Dyna Glo Electric Heater RMC KFA45T RMC KFA65T RMC KFA120T RMC KFA170T RMC KFA210T User Manual

PORTABLE  
FORCED AIR HEATERS  
“USER’S MANUAL”  
LISTED  
MODEL : RMC-KFA45T, RMC-KFA65T, RMC-KFA120T  
RMC-KFA170T, RMC-KFA210T  
Before the first use of this heater, please read this USER’S MANUAL very  
carefully. This USER’S MANUAL has been designed to instruct you as to  
the proper manner in which to assemble, maintain, store, and most  
importantly, how to operate the heater in a safe and efficient manner.  
Please keep this manual for future reference.  
CFM RMC INTERNATIONAL  
3501 W. HOWARD ST.,  
SKOKIE, IL 60076  
1-800-527-4948  
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
CONTENTS OF USER’S MANUAL  
ITEM  
PAGE #  
PRECAUTIONS - SAFETY GUIDE  
1
1. INTRODUCTION  
2
2. FEATURES  
2
3. UNPACKING AND ASSEMBLY  
4. KEROSENE (1-K OR NO. 1 FUEL OIL)  
5. OVERVIEW OF HEATER DESIGN  
6. FUELING YOUR HEATER  
7. OPERATION  
4
6
7
8
8
8. LONG TERM STORAGE OF YOUR HEATER  
9. MAINTENANCE  
9
9
10. TROUBLE SHOOTING GUIDE  
11. WIRING DIAGRAM  
12. SPECIFICATIONS  
13 EXPLODED PARTS DRAWING  
14. PARTS LIST  
16  
17  
19  
20  
22  
1. INTRODUCTION  
Please read this USER’S MANUAL carefully. It will show you how to assemble, maintain, and operate the  
heater safely and efficiently to obtain full benefits from its many built-in features.  
2. FEATURES  
Handle  
Hot Air Outlet  
Upper Shell  
Fan Guard  
Lower Shell  
Fuel Tank  
Fuel Gauge  
Fuel Cap  
Side Cover  
Power Cord  
Lamp  
Power/Reset Switch  
Thermostat Knob  
Figure 1. RMC-KFA45T / RMC-KFA65T MODELS  
2
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
Handle  
Hot Air Outlet  
Upper Shell  
Upper Shell  
Fan Guard  
Lower Shell  
Fuel Gauge  
Fuel Cap  
Power Cord  
Fuel Tank  
Side Cover  
Lamp  
Power/Reset Switch  
Thermostat Knob  
Figure 2. RMC-KFA120T / RMC-KFA170T MODELS  
Handle  
Hot Air Outlet  
Upper Shell  
Upper Shell  
Fan Guard  
Lower Shell  
Fuel Gauge  
Fuel Cap  
Power Cord  
Fuel Tank  
Side Cover  
Lamp  
Power/Reset Switch  
Thermostat Knob  
Figure 2. RMC-KFA210T MODEL  
3
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
3. UNPACKING AND ASSEMBLY  
1. REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX. (Fig. 4 and 5)  
NOTE: Save the shipping carton and packing materials for future storage.  
RMC-KFA45T/65T RMC-KFA120T RMC-KFA170T RMC-KFA210T  
Wheel Support Frame  
Wheels  
Handle  
Screws and Nuts  
Axle  
Split Pin and Washer  
Screws  
No  
No  
Yes  
No  
No  
No  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
No  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
No  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
No  
Figure 4. RMC-KFA45T / RMC-KFA65T MODELS  
Handle  
Screws  
Figure 5. RMC-KFA120T / RMC-KFA170T / RMC-KFA210T MODELS  
Split pin And  
Flat Washer  
Screws And  
Nuts  
Wheels  
Handle  
Axle  
Wheel Support Frame  
4
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
2. ASSEMBLY  
A. For RMC-KFA45T/RMC-KFA65T Models  
only (Figure 6)  
Screw  
Tools Required  
• Medium Phillips Screwdriver  
1. Align the holes on the upper shell  
with the 2 mounting holes on the  
handle as shown in Figure 6.  
Handle  
2. Secure each hole with a screw.  
Figure 6  
B. For RMC-KFA120T / RMC-KFA170T / RMC-KFA210T Models only (Figure 7)  
These models are furnished with wheels and handles. Wheels, handles, and the mounting  
hardware are found in the shipping carton.  
Tools Required  
• Medium Phillips Screwdriver  
• 5/16"(M5) open or Adjustable Wrench. Use US(INCH) Screws Nuts  
• Long Nose Pliers  
1. Slide axle through wheel support frame. Install wheels on axle.  
NOTE: When installing wheels, point extended hub of wheels toward  
wheel support frame (see Figure 7)  
2. Place Flat washers and split pin on axle ends and bend split pins with long  
nose pliers to secure.  
3. Place heater on wheel support frame. Make sure air inlet end (rear) of heater is  
over wheels. Align the holes on fuel tank flange with holes on wheel support frame.  
4. Position the handle on top of fuel tank flange. Insert screws through handles, fuel  
tank flange, and wheel support frames as shown in Figure 7 and attach nut finger  
tight after each screw is inserted.  
5. After all screws are inserted, tighten nuts firmly.  
CAUTION: DO NOT OPERATE heater without support frame assembled to tank.  
5
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
Handle  
Screw  
Hot Air Outlet  
Fuel Tank Flange  
Air Inlet  
Wheel Support Frame  
Nut  
Wheel  
Flat Washer  
Axle  
Extended Hub  
Split pin  
Figure 7. Wheel and Handle Assembly, RMC-KFA120T/RMC-KFA170T/RMC-KFA210T MODELS ONLY  
NOTE: Heater should be inspected before each use, and at least annually by a qualitied service person.  
4. KEROSENE (1-K)  
It is EXTREMELY IMPORTANT for the proper operation of this heater that you use the correct grade  
of kerosene. The correct grade of kerosene is identified as 1-K kerosene.  
1-K Kerosene has been refined to virtually eliminate contaminants such as sulphur, which can cause  
a rotten egg odor during operation of the heater. #1 fuel oil may be used if 1-K kerosene is not available.  
KEROSENE SHOULD ONLY BE STORED IN A BLUE CONTAINER THAT IS CLEARLY  
MARKED “KEROSENE”. NEVER STORE KEROSENE IN A RED CONTAINER.  
Red containers are associated with gasoline.  
NEVER store kerosene in the living space. Kerosene should be stored in a well ventilated place  
outside the living area.  
NEVER use any fuel other than 1-K kerosene (#1 fuel oil is an acceptable substitute.)  
NEVER use fuel such as gasoline, benzene, alcohol, white gas, camp stove fuel, paint thinners, or  
other oil compounds in this heater. These are volatile fuels that can cause an explosion or  
uncontrolled flames.  
NEVER store kerosene in direct sunlight or near a source of heat.  
NEVER use kerosene that has been stored from one season to the next. Kerosene deteriorates over  
time. “OLD KEROSENE” WILL NOT BURN PROPERLY IN THIS HEATER.  
6
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
5. OVERVIEW OF HEATERS DESIGN  
Fuel System:  
This heater is equipped with an  
electric air pump that forces air through the air line  
connected to the fuel intake and then through a  
nozzle in the burner head. When the air passes in  
front of the fuel intake it causes fuel to rise from the tank and into the burner nozzle. This fuel and air  
mixture is then sprayed into the combustion chamber in a fine mist.  
“Sure Fire Ignition”: The electronic ignitor sends voltage to a specially designed spark plug.  
The spark plug ignites the fuel and air mixture described above.  
The Air System:  
The heavy duty motor turns a fan that forces air into and around the  
combustion chamber. Here the air is heated and then forced out the front of the heater.  
The Safety System:  
A. Temperature Limit Control:  
This heater is equipped with a Temperature Limit Control designed  
to turn off the heater should the internal temperature rise to an  
unsafe level. If this device activates and turns your heater off it  
may require service.  
Internal Shut-Off Temp.  
Plus/Minus 10 Degrees  
230˚F/110˚C  
Reset Temperature  
Plus/Minus 10 Degrees  
194˚F/90˚C  
MODELS  
RMC-KFA120T/RMC-KFA170T  
RMC-KFA45T/RMC-KFA65T  
RMC-KFA210T  
176˚F/80˚C  
194˚F/90˚C  
122˚F/50˚C  
140˚F/60˚C  
Once the temperature falls below the reset temperature you will be able to start your heater.  
B. Electrical System Protection: This heaters electrical system is protected by a circuit breaker  
mounted to the power switch that protects the PCB assembly and  
other electrical components from damage. If your heater fails to  
operate check this fuse first and replace as needed.  
FUSE TYPE:  
All Models  
125 volt/8 amps  
C. Flame-Out Sensor:  
Utilizes a photocell to monitor the flame in burn chamber during  
normal operation. It will cause the heater to shut-off should the  
burner flame extinguish.  
7
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
6. FUELING YOUR HEATER  
NEVER FILL THE HEATER FUEL TANK IN THE LIVING SPACE: FILL THE TANK  
OUTDOORS.  
DO NOT OVERFILL YOUR HEATER AND BE SURE HEATER IS LEVELED.  
IMPORTANT NOTICE REGARDING FIRST IGNITION OF HEATER:  
The first time you light the heater, it should be done outdoors. This allows the oils, etc. used in  
manufacturing the heater to burn off outside.  
WARNING!!: NEVER REFILL HEATER FUEL TANK WHEN HEATER IS OPERATING  
OR STILL HOT.  
7. OPERATION  
A.) VENTILATION  
RISK OF INDOOR AIR POLLUTION/USE HEATER ONLY IN WELL VENTILATED AREAS.  
Provide a fresh air opening of at least three square feet (2,800 sq. cm) for each 100,000 BTU/Hr.  
rating. Provide extra fresh air if more heaters are being used.  
Example:  
A RMC-KFA210T heater requires one of the following:  
• a two-car garage door raised six inches (15.24 cm)  
• a single-car garage door raised nine inches (22.86 cm)  
• two, thirty-inch (76.20 cm) windows raised fifteen inches (38.1 cm)  
B.) OPERATION  
TO START HEATER  
1. Fill fuel tank with kerosene or No. 1 fuel oil.  
2. Attach fuel cap.  
3. Plug power cord of heater into three-prong, grounded extension cord. Extension cord must  
be at least six feet long.  
Extension Cord Wire Size Requirements  
• 6 to 10 feet (1.8 to 3 meters) long, use 18 AWG conductor.  
• 11 to 100 feet (3.4 to 30.5 meters) long, use 16 AWG conductor.  
• 101 to 200 feet (30.8 to 61 meters) long, use 14 AWG conductor.  
4. Turn “THERMOSTAT CONTROL Knob” to desired setting and push power switch  
to ON” position, power indicator lamp will light and heater will start. If heater does not start,  
the thermostat setting may be too low, turn THERMOSTAT CONTROL Knob” to higher position  
to start heater. If heater still does not start, turn power switch to “OFF” and then to “ON” position.  
(See Figure9). If heater still does not start, see Troubleshooting Guide on page 13.  
THERMOSTAT  
CONTROL Knob  
Lamp  
Power/Reset  
Switch  
Figure 9. RMC-KFA45T/65T/120T/170T/210T MODELS  
NOTICE: The major electrical components of this heater are protected by a safety fuse mounted to  
the PCB board. If your heater fails to start, check this fuse first and replace as necessary.  
You should also check your power source to insure that proper voltage and frequency are  
being supplied to the heater.  
8
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
TO STOP HEATER  
1. Turn switch to “OFF” and unplug power cord.  
TO RESTART HEATER  
1.Wait 10 seconds after stopping heater.  
2. Repeat steps under to start heater.  
8. LONG TERM STORAGE OF YOUR HEATER  
1. Drain fuel tank through fuel cap opening.  
2. Using a small amount of kerosene, swirl and rinse the inside of the tank.  
NEVER mix water with the kerosene as it will cause rust inside the tank. Pour the kerosene out  
making sure that you remove it all.  
IMPORTANT: Do not store kerosene over summer months for use during next heating season.  
Using old fuel could damage heater.  
- Reinstall fuel cap. Properly dispose of old and dirty fuel.  
- Store heater in dry well ventilated area. Make sure storage place is free of dust and corrosive fumes.  
- Store the heater in the original box with the original packing material and keep the USER’S  
MANUAL with the heater.  
9. MAINTENANCE  
WARNING!!: NEVER SERVICE HEATER WHILE IT IS PLUGGED IN  
OR WHILE HOT!  
USE ORIGINAL EQUIPMENT REPLACEMENT PARTS. Use of third party  
or other alternate components will void warranty and may cause unsafe  
operating conditions.  
A.) FUEL TANK  
FLUSH EVERY 200 HOURS OF OPERATION OR AS NEEDED (SEE STORAGE ABOVE)  
B.) AIR INTAKE FILTER  
WASH AND DRY WITH SOAP  
AND WATER EVERY 500 HOURS  
OF OPERATION OR AS NEEDED.  
- Remove screws along each side  
of heater using medium phillips  
screwdriver  
Upper Shell  
Air Intake Filter  
Fan Guard  
- Lift upper shell off.  
- Remove fan guard.  
- Wash or replace air intake filter.  
- Reinstall fan guard and upper shell.  
Figure 10  
9
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
Air Output Filter  
C.) AIR OUTPUT FILTER, LINT FILTER  
REPLACE EVERY 500 HOURS OF OPERATION  
Intake  
Filter  
OR ONCE A YEAR.  
- Remove upper shell and fan guard (See page 9).  
- Remove end filter cover screws using medium phillips  
screwdriver.  
- Remove end filter cover.  
- Replace air output and lint filter.  
- Reinstall end filter cover.  
End filter cover  
Lint Filter  
Figure 11.  
- Reinstall fan guard and upper shell.  
D.) FAN BLADES  
CLEAN EVERY SEASON OR AS NEEDED.  
- Remove upper shell (See page 9).  
- Use M6 allen wrench to loosen set screw  
which holds fan blade to motor shaft.  
- Slip fan blade off motor shaft.  
- Clean fan blade using a soft cloth  
moistened with kerosene or solvent.  
- Dry fan blade thoroughly.  
Set screw  
Set screw  
Motor Shaft  
Motor Shaft  
Fan Blade  
Flush  
Fan  
Blade  
- Reinstall fan blade on motor shaft. Place  
fan blade hub flush with end of motor shaft.  
- Place set screw on flat of shaft. Tighten set screw firmly  
(40-50 inch-pounds/4.5-5.6 N-m).  
Figure 12.  
- Reinstall upper shell.  
E.) NOZZLE  
REMOVE DIRT IN NOZZLE AS NEEDED (SEE PAGE 16).  
(For RMC-KFA45T/65T/120T/170T Models Only)  
- Remove upper shell (See page 9).  
- Remove fan blade (See Section D above).  
- Remove fuel and air line hoses from burner head.  
- Remove ignitor wire from spark plug.  
- Remove three screws using  
medium phillips screwdriver and  
Combustion  
Chamber  
remove burner head from  
Nozzle Face  
Nozzle  
combustion chamber.  
- Remove spark plug from burner  
Screw  
head using medium phillips  
Burner head  
screwdriver.  
Spark Plug  
Ignitor Wire  
- Carefully remove nozzle from  
burner head using 5/8” socket  
wrench.  
- Blow compressed air through face  
of nozzle. (this will remove any  
dirty in nozzle)  
- Reinstall nozzle into burner head  
and tighten firmly. (80~110 inch-  
pounds)  
Burner  
Head  
Fuel Line Fitting  
Air Line Fitting  
Fuel Line Hose  
Air Line Hose  
- Reinstall spark plug in burner head.  
- Attach burner head to combustion chamber.  
- Attach ignitor wire to spark plug.  
- Attach fuel and air line hoses to burner head.  
- Reinstall fan blade and upper shell.  
Figure 13.  
10  
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
(For RMC-KFA 210T Model Only)  
- Remove upper shell (See page 9).  
- Remove fan (See page 10).  
Combusion chamber  
Bracket Burner  
Screw  
Bracket Spark  
Photo Cell bracket  
- Remove fuel and air line hoses from adaptor-nozzle.  
- Remove ignitor wire from spark plug.  
- Remove photocell from photocell bracket.  
- Remove combustion chamber.  
- Remove four screws using medium phillips screwdriver  
and remove bracket-burner from combustion chamber.  
- Remove spark plug from burner head using medium  
phillips screwdriver.  
Photo Cell  
Spark Plug  
Air Line Hose  
Ignitor Wire  
- Carefully remove nozzle from adaptor-nozzle using  
5/8” socket wrench.  
Fuel Line Hose  
- Blow compressed air through face of nozzle.  
(this will remove any dirt in nozzle)  
- Reinstall nozzle into adaptor-nozzle and tighten firmly.  
(80~110 inch-pounds)  
Bracket Burner  
Nozzle Face  
Nozzle  
Bracket Spark  
- Reinstall spark plug in bracket-spark.  
- Attach Bracket-Burner to combustion cahmber.  
- Replace combustion chamber.  
Fuel Line Fitting  
- Attach ignitor wire to spark plug.  
- Attach fuel and air line hoses from adaptor-nozzle.  
- Attach photocell to photocell bracket.  
- Reinstall fan blade and upper shell.  
Spark Plug  
Air Line Fitting  
Figure 14.  
F.) SPARK PLUG  
CLEAN AND REGAP EVERY 600 HOURS OPERATION OR  
REPLACE AS NEEDED.  
(For RMC-KFA 45T/65T/120T/170T Models Only)  
- Remove upper shell (See page 9).  
Gap  
Burner  
Head  
Ignitor  
Wire  
- Remove fan (See page 10).  
- Remove ignitor wire from spark plug.  
- Remove spark plug from burner head using medium  
phillips screwdriver.  
- Clean and regap spark plug electrodes to 3.5mm gap.  
- Reinstall spark plug in burner head.  
- Attach ignitor wire to spark plug.  
Spark Plug  
- Reinstall fan and upper shell.  
Figure 15.  
11  
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
(For RMC-KFA 210T Models Only)  
- Remove upper shell (See page 9).  
- Remove fan (See page 10).  
- Remove ignitor wire from spark plug.  
- Remove spark plug from bracket-spark using medium  
phillips screwdriver.  
Bracket Burner  
Bracket Spark  
Spark Plug  
-
Clean and regap spark plug electrodes to 3.5mm gap.(0.138")  
Gap  
- ReInstall spark plug in bracket-spark.  
- Attach ignitor wire to spark plug.  
- Reinstall fan and upper shell.  
Ignitor wire  
Figure 16.  
G.) PHOTOCELL  
CLEAN PHOTOCELL ANNUALLY OR AS NEEDED.  
(For RMC-KFA 45T/65T/120T/170T Models Only)  
- Remove upper shell (See page 9).  
- Remove fan (See page 10).  
- Remove photocell from it’s mounting.  
Clean photocell lens with cotton swab.  
TO REPLACE: Remove side cover near  
on/off switch.  
- Disconnect wires from circuit board and  
remove photocell.  
Photocell  
lens  
Photocell  
Side cover  
Photocell  
wires  
Install Photocell  
1)Incorrect  
- Install new photocell and attach wires to  
circuit board.  
2)Correct  
circuit board  
- Replace fan and upper shell.  
Figure 17.  
(For RMC-KFA 210T Model Only)  
- Remove upper shell (See page 9).  
- Remove fan (See page 10).  
- Remove photocell from its mounting.  
Clean photocell lens with cotton swab.  
TO REPLACE : Remove side cover  
opposite on/off switch.  
- Disconnect wires from circuit board and  
remove photocell.  
- Install new photocell and attach wires to  
circuit board.  
Side cover  
Photocell  
lens  
Photocell  
Install Photocell  
1)Incorrect  
2)Correct  
Photocell  
wires  
circuit board  
- Replace fan and upper shell.  
Figure 18.  
12  
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
H.) FUEL FILTER  
CLEAN OR REPLACE TWICE A HEATING SEASON OR AS NEEDED.  
(For RMC-KFA 45T/65T/120T/170T Models Only)  
- Remove side cover screws using medium phillips screwdriver.  
- Remove side cover.  
- Pull fuel line off fuel filter neck.  
- Turn fuel filter 90to counter clockwise and pull to remove(RMC-KFA45T/65T Models).  
- Turn fuel filter 90to clockwise and pull to remove(RMC-KFA120T/170T Models).  
- Wash fuel filter with clean fuel and replace in tank.  
- Attach fuel line to fuel filter neck.  
- Reinstall side cover.  
Fuel Filter  
Fuel Line  
Side Cover  
Figure19.  
(For RMC-KFA 210T Model Only)  
- Remove side cover screws using medium phillips screwdriver.  
- Remove side cover.  
- Pull fuel line (attached valve elbow) off fuel filter neck.  
- Fuel filter 90turn to clockwise and pull to remove.  
- Wash fuel filter with clean fuel and replace in tank.  
- Attach fuel line to fuel filter neck.  
- Reinstall side cover.  
Fuel Line  
Fuel Filter  
Side Cover  
Figure 20.  
13  
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
I) FUEL VALVE  
( For RMC-KFA210T Model only)  
- Remove side cover screws using medium phillips screwdriver (See page 13).  
- Remove upper shell (See page 9).  
- Remove fan (See page 10).  
- Pull fuel line (lower and upper) off the fuel valve fittings (See figure 21).  
- Disconnet red and orange wires from valve connector (See figure 21).  
- Remove 2 screws holding fuel valve and bracket to lower shell Using medium  
phillips screw driver (See figure 21).  
- Remove 2 screws holding fuel valve to Bracket using medium phillps screw driver.(See figure 21).  
- Attach new fuel valve to bracket with 2 screws.  
- Install new fuel valve and bracket on lower shell with 2 screws.  
- Connect red and orange wires (polarity not important) to valve connector (See figue 21).  
- Connect upper and lower fuel lines to fuel valve (See figure 21).  
- Replace fan, upper shell, side cover.  
Valve Connector  
Electrical Wire  
Fuel Line  
Hose Upper  
Adaptor Nozzle  
Screw  
Fuel Line  
Hose Lower  
Screw  
Bracket  
Valve  
Valve  
Fittings  
Low shell  
Figure 21.  
14  
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
I.) PUMP PRESSURE ADJUSTMENT  
- Remove pressure gauge plug from end filter cover.  
- Install accessory pressure gauge.  
- Start heater (See Operation, page 8)  
Allow motor to reach full speed  
- Adjust pressure (Using a flat blade screwdriver)  
Turn relief valve to right to increase pressure. Turn  
relief valve to left to decrease pressure. Set pump  
pressure below correct for pressure for each model.  
- Stop heater (See Operation, page 9)  
Pressure Gauge  
Plug  
- Remove pressure gauge. Replace pressure gauge  
plug in end filter cover.  
MODEL  
PUMP PRESSURE  
2.8 psi  
Relief Valve  
RMC-KFA45T  
RMC-KFA65T  
RMC-KFA120T  
RMC-KFA170T  
RMC-KFA210T  
3.5 psi  
4.5 psi  
6.5 psi  
8.5 psi  
Pressure Gauge  
NOTE: USE ONLY ORIGINAL EQUIPMENT REPLACEMENT PARTS.  
Use of alternate or third party components will void any warranty and may cause unsafe  
operation condition.  
15  
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
10. TROUBLE SHOOTING GUIDE  
TROUBLE  
POSSIBLE CAUSE  
CORRECTIVE ACTION  
Heater ignites but MAIN PCB  
assembly shuts heater off after  
a short period of time.  
1. Wrong pump pressure  
1. See Pump Pressure Adjustment,  
page 15.  
2. Dirty Air Output, Air Intake  
and Lint Filter  
3. Dirty Fuel Filter  
2. See Air Output, Air intake  
and Lint Filters, page 9.  
3. See Fuel Filter, page 13.  
4. See Nozzle, page 10.  
5. Clean Photocell Lens, page 12.  
6. Make sure photocell boot is  
properly seated in bracket,  
page 12.  
(Lamp is flickering)  
4. Dirt in Nozzle  
5. Dirty Photocell Lens  
6. Photocell Assembly not  
properly installed. (Not  
seeing the flame)  
7. Bad electrical connection  
between photocell and MAIN  
PCB assembly  
7. Check electrical components  
See wiring diagram, page 17.  
8. Defective photocell  
9. Defective fuel valve.  
8. Replace photocell, page 12.  
9. See fuel valve, page 14 .  
Heater will not ignite but  
motor runs for a short period  
of time. (Lamp is flickering)  
1. No fuel in tank  
2. Wrong pump pressure  
1. Fill tank with kerosene  
2. See Pump Pressure Adjustment,  
page 15.  
3. Carbon deposits on spark  
plug and/or improper gap  
4. Dirty fuel filter  
3. See Spark Plug, page 11.  
4. See Fuel Filter, page 13.  
5. See Nozzle, page 10.  
5. Dirt in nozzle  
6. Water in fuel tank  
6. Flush fuel tank with clean  
kerosene, page 9.  
7. Bad electrical connection  
between ignitor and MAIN  
PCB assembly  
7. Check electrical connections,  
See wiring diagram, page 17.  
8. Ignitor wire is not attached to  
spark plug  
9. Defective ignitor  
8. Attach ignitor wire to spark  
plug. See Spark Plug, page 11.  
9. Replace ignitor.  
10. Defective fuel valve.  
10. See fuel valve, page 14.  
Fan does not turn when heater  
is plugged in and power switch  
was in the “ON” position  
1. Thermostat setting is too  
low  
2. Bad electrical connection  
between motor and MAIN  
PCB assembly  
1. Turn thermostat control knob  
to a higher setting  
2. Check electrical connections,  
See Wiring Diagram, page 17.  
(Lamp is on or flickering)  
1. Temperature limit safety  
device is overheated  
1. Turn power switch to OFF”  
and allow to cool (about 10 min.).  
Then turn power switch to  
ONposition.  
Heater will not turn-on  
(Lamp is off)  
2. No electrical power  
2. Check to insure heater cord and  
extension cord are plugged in.  
Check power supply.  
3. Blown fuse  
3. Replace safety fuse in PCB board.  
4. Bad electrical connection between 4. Check electrical connections.  
temperature limit safety device  
and PCB board  
See Wiring Diagram, page 17.  
16  
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
11. WIRING DIAGRAM  
A) WIRING DIAGRAM (RMC-KFA45T / RMC-KFA65T)  
B) WIRING DIAGRAM (RMC-KFA120T)  
17  
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
11. WIRING DIAGRAM  
C) WIRING DIAGRAM (RMC-KFA170T)  
D) WIRING DIAGRAM (RMC-KFA210T)  
18  
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
12. SPECIFICATIONS  
RMC-KFA45T / RMC-KFA65T  
KFA170T  
KFA210T  
KFA120T  
24.75"  
H
D
23"  
33.5"  
19"  
39"  
W
20.5"  
RMC-KFA120T / RMC-KFA170T / RMC-KFA210T  
MODEL  
RMC-KFA45T RMC-KFA65T RMC-KFA120T RMC-KFA170T RMC-KFA210T  
BTU/Hr.  
45,000  
0.35  
5.0  
65,000  
0.5  
120,000  
0.9  
170,000  
1.3  
210,000  
1.6  
Fuel Consumption - Gal./Hr.  
Fuel Tank Capacity - Gal.  
Pump Pressure PSI  
Volt/Hz  
5.0  
10.0  
4.5  
13.0  
6.5  
13.0  
8.5  
2.8  
3.5  
120Vac/60Hz 120Vac/60Hz 120Vac/60Hz 120Vac/60Hz 120Vac/60Hz  
Amps.  
1.6  
1
1.6  
1
2.5  
3.2  
1
3.7  
Phase  
1
19"× 33.5" ×23"  
55  
1
20.5"× 39" ×24.75"  
68  
Size(W×D×H)  
Weight Lbs.  
11.75"× 30" ×15.5" 11.75"× 30"× 15.5"  
20.5"× 39" ×24.75  
61.75  
31.5  
32  
19  
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
13. EXPLODED PARTS DRAWING (RMC-KFA45T/65T/120T/170T Models Only)  
NOTE: SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS.  
33  
16  
32  
25  
19  
22  
15  
21  
14  
18  
13  
15  
20  
23  
31  
24  
30  
12  
11  
3
29  
26  
8
1
27  
2
9
23-1  
5
6
10  
4
28  
7
22-4  
22-7 Motor Pump Assembly  
17-1  
17-2  
17-3  
17-10  
17-9  
22-6  
22-8  
22-15  
22-10 22-14  
22-11  
17-7  
17-8  
22-1  
17-4  
22-19  
22-12  
22-13  
17-5  
22-17  
22-16  
22-18  
17-6  
Burner Head Assembly  
22-2  
22-3  
22-5  
22-9  
20  
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
13. EXPLODED PARTS DRAWING (RMC-KFA 210T Model Only)  
34  
Fuel Valve Assembly  
35  
17  
14-1  
14-2  
14-4  
14-5  
21  
20  
26  
18  
23  
14-3  
22  
15  
19  
24  
16  
28  
21  
13  
12  
33  
27  
25  
11  
27-1  
31  
14  
3
30  
32  
8
1
9
2
5
6
4
29  
10  
7
18-5  
23-5  
18-6  
23-6  
23-8 Motor Pump Assembly  
18-4  
23-7  
18-7  
23-15  
23-9  
23-10  
23-16  
23-11  
18-13  
18-2  
23-1  
18-8  
23-20  
23-12  
18-9  
23-13  
23-18  
23-17  
23-19  
23-2  
23-3  
23-4  
18-10  
18-11  
18-12 18-1 18-3  
Burner Head Assembly  
23-14  
21  
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
14. PARTS LIST (RMC-KFA 45T/65T/120T/170T Models Only)  
PART NO.  
KEY NO.  
DESCRIPTION  
RMC-KFA45T  
2151-0005-00  
2156-0005-00  
2155-0005-00  
2151-0003-00  
3980-0031-00  
3712-0011-00  
39A0-0044-00  
215A-0005-00  
3713-0045-00  
3231-0072-00  
3111-0087-00  
3712-0004-00  
3712-0035-00  
3341-0007-00  
2153-0003-00  
2152-0019-00  
2152-0020-00  
FA1001  
RMC-KFA65T  
2151-0005-00  
2156-0005-00  
2155-0005-00  
2151-0003-00  
3980-0031-00  
3712-0011-00  
39A0-0044-00  
215A-0005-00  
3713-0045-00  
3231-0072-00  
3111-0087-00  
3712-0004-00  
3712-0035-00  
3341-0005-00  
2153-0003-00  
2152-0013-00  
2152-0016-00  
FA1002  
RMC-KFA120T RMC-KFA170T  
1
2
Fuel Tank Assembly  
Fuel Gauge  
2151-0002-00  
2156-0001-00  
2155-0001-00  
2151-0003-00  
3980-0031-00  
3712-0011-00  
39A0-0044-00  
215A-0005-00  
3713-0045-00  
3231-0072-00  
3111-0031-00  
3712-0004-00  
3712-0035-00  
3341-0002-00  
2153-0001-00  
2152-0002-00  
2152-0006-00  
FA1003  
2151-0001-00  
2156-0001-00  
2155-0001-00  
2151-0003-00  
3980-0031-00  
3712-0011-00  
39A0-0044-00  
215A-0005-00  
3713-0045-00  
3231-0072-00  
3111-0083-00  
3712-0004-00  
3712-0035-00  
3341-0004-00  
2153-0001-00  
2152-0008-00  
2152-0009-00  
FA1004  
3
Fuel Filter Assembly  
Fuel Cap  
4
5
Power Cord  
6
Cord Bushing  
Power Switch  
Display P.C.B Assembly  
Button Support  
Thermostat Control Knob  
Lower - Shell  
7
8
9
10  
11  
12  
Bushing - Grommet  
Bushing - Cover  
Air Line  
13  
14  
15  
Temperature Limit Control  
Combustion Chamber  
Burner Head Assembly  
Nozzle  
16  
17  
17-1  
17-2  
17-3  
17-4  
17-5  
17-6  
17-7  
17-8  
17-9  
17-10  
18  
Nozzle Seal Washer  
Nozzle Seal Spring  
Nozzle Sleeve  
Burner Head  
-----  
-----  
4349-0016-00  
3431-0010-00  
3311-0002-00  
3531-0007-00  
3541-0020-00  
FA1009  
4349-0016-00  
3431-0010-00  
3311-0002-00  
3531-0009-00  
3541-0020-00  
FA1009  
-----  
-----  
-----  
-----  
3531-0010-00  
3541-0039-00  
FA1008  
3531-0010-00  
3541-0039-00  
FA1008  
Nipple  
Spark Plug  
Fiber Washer  
4349-0017-00  
4342-0009-00  
4329-0013-00  
3341-0009-00  
FA1007  
4349-0017-00  
4342-0009-00  
4329-0013-00  
3341-0009-00  
FA1007  
4349-0017-00  
4342-0009-00  
4329-0013-00  
3341-0008-00  
FA1007  
4349-0017-00  
4342-0009-00  
4329-0013-00  
3341-0008-00  
FA1007  
Spring Washer  
Flange Bolt  
Fuel Line  
19  
Photocell Assembly  
Photocell Bracket  
Screw(BH1)  
20  
3131-0244-00  
4311-0068-00  
2154-0008-00  
3970-0034-00  
3121-0189-00  
3541-0022-00  
4321-0038-00  
See 22-6  
3131-0159-00  
4311-0068-00  
2154-0008-00  
3970-0034-00  
3121-0189-00  
3541-0022-00  
4321-0038-00  
See 22-6  
3131-0159-00  
4311-0068-00  
2154-0002-00  
3970-0029-00  
3121-0150-00  
3541-0022-00  
4321-0038-00  
See 22-6  
3131-0159-00  
4311-0068-00  
2154-0006-00  
3970-0033-00  
3121-0150-00  
3541-0022-00  
4321-0038-00  
See 22-6  
21  
22  
Motor and Pump Assembly  
Motor  
22-1  
22-2  
22-3  
22-4  
22-5  
Motor Supportor  
Pump Body  
Bolt(PH)  
Insert  
22  
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
PART NO.  
RMC-KFA65T RMC-KFA120T RMC-KFA170T  
KEY NO.  
DESCRIPTION  
RMC-KFA45T  
FA1000  
22-6  
22-7  
22-8  
22-9  
22-10  
22-11  
22-12  
22-13  
22-14  
22-15  
22-16  
22-17  
22-18  
22-19  
23  
Rotor Kit  
FA1000  
FA1000  
FA1000  
Blade  
See 22-6  
See 22-6  
See 22-6  
See 22-6  
End Pump Cover  
Nipple  
3531-0008-00  
3541-0039-00  
4329-0014-00  
FA1005  
3531-0008-00  
3541-0039-00  
4329-0014-00  
FA1005  
3531-0008-00  
3541-0020-00  
4329-0014-00  
FA1005  
3531-0008-00  
3541-0020-00  
4329-0014-00  
FA1005  
Flange Bolt  
Filter Kit  
Lint Filter  
See 22-11  
See 22-11  
See 22-11  
See 22-11  
OutPut Filter  
End Filter Cover  
Flange Bolt  
Plug / Pump Adj. Kit  
Ball  
See 22-11  
See 22-11  
See 22-11  
See 22-11  
3221-0029-00  
4329-0016-00  
FA1006  
3221-0029-00  
4329-0016-00  
FA1006  
3221-0029-00  
4329-0016-00  
FA1006  
3221-0029-00  
4329-0016-00  
FA1006  
See 22-16  
See 22-16  
See 22-16  
See 22-16  
Spring  
See 22-16  
See 22-16  
See 22-16  
See 22-16  
Adj. Screw  
Ignitor  
See 22-16  
See 22-16  
See 22-16  
See 22-16  
39E0-0080-00  
-----  
39E0-0008-00  
-----  
39E0-0005-00  
4312-0043-00  
2154-0004-00  
215A-0015-00  
FA1017  
39E0-0007-00  
4312-0043-00  
2154-0007-00  
215A-0015-00  
FA1017  
24  
Screw(TH2S)  
Fan Assembly  
Main P.C.B Asseembly  
Fuse  
25  
2154-0010-00  
215A-0015-00  
FA1017  
2154-0009-00  
215A-0015-00  
FA1017  
26  
26-1  
27  
Screw(TH2S)  
Side Cover R  
Side Cover L  
Fan Guard  
Clip Nut  
4312-0044-00  
3121-0264-03  
3121-0190-00  
3221-0035-00  
3131-0182-00  
3111-0088-00  
4319-0015-00  
4312-0044-00  
3121-0264-04  
3121-0190-00  
3221-0035-00  
3131-0182-00  
3111-0088-00  
4319-0015-00  
4312-0044-00  
3121-0263-01  
3121-0165-00  
3221-0032-00  
3131-0182-00  
3111-0032-00  
4319-0015-00  
4312-0044-00  
3121-0180-00  
3121-0181-00  
3221-0032-00  
3131-0182-00  
3111-0084-00  
4319-0015-00  
28  
29  
30  
31  
32  
Upper Shell  
Flange Screw  
33  
ACCESSORIES  
Air Pressure Gauge  
Thermostat  
FA1010 (all models)  
FA1012 (all models)  
FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR  
CONTACT US AT:  
Phone: 1-800-527-4948  
23  
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
14. PARTS LIST (RMC-KFA 210T Model Only)  
PART No.  
KEY No.  
DESCRIPTION  
RMC-KFA210T  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
Fuel Tank Assembly  
Fuel Guage  
Fuel Filter Assembly  
Fuel Cap  
2151-0001-00  
2156-0001-00  
2155-0001-00  
2151-0003-00  
3980-0031-00  
3712-0011-00  
39A0-0044-00  
215A-0005-00  
3713-0045-00  
3231-0072-00  
3111-0123-00  
3712-0004-00  
3712-0035-00  
2154-0015-00  
39A0-0055-00  
3541-0020-00  
3231-0093-00  
3131--0288-00  
4321-0020-00  
3341-0010-00  
2153-0005-00  
2152-0029-00  
2152-0031-00  
3121-0256-00  
3131-0287-00  
3541-0020-00  
FA1011  
4349-0016-00  
3431-0010-00  
3311-0002-00  
3131-0286-00  
FA1021  
4329-0013-00  
4342-0009-00  
4349-0017-00  
4346-0027-00  
3341-0011-00  
FA1007  
Power Cord  
Cord Bushing  
Power Switch  
Display P.C.B Assembly  
Button Support  
Thermostat Control Knob  
Lower - Shell  
Bushing - Grommet  
Bushing - Cover  
Fuel Valve Assembly  
Solenoid Valve  
Nipple  
14  
14-1  
14-2  
14-3  
14-4  
14-5  
15  
16  
17  
18  
18-1  
18-2  
18-3  
18-4  
18-5  
18-6  
18-7  
18-8  
18-9  
18-10  
18-11  
18-12  
18-13  
19  
Elbow  
Bracket - Valve  
Bolt (PH)  
Air Line  
Temperature Limit Control  
Combustion Chamber  
Burner Head Assembly  
Bracket - Burner  
Adaptor - Nozzle  
Nipple  
Nozzle  
Nozzle Seal Washer  
Nozzle Seal Spring  
Nozzle Sleeve  
Bracket - Spark  
Spark - Plug  
Flange Bolt  
Spring Washer  
Fiber Washer  
Ring - Retaining  
Fuel Line  
Photocell Assembly  
Photocell Bracket  
Screw (BH1)  
20  
21  
22  
23  
3131-0159-00  
4311-0068-00  
2154-0014-00  
Motor and Pump Assembly  
24  
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
PART No.  
KEY No.  
DESCRIPTION  
RMC-KFA210T  
23-1  
23-2  
23-3  
23-4  
23-5  
23-6  
23-7  
23-8  
23-9  
23-10  
23-11  
23-12  
23-13  
23-14  
23-15  
23-16  
23-17  
23-18  
23-19  
23-20  
24  
25  
26  
27  
27-1  
28  
29  
30  
31  
32  
Motor  
Motor Supportor  
Bracket ignitor  
Body - Pump  
Bolt (PH)  
3970-0060-00  
3121-0258-00  
3121-0257-00  
3541-0050-00  
4321-0180-00  
See 23-7  
FA1022  
See 23-7  
3531-0008-00  
4329-0016-00  
FA1005  
See 23-11  
See 23-11  
3231-0093-00  
3221-0029-00  
4329-0016-00  
FA1006  
See 23-17  
See 23-17  
See 23-17  
39E0-0014-00  
4312-0043-00  
2154-0007-00  
215A-0020-00  
FA1017  
4312-0044-00  
3121-0259-00  
3121-0181-00  
3561-0053-00  
3351-0010-00  
3131-0182-00  
3111-0084-00  
4319-0015-00  
Insert  
Rotor Kit  
Blade  
End Pump Cover  
Flange Bolt  
Filter Kit  
Lint Filter  
Output Filter  
Elbow  
End Filter Cover  
Flange Bolt  
Plug / Pump Adj. Kit  
Ball  
Spring  
Adj. Screw  
Ignitor  
Screw (TH2S)  
Fan Assembly  
Main P. C. B Assembly  
Fuse  
Screw(TH2S)  
Slde Cover R  
Side Cover L  
Fan Guard  
Bushing - Fan Guard  
Clip Nut  
33  
34  
35  
Upper Shell  
Frange Screw  
ACCESSORIES  
Air Pressure Gauge  
Thermostat  
FA1010 (all models)  
FA1012 (all models)  
FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR  
CONTACT US AT:  
Phone: 1-800-527-4948  
25  
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NEVER LEAVE THE HEATER  
UNATTENDED WHILE BURNING!  
14. PARTS LIST (WHEELS AND HANDLE)  
1) RMC-KFA45T/65T MODELS  
PART NO.  
QTY  
KEY NO.  
DESCRIPTION  
Handle  
Screw  
RMC-KFA45T  
3231-0073-00  
4319-0015-00  
RMC-KFA65T  
3231-0073-00  
4319-0015-00  
1
2
1
2
2
1
2) RMC-KFA120T/170T/210T MODEL  
PART NO.  
MC-KFA170T  
QTY  
KEY NO.  
DESCRIPTION  
Handle  
MC-KFA120T  
3551-0023-00  
4321-0166-00  
4321-0167-00  
3551-0014-00  
4331-0031-00  
3541-0026-00  
2156-0003-00  
4341-0010-00  
4353-0002-00  
MC-KFA210T  
3551-0022-00  
4321-0166-00  
4321-0167-00  
3551-0020-00  
4331-0031-00  
3541-0034-00  
2156-0003-00  
4341-0010-00  
4353-0002-00  
1
2
3
4
5
6
7
8
9
3551-0022-00  
4321-0166-00  
4321-0167-00  
3551-0020-00  
4331-0031-00  
3541-0034-00  
2156-0003-00  
4341-0010-00  
4353-0002-00  
1
4
4
1
8
1
2
2
2
Screw(L)  
Screw(S)  
Wheel Support Frame  
NUT  
Axle  
Wheel  
Flat Washer  
Split Pin  
1
2
3
7
4
5
8
6
9
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4221-0059-00  
07/03 Rev. 00  
EDITION 2003  
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