Dixon Lawn Mower ZTR Mowers User Manual

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SAFETY  
Look behind before and during backing. Do not mow in  
reverse unless absolutely necessary. Check discharge  
direction. Do not point discharge at people, passing cars,  
windows, or doors,  
The most common causes of lawn mower injuries are:  
1. Contact with mower blade(s) with hands or feet.  
2. Tipping over.  
3. Running over children.  
Slow down before turning.  
Do not leave running mower unattended. Turn off blade, set  
parking brake, turn off engine and remove key before  
dismounting.  
70 PREVENT THESE AND OTHER INJURIES, READ AND  
UNDERSTAND ALL INSTRUCTIONS IN MANUAL AND ON  
MOWER BEFORE STARTING MOWER. FAILURE TO  
OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS CAN  
RESULT IN SERIOUS INJURY OR DEATH.  
Your Dixon mower is equipped with a weight-  
sensitive switch which kills the engine when the  
operator leaves the seat while blade is engaged.  
TEST THIS IMPORTANT SAFETY FEATURE  
BEFORE EACH MOWER USE BY STARTING  
ENGINE, ENGAGING BLADE AND RISING SLIGHTLY  
FROM SEAT. IF ENGINE DOES NOT STOP, SEE  
YOUR DEALER FOR NECESSARY REPAIR.  
SAFETY INSTRUCTIONS-READ CAREFULLY  
General Operation  
Read, understand, and observe all instructions before  
starting mower.  
Turn off blade, shut off engine, and remove-key before  
removing grass catcher or unclogging chute.  
Mow only in daylight or good artificial light.  
Do not operate mower while under the influence of alcohol  
or drugs.  
Allow only responsible adults to operate mower.  
Wear appropriate, safe clothing when operating mower.  
Never operate mower with bare feet or open sandals.  
Do not use mower when grass is wet or slippery.  
Clear area of rocks, wire, toys, and other objects which can  
cause injury If thrown by mower.  
Watch for traffic when operating mower near or when  
crossing roadways.  
Clear area of people and pets. Stop mower If anyone enters  
area.  
Do not carry passengers.  
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SLOPE OPERATION  
Slopes are a major factor in loss of control and tip-over  
CHILDREN  
accidents. ALL SLOPES REQUIRE EXTRA CAUTION.  
Children are attracted to lawn mowers and the mowing  
activity. NEVER assume children will stay where they  
were last seen. Be alert to avoid accidents.  
Mow across the slope with your Dixon ZTR, never up  
or down.  
Watch for holes and hidden hazards. Tall grass will  
hide obstacles.  
Use extra care with grass catchers or other at-  
tachments which change the stability of the mower.  
Use slow speed.  
Follow manufacturer’s recommendations for wheel  
weights or counterweights to improve stability.  
Do not use grass catcher on steep slopes. If grass  
catcher is used, empty grass catcher bags when  
partially full.  
Do not allow children in yard when mower is in  
operation.  
Be alert and turn off mower if a child enters area.  
Before and during backing, look behind and DOWN for  
small children.  
Do not allow children to operate mower.  
Do not allow children to ride on mower.  
Be extra alert for children when approaching blind  
corners, shrubs and trees.  
Do not make sudden changes in speed or direction.  
Keep movements slow and gradual.  
Do not start on a slope.  
If tires lose traction, disengage blade and proceed  
slowly down the slope.  
Do not turn on slopes. If absolutely necessary, turn  
slowly and gradually downhill.  
Do not mow near drop-offs, ditches or embankments.  
Do not mow on wet grass. Reduced traction will cause  
sliding.  
Do not stabilize mower by placing your foot on the  
ground.  
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SERVICE  
Do not make adjustments or repairs with engine  
running.  
Handle gasoline with care. It is highly flammable.  
Use approved gas container. Keep out of the reach of  
children.  
Check grass catcher components periodically for  
damage or deterioration which could expose moving  
parts or allow objects to be thrown. Replace grass  
catcher components when necessary with  
manufacturer’s recommended parts.  
MOWER BLADES ARE SHARP. Use extra caution to  
service mower blade. Wrap blades or wear gloves to  
prevent injury.  
Never remove gas cap when engine is running.  
Fill gas tank outdoors.  
Shut off engine. Allow engine to cool before refueling.  
Clean up gas spills immediately. Turn off fuel shut-off  
before storing or transporting mower. “If in doubt as to  
how to operate the fuel shut-off valve, ask your dealer  
to demonstrate this procedure.”  
Check brake operation frequently. Adjust and service if  
necessary.  
Allow machine to cool before storing.  
Do not store mower or gasoline near open flame, such  
as a gas water heater.  
Do not run mower in a closed area. Exhaust fumes are  
dangerous.  
Protect face, eyes, and clothes when servicing battery.  
Battery acid is a poison and can cause burns. Battery  
acid can explode when near sparks or flame.  
Keep nuts and bolts tight.  
Maintain equipment in good condition.  
Do not tamper with safety devices.  
Check safety devices regularly for proper operation.  
Keep machine free of grass, leaves, and oil build-up to  
prevent fire.  
Stop and inspect mower if you strike an object. Repair  
before restarting.  
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STARTING INSTRUCTIONS  
1. Move throttle control to “Choke” position if engine is  
cold, full throttle if warm.  
2. Insert ignition key and turn to “Start” position.  
When engine starts, release ignition key. Key will  
return to “Run” position.  
OPERATING INSTRUCTIONS  
BEFORE OPERATING MOWER  
1. Read engine manufacturer’s operating and  
maintenance instructions.  
3. Move throttle from “Choke” to desired speed position.  
On initial operation, set throttle at slow speed.  
NOTE - SAFETY FEATURE  
2. Discuss proper maintenance with your Dealer. YOU  
WILL VOID YOUR WARRANTY IF YOU REMOVE  
PARTS OR MAKE REPAIRS WITHOUT CONSULTING  
YOUR DIXON DEALER.  
3. Read and observe all safety instructions on your mower  
and in the manual.  
Safety switches stop engine when operator leaves  
seat while mower blade is engaged. Engine cannot be  
restarted when blade is engaged or when operator is  
off of mower.  
4. Check engine oil.  
5. Check gas cap to be sure it is in place.  
6. Be sure — parking brake is engaged. Mower blades are  
disengaged.  
DO NOT rely on safety switches. Always turn engine  
off when leaving mower,  
7. Know how to stop engine. (Turn key to off position,)  
OPERATING INSTRUCTIONS  
The Dixon ZTR has a unique transaxle that require only  
two drive levers to control braking, turning, speed,  
and direction.  
REMEMBER — on initial operation, set throttle speed  
on slow and operate with mower blade “OFF.” At first,  
operator may “over-control” mower. Slight  
movements (finger-tip control) are all that are  
necessary for operation.  
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TO BRAKE — STOP  
To brake (stop) mower, move both levers in opposite  
TO MOVE FORWARD  
direction of travel (if moving forward, pull both levers  
back), release levers to neutral, set parking brake.  
Release parking brake.  
Push both drive levers gradually forward (away  
from operator),  
To stop on incline, hold light forward or rearward  
(opposite of direction of travel) pressure on levers until  
parking brake is set.  
TO MOVE BACKWARD  
ALWAYS SET PARKING BRAKE BEFORE DIS-  
MOUNTING.  
Pull both drive levers gradually back (toward  
operator).  
TO SET PARKING BRAKE  
The hand operated parking brake is located at left  
hand side of mower.  
TO TURN  
Turning is controlled by moving one drive lever slightly  
forward or rearward of the other. To turn left, move  
left lever rearward of right lever. To turn “square  
corners,” move lever of desired direction to neutral,  
move other lever slightly forward or rearward of neutral  
lever. To turn on mower’s axis (Zero Radius), reduce  
speed, move one lever to reverse position and other  
lever to forward position.  
To engage brake, pull lever up and to the rear.  
To release brake, move lever forward and down.  
Always set parking brake before dismounting.  
Release parking brake before moving mower.  
TO OPERATE MOWER BLADE  
Cutting height is set by positioning the adjusting  
lever to desired height selection. Pull lever to left until  
pin clears notch on quadrant. Move lever to desired  
notch and allow pin to engage.  
To start mower blades, move engaging mechanism to  
“ON” position. See Technical Data Brochure for  
specifics on each model.  
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MAINTENANCE  
BELT TENSION  
The proper tension for an engaged V-belt is lowest  
tension at which the belt will not slip under normal load  
conditions.  
BEFORE PERFORMING ANY MAINTENANCE,  
SHUT OFF ENGINE, ALLOW TO COOL.  
Check Technical Data Brochure for adjustment pro-  
cedure. Too much tension shortens belt and bearing life.  
Too little tension causes slippage and damages belt.  
ENGINE  
For engine operating and maintenance information,  
refer to the engine operating and maintenance  
instructions furnished by the engine manufacturer,  
supplied with each mower.  
Be sure belts and pulleys are kept free of foreign material.  
TRANSAXLE DRIVE BELT  
No adjustment necessary.  
The spring-loaded idler pulley maintains proper  
belt tension.  
Check idler to assure it moves freely.  
BATTERY  
Check the fluid in the battery at frequent intervals.  
Keep fluid level above the plates in each cell, using  
distilled water.  
MOWER DRIVE BELT  
See Technical Data Brochure for belt adjustment  
procedure on each model.  
OFF-SEASON BATTERY STORAGE  
Identify each cable so cables can be reconnected to  
correct terminals. Disconnect cables from terminals.  
ALWAYS disconnect ground cable first and reconnect  
last.  
REPLACE BELTS WHEN WORN OR IF PROPER  
ADJUSTMENT CANNOT BE MADE.  
Charge battery.  
DO NOT remove battery from mower.  
Clean top of battery and terminals.  
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DRIVE CHAIN ADJUSTMENT  
WHEELS AND TIRES  
Mower is equipped with manually adjusted drive chain  
tension idlers, one for each chain at rear of mower.  
Correct tire pressure is important for correct operation of  
mower.  
To adjust drive chains, tighten nut on chain ten-sioner  
L-rod until spring P/N 5133 is nearly compressed as  
shown.  
Rear-drive tires: 8-12 Ibs. for 18x9.50-8 tires.  
12-14 Ibs. for 16x6.60-8 tires & 18x6.50  
Front tires  
20-24 Ibs.  
Check lug nuts periodically for tightness.  
PROPER TENSION  
NEEDS ADJUSTMENT  
ELECTRICAL SYSTEMS  
Inspection of the chains will show the need for adjustment  
when the spring P/N 5133 is free of tension. Inspect chains  
after each 10 to 12 hours of operation. Proper lubrication  
is important for effective roller chain operation. Use high  
quality lubricating oil or motorcycle chain lube. (Do not  
use grease or heavy oil). Apply drops of oil to chain joints  
after every 25-50 hours of operation. DO NOT  
Keep all connections clean and tight.  
BODY  
Wash with mild detergent.  
LUBRICATE IF OPERATED IN HEAVY DUST OR SAND.  
TRANSAXLE  
See your authorized Dixon Dealer for adjustment or repair.  
ADJUSTMENT OR REPAIR BY OTHER THAN  
AUTHORIZED DIXON DEALER VOIDS WARRANTY.  
FRONT CASTER ASSEMBLY  
Each caster assembly has a grease fitting on the under  
side of the bearing. Grease with a multipurpose grease  
once a year. All other bearings are sealed and require no  
lubrication.  
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PARTS/SERVICE  
See your Dixon Dealer for replacement parts, warranty or service.  
See the Technical Data Brochure included in owner’s packet for further Information on specific models.  
OWNER INFORMATION  
.Mower Model Number.  
Date Purchased.  
Purchased From.  
Mower Serial Number  
Date Oil Changed:  
Date Engine Tuned:  
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The  
Amazing  
Transaxle!  
DIXOH INJWSTRIES, INC  
A 8LOUNT COMPANY  
AIRPORT INDUSTRIAL PARK  
PO BOX 1369  
COrf HYYILLI KS 67337 O945  
316 231 2000  
P/N 8501  
DIXON, ZTR, and ZEETER are registered trademarks of Oixon Industries, Inc.  
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