Garland Food Warmer E24 12H User Manual

INSTALLATION AND  
OPERATION MANUAL  
GARLAND COUNTER TOP  
HOT PLATES & GRIDDLES  
MODELS: E24-12H, E24-24G,  
E24-36G, E24-48G,  
E24-60G & E24-72G  
PLEASE READ ALL SECTIONS OF THIS MANUAL  
AND RETAIN FOR FUTURE REFERENCE  
FOR YOUR SAFETY:  
DO NOT STORE OR USE GASOLINE  
OR OTHER FLAMMABLE VAPORS OR  
LIQUIDS IN THE VICINITY OF  
THIS OR ANY OTHER  
THIS PRODUCT HAS BEEN CERTIFIED AS  
COMMERCIAL COOKING EQUIPMENT AND  
MUST BE INSTALLED BY PROFESSIONAL  
PERSONNEL AS SPECIFIED  
APPLIANCE  
INSTALLATION AND ELECTRICAL CONNECTION  
MUST COMPLY WITH CURRENT CODES:  
IN CANADA - THE CANADIAN ELECTRICAL  
CODE PART 1 AND / OR LOCAL CODES  
IN USA – THE NATIONAL ELECTRICAL CODE  
ANSI / NFPA – CURRENT EDITION  
WARNING:  
IMPROPER INSTALLATION, ADJUSTMENT,  
ALTERATION, SERVICE OR MAINTENANCE  
CAN CAUSE PROPERTY DAMAGE, INJURY,  
OR DEATH. READ THE INSTALLATION,  
OPERATING AND MAINTENANCE  
INSTRUCTIONS THOROUGHLY  
ENSURE ELECTRICAL SUPPLY CONFORMS WITH  
ELECTRICAL CHARACTERISTICS SHOWN ON  
THE RATING PLATE  
BEFORE INSTALLING OR  
SERVICING THIS EQUIPMENT  
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent  
using genuine Garland replacement parts  Garland will have no obligation with respect to any product that has been  
improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation  
instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,  
or which has been modified or repaired using unauthorized parts or by unauthorized service agents  
The information contained herein, (including design and parts specifications), may be superseded and is subject  
to change without notice  
GARLAND COMMERCIAL INDUSTRIES  
185 East South Street  
Freeland, Pennsylvania 18224  
Phone: (570) 6ꢀ6-1000  
GARLAND COMMERCIAL RANGES, LTD  
1177 Kamato Road, Mississauga, Ontario L4W 1X4  
CANADA  
Enodis UK LTD  
Swallowfield Way, Hayes, Middlesex UBꢀ 1DQ ENGLAND  
Telephone: 081-561-04ꢀꢀ  
Phone: 905-624-0260  
Fax: 081-848-0041  
Fax: (570) 6ꢀ6-ꢀ90ꢀ  
Fax: 905-624-5669  
Part # 1009080 Rev 5 (01/25/08)  
© 2004 Garland Commercial Industries, Inc  
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TABLE OF CONTENTS  
IMPORTANT INFORMATION                                                                                    2  
DIMENSIONS                                                                                                               4  
ELECTRICAL SPECIFICATIONS                                                                                 5  
INTRODUCTION                                                                                                          6  
Rating Plate                                                                                                                                           6  
INSTALLATION                                                                                                             7  
Unpacking                                                                                                                                             7  
Leg Installation                                                                                                                                    7  
Electrical Connections                                                                                                                      7  
E24-12H Hot Plate                                                                                                                                7  
E24 Series Griddles                                                                                                                             7  
INITIAL OPERATION                                                                                                   8  
Griddle Seasoning Instructions                                                                                                      8  
OPERATION                                                                                                                  8  
Open Type Burners                                                                                                                            8  
E24 Series Griddles                                                                                                                             8  
Calibration of the Griddle Thermostat                                                                                         9  
MAINTENANCE AND CLEANING                                                                           10  
Exterior Cleaning                                                                                                                              10  
Cleaning Of Top Surface Heating Elements                                                                             10  
Griddle Cleaning                                                                                                                               10  
Part # 1009080 Rev 5 (01/25/08)  
Page ꢀ  
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DIMENSIONS  
29"  
[737mm]  
15"  
[381mm]  
E24-12H  
11-1/4"  
[286mm]  
REAR CABLE  
ENTRANCE  
2"  
[51mm]  
E24-24G, E24-36G, E24-48G E24-  
60G and E24-72G  
8-1/2"  
[Ø216mm]  
TYP  
REAR CABLE  
7"  
ENTRANCE  
[178mm]  
23-1/4"  
[591mm]  
29-1/4"  
[743mm]  
4-1/8"  
[105mm]  
1-7/8"  
[48mm]  
GRIDDLE SUFFIX DEFINITIONS  
72"  
-24G  
-ꢀ6G  
-48G  
-60G  
-72G  
24 “ (610mm) Griddle  
ꢀ6(914mm) Griddle  
48(1219 mm) Griddle  
60(1524 mm) Griddle  
72(1829 mm) Griddle  
[1829mm]  
60"  
[1524mm]  
48"  
[1219mm]  
36"  
[914mm]  
24"  
[610mm]  
12-13/16"  
[325mm]  
10-3/4"  
[273mm]  
15-3/8"  
[391mm]  
28-29/32"  
[734mm]  
Add 4(102mm) to height if sanitary legs are used  
Page 4  
Part # 1009080 Rev 4 (01/25/08)  
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ELECTRICAL SPECIFICATIONS  
E24 Grill Loading Chart – Delta (Domestic Wiring)  
Total kW Load  
Amps Per Phase  
AY  
Single  
Phase  
Model  
Voltage  
Total KW  
kW X-Y kW Y-Z KW X-Z  
AX  
AZ  
208  
240  
480  
208  
240  
480  
208  
240  
480  
208  
240  
480  
208  
240  
480  
8
0 0  
0 0  
0 0  
4 0  
4 0  
4 0  
4 0  
4 0  
4 0  
4 0  
4 0  
4 0  
8 0  
8 0  
8 0  
4 0  
4 0  
4 0  
4 0  
4 0  
4 0  
4 0  
4 0  
4 0  
8 0  
8 0  
8 0  
8 0  
8 0  
8 0  
4 0  
4 0  
4 0  
4 0  
4 0  
4 0  
8 0  
8 0  
8 0  
8 0  
8 0  
8 0  
8 0  
8 0  
8 0  
19 2  
16 7  
8 ꢀ  
19 2  
ꢀꢀ ꢀ  
28 9  
14 4  
ꢀꢀ ꢀ  
28 9  
14 4  
50 9  
44 1  
22 0  
66 6  
57 7  
28 9  
66 6  
57 7  
28 9  
ꢀ8 5  
ꢀꢀ ꢀ  
16 7  
57 7  
50 0  
25 0  
76 9  
66 7  
ꢀꢀ ꢀ  
96 2  
8ꢀ ꢀ  
41 7  
115 4  
100 0  
50 0  
E24-24G  
8
16 7  
8
8 ꢀ  
12  
12  
12  
16  
16  
16  
20  
20  
20  
24  
24  
24  
ꢀꢀ ꢀ  
28 9  
14 4  
50 9  
44 1  
22 0  
50 9  
44 1  
22 0  
66 6  
57 7  
28 9  
ꢀꢀ ꢀ  
E24-ꢀ6G  
E24-48G  
E24-60G  
E24-72G  
28 9  
14 4  
ꢀꢀ ꢀ  
28 9  
14 4  
50 9  
44 1  
22 0  
66 6  
57 7  
28 9  
E24 Grill Loading Chart – Export (wye)  
Total kW Load  
Amps Per Phase  
A
Single Phase  
Voltage  
Model  
Voltage  
Total KW  
1 Phase  
kW L1 kW L2 KW L3  
AL1  
AL2  
AL3  
415V 2N~  
(240/415V)  
8 0  
4 0  
 4  
4 0  
 4  
4 0  
 4  
8 0  
6 7  
8 0  
6 7  
4 0  
 4  
4 0  
 4  
8 0  
6 7  
8 0  
6 7  
8 0  
6 7  
0 0  
0 0  
4 0  
 4  
4 0  
 4  
4 0  
 4  
8 0  
6 7  
16 7  
16 7  
0 0  
ꢀꢀ ꢀ  
240  
220  
240  
220  
240  
220  
240  
220  
240  
220  
E24-24G  
ꢀ80V 2N~  
(220/ꢀ80V)  
6 7  
15 ꢀ  
16 7  
15 ꢀ  
16 7  
15 ꢀ  
ꢀꢀ ꢀ  
ꢀ0 5  
ꢀꢀ ꢀ  
ꢀ0 5  
15 ꢀ  
16 7  
15 ꢀ  
ꢀꢀ ꢀ  
ꢀ0 5  
ꢀꢀ ꢀ  
ꢀ0 5  
ꢀꢀ ꢀ  
ꢀ0 5  
0 0  
ꢀ0 5  
50 0  
45 8  
66 7  
61 1  
8ꢀ ꢀ  
76 4  
100 0  
91 6  
415V 2N~  
(240/415V)  
12 0  
10 1  
16 0  
1ꢀ 4  
20 0  
16 8  
24 0  
20 2  
16 7  
15 ꢀ  
16 7  
15 ꢀ  
16 7  
15 ꢀ  
ꢀꢀ ꢀ  
ꢀ0 5  
E24-ꢀ6G  
E24-48G  
E24-60G  
E24-72G  
ꢀ80V 2N~  
(220/ꢀ80V)  
415V 2N~  
(240/415V  
ꢀ80V 2N~  
(220/ꢀ80V)  
415V 2N~  
(240/415V)  
ꢀ80V 2N~  
(220/ꢀ80V)  
415V 2N~  
(240/415V)  
ꢀ80V 2N~  
(220/ꢀ80V)  
Part # 1009080 Rev 5 (01/25/08)  
Page 5  
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ELECTRICAL SPECIFICATIONS Continued  
LOADING CHART E24-H Hot Plate  
Nominal Amperes Per Line  
3 Phase  
Single Phase  
Total Kw  
Load  
Model  
240V  
Y
208V  
Y
240V  
17 5  
208V  
X
Z
X
Z
E24-12H  
4 2  
15 2  
8 8  
8 8  
17 5  
10 1  
10 1  
20 2  
Export voltage available on request – Specify wiring required  
kW loadings are reduced on 220 volt systems  
Standard wiring 240 volt (220/240) or 208 volt (197/219) single or three phase  
INTRODUCTION  
Your new equipment should be given regular care and  
maintenance  Periodic inspections by your dealer or a  
qualified service agency are recommended  
Rating Plate  
When corresponding with the factory or your local  
authorized factory service center regarding service problems  
or replacement parts, be sure to refer to the particular unit  
by the correct model number (including the prefix and suffix  
letters and numbers) and the warranty serial number  The  
rating plate affixed to the unit contains this information  The  
rating plate is located on the main back panel behind the  
unit, on hot plates  For griddles the plate is located on the  
grease drawer slide, remove the grease drawer to access  
This product has been certified as commercial cooking  
equipment and must be installed by professional personnel  
as specified  
Before attempting the electrical connection, the rating  
pate should be checked to ensure that the unit’s electrical  
characteristics and the supply characteristics agree  
Page 6  
Part # 1009080 Rev 4 (01/25/08)  
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INSTALLATION  
1  Switch panel size  
Unpacking  
2  Overload protection  
  Wire type  
Unpack units carefully and provide the necessary space on  
counter of back bar  All units must be installed following the  
minimum back and side clearances stated on the tag affixed  
to each individual unit  To insure proper field wiring size  
check tag attached to the rear of the unit near knockout  
4  Wire size  
5  Temperature limitations of the wires  
6  Method of connection (Cable, Conduit, etc )  
Leg Installation  
1  All units are shipped with N S F  approved legs  These  
legs must be installed to provide a minimum clearance  
of 4(102mm) between he counter top and bottom of  
the appliance in order to meet the National Sanitation  
Foundation requirements  
The service line enters though the rear of the unit and is  
to be connected to the terminal block  Input voltage and  
phasing must match the unit’s voltage and phasing  
Visually check all electrical connections  
Energize the electrical connections  
2  When using the legs described above, raise the front of  
the appliance and screw the leg into the leg-retaining nut  
provided at each corner of the appliance, repeat at each  
rear  
NOTE: Appliances are not internally fused  They must be  
connected to a suitable disconnect box in accordance with  
local code  
  The unit may be leveled by adjusting the legs  Use a spirit  
level and level the appliance four (4) ways: across the  
front and back; and down left and right edges  
E24-12H Hot Plate  
Electrical connection to the terminal may be made though  
the knockout on the main back  Front access is gained by  
raising the rear surface element and removing bowl  The  
terminal block shield is located toward the back lower left of  
the unit  
NOTE: Griddles may not rest evenly on the appliance body if  
the appliances are not leveled  
Electrical Connections  
Before attempting the electrical connection, the rating  
plate should be checked to ensure that the unit’s electrical  
characteristics and the supply characteristics agree  
E24 Series Griddles  
The electrical connections may be made though the  
knockout at the rear of the unit to the terminal block located  
behind the terminal block shield  
Installation of the wiring must be made in accordance with  
UL 197 Commercial Electric Cooking Appliance Standards,  
Local and/or National Electrical Code, and ANSI/NFPA 70-  
1990 and include  
Front access is gained by raising and propping the griddle  
plate  The terminal block shield is toward the back and left  
of the appliance  Remove the shield to expose the terminal  
block  Make the necessary connection and replace the shield  
These appliances have no fusing  
Part # 1009080 Rev 5 (01/25/08)  
Page 7  
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INITIAL OPERATION  
Before use allow the griddle plate to reach room  
temperature  Clean the griddle surface thoroughly by  
washing with hot water and mild soap to remove rust  
preventative  Rinse and dry well  
  Turn on all thermostats, some discoloration will occur  
when heat is applied to the steel  
4  Heat the griddle slowly for 15 to 20 minutes, then wipe  
away the oil  Repeat the procedure 2 to ꢀ times until the  
griddle has a slick, mirror like finish  Do this until you have  
reached the desired cooking temperature  
Griddle Seasoning Instructions  
1
Remove all factory applied protective material by  
IMPORTANT: Do not attain 450° F (2ꢀ2° C) (on the thermostat  
control) during thebreak-inperiod  The griddle will not  
require re-seasoning if it is used properly, if the griddle is  
over heated and product begins to stick to the surface it may  
be necessary to repeat the seasoning process again  If the  
griddle is cleaned with soap and water it will be necessary to  
re-season the griddle surface again  
washing with hot water, mild detergent or soap solution  
2  Apply a thin coat of cooking oil to the griddle surface,  
about one ounce per square foot of griddle surface  
Spread over the entire griddle surface with a cloth to  
create a thin film  Wipe off any excess oil with a cloth  
OPERATION  
Two (2) pilot indicator lamps are provided, one for each  
heating unit and these will illuminate when heat is being  
produced by the elements  
Open Type Burners  
It should be pointed out that the open burners are not  
designed or intended heavy-duty service  Use of large  
stockpots will severely damage the surface elements and  
is not normally covered under the warranty policy! It is  
recommended that cooking utensils no larger than 10(254  
mm) in diameter and with a capacity no larger than 1 gallon  
(ꢀ 79 liters) be used on the surface elements  
E24 Series Griddles  
All E24 series griddles are thermostatically controlled  
from 125° to 450°F (52° to 2ꢀ2° C)  To operate, turn the  
thermostats to desired temperature  Indicator lamps will  
comeONand as the griddle areas reach the desired  
temperature the indicator lamp will goOFF  As the  
thermostats call for more heat, the indicator lamps will  
comeONand will continue to cycleOFFandONas the  
thermostat operates  
Infinite switches are used to control the front and rear  
heating elements  Numbers on switch knobs provide the  
following:  
HI – 5  
5 – ꢀ  
High Heat  
Medium Heat  
Low Heat  
Do not waste electricity or abuse equipment by leaving  
thermostat at high temperature settings if not required  
Throughout all idling periods, set the thermostat to low  
temperature settings to keep the griddle warm  Re-set  
thermostat as required for periods of heavy use  Turn the  
thermostat toOFFat end of daily operation  
ꢀ – LO  
Setting the switches between these numbers will give  
intermediate heats  Switches are reversible and may be  
turned right or left  
Surface heating units should not be left on high heat if not  
covered by a cooking utensil  Turn the switch to number 4  
position or lower when units are idling  Failure to do this will  
shorten the life of the surface heating elements  
Page 8  
Part # 1009080 Rev 4 (01/25/08)  
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OPERATION Continued  
4  Carefully remove the thermostat dial, not disturbing the  
dial setting  
Calibration of the Griddle Thermostat  
Equipped with commercial duty snap action electric  
thermostats, these units are designed to open on  
temperature rise  Field re-calibration is seldom necessary and  
should not be resorted to unless experience with cooking  
results definitely proves that the control is not maintaining  
the temperature to which the dial is set  
5  Hold the dial shaft steady and with a screwdriver turn the  
calibration screw, (that is located inside the thermostat  
shaft), clockwise to decrease and counter-clockwise to  
increase the temperature  A 1/4 turn = 25°F change  
6  Replace the thermostat dial and repeat steps 1 through ꢀ  
to verify if the correct adjustment has been made  
NOTE: NO ATTEMPT TO RECALIBRATE THE GRIDDLE CONTROL  
SHOULD BE MADE WITHIN THE WARRANTY PERIOD  IF  
THE CONTROL IS OUT 20° F FROM THE DIAL SETTING,  
THE CONTROL WILL BE REPLACES UNDER WARRANTY  
IF SOMEONE ATTEMPTS RECALIBRATION DURING THE  
WARRANTY PERIOD THERE WILL BE NO WARRANTY ON THE  
CONTROL THAT WAS TAMPERED WITH  
Dial Shaft  
Calibration Screw Head  
Calibration Instructions  
1  Use a test instrument (surface pyrometer) with a special  
disc type thermocouple or reliablesurfacetype  
thermometer  Note: A drop of oil on the face of the disc  
will provide better contact with the griddle plate  
2  Turn all griddle thermostats to ꢀ50° F (177° C)  In order  
to allow the griddle temperature to stabilize the controls  
must be allowed to cycle three times before taking a test  
reading  
Calibration  
Screw Head  
Increase  
  Check the temperature reading when the thermostat  
cycles off by placing the sensor firmly on the center  
of each section of the griddle surface  Take a second  
temperature reading when they thermostat cycles back  
on  Make a note of this reading  The average of the two  
readings should be 20° of ꢀ50° set temperature  
Decrease  
1/4" Turn  
If the average is more than the 20° tolerance, recalibrate  
as follows  
Part # 1009080 Rev 5 (01/25/08)  
Page 9  
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MAINTENANCE AND CLEANING  
NOTE: Disconnect line cord from the power supply or turn  
the power off at the circuit breaker before cleaning of  
servicing for your protection against electric shock  
Griddle Cleaning.  
To produce evenly cooked, perfectly browned griddle  
products, keep the griddle free from carbonized grease  
Carbonized grease on the surface hinders the transfer of  
heat from the griddle surface to the food product  This  
results in uneven browning and loss of cooking efficiency  
and worst of all, carbonized grease tends to cling to griddle  
foods, giving them a highly unsatisfactory and unappetizing  
appearance  To keep the griddle clean and operating at peak  
performance, follow these simple instructions  
Exterior Cleaning  
Establish a regular cleaning schedule  Any spills should be  
wiped off immediately  
1  Wipe exposed, cleanable surface when cool with a mild  
detergent and hot water  Stubborn residue spots may be  
removed with a lightweight non-metallic scouring pad  
Dry thoroughly with a clean cloth  
1  After each use clean the griddle thoroughly with a grill  
scraper or spatula  Wipe off any excess debris left from  
the cooking process  
2  Stainless steel should be cleaned using a mild detergent,  
a soft scouring pad and hot water  If it necessary to use a  
non-metallic scouring pad, always rub in the direction of  
the grain in the metal to prevent scratching  Use a water  
based stainless steel cleaner (Dracket Twinkle), if you  
want a high shine  Never use steel wool on Stainless steel  
2  Once a day clean the griddle surface with a grill brick  
and grill pad  Remove the grease container and clean  
thoroughly, in the same manner as any ordinary cooking  
utensil  
  The control panel surface is easily cleaned with hot water,  
soap and a soft cloth  Do not use hard abrasives, solvent  
type materials or metallic scouring pads since these will  
scratch or cloud the surface  
  Once a week clean the griddle surface thoroughly  If  
necessary, use a grill stone or grill pad over the griddle  
surface  Rub with the grain of the metal while still warm  
A detergent may be used on the plate surface to help  
clean it, but care must be taken to be sure it is thoroughly  
removed  After removal of the detergent, the surface  
of the plate should be covered with a thin film of oil to  
prevent rusting  To remove discoloration, use a non-  
abrasive cleaner  Before re-using the griddle must be  
re-seasoned  Keep the griddle drain tube to the grease  
container clear at all times  
4
Never spay the perforated areas or control panel with  
steam or water, this will allow moisture into the control  
cavity which could damage electrical components  
Cleaning Of Top Surface Heating Elements  
Surface elements may be raised to permit removal of the  
spillover burner bowl located under the surface elements  
Spillover burner bowls may be cleaned, wiped dry and  
replaced  The Cooking top may be wiped with a damp cloth  
using a mild detergent and warm water  Rinse with clear,  
warm water and dry thoroughly  
Empty grease trough below the griddle frequently  The front  
grease trough should be washed using a hot, mild detergent  
or soap solution  Rinse with clear, warm water and dry  
thoroughly  
CAUTION: This griddle plate is steel, but the surface is  
relatively soft and can be scored or dented by careless use of  
a spatula  Be careful not to dent, scratch, or gorge the plate  
surface  This will cause food to stick in those areas  Also, note,  
since this is a steel griddle if a light coat of oil is not always  
present, rust will develop on exposed area  
Page 10  
Part # 1009080 Rev 4 (01/25/08)  
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Part # 1009080 Rev 5 (01/25/08)  
Page 11  
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