Dyna Glo Electric Heater RMC KFA45T RMC KFA65T RMC KFA120T RMC KFA170T RMC KFA210T User Manual |
PORTABLE
FORCED AIR HEATERS
“USER’S MANUAL”
LISTED
MODEL : RMC-KFA45T, RMC-KFA65T, RMC-KFA120T
RMC-KFA170T, RMC-KFA210T
Before the first use of this heater, please read this USER’S MANUAL very
carefully. This USER’S MANUAL has been designed to instruct you as to
the proper manner in which to assemble, maintain, store, and most
importantly, how to operate the heater in a safe and efficient manner.
Please keep this manual for future reference.
CFM RMC INTERNATIONAL
3501 W. HOWARD ST.,
SKOKIE, IL 60076
1-800-527-4948
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NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!
CONTENTS OF USER’S MANUAL
ITEM
PAGE #
PRECAUTIONS - SAFETY GUIDE
1
1. INTRODUCTION
2
2. FEATURES
2
3. UNPACKING AND ASSEMBLY
4. KEROSENE (1-K OR NO. 1 FUEL OIL)
5. OVERVIEW OF HEATER DESIGN
6. FUELING YOUR HEATER
7. OPERATION
4
6
7
8
8
8. LONG TERM STORAGE OF YOUR HEATER
9. MAINTENANCE
9
9
10. TROUBLE SHOOTING GUIDE
11. WIRING DIAGRAM
12. SPECIFICATIONS
13 EXPLODED PARTS DRAWING
14. PARTS LIST
16
17
19
20
22
1. INTRODUCTION
Please read this USER’S MANUAL carefully. It will show you how to assemble, maintain, and operate the
heater safely and efficiently to obtain full benefits from its many built-in features.
2. FEATURES
Handle
Hot Air Outlet
Upper Shell
Fan Guard
Lower Shell
Fuel Tank
Fuel Gauge
Fuel Cap
Side Cover
Power Cord
Lamp
Power/Reset Switch
Thermostat Knob
Figure 1. RMC-KFA45T / RMC-KFA65T MODELS
2
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Handle
Hot Air Outlet
Upper Shell
Upper Shell
Fan Guard
Lower Shell
Fuel Gauge
Fuel Cap
Power Cord
Fuel Tank
Side Cover
Lamp
Power/Reset Switch
Thermostat Knob
Figure 2. RMC-KFA120T / RMC-KFA170T MODELS
Handle
Hot Air Outlet
Upper Shell
Upper Shell
Fan Guard
Lower Shell
Fuel Gauge
Fuel Cap
Power Cord
Fuel Tank
Side Cover
Lamp
Power/Reset Switch
Thermostat Knob
Figure 2. RMC-KFA210T MODEL
3
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UNATTENDED WHILE BURNING!
3. UNPACKING AND ASSEMBLY
1. REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX. (Fig. 4 and 5)
NOTE: Save the shipping carton and packing materials for future storage.
RMC-KFA45T/65T RMC-KFA120T RMC-KFA170T RMC-KFA210T
Wheel Support Frame
Wheels
Handle
Screws and Nuts
Axle
Split Pin and Washer
Screws
No
No
Yes
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
No
Figure 4. RMC-KFA45T / RMC-KFA65T MODELS
Handle
Screws
Figure 5. RMC-KFA120T / RMC-KFA170T / RMC-KFA210T MODELS
Split pin And
Flat Washer
Screws And
Nuts
Wheels
Handle
Axle
Wheel Support Frame
4
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2. ASSEMBLY
A. For RMC-KFA45T/RMC-KFA65T Models
only (Figure 6)
Screw
Tools Required
• Medium Phillips Screwdriver
1. Align the holes on the upper shell
with the 2 mounting holes on the
handle as shown in Figure 6.
Handle
2. Secure each hole with a screw.
Figure 6
B. For RMC-KFA120T / RMC-KFA170T / RMC-KFA210T Models only (Figure 7)
These models are furnished with wheels and handles. Wheels, handles, and the mounting
hardware are found in the shipping carton.
Tools Required
• Medium Phillips Screwdriver
• 5/16"(M5) open or Adjustable Wrench. Use US(INCH) Screws Nuts
• Long Nose Pliers
1. Slide axle through wheel support frame. Install wheels on axle.
NOTE: When installing wheels, point extended hub of wheels toward
wheel support frame (see Figure 7)
2. Place Flat washers and split pin on axle ends and bend split pins with long
nose pliers to secure.
3. Place heater on wheel support frame. Make sure air inlet end (rear) of heater is
over wheels. Align the holes on fuel tank flange with holes on wheel support frame.
4. Position the handle on top of fuel tank flange. Insert screws through handles, fuel
tank flange, and wheel support frames as shown in Figure 7 and attach nut finger
tight after each screw is inserted.
5. After all screws are inserted, tighten nuts firmly.
CAUTION: DO NOT OPERATE heater without support frame assembled to tank.
5
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Handle
Screw
Hot Air Outlet
Fuel Tank Flange
Air Inlet
Wheel Support Frame
Nut
Wheel
Flat Washer
Axle
Extended Hub
Split pin
Figure 7. Wheel and Handle Assembly, RMC-KFA120T/RMC-KFA170T/RMC-KFA210T MODELS ONLY
NOTE: Heater should be inspected before each use, and at least annually by a qualitied service person.
4. KEROSENE (1-K)
It is EXTREMELY IMPORTANT for the proper operation of this heater that you use the correct grade
of kerosene. The correct grade of kerosene is identified as 1-K kerosene.
1-K Kerosene has been refined to virtually eliminate contaminants such as sulphur, which can cause
a rotten egg odor during operation of the heater. #1 fuel oil may be used if 1-K kerosene is not available.
KEROSENE SHOULD ONLY BE STORED IN A BLUE CONTAINER THAT IS CLEARLY
MARKED “KEROSENE”. NEVER STORE KEROSENE IN A RED CONTAINER.
Red containers are associated with gasoline.
NEVER store kerosene in the living space. Kerosene should be stored in a well ventilated place
outside the living area.
NEVER use any fuel other than 1-K kerosene (#1 fuel oil is an acceptable substitute.)
NEVER use fuel such as gasoline, benzene, alcohol, white gas, camp stove fuel, paint thinners, or
other oil compounds in this heater. These are volatile fuels that can cause an explosion or
uncontrolled flames.
NEVER store kerosene in direct sunlight or near a source of heat.
NEVER use kerosene that has been stored from one season to the next. Kerosene deteriorates over
time. “OLD KEROSENE” WILL NOT BURN PROPERLY IN THIS HEATER.
6
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NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!
5. OVERVIEW OF HEATERS DESIGN
Fuel System:
This heater is equipped with an
electric air pump that forces air through the air line
connected to the fuel intake and then through a
nozzle in the burner head. When the air passes in
front of the fuel intake it causes fuel to rise from the tank and into the burner nozzle. This fuel and air
mixture is then sprayed into the combustion chamber in a fine mist.
“Sure Fire Ignition”: The electronic ignitor sends voltage to a specially designed spark plug.
The spark plug ignites the fuel and air mixture described above.
The Air System:
The heavy duty motor turns a fan that forces air into and around the
combustion chamber. Here the air is heated and then forced out the front of the heater.
The Safety System:
A. Temperature Limit Control:
This heater is equipped with a Temperature Limit Control designed
to turn off the heater should the internal temperature rise to an
unsafe level. If this device activates and turns your heater off it
may require service.
Internal Shut-Off Temp.
Plus/Minus 10 Degrees
230˚F/110˚C
Reset Temperature
Plus/Minus 10 Degrees
194˚F/90˚C
MODELS
RMC-KFA120T/RMC-KFA170T
RMC-KFA45T/RMC-KFA65T
RMC-KFA210T
176˚F/80˚C
194˚F/90˚C
122˚F/50˚C
140˚F/60˚C
Once the temperature falls below the reset temperature you will be able to start your heater.
B. Electrical System Protection: This heaters electrical system is protected by a circuit breaker
mounted to the power switch that protects the PCB assembly and
other electrical components from damage. If your heater fails to
operate check this fuse first and replace as needed.
FUSE TYPE:
All Models
125 volt/8 amps
C. Flame-Out Sensor:
Utilizes a photocell to monitor the flame in burn chamber during
normal operation. It will cause the heater to shut-off should the
burner flame extinguish.
7
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NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!
6. FUELING YOUR HEATER
NEVER FILL THE HEATER FUEL TANK IN THE LIVING SPACE: FILL THE TANK
OUTDOORS.
DO NOT OVERFILL YOUR HEATER AND BE SURE HEATER IS LEVELED.
IMPORTANT NOTICE REGARDING FIRST IGNITION OF HEATER:
The first time you light the heater, it should be done outdoors. This allows the oils, etc. used in
manufacturing the heater to burn off outside.
WARNING!!: NEVER REFILL HEATER FUEL TANK WHEN HEATER IS OPERATING
OR STILL HOT.
7. OPERATION
A.) VENTILATION
RISK OF INDOOR AIR POLLUTION/USE HEATER ONLY IN WELL VENTILATED AREAS.
Provide a fresh air opening of at least three square feet (2,800 sq. cm) for each 100,000 BTU/Hr.
rating. Provide extra fresh air if more heaters are being used.
Example:
A RMC-KFA210T heater requires one of the following:
• a two-car garage door raised six inches (15.24 cm)
• a single-car garage door raised nine inches (22.86 cm)
• two, thirty-inch (76.20 cm) windows raised fifteen inches (38.1 cm)
B.) OPERATION
TO START HEATER
1. Fill fuel tank with kerosene or No. 1 fuel oil.
2. Attach fuel cap.
3. Plug power cord of heater into three-prong, grounded extension cord. Extension cord must
be at least six feet long.
Extension Cord Wire Size Requirements
• 6 to 10 feet (1.8 to 3 meters) long, use 18 AWG conductor.
• 11 to 100 feet (3.4 to 30.5 meters) long, use 16 AWG conductor.
• 101 to 200 feet (30.8 to 61 meters) long, use 14 AWG conductor.
4. Turn “THERMOSTAT CONTROL Knob” to desired setting and push power switch
to ON” position, power indicator lamp will light and heater will start. If heater does not start,
the thermostat setting may be too low, turn THERMOSTAT CONTROL Knob” to higher position
to start heater. If heater still does not start, turn power switch to “OFF” and then to “ON” position.
(See Figure9). If heater still does not start, see Troubleshooting Guide on page 13.
THERMOSTAT
CONTROL Knob
Lamp
Power/Reset
Switch
Figure 9. RMC-KFA45T/65T/120T/170T/210T MODELS
NOTICE: The major electrical components of this heater are protected by a safety fuse mounted to
the PCB board. If your heater fails to start, check this fuse first and replace as necessary.
You should also check your power source to insure that proper voltage and frequency are
being supplied to the heater.
8
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UNATTENDED WHILE BURNING!
TO STOP HEATER
1. Turn switch to “OFF” and unplug power cord.
TO RESTART HEATER
1.Wait 10 seconds after stopping heater.
2. Repeat steps under to start heater.
8. LONG TERM STORAGE OF YOUR HEATER
1. Drain fuel tank through fuel cap opening.
2. Using a small amount of kerosene, swirl and rinse the inside of the tank.
NEVER mix water with the kerosene as it will cause rust inside the tank. Pour the kerosene out
making sure that you remove it all.
IMPORTANT: Do not store kerosene over summer months for use during next heating season.
Using old fuel could damage heater.
- Reinstall fuel cap. Properly dispose of old and dirty fuel.
- Store heater in dry well ventilated area. Make sure storage place is free of dust and corrosive fumes.
- Store the heater in the original box with the original packing material and keep the USER’S
MANUAL with the heater.
9. MAINTENANCE
WARNING!!: NEVER SERVICE HEATER WHILE IT IS PLUGGED IN
OR WHILE HOT!
USE ORIGINAL EQUIPMENT REPLACEMENT PARTS. Use of third party
or other alternate components will void warranty and may cause unsafe
operating conditions.
A.) FUEL TANK
FLUSH EVERY 200 HOURS OF OPERATION OR AS NEEDED (SEE STORAGE ABOVE)
B.) AIR INTAKE FILTER
WASH AND DRY WITH SOAP
AND WATER EVERY 500 HOURS
OF OPERATION OR AS NEEDED.
- Remove screws along each side
of heater using medium phillips
screwdriver
Upper Shell
Air Intake Filter
Fan Guard
- Lift upper shell off.
- Remove fan guard.
- Wash or replace air intake filter.
- Reinstall fan guard and upper shell.
Figure 10
9
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Air Output Filter
C.) AIR OUTPUT FILTER, LINT FILTER
REPLACE EVERY 500 HOURS OF OPERATION
Intake
Filter
OR ONCE A YEAR.
- Remove upper shell and fan guard (See page 9).
- Remove end filter cover screws using medium phillips
screwdriver.
- Remove end filter cover.
- Replace air output and lint filter.
- Reinstall end filter cover.
End filter cover
Lint Filter
Figure 11.
- Reinstall fan guard and upper shell.
D.) FAN BLADES
CLEAN EVERY SEASON OR AS NEEDED.
- Remove upper shell (See page 9).
- Use M6 allen wrench to loosen set screw
which holds fan blade to motor shaft.
- Slip fan blade off motor shaft.
- Clean fan blade using a soft cloth
moistened with kerosene or solvent.
- Dry fan blade thoroughly.
Set screw
Set screw
Motor Shaft
Motor Shaft
Fan Blade
Flush
Fan
Blade
- Reinstall fan blade on motor shaft. Place
fan blade hub flush with end of motor shaft.
- Place set screw on flat of shaft. Tighten set screw firmly
(40-50 inch-pounds/4.5-5.6 N-m).
Figure 12.
- Reinstall upper shell.
E.) NOZZLE
REMOVE DIRT IN NOZZLE AS NEEDED (SEE PAGE 16).
(For RMC-KFA45T/65T/120T/170T Models Only)
- Remove upper shell (See page 9).
- Remove fan blade (See Section D above).
- Remove fuel and air line hoses from burner head.
- Remove ignitor wire from spark plug.
- Remove three screws using
medium phillips screwdriver and
Combustion
Chamber
remove burner head from
Nozzle Face
Nozzle
combustion chamber.
- Remove spark plug from burner
Screw
head using medium phillips
Burner head
screwdriver.
Spark Plug
Ignitor Wire
- Carefully remove nozzle from
burner head using 5/8” socket
wrench.
- Blow compressed air through face
of nozzle. (this will remove any
dirty in nozzle)
- Reinstall nozzle into burner head
and tighten firmly. (80~110 inch-
pounds)
Burner
Head
Fuel Line Fitting
Air Line Fitting
Fuel Line Hose
Air Line Hose
- Reinstall spark plug in burner head.
- Attach burner head to combustion chamber.
- Attach ignitor wire to spark plug.
- Attach fuel and air line hoses to burner head.
- Reinstall fan blade and upper shell.
Figure 13.
10
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UNATTENDED WHILE BURNING!
(For RMC-KFA 210T Model Only)
- Remove upper shell (See page 9).
- Remove fan (See page 10).
Combusion chamber
Bracket Burner
Screw
Bracket Spark
Photo Cell bracket
- Remove fuel and air line hoses from adaptor-nozzle.
- Remove ignitor wire from spark plug.
- Remove photocell from photocell bracket.
- Remove combustion chamber.
- Remove four screws using medium phillips screwdriver
and remove bracket-burner from combustion chamber.
- Remove spark plug from burner head using medium
phillips screwdriver.
Photo Cell
Spark Plug
Air Line Hose
Ignitor Wire
- Carefully remove nozzle from adaptor-nozzle using
5/8” socket wrench.
Fuel Line Hose
- Blow compressed air through face of nozzle.
(this will remove any dirt in nozzle)
- Reinstall nozzle into adaptor-nozzle and tighten firmly.
(80~110 inch-pounds)
Bracket Burner
Nozzle Face
Nozzle
Bracket Spark
- Reinstall spark plug in bracket-spark.
- Attach Bracket-Burner to combustion cahmber.
- Replace combustion chamber.
Fuel Line Fitting
- Attach ignitor wire to spark plug.
- Attach fuel and air line hoses from adaptor-nozzle.
- Attach photocell to photocell bracket.
- Reinstall fan blade and upper shell.
Spark Plug
Air Line Fitting
Figure 14.
F.) SPARK PLUG
CLEAN AND REGAP EVERY 600 HOURS OPERATION OR
REPLACE AS NEEDED.
(For RMC-KFA 45T/65T/120T/170T Models Only)
- Remove upper shell (See page 9).
Gap
Burner
Head
Ignitor
Wire
- Remove fan (See page 10).
- Remove ignitor wire from spark plug.
- Remove spark plug from burner head using medium
phillips screwdriver.
- Clean and regap spark plug electrodes to 3.5mm gap.
- Reinstall spark plug in burner head.
- Attach ignitor wire to spark plug.
Spark Plug
- Reinstall fan and upper shell.
Figure 15.
11
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UNATTENDED WHILE BURNING!
(For RMC-KFA 210T Models Only)
- Remove upper shell (See page 9).
- Remove fan (See page 10).
- Remove ignitor wire from spark plug.
- Remove spark plug from bracket-spark using medium
phillips screwdriver.
Bracket Burner
Bracket Spark
Spark Plug
-
Clean and regap spark plug electrodes to 3.5mm gap.(0.138")
Gap
- ReInstall spark plug in bracket-spark.
- Attach ignitor wire to spark plug.
- Reinstall fan and upper shell.
Ignitor wire
Figure 16.
G.) PHOTOCELL
CLEAN PHOTOCELL ANNUALLY OR AS NEEDED.
(For RMC-KFA 45T/65T/120T/170T Models Only)
- Remove upper shell (See page 9).
- Remove fan (See page 10).
- Remove photocell from it’s mounting.
Clean photocell lens with cotton swab.
TO REPLACE: Remove side cover near
on/off switch.
- Disconnect wires from circuit board and
remove photocell.
Photocell
lens
Photocell
Side cover
Photocell
wires
Install Photocell
1)Incorrect
- Install new photocell and attach wires to
circuit board.
2)Correct
circuit board
- Replace fan and upper shell.
Figure 17.
(For RMC-KFA 210T Model Only)
- Remove upper shell (See page 9).
- Remove fan (See page 10).
- Remove photocell from it’s mounting.
Clean photocell lens with cotton swab.
TO REPLACE : Remove side cover
opposite on/off switch.
- Disconnect wires from circuit board and
remove photocell.
- Install new photocell and attach wires to
circuit board.
Side cover
Photocell
lens
Photocell
Install Photocell
1)Incorrect
2)Correct
Photocell
wires
circuit board
- Replace fan and upper shell.
Figure 18.
12
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H.) FUEL FILTER
CLEAN OR REPLACE TWICE A HEATING SEASON OR AS NEEDED.
(For RMC-KFA 45T/65T/120T/170T Models Only)
- Remove side cover screws using medium phillips screwdriver.
- Remove side cover.
- Pull fuel line off fuel filter neck.
- Turn fuel filter 90。to counter clockwise and pull to remove(RMC-KFA45T/65T Models).
- Turn fuel filter 90。to clockwise and pull to remove(RMC-KFA120T/170T Models).
- Wash fuel filter with clean fuel and replace in tank.
- Attach fuel line to fuel filter neck.
- Reinstall side cover.
Fuel Filter
Fuel Line
Side Cover
Figure19.
(For RMC-KFA 210T Model Only)
- Remove side cover screws using medium phillips screwdriver.
- Remove side cover.
- Pull fuel line (attached valve elbow) off fuel filter neck.
- Fuel filter 90。turn to clockwise and pull to remove.
- Wash fuel filter with clean fuel and replace in tank.
- Attach fuel line to fuel filter neck.
- Reinstall side cover.
Fuel Line
Fuel Filter
Side Cover
Figure 20.
13
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I) FUEL VALVE
( For RMC-KFA210T Model only)
- Remove side cover screws using medium phillips screwdriver (See page 13).
- Remove upper shell (See page 9).
- Remove fan (See page 10).
- Pull fuel line (lower and upper) off the fuel valve fittings (See figure 21).
- Disconnet red and orange wires from valve connector (See figure 21).
- Remove 2 screws holding fuel valve and bracket to lower shell Using medium
phillips screw driver (See figure 21).
- Remove 2 screws holding fuel valve to Bracket using medium phillps screw driver.(See figure 21).
- Attach new fuel valve to bracket with 2 screws.
- Install new fuel valve and bracket on lower shell with 2 screws.
- Connect red and orange wires (polarity not important) to valve connector (See figue 21).
- Connect upper and lower fuel lines to fuel valve (See figure 21).
- Replace fan, upper shell, side cover.
Valve Connector
Electrical Wire
Fuel Line
Hose Upper
Adaptor Nozzle
Screw
Fuel Line
Hose Lower
Screw
Bracket
Valve
Valve
Fittings
Low shell
Figure 21.
14
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I.) PUMP PRESSURE ADJUSTMENT
- Remove pressure gauge plug from end filter cover.
- Install accessory pressure gauge.
- Start heater (See Operation, page 8)
Allow motor to reach full speed
- Adjust pressure (Using a flat blade screwdriver)
Turn relief valve to right to increase pressure. Turn
relief valve to left to decrease pressure. Set pump
pressure below correct for pressure for each model.
- Stop heater (See Operation, page 9)
Pressure Gauge
Plug
- Remove pressure gauge. Replace pressure gauge
plug in end filter cover.
MODEL
PUMP PRESSURE
2.8 psi
Relief Valve
RMC-KFA45T
RMC-KFA65T
RMC-KFA120T
RMC-KFA170T
RMC-KFA210T
3.5 psi
4.5 psi
6.5 psi
8.5 psi
Pressure Gauge
NOTE: USE ONLY ORIGINAL EQUIPMENT REPLACEMENT PARTS.
Use of alternate or third party components will void any warranty and may cause unsafe
operation condition.
15
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NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!
10. TROUBLE SHOOTING GUIDE
TROUBLE
POSSIBLE CAUSE
CORRECTIVE ACTION
Heater ignites but MAIN PCB
assembly shuts heater off after
a short period of time.
1. Wrong pump pressure
1. See Pump Pressure Adjustment,
page 15.
2. Dirty Air Output, Air Intake
and Lint Filter
3. Dirty Fuel Filter
2. See Air Output, Air intake
and Lint Filters, page 9.
3. See Fuel Filter, page 13.
4. See Nozzle, page 10.
5. Clean Photocell Lens, page 12.
6. Make sure photocell boot is
properly seated in bracket,
page 12.
(Lamp is flickering)
4. Dirt in Nozzle
5. Dirty Photocell Lens
6. Photocell Assembly not
properly installed. (Not
seeing the flame)
7. Bad electrical connection
between photocell and MAIN
PCB assembly
7. Check electrical components
See wiring diagram, page 17.
8. Defective photocell
9. Defective fuel valve.
8. Replace photocell, page 12.
9. See fuel valve, page 14 .
Heater will not ignite but
motor runs for a short period
of time. (Lamp is flickering)
1. No fuel in tank
2. Wrong pump pressure
1. Fill tank with kerosene
2. See Pump Pressure Adjustment,
page 15.
3. Carbon deposits on spark
plug and/or improper gap
4. Dirty fuel filter
3. See Spark Plug, page 11.
4. See Fuel Filter, page 13.
5. See Nozzle, page 10.
5. Dirt in nozzle
6. Water in fuel tank
6. Flush fuel tank with clean
kerosene, page 9.
7. Bad electrical connection
between ignitor and MAIN
PCB assembly
7. Check electrical connections,
See wiring diagram, page 17.
8. Ignitor wire is not attached to
spark plug
9. Defective ignitor
8. Attach ignitor wire to spark
plug. See Spark Plug, page 11.
9. Replace ignitor.
10. Defective fuel valve.
10. See fuel valve, page 14.
Fan does not turn when heater
is plugged in and power switch
was in the “ON” position
1. Thermostat setting is too
low
2. Bad electrical connection
between motor and MAIN
PCB assembly
1. Turn thermostat control knob
to a higher setting
2. Check electrical connections,
See Wiring Diagram, page 17.
(Lamp is on or flickering)
1. Temperature limit safety
device is overheated
1. Turn power switch to “OFF”
and allow to cool (about 10 min.).
Then turn power switch to
“ON” position.
Heater will not turn-on
(Lamp is off)
2. No electrical power
2. Check to insure heater cord and
extension cord are plugged in.
Check power supply.
3. Blown fuse
3. Replace safety fuse in PCB board.
4. Bad electrical connection between 4. Check electrical connections.
temperature limit safety device
and PCB board
See Wiring Diagram, page 17.
16
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UNATTENDED WHILE BURNING!
11. WIRING DIAGRAM
A) WIRING DIAGRAM (RMC-KFA45T / RMC-KFA65T)
B) WIRING DIAGRAM (RMC-KFA120T)
17
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11. WIRING DIAGRAM
C) WIRING DIAGRAM (RMC-KFA170T)
D) WIRING DIAGRAM (RMC-KFA210T)
18
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12. SPECIFICATIONS
RMC-KFA45T / RMC-KFA65T
KFA170T
KFA210T
KFA120T
24.75"
H
D
23"
33.5"
19"
39"
W
20.5"
RMC-KFA120T / RMC-KFA170T / RMC-KFA210T
MODEL
RMC-KFA45T RMC-KFA65T RMC-KFA120T RMC-KFA170T RMC-KFA210T
BTU/Hr.
45,000
0.35
5.0
65,000
0.5
120,000
0.9
170,000
1.3
210,000
1.6
Fuel Consumption - Gal./Hr.
Fuel Tank Capacity - Gal.
Pump Pressure PSI
Volt/Hz
5.0
10.0
4.5
13.0
6.5
13.0
8.5
2.8
3.5
120Vac/60Hz 120Vac/60Hz 120Vac/60Hz 120Vac/60Hz 120Vac/60Hz
Amps.
1.6
1
1.6
1
2.5
3.2
1
3.7
Phase
1
19"× 33.5" ×23"
55
1
20.5"× 39" ×24.75"
68
Size(W×D×H)
Weight Lbs.
11.75"× 30" ×15.5" 11.75"× 30"× 15.5"
20.5"× 39" ×24.75
61.75
31.5
32
19
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NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!
13. EXPLODED PARTS DRAWING (RMC-KFA45T/65T/120T/170T Models Only)
NOTE: SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS.
33
16
32
25
19
22
15
21
14
18
13
15
20
23
31
24
30
12
11
3
29
26
8
1
27
2
9
23-1
5
6
10
4
28
7
22-4
22-7 Motor Pump Assembly
17-1
17-2
17-3
17-10
17-9
22-6
22-8
22-15
22-10 22-14
22-11
17-7
17-8
22-1
17-4
22-19
22-12
22-13
17-5
22-17
22-16
22-18
17-6
Burner Head Assembly
22-2
22-3
22-5
22-9
20
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NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!
13. EXPLODED PARTS DRAWING (RMC-KFA 210T Model Only)
34
Fuel Valve Assembly
35
17
14-1
14-2
14-4
14-5
21
20
26
18
23
14-3
22
15
19
24
16
28
21
13
12
33
27
25
11
27-1
31
14
3
30
32
8
1
9
2
5
6
4
29
10
7
18-5
23-5
18-6
23-6
23-8 Motor Pump Assembly
18-4
23-7
18-7
23-15
23-9
23-10
23-16
23-11
18-13
18-2
23-1
18-8
23-20
23-12
18-9
23-13
23-18
23-17
23-19
23-2
23-3
23-4
18-10
18-11
18-12 18-1 18-3
Burner Head Assembly
23-14
21
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NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!
14. PARTS LIST (RMC-KFA 45T/65T/120T/170T Models Only)
PART NO.
KEY NO.
DESCRIPTION
RMC-KFA45T
2151-0005-00
2156-0005-00
2155-0005-00
2151-0003-00
3980-0031-00
3712-0011-00
39A0-0044-00
215A-0005-00
3713-0045-00
3231-0072-00
3111-0087-00
3712-0004-00
3712-0035-00
3341-0007-00
2153-0003-00
2152-0019-00
2152-0020-00
FA1001
RMC-KFA65T
2151-0005-00
2156-0005-00
2155-0005-00
2151-0003-00
3980-0031-00
3712-0011-00
39A0-0044-00
215A-0005-00
3713-0045-00
3231-0072-00
3111-0087-00
3712-0004-00
3712-0035-00
3341-0005-00
2153-0003-00
2152-0013-00
2152-0016-00
FA1002
RMC-KFA120T RMC-KFA170T
1
2
Fuel Tank Assembly
Fuel Gauge
2151-0002-00
2156-0001-00
2155-0001-00
2151-0003-00
3980-0031-00
3712-0011-00
39A0-0044-00
215A-0005-00
3713-0045-00
3231-0072-00
3111-0031-00
3712-0004-00
3712-0035-00
3341-0002-00
2153-0001-00
2152-0002-00
2152-0006-00
FA1003
2151-0001-00
2156-0001-00
2155-0001-00
2151-0003-00
3980-0031-00
3712-0011-00
39A0-0044-00
215A-0005-00
3713-0045-00
3231-0072-00
3111-0083-00
3712-0004-00
3712-0035-00
3341-0004-00
2153-0001-00
2152-0008-00
2152-0009-00
FA1004
3
Fuel Filter Assembly
Fuel Cap
4
5
Power Cord
6
Cord Bushing
Power Switch
Display P.C.B Assembly
Button Support
Thermostat Control Knob
Lower - Shell
7
8
9
10
11
12
Bushing - Grommet
Bushing - Cover
Air Line
13
14
15
Temperature Limit Control
Combustion Chamber
Burner Head Assembly
Nozzle
16
17
17-1
17-2
17-3
17-4
17-5
17-6
17-7
17-8
17-9
17-10
18
Nozzle Seal Washer
Nozzle Seal Spring
Nozzle Sleeve
Burner Head
-----
-----
4349-0016-00
3431-0010-00
3311-0002-00
3531-0007-00
3541-0020-00
FA1009
4349-0016-00
3431-0010-00
3311-0002-00
3531-0009-00
3541-0020-00
FA1009
-----
-----
-----
-----
3531-0010-00
3541-0039-00
FA1008
3531-0010-00
3541-0039-00
FA1008
Nipple
Spark Plug
Fiber Washer
4349-0017-00
4342-0009-00
4329-0013-00
3341-0009-00
FA1007
4349-0017-00
4342-0009-00
4329-0013-00
3341-0009-00
FA1007
4349-0017-00
4342-0009-00
4329-0013-00
3341-0008-00
FA1007
4349-0017-00
4342-0009-00
4329-0013-00
3341-0008-00
FA1007
Spring Washer
Flange Bolt
Fuel Line
19
Photocell Assembly
Photocell Bracket
Screw(BH1)
20
3131-0244-00
4311-0068-00
2154-0008-00
3970-0034-00
3121-0189-00
3541-0022-00
4321-0038-00
See 22-6
3131-0159-00
4311-0068-00
2154-0008-00
3970-0034-00
3121-0189-00
3541-0022-00
4321-0038-00
See 22-6
3131-0159-00
4311-0068-00
2154-0002-00
3970-0029-00
3121-0150-00
3541-0022-00
4321-0038-00
See 22-6
3131-0159-00
4311-0068-00
2154-0006-00
3970-0033-00
3121-0150-00
3541-0022-00
4321-0038-00
See 22-6
21
22
Motor and Pump Assembly
Motor
22-1
22-2
22-3
22-4
22-5
Motor Supportor
Pump Body
Bolt(PH)
Insert
22
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NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!
PART NO.
RMC-KFA65T RMC-KFA120T RMC-KFA170T
KEY NO.
DESCRIPTION
RMC-KFA45T
FA1000
22-6
22-7
22-8
22-9
22-10
22-11
22-12
22-13
22-14
22-15
22-16
22-17
22-18
22-19
23
Rotor Kit
FA1000
FA1000
FA1000
Blade
See 22-6
See 22-6
See 22-6
See 22-6
End Pump Cover
Nipple
3531-0008-00
3541-0039-00
4329-0014-00
FA1005
3531-0008-00
3541-0039-00
4329-0014-00
FA1005
3531-0008-00
3541-0020-00
4329-0014-00
FA1005
3531-0008-00
3541-0020-00
4329-0014-00
FA1005
Flange Bolt
Filter Kit
Lint Filter
See 22-11
See 22-11
See 22-11
See 22-11
OutPut Filter
End Filter Cover
Flange Bolt
Plug / Pump Adj. Kit
Ball
See 22-11
See 22-11
See 22-11
See 22-11
3221-0029-00
4329-0016-00
FA1006
3221-0029-00
4329-0016-00
FA1006
3221-0029-00
4329-0016-00
FA1006
3221-0029-00
4329-0016-00
FA1006
See 22-16
See 22-16
See 22-16
See 22-16
Spring
See 22-16
See 22-16
See 22-16
See 22-16
Adj. Screw
Ignitor
See 22-16
See 22-16
See 22-16
See 22-16
39E0-0080-00
-----
39E0-0008-00
-----
39E0-0005-00
4312-0043-00
2154-0004-00
215A-0015-00
FA1017
39E0-0007-00
4312-0043-00
2154-0007-00
215A-0015-00
FA1017
24
Screw(TH2S)
Fan Assembly
Main P.C.B Asseembly
Fuse
25
2154-0010-00
215A-0015-00
FA1017
2154-0009-00
215A-0015-00
FA1017
26
26-1
27
Screw(TH2S)
Side Cover R
Side Cover L
Fan Guard
Clip Nut
4312-0044-00
3121-0264-03
3121-0190-00
3221-0035-00
3131-0182-00
3111-0088-00
4319-0015-00
4312-0044-00
3121-0264-04
3121-0190-00
3221-0035-00
3131-0182-00
3111-0088-00
4319-0015-00
4312-0044-00
3121-0263-01
3121-0165-00
3221-0032-00
3131-0182-00
3111-0032-00
4319-0015-00
4312-0044-00
3121-0180-00
3121-0181-00
3221-0032-00
3131-0182-00
3111-0084-00
4319-0015-00
28
29
30
31
32
Upper Shell
Flange Screw
33
ACCESSORIES
Air Pressure Gauge
Thermostat
FA1010 (all models)
FA1012 (all models)
FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR
CONTACT US AT:
Phone: 1-800-527-4948
23
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NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!
14. PARTS LIST (RMC-KFA 210T Model Only)
PART No.
KEY No.
DESCRIPTION
RMC-KFA210T
1
2
3
4
5
6
7
8
9
10
11
12
13
Fuel Tank Assembly
Fuel Guage
Fuel Filter Assembly
Fuel Cap
2151-0001-00
2156-0001-00
2155-0001-00
2151-0003-00
3980-0031-00
3712-0011-00
39A0-0044-00
215A-0005-00
3713-0045-00
3231-0072-00
3111-0123-00
3712-0004-00
3712-0035-00
2154-0015-00
39A0-0055-00
3541-0020-00
3231-0093-00
3131--0288-00
4321-0020-00
3341-0010-00
2153-0005-00
2152-0029-00
2152-0031-00
3121-0256-00
3131-0287-00
3541-0020-00
FA1011
4349-0016-00
3431-0010-00
3311-0002-00
3131-0286-00
FA1021
4329-0013-00
4342-0009-00
4349-0017-00
4346-0027-00
3341-0011-00
FA1007
Power Cord
Cord Bushing
Power Switch
Display P.C.B Assembly
Button Support
Thermostat Control Knob
Lower - Shell
Bushing - Grommet
Bushing - Cover
Fuel Valve Assembly
Solenoid Valve
Nipple
14
14-1
14-2
14-3
14-4
14-5
15
16
17
18
18-1
18-2
18-3
18-4
18-5
18-6
18-7
18-8
18-9
18-10
18-11
18-12
18-13
19
Elbow
Bracket - Valve
Bolt (PH)
Air Line
Temperature Limit Control
Combustion Chamber
Burner Head Assembly
Bracket - Burner
Adaptor - Nozzle
Nipple
Nozzle
Nozzle Seal Washer
Nozzle Seal Spring
Nozzle Sleeve
Bracket - Spark
Spark - Plug
Flange Bolt
Spring Washer
Fiber Washer
Ring - Retaining
Fuel Line
Photocell Assembly
Photocell Bracket
Screw (BH1)
20
21
22
23
3131-0159-00
4311-0068-00
2154-0014-00
Motor and Pump Assembly
24
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NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!
PART No.
KEY No.
DESCRIPTION
RMC-KFA210T
23-1
23-2
23-3
23-4
23-5
23-6
23-7
23-8
23-9
23-10
23-11
23-12
23-13
23-14
23-15
23-16
23-17
23-18
23-19
23-20
24
25
26
27
27-1
28
29
30
31
32
Motor
Motor Supportor
Bracket ignitor
Body - Pump
Bolt (PH)
3970-0060-00
3121-0258-00
3121-0257-00
3541-0050-00
4321-0180-00
See 23-7
FA1022
See 23-7
3531-0008-00
4329-0016-00
FA1005
See 23-11
See 23-11
3231-0093-00
3221-0029-00
4329-0016-00
FA1006
See 23-17
See 23-17
See 23-17
39E0-0014-00
4312-0043-00
2154-0007-00
215A-0020-00
FA1017
4312-0044-00
3121-0259-00
3121-0181-00
3561-0053-00
3351-0010-00
3131-0182-00
3111-0084-00
4319-0015-00
Insert
Rotor Kit
Blade
End Pump Cover
Flange Bolt
Filter Kit
Lint Filter
Output Filter
Elbow
End Filter Cover
Flange Bolt
Plug / Pump Adj. Kit
Ball
Spring
Adj. Screw
Ignitor
Screw (TH2S)
Fan Assembly
Main P. C. B Assembly
Fuse
Screw(TH2S)
Slde Cover R
Side Cover L
Fan Guard
Bushing - Fan Guard
Clip Nut
33
34
35
Upper Shell
Frange Screw
ACCESSORIES
Air Pressure Gauge
Thermostat
FA1010 (all models)
FA1012 (all models)
FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR
CONTACT US AT:
Phone: 1-800-527-4948
25
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NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!
14. PARTS LIST (WHEELS AND HANDLE)
1) RMC-KFA45T/65T MODELS
PART NO.
QTY
KEY NO.
DESCRIPTION
Handle
Screw
RMC-KFA45T
3231-0073-00
4319-0015-00
RMC-KFA65T
3231-0073-00
4319-0015-00
1
2
1
2
2
1
2) RMC-KFA120T/170T/210T MODEL
PART NO.
MC-KFA170T
QTY
KEY NO.
DESCRIPTION
Handle
MC-KFA120T
3551-0023-00
4321-0166-00
4321-0167-00
3551-0014-00
4331-0031-00
3541-0026-00
2156-0003-00
4341-0010-00
4353-0002-00
MC-KFA210T
3551-0022-00
4321-0166-00
4321-0167-00
3551-0020-00
4331-0031-00
3541-0034-00
2156-0003-00
4341-0010-00
4353-0002-00
1
2
3
4
5
6
7
8
9
3551-0022-00
4321-0166-00
4321-0167-00
3551-0020-00
4331-0031-00
3541-0034-00
2156-0003-00
4341-0010-00
4353-0002-00
1
4
4
1
8
1
2
2
2
Screw(L)
Screw(S)
Wheel Support Frame
NUT
Axle
Wheel
Flat Washer
Split Pin
1
2
3
7
4
5
8
6
9
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4221-0059-00
07/03 Rev. 00
EDITION 2003
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