Fisher Paykel Network Router DD603I User Manual

US  
part number 526608 J  
06/2004  
(page 1 of 6)  
R
D O U B L E  
I N T E G R AT E D P A N E L P R E P A R AT I O N  
FOR INTEGRATED DOUBLE MODELS DD603I  
R
(NOTE: FOR SINGLE  
MODELS, REFER TO BACK OF THIS BOOK)  
R
PLEASE NOTE: Your model of  
may differ from the model shown in the diagrams. Diagrams have been simplified to enable clearer instruction.  
FOLLOW THESE INSTRUCTIONS BEFORE REFERRING TO PRODUCT INSTALLATION INSTRUCTION SHEET P/N 526607.  
BEFORE YOU START  
open  
The Door and Toe Kick Panels  
R
of the  
can be  
made to match your kitchen  
cabinetry. This diagram,  
with the addition of your own  
measurements will help you  
calculate the required panel  
sizes.  
CABINETRY ALIGNMENT  
The following calculations  
assume:  
The top of the Upper Panel is  
to be aligned with the top of  
the adjacent cabinetry. The  
final panel/cabinetry alignment  
is achieved by adjusting the  
R
’s feet  
WIDTH OF ALL PANELS  
HEIGHT OF LOWER PANEL  
Measure  
the width between adjacent door/drawer fronts and write it  
Measure  
door/drawer height (or equivalent) and write it in the first  
in the first box below, then complete the equation. For example:  
box below, then complete the equation. For example:  
241/16” (611mm)  
width of all panels  
30” (762mm)  
3/32” (2.5mm)  
door clearance  
141/16” (356mm)  
241/4” (616mm)  
155/8” (398mm)  
5/16” (8mm)  
air gap  
2 x  
height of upper panel  
height of lower panel  
5/16  
2x  
door clearance  
( / ” (2.5mm) MIN)  
32  
width of all panels  
7
” (595mm) MIN)  
16  
(8mm)  
gap between  
panels  
3
(23  
/
MIN 281/4” (717.5mm) +  
height of upper panel  
height of lower panel  
17  
(12  
/
” (311.5mm) MIN)  
64  
HEIGHT OF UPPER PANEL  
Note: The ‘Door Extension’  
to be above the  
allows for the top of the Upper Panel  
where required.  
For example:  
155/8” (398mm)  
standard height  
0mm  
door extension  
155/8” (398mm)  
height of upper panel  
R
Important!  
The air vent between the Upper and Lower Panels must not be  
155/8 (398mm)  
covered. An air gap of 5/16(8mm) MUST be provided.  
standard height  
door extension  
(0” recommended)  
height of upper panel  
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R
PANEL PREPARATION INSTRUCTIONS  
READ THESE INSTRUCTIONS COMPLETELY AND CAREFULLY.  
STEP 1: BADGE AND HANDLE POSITION  
BADGE AND HANDLE POSITIONS  
On both Panels, select the Badge position to suit the cabinetry design,  
within the available badge zones.  
The Badge may be centered on the edge of the badge zone.  
The handle position will also need to be taken into account.  
STEP 2: BADGE CUT-OUT & BRACKET REMOVAL  
BADGE CUT-OUT  
Cut the badge slot in each Panel by drilling two 1” (25.4mm) diameter  
holes and cutting out the remaining material between the holes. A hole  
center to hole center template is provided on the Mounting Backet.  
WARNING!  
Be sure the Product is not plugged in.  
Important!  
Accuracy is essential when cutting the Badge slot to be sure of a  
neat fit to hold the Badge.  
(Not shown to scale)  
REMOVING THE BRACKET  
1) To remove the Mounting Brackets withdraw the pins from the Drawer  
sides, using a pair of needle-nose pliers.  
2) Gently slide the Mounting Bracket off in a downwards and outwards  
motion. Disconnect the Mounting Bracket and Badge grounding  
wires, also unplug the Badge harness from the Badge Isolator box.  
Remove the Badge from the Mounting Bracket.  
NOTE: The four 1/8(3.3mm) holes on the perimeter of the  
rectangular recess in the Mounting Bracket can also be used  
to define the badge zone.  
3
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R
PANEL PREPARATION INSTRUCTIONS  
STEP 3: FITTING THE HANDLE AND BADGE  
FITTING THE HANDLE  
Fit the customer supplied handle.  
WARNING!  
When mounting the handle, be sure fastenings do not protrude  
beyond the back surface of the Panel.  
FITTING THE BADGE  
Fit a Badge to each Panel by feeding the wires through to the back and  
pressing the Badge into the cut out. If needed adhere the Badge to the  
Panel with an adhesive.  
Feed the Badge wires through the slot in the Mounting Bracket. As the  
Mounting Bracket is placed on the rear of the Panel the excess wire must  
be pulled through.  
STEP 4: SECURING THE MOUNTING BRACKETS  
Each Mounting Bracket is directly screwed to the back of each Integrated  
Panel. On a soft surface centralize and align the Upper Mounting Bracket  
on the Upper Panel and the Lower Mounting Bracket on the Lower Panel.  
Important!  
For some materials pilot holes may need to be drilled first before  
screwing the Mounting Bracket onto the Panel. Be sure the drill does  
not damage the face of the Panel.  
Important!  
The mounting bracket must not be modified in any way. It is  
designed to hold the door front in the correct position to allow  
venting.  
Important!  
The top door front must not extend beyond the bottom of the  
mounting bracket. Drying problems and moisture damage may  
otherwise occur.  
Important!  
Break off the tab at the top of the Lower Mounting Bracket, after  
Panel has been secured.  
Using six of the 5/8” (16mm) screws supplied, secure the Mounting  
Bracket to each Panel at the six points shown in the diagram.  
NOTE: If the the six outermost slots are not able to be used  
to securely fix the Mounting Brackets to the Panel, choose  
any six well spaced slots about the Panel.  
4
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R
PANEL PREPARATION INSTRUCTIONS  
STEP 5: SECURING THE TOE KICK PANEL  
NOTE: If using the supplied Black Prefinished Toe Kick,  
proceed to Step 6 Grounding the Mounting Brackets and  
Connecting the Badge Wires.  
Place Toe Kick Panel face down on a soft surface and mark a vertical  
center line.  
Centralize the plastic Mounting Bracket on top of the Toe Kick Panel.  
Align the top of the Bracket with the top of the Panel.  
Using 5 of the 5/8” (16mm) screws provided fix the Mounting Bracket to  
the Toe Kick Panel.  
STEP 6: GROUNDING THE MOUNTING BRACKETS AND CONNECTING THE BADGE WIRES  
WARNING!  
Be sure the Product is not plugged in.  
1) Plug the green Badge grounding wire onto a Mounting Bracket tab.  
Plug the grounding wire from the Product onto the other Mounting  
Bracket tab.  
2) Connect the Badge plug to the top of the Badge Isolator Box.  
Important!  
The Badge Isolator Board is an electrostatic sensitive device. Be  
sure you are adequately grounded when connecting or disconnecting  
the Badge by wearing a grounding strap or by grounding yourself to  
R
the  
.
5
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R
PANEL PREPARATION INSTRUCTIONS  
STEP 7: FITTING THE PANELS TO THE PRODUCT  
Fit the assembled Panels by sliding in an inwards and upwards motion.  
The rubber seal between the Drawer and Panels must be kept in place.  
Secure the Panels by inserting the pins on either side of  
the Drawer. Be sure that the rib on the pin is vertical.  
NOTE: Do not fit the Toe Kick Panel (or supplied Black  
R
Prefinished Toe Kick) to the  
the cavity.  
until the Product is in  
Important!  
The gap between doors must be 5/16(8mm) or drying problems and  
moisture damage may occur.  
INTEGRATED PANEL PREPARATION IS COMPLETE.  
The Product is now ready to install. Refer to Product Installation  
Instruction Sheet P/N 526607.  
CUSTOMER CARE  
If you have any questions concerning the installation of  
R
this  
, please contact your Fisher & Paykel  
Authorized Service Agent.  
USA  
Fisher & Paykel Appliances  
27 Hubble  
Irvine  
CA 92618  
Toll Free  
1 888 9 FNP USA  
1 888 9 367 872  
6
Download from Www.Somanuals.com. All Manuals Search And Download.  
US  
part number 526608 J  
06/2004  
(page 1 of 6)  
S I N G L E  
I N T E G R AT E D P A N E L P R E P A R AT I O N  
FOR INTEGRATED SINGLE MODELS DS603I  
(NOTE: FOR DOUBLE  
MODELS, REFER TO BACK OF THIS BOOK)  
PLEASE NOTE: Your model of  
may differ from the model shown in the diagrams. Diagrams have been simplified to enable clearer instruction.  
FOLLOW THESE INSTRUCTIONS BEFORE REFERRING TO PRODUCT INSTALLATION INSTRUCTION SHEET P/N 526607.  
BEFORE YOU START  
open  
The Door of the  
can be made to match your  
kitchen cabinetry. This diagram,  
with the addition of your own  
measurements will help you  
calculate the required panel  
sizes.  
Be sure the Product  
is not plugged in.  
HEIGHT OF THE PANEL  
WIDTH OF THE PANEL  
Measure  
door/drawer height (or equivalent) and write it in the first  
Measure  
the width between adjacent door/drawer fronts and write it  
box below, then complete the equation.  
in the first box below, then complete the equation.  
3
For example: 241/4” (616mm) 2 x /32” (2.5mm)  
241/16” (611mm)  
For example:  
16” (407mm)  
3/8” (9mm)  
air gap  
155/8” (398mm)  
panel height  
door clearance  
panel width  
3
/
8
2x  
(9mm)  
panel height  
door clearance  
( / ” (2.5mm) MIN)  
32  
panel width  
7
” (595mm) MIN)  
16  
gap between  
panels  
5
3
(15 / ” (398mm) MIN)  
(23  
/
8
Note: When the top of the  
has to be lower than the  
adjacent cabinetry, the Panel can be increased in height.  
WARNING!  
The air vent between the Panel and the adjacent cabinetry must not  
be covered. An air gap of 3/8(9mm) MUST be provided.  
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BEFORE YOU START  
LOW INSTALLATIONS  
Use this diagram if installing the  
near floor level.  
IMPORTANT  
INTEGRATED PANEL THICKNESS  
Panel minimum thickness is 16mm. Panel thicknesses above 18mm can  
be accommodated but product depth will increase accordingly.  
WARNING!  
ENSURE THE PRODUCT IS NOT PLUGGED IN.  
INTEGRATED PANEL MATERIAL  
Drawer Front material must be suitable for damp conditions  
(122oF/50oC @ 80% RH) or adequately sealed to withstand moisture.  
Additional protection can be provided by using a “Moisture Resistant  
Board”. Taping edges alone may not provide adequate sealing. For  
painted panels, radius all rear edges to improve sealing.  
Important!  
The installation of the Panel requires an electrical  
connection and must be performed by a suitably  
qualified person.  
PARTS SUPPLIED  
INTEGRATED PARTS KIT part no. 526675  
Integrated Rectangular Badge (1)  
(Satin Chrome supplied)  
Panel  
Preparation  
Booklet (1)  
Panel  
Mounting  
Screws (6)  
Mounting Bracket (1)  
p.n 526975  
p.n 526440  
Other Colours Available  
Rectangular:  
Bright Chrome Kit p.n 527276  
Brass Kit p.n 527277  
Eliptical:  
TOOLS NEEDED  
Safety Glasses, Tape Measure, Pencil, Needle-Nose Pliers, Drill & Phillips  
Bit or Phillips Screwdriver, ø 1” (25.4mm) Boring Bit or ø 1” (25.4mm)  
Hole Saw, Small Hand or Jig Saw.  
Black Kit p.n 526683  
Satin Chrome Kit p.n 526684  
Door Front Seal (1)  
Bright Chrome Kit p.n 527156  
p.n 526466  
Brass Kit p.n 526685  
2
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PANEL PREPARATION INSTRUCTIONS  
READ THESE INSTRUCTIONS COMPLETELY AND CAREFULLY.  
STEP 1: BADGE AND HANDLE POSITION  
BADGE AND HANDLE POSITIONS  
On both Panel, select the Badge position to suit the cabinetry design,  
within the available badge zone.  
If required, the Badge may be centered on the edge of the badge zone.  
The handle position will also need to be taken into account.  
STEP 2: BADGE CUT-OUT & BRACKET REMOVAL  
BADGE CUT-OUT  
Cut the badge slot in the Panel by drilling two 1” (25.4mm) diameter holes  
and cutting out the remaining material between the holes. A hole center  
to hole center template is provided on the Mounting Backet.  
WARNING!  
Be sure the Product is not plugged in.  
Important!  
Accuracy is essential when cutting the Badge slot to ensure a neat fit  
to hold the Badge.  
(Not shown to scale)  
REMOVING THE BRACKET  
1) To remove the Mounting Bracket withdraw the pins from the Drawer  
sides, using a pair of needle-nose pliers.  
2) Gently slide the Mounting Bracket off in a downwards and outwards  
motion. Disconnect the Mounting Bracket and Badge grounding  
wires, also unplug the Badge harness from the Badge Isolator box.  
Remove the Badge from the Mounting Bracket.  
NOTE: The four 1/8(3.3mm) holes on the perimeter of the  
rectangular recess in the Mounting Bracket can also be used  
to define the badge zone.  
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
PANEL PREPARATION INSTRUCTIONS  
STEP 3: FITTING THE HANDLE AND BADGE  
FITTING THE HANDLE  
Fit the customer supplied handle.  
WARNING!  
When mounting the handle, be sure fastenings do not protrude  
beyond the back surface of the Panel.  
FITTING THE BADGE  
Fit the Badge to the Panel by feeding the wires through to the back and  
pressing the Badge into the cut out. If needed adhere the Badge to the  
Panel with an adhesive.  
Feed the Badge wires through the slot in the Mounting Bracket. As the  
Mounting Bracket is placed on the rear of the Panel the excess wire must  
be pulled through.  
STEP 4: SECURING THE MOUNTING BRACKETS  
The Mounting Bracket is directly screwed to the back of the Integrated Panel.  
On a soft surface centralize and align the Mounting Bracket on the Panel.  
Important!  
For some materials pilot holes may need to be drilled first before  
screwing the Mounting Bracket onto the Panel. Be sure the drill does  
not damage the face of the Panel.  
Important!  
The mounting bracket must not be modified in any way. It is designed  
to hold the door front in the correct position to allow venting.  
Important!  
The door front must not extend beyond the bottom of the mounting  
bracket. Drying problems and moisture damage may otherwise occur.  
Using six of the 5/8” (16mm) screws supplied, secure the Mounting Bracket  
to each Panel at the six points shown in the diagram.  
NOTE: If the the six outermost slots are not able to be used to  
securely fix the Mounting Brackets to the Panel, choose any  
six well spaced slots about the Panel.  
4
Download from Www.Somanuals.com. All Manuals Search And Download.  
PANEL PREPARATION INSTRUCTIONS  
STEP 5: GROUNDING THE MOUNTING BRACKETS  
WARNING!  
Be sure the Product is not plugged in.  
Plug the green Badge grounding wire onto a Mounting Bracket tab. Plug  
the grounding wire from the Product onto the other Mounting Bracket tab.  
WARNING!  
The mounting bracket MUST be grounded.  
STEP 6: CONNECTING THE BADGE WIRES  
WARNING!  
Be sure the Product is not plugged in.  
Important!  
The Badge Isolator Board is an electrostatic sensitive device. Be sure  
you are adequately grounded when connecting or disconnecting the  
Badge by wearing an grounding strap or by grounding yourself to the  
.
Connect the Badge plug to the top of the Badge Isolator Box.  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
PANEL PREPARATION INSTRUCTIONS  
STEP 7: FITTING THE PANELS TO THE PRODUCT  
Fit the assembled Panel by sliding in an inwards and upwards motion. The  
rubber seal between the Drawer and Panel must be kept in place.  
Secure the Panel by inserting the pins on either side of  
the Drawer. Be sure that the rib on the pin is vertical.  
Important!  
The airflow gap between the bottom of the door panel and adjacent  
cabinetry must be 3/8(9mm) or drying problems and moisture  
damage may occur.  
INTEGRATED PANEL PREPARATION IS COMPLETE.  
The Product is now ready to install. Refer to Product Installation  
Instruction Sheet P/N 526607.  
CUSTOMER CARE  
If you have any questions concerning the installation of  
this  
, please contact your Fisher & Paykel  
Authorized Service Agent.  
USA  
Fisher & Paykel Appliances  
27 Hubble  
Irvine  
CA 92618  
Toll Free  
1 888 9 FNP USA  
1 888 9 367 872  
Download from Www.Somanuals.com. All Manuals Search And Download.  
6

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