Delta Electronics Power Supply 6A Series User Manual

FEATURES  
Š
High Efficiency: 94.5% @ 12Vin, 5V/6A out  
Size: Vertical :  
10.4mm x 16.5mm x 11.0 mm  
Š
(0.41” × 0.65” × 0.43”)  
Horizontal:  
10.4mm x 16.5mm x 11.5 mm  
(0.41” × 0.65” × 0.45”)  
Š
Š
Wide input range: 3.1V~13.8V  
Output voltage programmable from  
0.59Vdc to 5.1Vdc via external resistors  
No minimum load required  
Š
Š
Š
Š
Š
Fixed frequency operation  
Input UVLO, output OCP  
Remote ON/OFF (Positive, 5 pin version)  
ISO 9001, TL 9000, ISO 14001, QS9000,  
OHSAS18001 certified manufacturing facility  
UL/cUL 60950-1 (US & Canada)  
Š
Š
Recognized, and TUV (EN60950-1) Certified  
CE mark meets 73/23/EEC and 93/68/EEC  
directives  
Delphi NE Series Non-Isolated Point of Load  
DC/DC Modules: 3.1~13.8Vin, 0.59V-5.1Vout, 6Aout  
OPTIONS  
Š
Vertical or horizontal versions  
The Delphi NE 6A Series, 3.1~13.8V wide input, wide trim single  
output, non-isolated point of load (POL) DC/DC converters are the  
latest offering from a world leader in power systems technology and  
manufacturing Delta Electronics, Inc. The NE product family is  
the second generation, non-isolated point-of-load DC/DC power  
modules which cut the module size by almost 50% in most of the  
cases compared to the first generation NC series POL modules. The  
NE 6A product family provides an ultra wide input range to support  
3.3V, 5V, 8V, 9.6V, and 12V bus voltage point-of-load applications and  
it offers up to 6A of output current in a vertically or horizontally  
mounted through-hole miniature package and the output can be  
resistor trimmed from 0.59Vdc to 5.1Vdc. It provides a very cost  
effective, high efficiency, and high density point of load solution. With  
creative design technology and optimization of component  
placement, these converters possess outstanding electrical and  
thermal performance, as well as extremely high reliability under highly  
stressful operating conditions.  
APPLICATIONS  
Š
Š
Š
Š
Š
DataCom  
Distributed power architectures  
Servers and workstations  
LAN/WAN applications  
Data processing applications  
DATASHEET  
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ELECTRICAL CHARACTERISTICS CURVE  
Figure 1: Converter efficiency vs. output current  
Figure 2: Converter efficiency vs. output current  
(0.59V output voltage, 12V input voltage)  
(0.9V output voltage, 12V input voltage)  
Figure 3: Converter efficiency vs. output current  
Figure 4: Converter efficiency vs. output current  
(1.8V output voltage, 12V input voltage)  
(2.5V output voltage, 12V input voltage)  
Figure 5: Converter efficiency vs. output current  
Figure 6: Converter efficiency vs. output current  
(3.3V output voltage, 12V input voltage)  
(5.0V output voltage, 12V input voltage)  
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ELECTRICAL CHARACTERISTICS CURVES (CON.)  
Figure 7: Output ripple & noise at 12Vin, 0.59V/6A out  
Figure 8: Output ripple & noise at 12Vin, 0.9V/6A out  
Figure 9: Output ripple & noise at 12Vin, 1.8V/6A out  
Figure 10: Output ripple & noise at 12Vin, 2.5V/6A out  
Figure 11: Output ripple & noise at 12Vin, 3.3V/6A out  
Figure 12: Output ripple & noise at 12Vin, 5.0V/6A out  
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ELECTRICAL CHARACTERISTICS CURVES (CON.)  
0
0
0
0
Figure 13: Turn on delay time at 12Vin, 1.0V/6A out  
Ch1: Vin Ch4: Vout  
Figure 14: Turn on delay time Remote On/Off, 1.5V/6A out  
Ch1:Enable Ch4: Vout  
0
0
0
0
Figure 15: Turn on delay time at 12Vin, 2.5V/6A out  
Figure 16: Turn on delay time at Remote On/Off, 3.3V/6A out  
Ch1: Enable Ch4: Vout  
Ch1: Vin Ch4: Vout  
0
0
Figure 17: Typical transient response to step load change at  
10A/μS from 50%~100% load, at 12Vin, 2.5V out  
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FEATURES DESCRIPTIONS  
DESIGN CONSIDERATIONS  
Enable (On/Off)  
The NE12S0A0V(H)06 uses a single phase and voltage  
mode controlled buck topology. The output can be  
trimmed from 0.59Vdc to 5.1Vdc by a resistor from Trim  
pin to Ground.  
The ENABLE (on/off) input allows external circuitry to put  
the NE converter into a low power dissipation (sleep)  
mode. Positive ENABLE is available as standard. With  
the active high function, the output is guaranteed to turn  
on if the ENABLE pin is driven above 0.8V. The output will  
turn off if the ENABLE pin voltage is pulled below 0.3V.  
The converter can be turned ON/OFF by remote control  
with positive on/off (ENABLE pin) logic. The converter DC  
output is disabled when the signal is driven low (below  
0.3V). This pin is also used as the input turn on threshold  
judgment. Its voltage is percent of Input voltage during  
floating due to internal connection. So we do not suggest  
using an active high signal (higher than 0.8V) to turn on  
the module because this high level voltage will disable  
UVLO function. The module will turn on when this pin is  
floating and the input voltage is higher than the threshold.  
Undervoltage Lockout  
The ENABLE pin is also used as input UVLO function.  
Leaving the enable floating, the module will turn on if the  
input voltage is higher than the turn-on threshold and turn  
off if the input voltage is lower than the turn-off threshold.  
The default turn-on voltage is 3.1V with 300mV  
hysteresis.  
The converter can protect itself by entering hiccup mode  
against over current and short circuit condition. Also, the  
converter will shut down when an over voltage protection  
is detected.  
The turn-on voltage may be adjusted with a resistor  
placed between the “Enable” pin and “Ground” pin. The  
equation for calculating the value of this resistor is:  
Safety Considerations  
15.05×  
6.34× R  
VEN _ FTH = VEN _ RTH 0.3V  
(
R + 6.34  
)
VEN _ RTH  
=
+ 0.8  
It is recommended that the user to provide a very  
fast-acting type fuse in the input line for safety. The output  
voltage set-point and the output current in the application  
could define the amperage rating of the fuse.  
VEN _ FTH is the turn-off threshold  
VEN _ RTH is the turn-on threshold  
R (Kohm) is the outen resistor connected from Enable pin  
to the GND  
Enable  
NE10A/6A  
R
Fig. 18. UVLO setting  
An active high voltage will disable the input UVLO  
function.  
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Output Voltage Programming  
FEATURES DESCRIPTIONS (CON.)  
The output voltage of the NE series is trimmable by  
connecting an external resistor between the trim pin and  
output ground as shown Figure 21 and the typical trim  
resistor values are shown in Figure 22.  
The ENABLE input can be driven in a variety of ways as  
shown in Figures 18 and 19. If the ENABLE signal comes  
from the primary side of the circuit, the ENABLE can be  
driven through either a bipolar signal transistor (Figure  
19).If the enable signal comes from the secondary side,  
then an opto-coupler or other isolation devices must be  
used to bring the signal across the voltage isolation  
(please see Figure 20).  
NE6A/10A  
Vin  
Vout  
Trim  
Enable  
NE6A/10A  
Rs  
Vout  
Vin  
Ground  
Ground  
Enable  
Ground  
Trim  
Figure 21: Trimming Output Voltage  
Ground  
The NE06 module has a trim range of 0.59V to 5.0V.  
The trim resistor equation for the NE06A is :  
Figure 19: Enable Input drive circuit for NE series  
1184  
Rs(Ω) =  
NE6A/10A  
Vout  
Vout 0.592  
Vin  
Enable  
Trim  
Vout is the output voltage setpoint  
Rs is the resistance between Trim and Ground  
Rs values should not be less than 240  
Ground  
Ground  
Figure 20: Enable input drive circuit example with isolation.  
Output Voltage  
Rs ()  
0.59V  
+1 V  
open  
2.4k  
1.3K  
619  
Input Under-Voltage Lockout  
+1.5 V  
+2.5 V  
+3.3 V  
The input under-voltage lockout prevents the converter  
from being damaged while operating when the input  
voltage is too low. The lockout occurs between 2.8V to  
3.1V.  
436  
+5.0V  
268  
Figure 22: Typical trim resistor values  
Over-Current and Short-Circuit Protection  
The NE series modules have non-latching over-current  
and short-circuit protection circuitry. When over current  
condition occurs, the module goes into the non-latching  
hiccup mode. When the over-current condition is  
removed, the module will resume normal operation.  
An over current condition is detected by measuring the  
voltage drop across the MOSFETs. The voltage drop  
across the MOSFET is also a function of the MOSFET’s  
Rds(on). Rds(on) is affected by temperature, therefore  
ambient temperature will affect the current limit inception  
point.  
The detection of the Rds(on) of MOSFETs also acts as  
an over temperature protection since high temperature  
will cause the Rds(on) of the MOSFETs to increase,  
eventually triggering over-current protection.  
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FEATURES DESCRIPTIONS (CON.)  
Output Capacitance  
There is internal output capacitor on the NE series  
modules. Hence, no external output capacitor is required  
for stable operation.  
Voltage Margining Adjustment  
Output voltage margin adjusting can be implemented in  
the NE modules by connecting a resistor, Rmargin-up, from  
the Trim pin to the Ground for margining up the output  
voltage. Also, the output voltage can be adjusted lower  
by connecting a resistor, Rmargin-down, from the Trim pin to  
the voltage source Vt. Figure 23 shows the circuit  
configuration for output voltage margining adjustment.  
Vt  
Reflected Ripple Current and Output Ripple and  
Noise Measurement  
The measurement set-up outlined in Figure 24 has been  
used for both input reflected/ terminal ripple current and  
output voltage ripple and noise measurements on NE  
series converters.  
NE6A/10A  
Input reflected current measurement point  
Rmargin-down  
Vin  
Vout  
Ltest  
Vin+  
Load  
DC-DC Converter  
Trim  
Cs  
Enable  
Ground  
Cin  
Rmargin-up  
1uF  
Ceramic  
10uF  
Tan  
Rs  
Output voltage ripple noise measurement point  
Ground  
Figure 23: Circuit configuration for output voltage margining  
Cs=270μF*1, Ltest=2uH, Cin=270μF*1  
Figure 24: Input reflected ripple/ capacitor ripple current and  
output voltage ripple and noise measurement setup for NE06  
Paralleling  
NE06 converters do not have built-in current sharing  
(paralleling) ability. Hence, paralleling of multiple NE06  
converters is not recommended.  
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THERMAL CONSIDERATION  
THERMAL CURVES (VERTICAL)  
Thermal management is an important part of the system  
design. To ensure proper, reliable operation, sufficient  
cooling of the power module is needed over the entire  
temperature range of the module. Convection cooling is  
usually the dominant mode of heat transfer.  
Hence, the choice of equipment to characterize the  
thermal performance of the power module is a wind  
tunnel.  
Thermal Testing Setup  
Delta’s DC/DC power modules are characterized in  
heated vertical wind tunnels that simulate the thermal  
environments encountered in most electronics  
equipment. This type of equipment commonly uses  
vertically mounted circuit cards in cabinet racks in which  
the power modules are mounted.  
Figure 26: Temperature measurement location* The allowed  
maximum hot spot temperature is defined at 113  
NE12S0A0V06(standard) Output Current vs. Ambient Temperature and Air Velocity  
Output Current (A)  
@Vin=12V Vout=0.9V (Either Orientation)  
6
Natural  
Convection  
The following figure shows the wind tunnel  
characterization setup. The power module is mounted  
on a test PWB and is vertically positioned within the  
wind tunnel. The space between the neighboring PWB  
and the top of the power module is constantly kept at  
6.35mm (0.25’’).  
5
100LFM  
4
200LFM  
300LFM  
3
400LFM  
2
Thermal Derating  
1
0
Heat can be removed by increasing airflow over the  
module. To enhance system reliability, the power  
module should always be operated below the maximum  
operating temperature. If the temperature exceeds the  
maximum module temperature, reliability of the unit may  
be affected.  
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
75  
80  
85  
Ambient Temperature ()  
Figure 27: Output current vs. ambient temperature and air  
velocity @Vin=12V, Vout=0.9V (Either Orientation)  
NE12S0A0V06(standard) Output Current vs. Ambient Temperature and Air Velocity  
Output Current (A)  
PWB  
FACING PWB  
@Vin=12V Vout=2.5V (Either Orientation)  
6
MODULE  
Natural  
Convection  
5
100LFM  
200LFM  
4
300LFM  
AIR VELOCITY  
AND AMBIENT  
TEMPERATURE  
MEASURED BELOW  
THE MODULE  
3
400LFM  
50.8 (2.0”)  
500LFM  
2
AIR FLOW  
1
0
11 (0.43”)  
22 (0.87”)  
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
75  
80  
85  
Ambient Temperature ()  
Figure 28: Output current vs. ambient temperature and air  
velocity @Vin=12V, Vout=2.5V (Either Orientation)  
Note: Wind tunnel test setup figure dimensions are in  
millimeters and (Inches)  
Figure 25: Wind tunnel test setup  
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THERMAL CURVES (VERTICAL)  
NE12S0A0V06(standard) Output Current vs. Ambient Temperature and Air Velocity  
@Vin=3.3V Vout=0.9V (Either Orientation)  
NE12S0A0V06(standard) Output Current vs. Ambient Temperature and Air Velocity  
Output Current (A)  
Output Current (A)  
@Vin=12V Vout=5.0V (Either Orientation)  
6
5
4
3
2
1
0
6
Natural  
Convection  
Natural  
Convection  
5
100LFM  
200LFM  
4
300LFM  
400LFM  
3
2
1
0
500LFM  
600LFM  
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
75  
80  
85  
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
75 85  
80  
Ambient Temperature ()  
Ambient Temperature ()  
Figure 32: Output current vs. ambient temperature and air  
Figure 29: Output current vs. ambient temperature and air  
velocity @Vin=3.3V, Vout=0.9V (Either Orientation)  
velocity @Vin=12V, Vout=5.0V (Either Orientation)  
NE12S0A0V06(standard) Output Current vs. Ambient Temperature and Air Velocity  
NE12S0A0V06(standard) Output Current vs. Ambient Temperature and Air Velocity  
Output Current (A)  
@Vin=3.3V Vout=2.5V (Either Orientation)  
Output Current (A)  
@Vin=5.0V Vout=0.9V (Either Orientation)  
6
6
Natural  
Convection  
Natural  
Convection  
5
5
4
3
2
1
0
4
3
2
1
0
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
75  
80  
85  
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
75  
80  
85  
Ambient Temperature ()  
Ambient Temperature ()  
Figure 33: Output current vs. ambient temperature and air  
Figure 30: Output current vs. ambient temperature and air  
velocity@ Vin =3.3V, Vout=2.5V (Either Orientation)  
velocity@ Vin =5V, Vout=0.9V (Either Orientation)  
NE12S0A0V06(standard) Output Current vs. Ambient Temperature and Air Velocity  
Output Current (A)  
@Vin=5.0V Vout=2.5V (Either Orientation)  
6
Natural  
Convection  
5
4
3
2
1
0
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
75  
80  
85  
Ambient Temperature ()  
Figure 31: Output current vs. ambient temperature and air  
velocity@ Vin =5V, Vout=2.5V (Either Orientation)  
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THERMAL CURVES (HORIZONTAL)  
NE12S0A0H06(standard) Output Current vs. Ambient Temperature and Air Velocity  
@Vin=12V Vout=5.0V (Either Orientation)  
Output Current (A)  
6
5
4
3
2
1
0
Natural  
Convection  
100LFM  
200LFM  
300LFM  
400LFM  
500LFM  
600LFM  
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
75  
80  
85  
Ambient Temperature ()  
Figure 37: Output current vs. ambient temperature and air  
velocity @Vin=12V, Vout=5.0V (Either Orientation)  
Figure 34: Temperature measurement location* The allowed  
maximum hot spot temperature is defined at 118℃  
NE12S0A0H06(standard) Output Current vs. Ambient Temperature and Air Velocity  
NE12S0A0H06(standard) Output Current vs. Ambient Temperature and Air Velocity  
Output Current (A)  
@Vin=12V Vout=0.9V (Either Orientation)  
Output Current (A)  
@Vin=5.0V Vout=0.9V (Either Orientation)  
6
6
Natural  
Convection  
Natural  
Convection  
5
5
100LFM  
100LFM  
4
4
200LFM  
300LFM  
3
3
2
1
0
400LFM  
2
1
0
500LFM  
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
75  
80  
85  
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
75  
80  
85  
Ambient Temperature ()  
Ambient Temperature ()  
Figure 35: Output current vs. ambient temperature and air  
velocity @Vin=12V, Vout=0.9V (Either Orientation)  
Figure 38: Output current vs. ambient temperature and air  
velocity@ Vin =5V, Vout=0.9V (Either Orientation)  
NE12S0A0H06(standard) Output Current vs. Ambient Temperature and Air Velocity  
Output Current (A)  
NE12S0A0H06(standard) Output Current vs. Ambient Temperature and Air Velocity  
@Vin=12V Vout=2.5V (Either Orientation)  
Output Current (A)  
@Vin=5.0V Vout=2.5V (Either Orientation)  
6
6
Natural  
Convection  
Natural  
Convection  
5
5
4
3
2
1
0
100LFM  
100LFM  
4
200LFM  
300LFM  
3
400LFM  
2
500LFM  
600LFM  
1
0
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
75  
80  
85  
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
75  
80  
85  
Ambient Temperature ()  
Ambient Temperature ()  
Figure 36: Output current vs. ambient temperature and air  
velocity @Vin=12V, Vout=2.5V (Either Orientation)  
Figure 39: Output current vs. ambient temperature and air  
velocity@ Vin =5V, Vout=2.5V (Either Orientation)  
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THERMAL CURVES (HORIZONTAL)  
NE12S0A0H06(standard) Output Current vs. Ambient Temperature and Air Velocity  
Output Current (A)  
@Vin=3.3V Vout=0.9V (Either Orientation)  
6
Natural  
Convection  
5
100LFM  
4
3
2
1
0
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
75  
80  
85  
Ambient Temperature ()  
Figure 40: Output current vs. ambient temperature and air  
velocity @Vin=3.3V, Vout=0.9V (Either Orientation)  
NE12S0A0H06(standard) Output Current vs. Ambient Temperature and Air Velocity  
Output Current (A)  
@Vin=3.3V Vout=2.5V (Either Orientation)  
6
Natural  
Convection  
5
100LFM  
4
3
2
1
0
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
75  
80  
85  
Ambient Temperature ()  
Figure 41: Output current vs. ambient temperature and air  
velocity@ Vin =3.3V, Vout=2.5V (Either Orientation)  
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MECHANICAL DRAWING  
VERTICAL  
HORIZONTAL  
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PART NUMBERING SYSTEM  
V
P
N
F
NE  
12  
S
0A0  
06  
A
Product  
Series  
Input  
Voltage  
Number of  
outputs  
Output  
Voltage  
Output  
Current  
ON/OFF  
Logic  
Pin  
Length  
Mounting  
Option Code  
A - 5 pins  
NE-  
12- 3.1~13.8V S- Single output 0A0 -  
H- Horizontal  
V- Vertical  
06-06A  
P- Positive N- 0.150” F- RoHS 6/6  
(Lead Free)  
Non-isolated  
Series  
programmable  
MODEL LIST  
Efficiency  
12Vin @ 100% load  
Model Name  
Packaging  
Input Voltage  
Output Voltage Output Current  
NE12S0A0V06PNFA  
NE12S0A0H06PNFA  
Vertical  
3.1V~ 13.8Vdc  
3.1V~ 13.8Vdc  
0.59V~ 5.1Vdc  
0.59V~ 5.1Vdc  
6A  
6A  
94.5%@5Vout  
Horizontal  
94.5%@5Vout  
USA:  
Telephone:  
East Coast: (888) 335 8201  
West Coast: (888) 335 8208  
Fax: (978) 656 3964  
Europe:  
Telephone: +41 31 998 53 11  
Fax: +41 31 998 53 53  
Asia & the rest of world:  
Telephone: +886 3 4526107 ext. 6220  
Fax: +886 3 4513485  
WARRANTY  
Delta offers a two (2) year limited warranty. Complete warranty information is listed on our web site or is available upon  
request from Delta.  
Information furnished by Delta is believed to be accurate and reliable. However, no responsibility is assumed by Delta  
for its use, nor for any infringements of patents or other rights of third parties, which may result from its use. No license  
is granted by implication or otherwise under any patent or patent rights of Delta. Delta reserves the right to revise these  
specifications at any time, without notice.  
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