Crown Equipment Automobile WP 2300 User Manual

C
Specifications  
WP 2300 Series  
Walkie Pallet  
Truck  
WP 2300  
Series  
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Specifications  
WP 2300 Series  
1
2
3
4
5
8
9
Manufacturer  
Model  
Load Capacity  
Power  
Operator Type  
Lift Height  
Lift  
Crown Equipment Corporation  
WP 2330  
4500  
24 Volts  
Walkie  
9.25  
6
7.9  
23.2  
21.3/26.4  
WP 2335  
4500  
24 Volts  
Walkie  
8.5  
WP 2340  
WP 2345  
lb  
4500  
24 Volts  
Walkie  
9.25  
4500  
24 Volts  
Walkie  
8.5  
5.2  
9.1  
Electric  
Stand-up  
in  
in  
in  
in  
in  
5.2  
6
Battery Compartment Length  
7.9  
9.1  
10 Head Length  
16 Outside Fork Spread  
23.2  
24.4  
24.4  
21.3/26.4  
21.3/26.4  
21.3/26.4  
17 Tiller Arm Height  
Min/Max  
in  
31.1 / 47.5  
3.7 / 3.4  
in Drive Position  
18 Travel Speed  
Empty/Loaded  
mph  
WP 2300 Series  
WP 2330  
36/42/48  
WP 2335  
48  
WP 2340  
36/42/48  
WP 2345  
48  
Nominal Fork Length  
11 Actual Fork Length  
12 Overall Length  
13 Wheelbase  
in  
in  
in  
in  
in  
%
%
in  
lb  
35.6/41.7/47.6  
58.8/65.0/70.9  
44.2/50.3/56.2  
39.7/45.8/51.7  
52.7/44.5/38.7  
10  
45.5  
67.7  
55.2  
52.1  
31.6  
10  
35.6/41.7/47.6  
60.0/66.1/72.0  
45.4/51.5/57.4  
40.8/46.9/52.8  
50.9/43.2/37.8  
10  
45.5  
69.9  
56.4  
53.3  
30.6  
10  
Lowered  
Raised  
14 Grade Clearance*  
Gradeability  
15 Turning Radius  
Loaded  
51.6/57.7/63.6  
712  
62.6  
712  
52.8/58.9/64.8  
712  
63.8  
712  
7
Truck Weight**  
Less Battery  
* Determined with forks raised  
**With 48" forks  
Technical Information  
WP 2300 Series  
Standard Equipment  
Optional Equipment  
Maintenance-free battery  
pack, four 6-volt batteries  
at 195 amp hour  
Operator Controls  
1. 24-volt fused electrical system  
1. Casters  
The WPs robust X10™ control  
handle is designed to allow for  
an optimum turning radius with  
low steer effort. All control but-  
tons can be operated with either  
hand and can be accessed with  
minimum hand and wrist move-  
ment. The horn switches are  
integrated in the hand grips.  
An ergonomic forward/reverse  
thumb wheel allows for precise  
maneuvering. Depending on the  
conditions, maximum travel  
speed can be reduced via the  
rabbit/turtle switch. The parking  
brake is activated at the lower  
and upper end of the tiller  
2. MOSFET transistorized  
traction control system  
2. Hour meter  
3. Discharge indicator  
Wet-cell swing-out battery  
pack, four 6-volt batteries  
at 160 amp hour  
3. Separately excited drive motor  
(SEM)  
4. Curtis Unigage includes hour  
meter, discharge indicator  
with interrupt  
4. Electric brake  
Dry-cell swing-out battery  
pack, four 6-volt batteries  
at 160 amp hour  
5. Brake override  
5. Handset analyzer for calibra-  
tion or fault analyzing  
6. Anti-roll down  
7. Regenerative motor braking  
8. Heavy-duty drive unit  
6. 30 amp fully automatic  
charger  
The optional nylon battery straps  
secure the batteries to the stand  
to minimize vibration in rough  
floor or over dock applications,  
reducing potential damage to  
the batteries or the stand.  
7. 48", 60" or 72" high load  
backrest  
9. Drive unit enclosed in high  
ductile strength steel frame  
8. Maintenance free or swing-  
out battery package  
10. Stamped steel power unit  
cover  
9. Freezer/corrosion  
conditioning  
The 9.1" battery compartment  
(WP 2340/WP 2345) will accept  
an industrial storage battery up  
to 300 amp hour capacity.  
11. Safety reversing button  
position.  
12. Roll formed forks with pull rod  
height adjustment  
WP 2300 Brake Override  
Function  
10.Polyurethane drive tire  
11.Non-marking rubber tire  
12.Siped rubber drive tire  
13. 175 amp connector with  
quick disconnect  
For easy operation in tight areas  
a brake override function is  
incorporated which allows the  
WP 2300 to be driven safely  
and precisely at creep speed  
with the handle in a near vertical  
position. The control handle  
remains within the profile of the  
power unit at all times, even  
when performing 90° turn.  
A built-in 30 amp charger is  
available as an option on all  
models. This premium fan  
cooled solid-state charger is  
durable and efficient. It has an  
advanced memory feature to  
allow for opportunity charging.  
The charger can be set for either  
maintenance-free, wet-cell or  
industrial batteries. An extension  
cord is included with any truck  
equipped with the built-in  
14. Color-coded wiring  
13.Keyless on/off toggle switch  
in lieu of key switch  
15. Two pre-programmed  
performance levels  
14.Drive/tow switch  
15.Battery straps  
16. 10" x 4" wide rubber drive tire  
17. 3.25" x 4.5" wide Vulkollan  
load wheels with debris guard  
Battery and Charger  
Two battery compartments are  
available to suit your duty cycle.  
18. Low overall height for fork and  
load visibility  
When the forward/reverse  
thumb wheel is in neutral the  
parking brake is immediately  
activated thus preventing  
unexpected movement.  
The 7.9" battery compartment  
(WP 2330/WP 2335) is designed  
for the battery package. Battery  
package options are as follows:  
19. Paper retainer on battery  
cover (WP 2330 and WP 2335)  
battery charger.  
20. Horn  
21. Key switch  
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Technical Information  
WP 2300 Series  
Performance  
Hydraulic System  
The standard fork design has 6"  
of lift with a conventional fork tip  
and comes in 36", 42" and 48"  
lengths. Fork spreads are 22"  
or 27" wide.  
Pallet Planning Guide  
The WP 2300 benefits from  
Crowns design and engineering  
excellence.  
Heavy-duty 4" diameter hydraulic  
motor with integral pump and  
reservoir for maximum efficiency  
and durability.  
On WP 2300 models the load  
wheel will drop into the second  
opening of the pallet. When “A”  
dimension equals nominal fork  
length, “C” dimension is 6" maxi-  
mum and “B” is 14" minimum.  
The transistor control module  
works in conjunction with a new  
separately excited (SEM) drive  
motor to provide excellent  
The forks are roll-formed for  
maximum strength and the pull  
rods incorporate fork tip adjust-  
ment to aid in pallet entry/exit.  
Twin, hard-chromed lift cylinders  
provide improved load stability.  
Additionally, smaller twin lift  
cylinders reduce truck length,  
improving maneuverability.  
A
acceleration and top travel  
speed loaded or empty. Good  
acceleration enhances efficient  
pallet entry and exit to increase  
productivity. Transistor control is  
programmable for specific tasks  
or operator skill levels.  
All pivot points have Teflon-  
impregnated, bronze, steel-  
backed bushings. In addition,  
each pivot point is provided with  
a grease fitting to flush out dirt  
and moisture, reducing down-  
time and providing increased  
service life.  
Hydraulic lines, fittings and elbow  
connections are minimized to  
reduce heat from hydraulic oil  
flow and improve efficiency.  
C
C
B
B
At full lift, a top of stroke cutout  
switch shuts the lift motor off,  
which saves energy and prevents  
motor overheating.  
First  
Second  
Smooth travel and lift combine  
with excellent controls to reduce  
product damage and increase  
productivity.  
Opening  
Opening  
Serviceability  
Other Options  
1. Audible travel alarm  
One piece steel power unit  
cover is removed easily for  
access to all major components.  
The totally enclosed system is  
protected by pressure, suction  
and return line filtration. A conve-  
nient fill plug allows for easy fluid  
level checks.  
Electrical System  
2. Flashing lights  
A heavy-duty 24-volt fused  
electrical system provides good  
travel and lift speeds.  
Safety considerations and  
Fork adjustment is done easily  
using the threaded pull rod.  
dangers associated with audible  
travel alarms and flashing lights  
include:  
Separately excited motor control  
eliminates directional contactors  
reducing maintenance and  
downtime.  
Brake rotor and disc inspection  
and replacement are easy.  
Drive Unit and Brakes  
Heavy-duty gear box with spur  
gears for low noise emission.  
• Multiple alarms and/or lights  
can cause confusion.  
Drive motor brush access is  
excellent.  
Drive unit is equipped with an  
electromagnetic disc brake that  
is spring applied and electrically  
released. Brake is activated by  
the control handle position.  
Brake rotor and disc are easily  
accessed for inspection and  
replacement. Regenerative motor  
braking assists brake effort and  
improves component life.  
• Workers ignore the alarms  
and/or lights after day-in and  
day-out exposure.  
The transistor control is sealed  
from dirt, dust and moisture for  
trouble-free operation. Transistor  
control features include over-  
temperature protection, polarity  
protection, self-test and visible  
diagnostics.  
Color-coded wiring speeds  
troubleshooting and the Crown  
transistor uses visible LED  
flashes for fault communication.  
Optional plug-in analyzer for  
servicing and programming  
capability.  
• Operator may transfer the  
responsibility for “looking out”  
to the pedestrians.  
• Annoys operators and  
pedestrians.  
Regenerative motor braking is  
activated under a downhill con-  
dition, during plugging or when  
the directional control is returned  
to neutral. “Regen” reduces heat  
build-up and extends motor  
brush life.  
Control handle switch cap is  
easily removed to expose  
components.  
Other Options Available  
Contact your local Crown dealer.  
Drive unit mounts in truck frame  
with a permanently lubricated,  
twin conical roller bearing that  
disperses load forces evenly,  
reducing maintenance and  
downtime.  
InfoPoint™ allows your techni-  
cian to troubleshoot without  
complicated schematics, wiring  
diagrams or cumbersome ser-  
vice manuals for over 95 percent  
of your repairs. Simplicity is  
complete with InfoPoint Quick  
Reference Guide, color compo-  
nent maps and “Information  
nuggets” located on the truck.  
Dimensions and performance  
data given may vary due to  
manufacturing tolerances.  
Performance is based on an  
average size vehicle and is  
affected by weight, condition of  
truck, how it is equipped and the  
conditions of the operating area.  
Crown products and specifica-  
tions are subject to change  
without notice.  
An anti-roll down feature will  
apply the brakes if the truck rolls  
without a travel command.  
Forks  
The WP 2300 has two fork styles  
to suit the application.  
175-amp battery connector with  
standard disconnect handle  
.
The Crown “profiled fork” offers  
tapered fork tips with shorter  
lengths and wheelbase to  
improve the turning radius  
and facilitate load handling in  
tighter areas.  
Wheels and Tires  
Drive tire - solid rubber  
10" dia x 4" wide x 6.5" hub  
Load wheels - Vulkollan  
3.25" dia x 4.5" wide  
Optional casters are  
3.5" dia x 2" wide  
Crown Equipment Corporation  
New Bremen, Ohio 45869 USA  
Tel 419-629-2311  
C
Fax 419-629-3796  
crown.com  
Because Crown is continually improving its products,  
specifications are subject to change without notice.  
Crown, the Momentum symbol, InfoPoint and The X10  
Handle are trademarks of Crown Equipment Corporation.  
Copyright 2004 Crown Equipment Corporation  
SF14424 6/04  
Printed in U.S.A.  
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