®
BARNES
INSTALLATION and OPERATION MANUAL
Submersible Non-Clog Pump
Explosion Proof, Class I, Groups C & D, Division 1
Series: 8XSE-HA
20 - 30HP, 870RPM, 60Hz
30 - 75HP, 1150RPM, 60Hz
100 - 150HP, 1750RPM, 60Hz
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
A Crane Co. Company
420 Third Street
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
Form No. 084841-Rev. H
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SAFETY FIRST!
Please Read This Before Installing Or Operating Pump.
This information is provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help recognize this information,
observe the following symbols:
Do not block or restrict discharge hose, as discharge
hose may whip under pressure.
IMPORTANT! Warns about hazards that can result
in personal injury or Indicates factors concerned with
assembly, installation, operation, or maintenance which
could result in damage to the machine or equipment if
ignored.
WARNING! - DO NOT wear loose clothing that may
become entangled in the impeller or other moving parts.
WARNING! - Keep clear of suction and discharge
openings. DO NOT insert fingers in pump with power
connected.
CAUTION ! Warns about hazards that can or will cause minor
personal injury or property damage if ignored. Used with symbols
below.
Always wear eye protection when working on pumps.
WARNING ! Warns about hazards that can or will cause serious
personal injury, death, or major property damage if ignored. Used
with symbols below.
Make sure lifting handles are securely fastened each
time before lifting. DO NOT operate pump without
safety devices in place. Always replace safety devices
that have been removed during service or repair.
Secure the pump in its operating position so it can not
tip over, fall or slide.
Hazardous fluids can
cause fire or explo-
sions, burnes or death
could result.
Extremely hot - Severe
burnes can occur on contact.
Hazardous fluids can Hazard-
ous pressure, eruptions or ex-
plosions could cause personal
injury or property damage.
DO NOT exceed manufacturers recommendation for
maximum performance, as this could cause the motor
to overheat.
Biohazard can cause
serious personal injury.
DO NOT remove cord and strain relief. Do not connect
conduit to pump.
Rotating machinery
Amputation or severe
laceration can result.
Hazardous voltage can
shock, burn or cause death.
WARNING! Cable should be protected at all times to
avoid punctures, cut, bruises and abrasions - inspect
frequently. Never handle connected power cords with
wet hands.
Only qualified personnel should install, operate and repair
pump. Any wiring of pumps should be performed by a qualified
electrician.
WARNING ! - To reduce risk of electrical shock, pumps
and control panels must be properly grounded in
accordance with the National Electric Code (NEC) or the
Canadian Electrical Code (CEC) and all applicable state,
province, local codes and ordinances.
WARNING! To reduce risk of electrical shock, all wiring
and junction connections should be made per the NEC
or CEC and applicable state or province and local
codes. Requirements may vary depending on usage
and location.
WARNING! - To reduce risk of electrical shock, always
disconnect the pump from the power source before
handling or servicing. Lock out power and tag.
WARNING! Submersible Pumps are not approved for
use in swimming pools, recreational water installations,
decorative fountains or any installation where human
contact with the pumped fluid is common.
WARNING! Operation against a closed
discharge valve will cause premature bearing
WARNING! Products Returned Must Be Cleaned,
Sanitized, Or Decontaminated As Necessary Prior
To Shipment, To Insure That Employees Will Not Be
Exposed To Health Hazards In Handling Said Material.
All Applicable Laws And Regulations Shall Apply.
and seal failure on any pump, and on end
suction and self priming pump the heat build
may cause the generation of steam with resulting dangerous
pressures. It is recommended that a high case temperature
switch or pressure relief valve be installed on the pump body.
Bronze/brass and bronze/brass fitted pumps may
contain lead levels higher than considered safe for
potable water systems. Lead is known to cause cancer
and birth defects or other reproductive harm. Various
government agencies have determined that leaded
copper alloys should not be used in potable water
applications. For non-leaded copper alloy materials of
construction, please contact factory.
CAUTION ! Never operate a pump with a plug-in type
power cord without a ground fault circuit interrupter.
CAUTION! Pumps build up heat and pressure
during operation-allow time for pumps to cool
before handling or servicing.
WARNING! - DO NOT pump hazardous materials
(flammable, caustic, etc.) unless the pump is specifically
designed and designated to handle them.
IMPORTANT! - Crane Pumps & Systems, Inc. is not
responsible for losses, injury, or death resulting from a
failure to observe these safety precautions, misuse or
abuse of pumps or equipment.
3
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SECTION: A - PUMP SPECIFICATIONS
DISCHARGE ......................8” NPT, 125 lb. Flange Horizontal
LIQUID TEMPERATURE ...104°F (40°C) Continuous
VOLUTE .............................Cast Iron ASTM A-48, Class 30
with Cast Iron Wear Ring
SPEED ...............................870, 1150, 1750 RPM (Nominal)
UPPER BEARING:
Design ....................Single Row, Ball, Grease Lubricated
Load ......................Radial
MOTOR HOUSING.............Cast Iron ASTM A-48, Class 30
SEAL PLATE ......................Cast Iron ASTM A-48, Class 30
IMPELLER:
LOWER BEARING:
Design .....................Double Row, Ball, Grease Lubricated
Load.......................Radial & Thrust
Design....................3 Vane, Enclosed with Bronze wear
ring and pump out vanes on back
MOTOR: Design .................NEMA B, Three Phase Torque Curve
Air-Filled, Squirrel Cage Induction
side. Dynamically Balanced ISO
“UL” Listed for Class I, Groups C &
G6.3
D, Division 1, Explosion Proof
Material .................Cast Iron ASTM A-48, Class 30
SHAFT ...............................416 Stainless Steel
SQUARE RINGS.................Buna-N
HARDWARE .......................300 Series Stainless Steel
LIFTING CHAIN..................Yoke, Galvanized
PAINT ...............................Air Dry Enamel.
SEAL: Design ...................Tandem Mechanical, Oil Filled
Reservoir.
Material..................Rotating Faces - Carbone
Stationary Faces - Ceramic
Elastomer - Buna-N
Hardware -300 Series Stainless
CORD ENTRY.....................25 ft. (7.6 m) Std. Cord. Epoxy
Sealed Housing with Secondary
Insulation..............Class F.
SINGLE PHASE................Capacitor Start/Induction Run.
Start Capacitors included with
pump assembly. Controls require
external overload protection.
THREE PHASE.................Dual Voltage 230/460; Requires
Overload Protection to be Included
in control panel.
MOISTURE SENSOR .......Normally Open (N/O), Requires
Relay in Control Panel
TEMP SENSOR ................Normally Closed (N/C), Requires
Relay in Control Panel
OPTIONAL EQUIPMENT: Seal Material, Impeller Trims,
Additional Cord
Pressure Grommet for Sealing and
Strain Relief
inches
(mm)
8XSE20048HA - 49.06 (1246)
8XSE20058HA - 49.06 (1246)
8XSE25048HA - 49.06 (1246)
8XSE25058HA - 49.06 (1246)
8XSE30048HA - 49.06 (1246)
8XSE30058HA - 49.06 (1246)
8XSE30046HA - 49.06 (1246)
8XSE30056HA - 49.06 (1246)
8XSE40046HA - 49.06 (1246)
8XSE40056HA - 49.06 (1246)
8XSE50046HA - 49.06 (1246)
8XSE50056HA - 49.06 (1246)
8XSE60046HA - 49.06 (1246)
8XSE60056HA - 49.06 (1246)
8XSE75046HA - 54.50 (1384)
8XSE75056HA - 54.50 (1384)
8XSE100044HA - 54.50 (1384)
8XSE100054HA - 54.50 (1384)
8XSE125044HA - 54.50 (1384)
8XSE125054HA - 54.50 (1384)
8XSE150044HA - 54.50 (1384)
8XSE150054HA - 54.50 (1384)
IMPORTANT !
1.) MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE UL LISTING.
2.) A NON-SPARKING BREAK AWAY FITTING MUST BE USED TO VALIDATE THE UL LISTING.
3.) A SPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS.
CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS.
4.) THESE PUMPS ARE UL LISTED FOR PUMPING WATER AND WASTEWATER. DO NOT USE TO PUMP FLAMMABLE LIQUIDS.
5.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
4
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C-1.1) Submergence:
SECTION B: GENERAL INFORMATION
It is recommended that the pump be operated in the
submerged condition and the sump liquid level should never
be less than dimension “A” in Figure 1. The time required
to draw the well down from top of motor to the minimum
submergence level should not be greater than 15 minutes.
NOTE: Outer shaft seal must be in liquid when motor is
operated, whether motor is submerged or in air.
B-1) To the Purchaser:
Congratulations! You are the owner of one of the finest pumps
on the market today. CP&S pumps are products engineered
and manufactured of high quality components. Over one
hundred years of pump building experience along with a
continuing quality assurance program combine to produce a
pump which will stand up to the toughest applications. This
manual will provide helpful information concerning installation,
maintenance, and proper service guidelines.
B-2) Receiving:
Recommended Submergence
Level
Upon receiving the pump, it should be inspected for damage
or shortages. If damage has occurred, file a claim immediately
with the company that delivered the pump. If the manual
is removed from the packaging, do not lose or misplace.
B-3) Storage:
Short Term- CP&S Pumps are manufactured for efficient
performance following short inoperative periods in storage.
For best results, pumps can be retained in storage, as factory
assembled, in a dry atmosphere with constant temperatures
for up to six (6) months.
Minimum Submergence Level
A = 12”
Long Term - Any length of time exceeding six (6) months,
but not more than twenty-four (24) months. The unit should
be stored in a temperature controlled area, a roofed over
walled enclosure that provides protection from the elements
(rain, snow, wind-blown dust, etc.), and whose temperature
can be maintained between +40 deg. F and +120 deg. F.
(4.4 - 49°C). Pump should be stored in its original shipping
container. On initial start up, rotate impeller by hand to
assure seal and impeller rotate freely. If it is required that
the pump be installed and tested before the long term
storage begins, such installation will be allowed provided:
Bottom of Feet
FIGURE 1
C-2) Discharge:
Discharge piping should be as short as possible. Both a
check valve and a shut-off valve are recommended for
each pump being used. The check valve is used to prevent
backflow into the sump. Excessive backflow can cause
flooding and/or damage to the pump. The shut-off valve
is used to stop system flow during pump or check valve
servicing.
1.) The pump is not installed under water for more than
one (1) month.
2.) Immediately upon satisfactory completion of the test,
the pump is removed, thoroughly dried, repacked in the
original shipping container, and placed in a temperature
controlled storage area.
WARNING ! - These pumps are suitable for
application in CLASS I, GROUPS C & D,
HAZARDOUS LOCATIONS and require a non-
sparking break away fitting. Failure to use the
non-sparking BAF voids warranty.
B-4) Service Centers:
For the location of the nearest Barnes Service Center, check
your Barnes representative or Crane Pumps & Systems, Inc.,
Service Department in Piqua, Ohio, telephone (937) 778-8947
or Crane Pumps & Systems Canada, in Brampton, Ontario,
(905) 457-6223.
Barnes Pumps, Inc. supplies a Non-Sparking break away
fitting discharge system designed to allow the submersible
wastewater pump to be installed or removed without requiring
personnel to enter the wet well.
Place the Break Away Fitting (BAF) in position. Temporarily
secure the guide rails in the upper mounting brackets and
locate the base elbow on the bottom of the wet well. Level the
base elbow with grout and/or shims. Install the intermediate
support brackets, if required. Make sure the rails are in a true
vertical position so the pump will clear the access opening
and will slide freely down the rails into place on the discharge
base elbow. once the rails are in proper alignment, bolt the
base elbow into the floor of the station and connect the
discharge pipe to the elbow. Connect the movable portion
and other supplied fittings of the BAF onto the pump and
lower into wet well. See the Break Away Fitting manual for
more information.
SECTION C: INSTALLATION
C-1) Location:
These self-contained pumping units are Listed for Class I,
Groups C & D, Division 1 locations and are recommended
for use in a sump, lift station or basin. This pump is designed
for submerged continuous duty (15 minutes duty in air
at nameplate horsepower), pumping sewage, effluent,
wastewater or other nonexplosive or noncorrosive liquids not
above 104°F (40°C). Never install the pump in a trench, ditch
or hole with a dirt bottom; the legs will sink into the dirt and
the suction will become plugged.
5
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If a rigid conduit is used to install the pump it must meet
Class I, Division 1 requirements of the National Electrical
Code. Conduit must be stainless steel or coated metal,
resistant to sewage water.
C-4.2) Control Cable:
The cord assembly mounted to the pump must not be
modified in any way except for shortening to a specific
application. Any splice between the pump and the control
panel must be made in accordance with all applicable electric
codes. It is recommended that a junction box (if used) with
seal fittings be mounted outside the sump or be of at least
Nema 7 (EEMAC-7) explosion proof construction if located
within the wet well. A UL listed seal fitting MUST be used in
conduit leaving the hazardous location. DO NOT USE THE
CONTROL CABLE TO LIFT PUMP.
C-3) Liquid Level Controls: Intrinsically Safe
WARNING ! - Level control floats used within the
hazardous location, must be in an intrinsically
safe control circuit suitable for use in CLASS I,
GROUPS C & D, HAZARDOUS LOCATIONS.
The level controls are to be supported by a mounting bracket
that is attached to the sump wall, cover or junction box. Cord
grips are used to hold the cords in place on the mounting
bracket. The control level can be changed by loosening
the grip and adjusting the cord length as per the plans and
specifications. Be certain that the level controls cannot
hang up or foul in it’s swing and that the entire pump is still
submerged when the level control is in the “Off” mode.
C-4.3) Wire Size:
If additional cable is required consult a qualified electrician for
proper wire size. See table for further electrical information.
A Warrick Control® intrinsically safe relay, Series 27, is
an acceptable panel mounted relay, providing the relay is
properly installed and maintained.
The primary (A.C. supply line) circuit is not intrinsically safe,
therefore the relay must be located in a “SAFE” location (a
place that is not classified as a hazardous location). The
secondary circuit is intrinsically safe, however, any splice
must be made in a “SAFE” location and any control cord that
is cut or damaged must be replaced immediately.
C-3.1) Level Control Float System:
It is recommended to use a two float, on and off, level control
system. An additional float, incorporated with an alternator
switching system will be required for a duplex system. A high
level alarm may be required to alert maintenance personnel.
A low level cut off may be required to provide system
shutdown if the main level control system malfunctions. The
off or low level float should be positioned so that the liquid
level never drops below the minimum submergence level.
THREE PHASE, 200-230 VOLT AC
Power Cable
Green (Ground)
White
Motor Lead Number
Green
2 & 8
Red
3 & 9
Black
1 & 7
4, 5 & 6 Together
C-4) Electrical Connections:
WARNING! - All model pumps and control panels
must be properly grounded per the National
Electric Code or Canadian Electric Code, state,
province and local codes. Improper grounding
voids warranty.
All electrical controls and motor starting equipment must
be installed outside the hazardous area unless approved
explosion proof controls are used.
C-4.1) Power Cable:
The cord assembly mounted to the pump must not be
modified in any way except for shortening to a specific
application. Any splice between the pump and the control
panel must be made in accordance with all applicable electric
codes. It is recommended that a junction box (if used) with
seal fittings be mounted outside the sump or be of at least
Nema 7 (EEMAC-7) explosion proof construction if located
within the wet well. A UL listed seal fitting MUST be used in
conduit leaving the hazardous location. DO NOT USE THE
POWER CABLE TO LIFT PUMP.
6
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MODEL NO
"A"
HP VOLT/ Hz RPM NEMA FULL LOCKED CORD CORD CORD O.D.
WINDING
DIM
Ph
(Nom) START LOAD ROTOR SIZE TYPE ± .02 (.5) RESISTANCE
CODE AMPS
AMPS
141.0
109.0
174.0
139.2
199.0
159.0
210.0
168.0
282.0
226.0
322.0
258.0
409.0
315.0
534.0
427.0
703.0
562.0
864.0
691.0
1080.0
864.0
in (mm)
0.985 (25)
0.985 (25)
0.985 (25)
0.985 (25)
0.985 (25)
0.985 (25)
0.985 (25)
0.985 (25)
1.125 (29)
1.125 (29)
1.350 (34)
1.350 (34)
1.550 (39)
1.550 (39)
1.550 (39)
1.550 (39)
1.680 (43)
1.680 (43)
1.930 (49)
1.930 (49)
2.070 (53)
2.070 (53)
MAIN
.76
8XSE20048HA
8XSE20058HA
8XSE25048HA
8XSE25058HA
8XSE30048HA
8XSE30058HA
8XSE30046HA
8XSE30056HA
8XSE40046HA
8XSE40056HA
8XSE50046HA
8XSE50056HA
8XSE60046HA
8XSE60056HA
8XSE75046HA
8XSE75056HA
8XSE100044HA
8XSE100054HA
8XSE125044HA
8XSE125054HA
8XSE150044HA
8XSE150054HA
49.06
49.06
49.06
49.06
49.06
49.06
49.06
49.06
49.06
49.06
49.06
49.06
49.06
49.06
54.50
54.50
20
20
25
25
30
30
460/3
575/3
460/3
575/3
460/3
575/3
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
870
870
G
G
G
G
F
27.8
22.0
36.5
28.8
43.0
34.4
40.0
32.0
52.0
42.6
67.0
53.6
76.9
61.4
92.0
73.6
123.0
98.4
153.0
122.0
182.0
145.0
8/4
8/4
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
1.21
.52
870
8/4
870
8/4
870
8/4
.42
.66
.36
.58
.30
.47
.25
.38
.17
.27
.13
.23
.08
.12
.05
.08
.05
.07
870
F
8/4
30 460/3
30 575/3
40 460/3
40 575/3
50 460/3
50 575/3
60 460/3
60 575/3
75 460/3
75 575/3
1150
1150
1150
1150
1150
1150
1150
1150
1150
1150
1750
1750
1750
1750
1750
1750
G
G
G
G
F
8/4
8/4
6/4
6/4
4/4
F
4/4
F
2/4
F
2/4
G
G
G
G
F
2/4
2/4
54.50 100 460/3
54.50 100 575/3
54.50 125 460/3
54.50 125 575/3
54.50 150 460/3
54.50 150 575/3
1/4
1/4
2/0/4
2/0/4
3/0/4
3/0/4
F
E
E
Moisture and Temperature sensor cord for all models is 18/5 SOW, 0.485 (12.3mm) ± .02 (.51mm) O.D.
Winding Resistance ± 5%. Winding resistance measured in OHMS @ 25°C. (Between Lines)
Pump rated for operation at ± 10% voltage at motor.
THREE PHASE, 460 VOLT AC
Power Cable
Green(Ground)
Black
White
Red
Motor Lead Number
Green
1
2
MOISTURE AND TEMPERATURE SENSORS
Control Cable
Black
Lead Number
P1 (Temperature Sensor)
P2 (Temperature Sensor)
W1 (Moisture Sensor)
W2 (Moisture Sensor)
Ground
White
Red
3
4 & 7 Together
5 & 8 Together
6 & 9 Together
Orange
Green
7
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WARRANTY NOTE: Both the temperature
sensor and moisture detection system must
be connected to the motor circuitry such that
the motor will be de-energized or sound alarm
if excessive motor temperatures are reached
and/or if water is detected in the seal chamber
and/or motor chamber. Failure to have the above
mentioned systems installed and operative,
nullifies warranty.
a. Proper grounding per NEC.
b. A temperature sensing circuit (see Fig. 2A & B)
c. A moisture detection circuit with continuity test
circuit (see Fig. 3)
d. An intrinsically safe level control system.
e. A main power manual disconnect and lock out.
f. A motor starter and overload system.
g. Single phase only, requires a capacitor power
pack (see Fig. 2B).
C-4.4) Overload Protection:
Control panels for single phase pumps MUST be purchased
The normally closed (N/C) thermal sensor is embedded in the from the factory and it is advisable that all three phase control
motor windings and will detect excessive heat in the event
an overload condition occurs which will then trip and stop the
pump. The thermal sensor leads marked P1 and P2 MUST
be connected in series with the stop button of the pilot circuit
of the magnetic motor controller located in the control panel
so that the thermostat will open the circuit before dangerous
temperatures are reached. A manual momentary start switch
is required to prevent the automatic restarting of the motor
when the thermostat resets. For a typical wiring diagram,
refer to Fig. 2. In the event of an overload, the source of this
panels are also purchased from the factory.
SECTION: D START-UP OPERATION
D-1) Check Voltage and Phase:
Before operating pump, compare the voltage and phase
information stamped on the pump’s identification plate to the
available power.
D-2) Check Pump Rotation:
condition should be determined and rectified before the pump Before putting pump into service for the first time, the motor
is put back into normal operation. DO NOT LET THE PUMP rotation must be checked. Improper motor rotation can
CYCLE OR RUN IF AN OVERLOAD CONDITION OCCURS! result in poor pump performance and can damage the motor
and/or pump. To check the rotation, suspend the pump
If current through the temperature sensor exceeds the values
listed, an intermediate control circuit relay must be used to
reduce the current or the sensor will not work properly.
freely, momentarily apply power and observe the “kickback”.
“Kickback” should always be in a counter-clockwise direction
as viewed from the top of the pump motor housing.
D-2.1) Incorrect Rotation for Three-Phase Pumps:
In the event that the rotation is incorrect for a three-phase
installation, interchange any two power cable leads at the
control box. DO NOT change leads in the cable housing
in the motor. Recheck the “kickback” rotation again by
momentarily applying power.
TEMPERATURE SENSOR ELECTRICAL RATING
VOLTS
CONTINUOUS
AMPERES
INRUSH
AMPERES
110-120
220-240
440-480
3.00
1.50
0.75
30.0
15.0
7.5
D-2.3) Test Procedure For Moisture Sensor Control:
With a Warrick moisture detection control, type 2800, a
normally closed push button and neon indicating lamp is
provided as a means of checking the moisture sensing
components. When the push button is depressed, the
indicating lamp will be illuminated to indicate (A) power is
supplied to the control, (B) the control is operative, and (C)
wiring to the moisture sensing probes in the motor is intact.
This procedure should be performed periodically to confirm
integrity of the circuit.
C-4.5 Moisture Sensors:
A normally open (N/O) detector is installed in the pump seal
chamber, which will detect any moisture present, and a
continuity test resistor built into the motor. The test resistor
is rated 1 watt at 330K ohms. The moisture sensors MUST
be connected to moisture detector control, which includes a
continuity test circuit, see Fig. 3 for typical wiring diagram.
The normally closed (N/C) contact of the moisture detector
MUST be connected in series with the stop button of the
pilot circuit of the magnetic motor controller. A Warrick
moisture detection control, Type 2800 is an acceptable
control if properly installed and maintained. Wiring must be
provided from the moisture detector sensor probe leads of
the motor designated W1 and W2 to terminals 9 and 10 of
the 2800-XXX control. Terminal pair 1-2 must be continuously
energized from an A-C supply line of electrical characteristics
shown on the data table. In the event of moisture detection,
the pump should be pulled and the source of the failure
located and repaired. IF MOISTURE DETECTION HAS
OCCURRED, SCHEDULE MAINTENANCE AS SOON AS
POSSIBLE!
D-3) Start-Up Report:
Included at the end of this manual are two start-up report
sheets, these sheets are to be completed as applicable.
Return one copy to Barnes Pumps, Inc. and store the second
in the control panel or with the pump manual if no control
panel is used. It is important to record this data at initial start-
up since it will be useful to refer to should servicing the pump
be required in the future.
D-3.1) Identification Plate:
Record the numbers from the pump’s identification plate on
both START-UP REPORTS provided at the end of the manual
for future reference.
C-4.6) Control Panel and Electrical System:
The control panel and the electrical system MUST be
properly designed and wired to include at least, but not
limited to the following;
8
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TYPICAL THERMAL PROTECTION
WIRING DIAGRAM
FIGURE 2
FIGURE 3
9
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D-3.2) Insulation Test:
NOTE: If impeller (7) is replaced, also replace impeller ring
(8). If only the impeller ring (8) requires replacing, split the
ring and remove, be careful not to damage impeller.
Before the pump is put into service, an insulation (megger)
test should be performed on the motor. The resistance values
(ohms) as well as the voltage (volts) and current (amps)
should be recorded on the start-up report.
To remove Impeller (7), removing cap screw (10) (or nut)
and washer (9) (and spring washer (11) if so equipped). The
impeller is keyed onto the shaft with a square key (6) and
to remove, pull impeller straight off the shaft using a wheel
puller if required. Inspect gasket (1H) if suction cover (1E)
has been removed, and replace if cut or damaged. Before
reinstallation, check the motor shaft and impeller bore for
damage.
D-3.3) Pump-Down Test:
After the pump has been properly wired and lowered into the
basin, sump or lift station, it is advisable to check the system
by filling with liquid and allowing the pump to operate through
it’s pumping cycle. The time needed to empty the system, or
pump-down time along with the volume of water, should be
recorded on the start-up report.
F-1.2) Reassembly:
To install wear ring (1F) first apply retaining compound to the
bore of suction cover (1E) and then press wear ring (1F) into
bore of suction cover (1E) until seated. Position gasket (1H)
on volute, and locate suction cover (1E) on volute (1), apply
thread locking compound to socket head screws (1D)ÿand
SECTION E: PREVENTATIVE MAINTENANCE
As the motor is Air-filled, no lubrication or other maintenance
is required, and generally Barnes Pumps will give very
reliable service and can be expected to operate for years of
normal sewage pumping without failing. However, as with any tighten into volute (1). To install impeller (7), first apply
mechanical piece of equipment a preventive maintenance
program is recommended and suggested to include the
following checks:
retaining compound to groove at bottom of impeller and press
impeller ring (8) on impeller (7), then apply a thin film of oil
to motor shaft and slide impeller straight onto shaft, keeping
keyways lined up. Drive key (6) into keyway. Locate spacer
(9), and Lock-spring washer (11) on shaft, apply thread
locking compound to cap screw (10) threads, thread cap
screw (10) into shaft and torque to 35 ft. lbs. Rotate impeller
to check for binding.
1) Test moisture detector control “Test Switch” for
continuity of circuit. Water in the seal chamber will
energize a seal leak warning light at the control panel.
This is a warning light only and does not stop the motor.
It indicates the seal has leaked and must be repaired.
This should be done within 2 or 3 weeks to prevent
further damage. See section D-2.3.
2) Inspect impeller and body for excessive build-up or
clogging and repair as required per section F-1.
3) Inspect outer shaft sealÿand replace as required per
section F-2.
Install impeller and motor assembly over studs and onto
volute (1). Apply thread locking compound to threads of each
stud (3). Position lockwasher (5) on studs (3) and thread
nut (4) onto stud (3) and torque to 24 ft. lbs. Check for free
rotation of motor and impeller.
4) Check motor for ground leakage and proper amp draw.
Motor and inner seal repair per section F-3.
F-2) Outer Shaft Seal Service:
SECTION F: SERVICE AND REPAIR
NOTE: All item numbers in ( ) refer to Figures 7 & 8.
CAUTION! - Handle seal parts with extreme care.
DO NOT scratch or mar lapped surfaces.
WARNING ! - Electrical power to the pump motors
must be disconnected and locked out to prevent
any dangerous electrical hazards or personnel
danger before any service work is done to the
pump.
CAUTION ! - Operating pump builds up
heat and pressure; allow time for pump to
cool to room temperature before handling
or servicing.
F-1) Impeller and Volute Service:
F-1.1) Disassembly and Inspection:
To clean out the pump body (1), or clean out or replace
impeller (7), or replace wear ring (1F) and impeller ring (8),
disconnect power, remove hex nuts (5) and vertically lift motor
assembly from the pump body (1), and then lift out back plate
(12). Clean out the pump body, if necessary, examine wear
ring (1F) and replace if worn. If the wear ring (1F) requires
replacing, split the wear ring (1F) and remove, be careful not
to damage the suction cover (1E). Clean and examine impeller
(7) for pitting or wear, also check impeller ring (8) for scaring or
excessive wear, replace if required.
FIGURE 4
10
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F-2.1) Disassembly and Inspection:
F-3) Motor & Inner Shaft Seal Service
To expose outer shaft seal (13) for examination, remove
Impeller and Volute per Section F-1.1. Set motor assembly
(2) in the up position to prevent loss of oil. Remove snap
ring from motor shaft, then retaining ring (13D), spring (13C)
and rotating member (13B) from shaft, See Fig. 4. Examine
all seal parts and especially contact faces. Inspect seal for
signs of wear such as uneven wear pattern on stationary
members, chips and scratches on either seal face. DO NOT
interchange seal components, replace the entire shaft seal
(13). If replacing seal, remove stationary (13A) from mounting
plate by prying out with flat screw driver.
The XSE Submersible Pump motor is manufactured by
Reliance Electric Co. and must be serviced and repaired by
Reliance approved service centers only.
For lead reconnection information, contact Reliance Electric
Co., giving motor serial number.
WARNING ! - These motors are U/L Listed
for application in CLASS I, GROUPS C & D
EXPLOSION PROOF Environments. All repairs,
other than lead reconnects and outer seal
replacement, shall be performed by an authorized
reliance service facility. Any other repairs
performed by the customer or NON-RELIANCE
SERVICE Facilities negates the U/L Listing and
motor warranty.
F-2.2) Reassembly:
Lightly oil (DO NOT use grease) outer surface of stationary
member (13A). Press stationary member (13A) firmly into
mounting plate using a seal pusher, nothing but the seal
pusher is to come in contact with seal face (see Fig. 5).
SECTION: G REPLACEMENT PARTS
G-1 ORDERING REPLACEMENT PARTS:
When ordering replacement parts, ALWAYS furnish the
following information:
IMPORTANT ! - DO NOT hammer on the seal
pusher- it will damage the seal face.
Stationary Member (13A)
Polished Face Out
1. Pump serial number and date code. (Paragraph G-4)
2. Pump model number. (Paragraph G-3)
3. Pump part number. (Paragraph G-2)
4. Part description.
5. Item part number.
6. Quantity required.
7. Shipping instructions.
8. Billing Instructions.
Motor Mounting Plate
Seal Pusher
FIGURE 5
Make sure the stationary member is in straight and that
the rubber ring is not out of it’s groove. Lightly oil (DO NOT
use grease) shaft and inner surface of bellows on rotating
member (13B) see Fig. 6. With lapped surface of rotating
member (13B) facing inward toward stationary member
(13A), slide rotating member (13B) onto shaft using a seal
pusher, until lapped faces of (13A) and (13B) are together.
(see Fig. 4).
Reliance Motor
Rotating Member (13B)
G-2 PART NUMBER:
Stationary
The part number consists of a six (6) digit number, which
appears in the catalog. A one or two letter suffix may follow this
number to designate the design configuration. This number is
used for ordering and obtaining information.
G-3 MODEL NUMBER:
This designation consists of numbers and letters which
represent the discharge size, series, horsepower, motor phase
and voltage, speed and pump design. This number is used for
ordering and obtaining information.
Seal Pusher
Bullet
FIGURE 6
IMPORTANT! - It is extremely important to keep
seal faces clean during assembly. Dirt particles
lodged between these faces will cause the seal to
leak.
G-4 SERIAL NUMBER:
The serial number block will consist of a six digit number,
which is specific to each pump and may be preceded by
a alpha character, which indicates the plant location. This
number will also be suffixed with a four digit number, which
indicates the date the unit was built (Date Code). EXAMPLE:
A012345 0490.
Place spring (13C) over shaft and in place on rotating
member (13B), making sure it is seated on retainer and not
cocked or resting on bellows tail. Slide retaining ring (13B)
over shaft and let rest on spring (13C). Assemble impeller
and volute as outlined in paragraph F-1.2.
Reference the six digit portion (Serial Number) of this number
when referring to the product.
11
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TROUBLE SHOOTING
CAUTION ! Always disconnect the pump from the electrical power source before handling.
If the system fails to operate properly, carefully read instructions and perform maintenance recommendations.
If operating problems persist, the following chart may be of assistance in identifying and correcting them:
MATCH “CAUSE” NUMBER WITH CORRELATING “CORRECTION” NUMBER.
NOTE: Not all problems and corrections will apply to each pump model.
PROBLEM
CAUSE
CORRECTION
Pump will not run
1. Poor electrical connection, blown fuse,
tripped breaker or other interruption of power,
improper power supply.
2. Motor or switch inoperative (to isolate
cause, go to manual operation of pump).
2a. Float movement restricted.
1. Check all electrical connections for
security. Have electrician measure current
in motor leads, if current is within ±20%
of locked rotor Amps, impeller is probably
locked. If current is 0, overload may be
tripped. Remove power, allow pump to cool,
2b. Switch will not activate pump or is defective. then recheck current.
2c. Defective motor
2a. Reposition pump or clean basin as
3. Insufficient liquid level.
required to provide adequate clearance for
float.
Pump will not turn off
2a. Float movement restricted.
2b. Disconnect level control. Set ohmmeter
for a low range, such as 100 ohms full scale
and connect to level control leads. Actuate
level control manually and check to see that
ohmmeter shows zero ohms for closed switch
and full scale for open switch. (Float Switch).
2c. Check winding insulation (Megger Test)
and winding resistance. If check is outside
of range, dry and recheck. If still defective,
replace per service instructions.
3. Make sure liquid level is at least equal to
suggested turn-on point.
4. Recheck all sizing calculations to
determine proper pump size.
5. Check discharge line for restrictions,
including ice if line passes through or into
cold areas.
6. Remove and examine check valve for
proper installation and freedom of operation.
7. Open valve.
8. Check impeller for freedom of operation,
security and condition. Clean impeller and
inlet of any obstruction.
9. Loosen union slightly to allow trapped air
to escape.Verify that turn-off level of switch
is set so that the suction is always flooded.
Clean vent hole.
10. Check rotation. If power supply is three
phase, reverse any two of three power supply
leads to ensure proper impeller rotation..
11. Repair fixtures as required to eliminate
leakage.
2b. Switch will not activate pump or is defective.
4. Excessive inflow or pump not properly sized
for application.
9. Pump may be airlocked
14. H-O-A switch on panel is in “HAND” position
Pump hums but does not run
1. Incorrect voltage
8. Impeller jammed or loose on shaft, worn or
damaged, impeller cavity or inlet plugged.
Pump delivers insufficient capacity
1. Incorrect voltage.
4. Excessive inflow or pump not properly sized
for application.
5. Discharge restricted.
6. Check valve stuck closed or installed backwards.
7. Shut-off valve closed.
8. Impeller jammed or loose on shaft, worn or
damaged, impeller cavity or inlet plugged.
9. Pump may be airlocked.
10. Pump running backwards
Pump cycles too frequently or runs
periodically when fixtures are not in use
6. Check valve stuck closed or installed
backwards.
11. Fixtures are leaking.
15. Ground water entering basin.
Pump shuts off and turns on indepen-
dent of switch, (trips thermal overload
protector). CAUTION! Pump may start
unexpectedly. Disconnect power supply.
1. Incorrect voltage.
4. Excessive inflow or pump not properly sized
for application.
8. Impeller jammed, loose on shaft, worn or
damaged, impeller cavity or inlet plugged.
12. Excessive water temperature.
(internal protection only)
Pump operates noisily or vibrates
excessively
2c. Worn bearings, motor shaft bent.
5. Debris in impeller cavity or broken impeller
10. Pump running backwards
13. Piping attachments to buiding structure too
rigid or too loose.
12. Check pump temperature limits & fluid
temperature.
13. Replace portion of discharge pipe with
flexible connector.
14. Turn to automatic position.
15. Check for leaks around basin inlet and
outlets.
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FIGURE 7
13
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FIGURE 8
14
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PARTS LIST
ITEM
1
QTY
1
1
4
4
8
1
1
2
1
1
8
16
8
16
8
16
1
PART NO.
084851
079698
005810
014256
079380
079190
079369
078994
079587
See Table 1
079379
079379
038519
038519
15-21-1
15-21-1
079381
DESCRIPTION
Volute Assembly
Volute
1A
1B
1C
1D
1E
1F
1G
1H
2
*
*
*
*
*
*
*
*
Nipple
Nipple Cap
Soc. Hd. Screw
Suction Cover
Wear Ring
Dowel Pin
Gasket
Motor (See Note: 1)
Stud
Stud
Lockwasher
Lockwasher
Hex Nut
Hex Nut
Key
5/8-11 x 1” Lg Stainless
Bronze
3
5/8 x 3” Lg Stainless
5/8 x 3” Lg Stainless
5/8 Stainless
20HP - 60HP
75HP - 150HP
20HP - 60HP
75HP - 150HP
20HP - 60HP
75HP - 150HP
4
5
5/8 Stainless
5/8-11 Stainless
5/8-11 Stainless
1/2 Sq x 3” Lg Stainless
6
7
1
Impeller, Cast Iron
14.50” Dia.
14.38” Dia.
14.25” Dia.
14.12” Dia.
14.00” Dia.
13.88” Dia.
13.75” Dia.
13.62” Dia.
13.50” Dia.
13.38” Dia.
13.25” Dia.
13.12” Dia.
13.00” Dia.
12.88” Dia.
12.75” Dia.
12.62” Dia.
12.50” Dia.
12.38” Dia.
12.25” Dia.
12.12” Dia.
12.00” Dia.
11.88” Dia.
11.75” Dia.
11.62” Dia.
11.50” Dia.
11.38” Dia.
11.25” Dia.
11.12” Dia.
11.00” Dia.
10.88” Dia.
10.75” Dia.
10.62” Dia.
10.50” Dia.
083723
75HP-1150
60HP-1150
50HP-1150
083723TA
083723TB
083723TC
083723TD
083723TE
083723TF
083723TG
083723TH
083723TJ
083723TK
083723TL
083723TM
083723TN
083723TP
083723TQ
083723TR
083723TS
083723TT
083723TU
083723TV
083723TW
083723TX
083723TY
083723TZ
083723UA
083723UB
083723UC
083723UD
083723UE
083723UF
083723UG
083723UH
150HP-1750
30HP-870, 40HP-1150, 125HP-1750
25HP-870, 30HP-1150
100HP-1750
20HP-870
Bronze
20 to 60 HP
75 to 135 HP
8
9
1
1
1
1
1
1
079377
079588
079376
1-111-1
Impeller Ring
Impeller Washer,
Stainless
Stainless
3/4-10 x 2” Lg Stainless
10
11
Hex Hd. Cap Screw, 20 to 60HP
(Supplied with Motor) Nut, 75 to 135HP
1-1/2-12 Stainless
75 to 135HP
052699
Lock-Spring Washer , 20 to 60HP
3/4 Steel
(Not Used)
079191
12
13
1
1
Back Plate
085980
084259
085981
085982
Outer Seal (See Note: 2)
Outer Seal (See Note: 2)
(OPTIONAL, Pump End)
(OPTIONAL, Pump End)
Carbon/Ceramic/Buna-N (STD)
Carbon/Ceramic/Buna-N (STD)
Tungsten/Carbide/Buna-N
Tungsten/Carbide/Buna-N
20HP - 60HP
75HP - 150HP
20HP - 60HP
75HP - 150HP
14
15
5Ft.
3
625-01583
625-00826
Chain
Cold Shut
.375 Steel
.437
16
1
124823
Adapter (Used with 360 Frame/320 Flange Motor)
15
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TABLE 1 - MOTOR WITH VARIOUS CORD LENGTHS
PUMP MODEL
25FT
30FT
40FT
50FT
75FT
100FT
8XSE20048HA
8XSE20058HA
8XSE25048HA
8XSE25058HA
8XSE30048HA
8XSE30058HA
8XSE30046HA
8XSE30056HA
8XSE40046HA
8XSE40056HA
8XSE50046HA
8XSE50056HA
8XSE60046HA
8XSE60056HA
8XSE75046HA
8XSE75056HA
8XSE100044HA
8XSE100054HA
8XSE125044HA
8XSE125054HA
8XSE150044HA
8XSE150054HA
079688
095171
079689
095172
079690
095173
083725
092836
079691
092835
079692
092834
079591
093644
079693
092833
079378
092831
079694
092832
079874
092830
079688XC
095171XC
079689XC
095172XC
079690XC
095173XC
083725XC
092836XC
079691XC
092835XC
079692XC
092834XC
079591XC
093644XC
079693XC
092833XC
079378XC
092831XC
079694XC
092832XC
079874XC
092830XC
079688XE
095171XE
079689XE
095172XE
079690XE
095173XE
083725XE
092836XE
079691XE
092835XE
079692XE
092834XE
079591XE
093644XE
079693XE
092833XE
079378XE
092831XE
079694XE
092832XE
079874XE
092830XE
079688XF
095171XF
079689XF
095172XF
079690XF
095173XF
083725XF
092836XF
079691XF
092835XF
079692XF
092834XF
079591XF
093644XF
079693XF
092833XF
079378XF
092831XF
079694XF
092832XF
079874XF
092830XF
079688XH
095171XH
079689XH
095172XH
079690XH
095173XH
083725XH
092836XH
079691XH
092835XH
079692XH
092834XH
079591XH
093644XH
079693XH
092833XH
079378XH
092831XH
079694XH
092832XH
079874XH
092830XH
079688XL
095171XL
079689XL
095172XL
079690XL
095173XL
083725XL
092836XL
079691XL
092835XL
079692XL
092834XL
079591XL
093644XL
079693XL
092833XL
079378XL
092831XL
079694XL
092832XL
079874XL
092830XL
NOTE: 1 Standard motor includes, 25 foot power and control cables, moisture & temperature sensors and
carbon/ceramic/buna-n Inner & Outer shaft seals.
NOTE: 2 When ordering motor (item 2), Outer seal is supplied. Item 13 is for Outer seal replacement ONLY.
When ordering outer seal, furnish Reliance motor serial number.
16
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IMPORTANT!
WARRANTY REGISTRATION
Your product is covered by the enclosed Warranty.
Complete the Warranty Registration Form and return to
Crane Pumps & Systems, Inc. Warranty Service Group
If you have a claim under the provision of the warranty, contact your local
Crane Pumps & Systems, Inc. Distributor.
RETURNED GOODS
RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”.
CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR.
Products Returned Must Be Cleaned, Sanitized,
Or Decontaminated As Necessary Prior To Shipment,
To Insure That Employees Will Not Be Exposed To Health
Hazards In Handling Said Material. All Applicable Laws
And Regulations Shall Apply.
17
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BARNES®
Limited Warranty
We warrant to our immediate customer and to the ultimate consumer that products of our manufacture will be free of
defects in material and workmanship under normal use and service for the following time periods, when installed and
maintained in accordance with our instructions.
Pump Products: One (1) year from date of installation or (24) twenty-four months from date of shipment, whichever occurs
first. Cleaning Products: Twelve (12) months from date of installation or eighteen (18) months from date of shipment,
whichever occurs first. As used herein, “the ultimate consumer” is defined as the purchaser who first uses the product
after its initial installation or, in the case of product designed for non permanent installation, the first owner who used
the product. It is the purchaser’s or any sub-vendee’s obligation to make known to the ultimate consumer the terms and
conditions of this warranty. This warranty gives you specific legal rights, and there may also be other rights which vary
from state to state. In the event the product is covered by the Federal Consumer Product Warranties Law (1) the duration
of any implied warranties associated with the product by virtue of said law is limited to the same duration as stated herein,
(2) this warranty is a LIMITED WARRANTY, and (3) no claims of any nature whatsoever shall be made against us, until the
ultimate consumer, his successor, or assigns, notifies us in writing of the defect, and delivers the product and/or defective
part(s) freight prepaid to our factory or nearest authorized service station. Some states do not allow limitations on how long
an implied warranty lasts, so the above limitation may not apply. THE SOLE AND EXCLUSIVE REMEDY FOR BREACH
OF ANY AND ALL WARRANTIES WITH RESPECT TO ANY PRODUCT SHALL BE TO REPLACE OR REPAIR AT OUR
ELECTION, F.O.B. POINT OF MANUFACTURE OR AUTHORIZED REPAIR STATION, SUCH PRODUCTS AND/OR
PARTS AS PROVEN DEFECTIVE. THERE SHALL BE NO FURTHER LIABILITY, WHETHER BASED ON WARRANTY,
NEGLIGENCE OR OTHERWISE. Unless expressly stated otherwise, guarantees in the nature of performance
specifications furnished in addition to the foregoing material and workmanship warranties on a product manufactured
by us, if any, are subject to laboratory tests corrected for field performance. Any additional guarantees, in the nature of
performance specifications must be in writing and such writing must be signed by our authorized representative. Due to
inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user, and laboratory
tests corrected for field performance, the latter shall control. Components or accessories supplied by us but manufactured
by others are warranted only to the extent of and by the terms and conditions of the original manufacturer’s warranty.
RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND
EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND PUBLISHED
INDUSTRY INFORMATION. SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF SATISFACTORY
PERFORMANCE AND NO SUCH WARRANTY IS GIVEN.
This warranty shall not apply when damage is caused by (a) improper installation, (b) improper voltage (c) lightning (d)
sand or other abrasive material (e) scale or corrosion build-up due to excessive chemical content. Any modification of the
original equipment will also void the warranty. We will not be responsible for loss, damage or labor cost due to interruption
of service caused by defective parts. Neither will we accept charges incurred by others without our prior written approval.
This warranty is void if our inspection reveals the product was used in a manner inconsistent with normal industry practice
and\or our specific recommendations. The purchaser is responsible for communication of all necessary information
regarding the application and use of the product. UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR
ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LOST PROFITS, LOST
INCOME, LABOR CHARGES, DELAYS IN PRODUCTION, IDLE PRODUCTION, WHICH DAMAGES ARE CAUSED
BY ANY DEFECTS IN MATERIAL AND\OR WORKMANSHIP AND\OR DAMAGE OR DELAYS IN SHIPMENT. THIS
WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY, INCLUDING ANY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise,
without our prior written approval.
A Crane Co. Company
420 Third Street
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
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Notes
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Notes
20
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START-UP REPORT
FOR SUBMERSIBLE PUMPS
This form is designed to provide assurance that customer service and a quality product are the number one priority with
Crane Pumps & Systems, Inc (CP&S). Please fill out the following questions as completely and accurate as possible.
When complete, mail this form to:
In U.S.A Send To:
In Canada Send To:
Crane Pumps & Systems, Inc
Attn: Warranty Service Group
420 Third Street
Crane Pumps & Systems, Inc.
Attn: Service Manager
83 West Drive, Brampton
Ontario, Canada L6T 2J6
Piqua, Ohio 45356
REPORTS THAT ARE NOT RETURNED CAN DELAY OR VOID WARRANTY.
Pump Owner’s Name:
Address:
Location of Installation
Person in Charge
Phone
Purchased From (Crane Pumps & Systems Representative/Distributor
Pump Model
Part Number
Serial No.
Voltage
Phase
Hertz
Horespower
Rotation: Direction of impeller rotation (Use C/W for clockwise, CC/W for counter-clockwise)
Method used to check rotation (viewed from bottom)
Does impeller turn freely by hand:
Yes
No
Condition of equipment
Condition of cable jacket
Resistance of cable jacket
Good
Good
Good
Fair
Fair
Fair
Poor
Poor
Poor
Resistance of cable and pump motor (measured at pump control)
Red-Black Ohms, Red-White Ohms, White-Black
Resistance of Ground Circuit between Control Panel and outside of pump
MEG Ohms check of insulation:
Ohms
Ohms
Red to Ground
White to Ground
Black to Ground
Muddy
Condition of equipment at Start-Up: Dry
Was Equipment Stored?
Wet
Length of Storage
Describe station layout
Liquid being pumped
Debris in bottom of station?
Was debris removed in your presence?
Are guide rails exactly vertical?
Is BAF stationary installed level?
Liquid level controls: Model
Are level controls installed away from turbulence?
Operation Check:
Tip lowest float (Stop Float), All pumps should remain off.
Tip second float (and Stop Float), one pump comes On.
Tip third float (and Stop Float), both pumps on (alarm on simplex).
Tip fourth float (and Stop Float), high level alarm on (omit on simplex).
If not CP&S level controls, describe type of controls
Does liquid level ever drop below volute top?
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CP&S control panel part no. and brand
Number of pumps operated by control panel
NOTE: At no time should holes be made in top of control panel, unless proper sealing devices are utilized.
Control panel manufactured by others
Company name
Model number
Short circuit protection
Type
Number and size of short circuit device(s)
Overload type
Amp rating
Amp rating
Size
Do protection devices comply with pump and motor Amp rating?
Are all connections tight?
Is the interior of the panel dry?
ELECTRICAL READINGS:
Single Phase:
Voltage supply at panel line connection, Pump Off, L1, L2
Voltage supply at panel line connection, Pump On, L1, L2
Amperage: Load connection, Pump On L1
L2
Three Phase:
Voltage supply at panel line connection, Pump Off, L1 - L2
Voltage supply at panel line connection, Pump On, L1 - L2
L2 - L3
L2 - L3
L2
L3 - L1
L3 - L1
L3
Amperage: Load connection,
Pump On L1
FINAL CHECK:
Is pump seated on discharge properly?
Does check valve(s) operate properly?
Check for leaks?
Flow, Does station appear to operate at proper rate?
Pump down time
Low
Noise level:
Comments:
High
Medium
Equipment difficulties during start-up:
MANUALS:
Has operator received pump instructions and parts manual?
Has operator received electrical control panel diagram?
Has operator been briefed on Warranty?
Address of local CP&S Representative/Distributor:
I have received the above information (Name of Operator)
Name of Company
Date:
Date:
I Certify this report to be accurate (Name of Start-Up person)
Employed By:
Date and time of Start-Up
Present at Start-Up
( ) Engineer:
( ) Operator:
( ) Contactor:
( ) Other:
To be filled out by factory:
Start-Up form checked by:
Date warranty registration mailed:
22
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IMPORTANT!
WARRANTY REGISTRATION
Your product is covered by the enclosed Warranty.
Complete the Warranty Registration Form and return to
Crane Pumps & Systems, Inc. Warranty Service Group
If you have a claim under the provision of the warranty, contact your local
Crane Pumps & Systems, Inc. Distributor.
FOLD HERE AND TAPE, DO NOT STAPLE
**IMPORTANT!**
WARRANTY REGISTRATION
CUSTOMER’S NAME
ADDRESS
DATE INSTALLED
CITY
STATE
ZIP
ZIP
PHONE #
FAX #
DEALER’S NAME
CITY
STATE
MODEL NO.
PART NO.
SERIAL NO.
BRAND
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FOLD HERE AND TAPE, DO NOT STAPLE
PLACE
STAMP
HERE
CRANE PUMPS & SYSTEMS, INC.
WARRANTY SERVICE GROUP
420 THIRD STREET
PIQUA, OHIO
45356 - U.S.A.
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