A C v o lta g e  
Max. admissible switching capacity:  
Max. admissible switching current:  
125 VA  
1.25 A  
Max. admissible continuous current: 1.25 A  
Max. admissible switching voltage:  
Contact life cos = 0.5:  
Insulation voltage:  
100 V  
2.4 x 105 cycles  
signal contact - central electronic unit DC 500 V  
signal contact - signal contact DC 500 V  
8 .4 .2 T ra n s is to r o u tp u ts (DC)  
Pin selection:  
Signal name  
Pin XAH  
Polarity  
/ ERROR emitter  
1
2
3
4
5
6
7
8
-
+
-
/ ERROR collector  
/ BUSY / PULSE emitter  
/ BUSY / PULSE collector  
Limit Switch 2 emitter  
Limit Switch 2 collector  
Limit Switch 1 emitter  
Limit Switch 1 collector  
+
-
+
-
+
V o lta g e le v e l  
Low level - active:  
U
ce < 0.8 V at IC < 10 mA  
ce < 1 V at IC < 100 mA  
U
High level - passive:  
Uce < 48 V  
ce max = 60 V  
U
max. leakage current 25 µA  
Reverse polarity protection:  
Short circuit protection:  
yes  
yes  
Technical data  
51  
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F lo w Me te r F C 0 1 -L Q  
R e s is tiv e lo a d  
Max. admissible switching capacity:  
Max. admissible switching current:  
Max. admissible switching voltage:  
1.5 W  
150 mA  
36 V  
In d u c tiv e lo a d - L < 1 0 0 m H  
(DC voltage - without external safety circuit)  
Max. admissible switching capacity:  
Max. admissible switching current:  
Max. admissible switching voltage:  
1.5 VA  
40 mA  
36 V  
C a p a c itiv e lo a d - C < 2 0 µ F  
Max. admissible switching capacity:  
Max. admissible switching current:  
Max. admissible switching voltage:  
Insulation voltage:  
1.5 VA  
1.5 A  
36 V  
signal contact - central electronic unit DC 500 V  
signal contact - signal contact DC 500 V  
52  
Technical data  
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F lo w Me te r F C 0 1 -L Q  
8 .5 Me tro lo g ic a l d a ta  
8 .5 .1 F lo w ra te m e a s u re m e n t  
Measuring is possible up to the flow rates indicated in the display range. However, the indicated  
accuracy is no longer guaranteed. T h e re p e a ta b ility v a lu e re m a in s v a lid .  
8 .5 .1 .1 Mo n ito rin g h e a d C S P - w ith s e n s o r a d a p te r ty p e T P -..  
Flow rate measurement:  
Sensor adapter  
type  
Measuring range  
in m3/h  
Display range  
in m3/h  
TP01  
TP02  
TP03  
TP04  
TP05  
TP06  
0.02 … 2.2  
0.04 … 3.4  
0.05 … 5.3  
2.9  
4.5  
7.1  
0.1  
8.7  
11.6  
18.1  
28.3  
0.14 … 13.6  
0.2 … 21.2  
8 .5 .1 .2 Mo n ito rin g h e a d C S F  
Flow measurement ranges:  
The flow measurement range is determined by the inner pipe diameter (see table). It can be  
calculated with the following equation:  
Q
= V x A  
N
R
Q [m3/h] - flow quantity  
VN [m/h] - average standard velocity  
AR [m2] - inner pipe cross-section  
Technical data  
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53  
F lo w Me te r F C 0 1 -L Q  
Inner pipe diamater  
Measuring range  
in m3/h  
Display range  
in m3/h  
D in mm  
50  
21  
55  
28  
70  
80  
100  
150  
200  
250  
350  
500  
85  
110  
250  
450  
700  
1380  
2830  
190  
340  
530  
1040  
2120  
Setting range for internal pipe diameter:  
Measuring range:  
50.0 mm … 999.9 mm  
0.05 … 3 m/s  
0 … 4 m/s  
Display range:  
Response delay:  
2.5 s  
Repeatability:  
1% MW **  
(5% MBE to 100% MBE)  
Accuracy:  
±1% MBE * at 2 m/s  
see failure ddiagram)  
F a ilu re d ia g ra m fo r w a te r  
8.00  
6.00  
4.00  
2.00  
0.00  
0
0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80 2.00 2.20 2.40 2.60 2.80 3.00  
-2.00  
-4.00  
-6.00  
-8.00  
v (m/s)  
+f max  
calibration point at 2 m/s: 1% of upper range value  
-f max  
54  
Technical data  
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F lo w Me te r F C 0 1 -L Q  
8 .5 .2 T e m p e ra tu re m e a s u re m e n t:  
Measuring range:  
Accuracy:  
-40 °C … +130 °C  
±1% MB ***  
8 .5 .3 E le c tro n ic c o n tro l u n it F C 0 1 -L Q  
Temperature drift:  
0.1%/K/MBE *  
Heating up period until full  
accuracy is reached:  
15 min.  
*
MBE - of final value  
** MW - measured value  
*** MB - measuring range  
Technical data  
55  
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F lo w Me te r F C 0 1 -L Q  
8 .6 S e n s o r in te rfa c e  
8 .6 .1 E le c tric a l d a ta o f th e te rm in a l fo r c a lo rim e tric m o n ito rin g h e a d s  
Terminal  
XSK1  
Mnemonics  
R(HEIZ)-LO  
Data  
Function: terminal for negative pole of heater element  
Drain output of heating current control  
Max. sink current: Isink = 88 mA  
Dielectric strength: -0.5 V … +20 V DC  
XSK2  
R(HEIZ)-HI  
Function: terminal for positive pole of heater element  
Hi-potential of heater source  
Output voltage range (load dependent)  
Ua = 21 V … 24 V DC  
Max. current output: Imax = 100 mA  
Not short-circuit proof  
XSK3  
XSK4  
R(Tref)-HI  
R(Tref)-LO  
Function: terminal for positive RTD * pole for medium  
temperature measurement  
Input resistance: > 1 GΩ  
Dielectric strength: -17 V … +30 V DC  
Function: terminal for negative RTD * pole for medium  
temperature measurement  
Input resistance: > 1 GΩ  
Dielectric strength: -17 V … +30 V DC  
XSK5  
XSK6  
AGND  
IS  
Function: analogue ground  
Reference potential of exitation current source for  
RTD * operation  
Function: output of exitation current source for  
RTD * operation  
Exitation current: 1 mA ± 1%  
Admissible load range: Rload = 0 … 2 k⏐  
Dielectric strength: ±15 V DC  
XSK7  
XSK8  
SGND  
Function: shield ground  
Terminals for sensor cable shielding  
XSK9  
R(Tdiff)-LO  
Function: terminal for negative pole of the heated RTD *  
Input resistance: > 1 GΩ  
Dielectric strength: -17 V … +30 V DC  
XSK10  
R(Tdiff)-HI  
Function: terminal for positive pole of the heated RTD *  
Input resistance: > 1 GΩ  
Dielectric strength: -17 V … +30 V DC  
* RTD = R esistive T emperature D evice  
56  
Technical data  
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F lo w Me te r F C 0 1 -L Q  
9 A c c e s s o rie s  
No.  
Accessory  
Ordering configuration  
FC01-LQ-FH  
1
surface mounted housing  
2
front mounted housing  
FC01-LQ-ST  
3
connecting cable for calorimetric monitoring head  
cable type LifYCY 4 x 2 x 0.2 mm 2  
Do+Ka  
- Typ 15/ -10 °C … +80 °C highly flexible/paired  
- Typ 18/ -60 °C … +200 °C non-halogenuous/highly flexible/paired  
calorimetric monitoring heads  
4
5
6
7
CSP / CSF  
sensor adapter (screw-in or welding type)  
ball valve  
TP  
BV  
locking set 01 (for monitoring head CSF-11)  
0Z122Z00024  
Accessories  
57  
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F lo w Me te r F C 0 1 -L Q  
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F lo w Me te r F C 0 1 -L Q  
In d e x  
A
ANA OUT FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 40  
ANA OUT TEMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 40  
Analogue outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 4, 18, 49  
B
Ball valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
BARGRAPH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 40  
C
D
E
F
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 37  
DISPLAY SELECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32, 40  
Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45  
FLOW UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32, 39  
FLOWSCALE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42, 44  
FREQUENCY OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 4, 22, 34  
Front panel mounted version FC01-LQ-ST-U1... . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16, 48  
I
K
L
Insertion monitoring head CSP-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 53  
Keypads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
LAST ERROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 29  
LIMIT SWITCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 39  
LS1 OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 44  
LS1 ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 44  
LS2 OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42, 44  
LS2 ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42, 44  
Index  
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F lo w Me te r F C 0 1 -L Q  
M
P
Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 29  
MEAS. TIME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42, 45  
Monitoring head with adjustable immersion depth CSF-11 . . . . . . . . . . . . . . . . . . . . 10, 54  
PARAMETERS, parameter selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 44  
PEAK VALUE MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 29  
PEAK VALUE MIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 29  
PIPE SIZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 40  
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 17, 48  
R
S
Rail-mounted version FC01-LQ-U1... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 48  
Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 18, 20, 50  
SENSOR CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 38  
SENSOR SELECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 38  
Sensor adapter TP-... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 53  
Signal outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 18, 50  
Surface mounted version FC01-LQ-FH-U1... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15, 48  
T
X
TEMP. UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32, 39  
TOTALISATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32  
Transistor outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 18, 21, 51  
XAH - signal outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18  
XAO - analogue outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18  
XAS - secondary current supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19  
XSK - Connection of calorimetric monitoring heads CS_x . . . . . . . . . . . . . . . . . . . . . . . . . 19  
XTF - Keyboard release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
XV - Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
Index  
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F lo w Me te r F C 0 1 -L Q  
Appendix 1  
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F lo w Me te r F C 0 1 -L Q  
Download from Www.Somanuals.com. All Manuals Search And Download.  
F lo w Me te r F C 0 1 -L Q  
A p p e n d ix 2 - Me n u s tru c tu re o f th e F C 0 1 -L Q (o p e ra to r d ia lo g )  
POWER ON!  
HEATING UP  
LS1 F / LS2 F  
LS1 T / LS2 F  
LS1 F / LS2 T  
LS1 T / LS2 T  
TYPE CSP-11 WM1  
TYPE CSP-11 WM1BV  
TYPE CSF-11 WM1  
TYPE S-No. xxx  
+
+
+
+
DELETE  
M
M
M
12.5 m/s -13.5°C  
totalized quantity  
M
CODE C xxx  
CODE C xxx  
CODE C xxx  
DELETE  
MIN VALUE  
PEAK VALUE MIN  
M
M
M
M
CODE T xxx  
CODE T xxx  
CODE T xxx  
DELETE  
MAX VALUE  
PEAK VALUE MAX  
M
M
M
M
DN25 (1 in)  
TP01 (1/2 in)  
TP02 (3/4 in)  
TP03 (1 in)  
DN32 (1.1/4 in)  
DN40 (1.1/2 in)  
DN50 (2 in)  
CONFIGURATION  
PERCENT (%)  
CELSIUS (°C)  
FAHRENHEIT (°F)  
KELVIN (K)  
BARGRAPH  
M
METRE/SEC (m/s)  
FEET/SEC (FPS)  
BLANK (no unit)  
LITRE/SEC (l/s)  
LITRE/MIN (l/min)  
m3/HOUR (m3/h)  
GALLONSϒ/MINUTE (GPM)  
LITRE (l)  
+
+
TP04 (1 1/4 in)  
TP05 (1 1/2 in)  
TP06 (2 in)  
PARAMETERS  
M
M
LAST ERROR  
M
+
M
SENSOR SELECT  
METRE3 (m3)  
GALLONS° (G)  
M
DELETE  
LAST ERROR  
+
+
+
LIMIT SWITCHES  
TYPE  
M
M
M
ZERO  
*
FLOW UNIT  
PIPE SIZE  
M
M
FS  
M
M
MEASURING TIME  
TEMP. UNIT  
**  
M
yes  
M
Totalizer function?  
LS1 ON  
M
+
DISPLAY SELECT  
no  
FREQUENCY OUTPUT?  
M yes other no  
LS 1 OFF  
M
M
+
+
ANA OUT FLOW  
M
LS2 ON  
M
or  
FREQUENCY OUTPUT  
M
PULSE/..........(unit)  
LS2 OFF  
ANA OUT TEMP.  
M
M
FLOWSCALE  
M
not available with sensor type CSP  
nur bei gewählter Totalisatoreinheit  
return to configuration menu  
action  
*
OFFSET  
END OF CONFIG.?  
OFFSET  
M
**  
END OF PARAM?  
M
M
or  
or  
ZERO  
ZERO  
M
M
Menus  
M
M
Param. plausible?  
Config. plausible?  
ERROR PARAM.  
ERROR CONFIG.  
or  
page up  
no  
no  
FS  
yes  
FS  
yes  
or  
page down  
M
PARAM. OK!  
CONFIG. OK!  
M
M
select and return to configuration menu  
M
M
+
call menu or delete function  
Appendix 2  
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