2006
400 (VP)
(Manual Transmission)
Model Number A2006ABH4AUSR (Red)
Model Number A2006ABH4AUSG (Green)
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TABLE OF CONTENTS
2006 ATV 400 VP (Manual Transmission)
Red (Model No. A2006ABH4AUSR)
Green (Model No. A2006ABH4AUSG)
FRONT BODY PANEL ASSEMBLY......................................................................................................................... 1
REAR BODY PANEL ASSEMBLY........................................................................................................................... 2
TAILLIGHT ASSEMBLY........................................................................................................................................... 3
DECALS................................................................................................................................................................... 4
FRAME AND RELATED PARTS.............................................................................................................................. 5
SEAT ASSEMBLY.................................................................................................................................................... 6
STEERING POST ASSEMBLY................................................................................................................................ 7
HANDLEBAR ASSEMBLY........................................................................................................................................ 8
FRONT SUSPENSION ASSEMBLY........................................................................................................................ 9
REAR SUSPENSION ASSEMBLY ................................................................................................................ 10
WHEEL AND TIRE ASSEMBLY ........................................................................................................................ 11
AUXILIARY BRAKE ASSEMBLY........................................................................................................................... 12
HYDRAULIC BRAKE ASSEMBLY......................................................................................................................... 14
GAS TANK ASSEMBLY......................................................................................................................................... 15
REVERSE SHIFT LEVER ASSEMBLY................................................................................................................. 16
AIR INTAKE ASSEMBLY...................................................................................................................................... 17
BATTERY ASSEMBLY .................................................................................................................................. 18
ENGINE AND EXHAUST........................................................................................................................ 19
OIL COOLER ASSEMBLY......................................................................................................................... 20
FRONT DRIVE GEARCASE ASSEMBLY............................................................................................................. 21
REAR DRIVE GEARCASE ASSEMBLY............................................................................................................. 22
REAR AXLE ASSEMBLY................................................................................................................................... 23
WIRING HARNESS ASSEMBLY ........................................................................................................................ 24
CARBURETOR ...................................................................................................................................................... 25
CYLINDER HEAD ASSEMBLY............................................................................................................................. 26
CYLINDER ASSEMBLY.................................................................................................................................... 27
CRANKCASE ASSEMBLY.................................................................................................................... 28
CRANKCASE COVER ASSEMBLY...................................................................................................... 29
CRANKSHAFT ASSEMBLY.............................................................................................................................. 30
STARTER CLUTCH ASSEMBLY........................................................................................................................ 31
CRANK BALANCER ASSEMBLY.......................................................................................................................... 32
CAMSHAFT/VALVE ASSE.................................................................................................................. 33
CAM CHAIN ASSEMBLY.......................................................................................................................... 34
RECOIL STARTER AEMBLY.................................................................................................................. 35
OIL FILTER/PUMP AMBLY ...................................................................................................................... 36
CLUTCH ASSEMBLY .................................................................................................................................... 37
TRANSMISSION ASSEMBLY................................................................................................................................ 38
SECONDARANSMISSION ASSEMBLY........................................................................................................ 39
SECONDARY DRIVE ASSEMBLY ........................................................................................................................ 40
GEAR SHIFTING ASSEMBLY............................................................................................................................... 41
SECONDARY SHIFTING ASSEMBLY .................................................................................................................. 42
STARTER MOTOR ASSEMBLY............................................................................................................................ 43
MAGNETO ASSEMBLY......................................................................................................................................... 44
CONTROL SWITCH HOUSING ASSEMBLY ........................................................................................................ 45
THROTTLE CASE ASSEMBLY ............................................................................................................................. 46
RELATED ITEMS.................................................................................................................................... Back Cover
„ NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to
be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are new
for the 2006 model year.
2005 Arctic Cat Inc.
®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
Printed June 2005
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2006 ATV 400 VP Manual Transmission
REAR BODY PANEL ASSEMBLY
0740-305
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
4
5
6
7
8
9
1506-753
0411-814
0411-648
0441-592
2406-014
8410-830
0423-463
0423-465
8432-802
1
1
1
4
8
4
4
4
4
1
1
Rack - Rear - Assembly c. 2-5)
‹ Decal, “Arctic Ct”
‹ Decal, Warning - Rear Rack Load
‹ Bushing, Rack
‹ Bushing, Ra
Screw, Machine
Spacer
Gromm
Nut, Loc
Panel, Fender - Rear - R
Panel, Fender - Rear - Green (Green)
12 50-222
13 8424-602
14 1411-080
1411-081
2
8
1
1
Washer
Nut, Lock
Decal, Reflector - Rear - Right
Decal, Reflector - Rear - Left
15 0423-540 16 Nut, Lock
16 0623-362
17 1406-950
1406-951
18 0423-419 12 Screw, Body
19 1506-125
20 0412-351
4
1
1
Rivet, Reinstallable
Footwell - Right
Footwell - Left
10 1406-953
1406-954
2
1
Footpeg
Shield, Heat
11 0423-355 1rew, Shoulder
2
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2006 ATV 400 VP Manual Transmission
TAILLIGHT ASSEMBLY
0739-667
Ref. Part No. Qty. Description
Ref. Part No. Qty. Description
1
2
3
0509-022
0509-025
0409-056
1
1
1
Taillight Assembly (c. 2-4)
‹ Housing, Taillight
‹ Bulb, Tailligt
4
5
6
0409-057
0623-301
8053-212
1
2
2
‹ Socket, Taillight
Screw, Self-Tapping
Washer, Lock - External Tooth
3
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2006 ATV 400 VP Manual Transmission
DECALS
0740-574 *Included on Front/Rear Fender Panels
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
1411-250
0411-835
1411-047
1411-048
1411-051
1411-052
0411-840
0411-839
0411-401
0411-966
1411-054
1411-055
1411-056
1411057
1
1
1
1
1
1
1
1
1
1
1
1
1
Decal, Warning - ReversPre-Ride*
Decal, Warning - Hill
Decal, Instrument Pod
Decal, Instrument Pod (Green)
Decal, “Speed
Decal, “Speedra(Green)
Decal, Front
Decal, (Green)
Decal, ing - Age
Dcal, Warning - DiffereLock
Decal, Side - Upper Right
ecal, Side - Upper Left
cal, Side - Upper Right (Green)
Decal, Side - Upper Left (Green)
9
11-060
1411-061
1411-062
1411-063
1
1
1
1
1
1
1
1
2
Decal, Side - Lower Right
Decal, Side - Lower Left
Decal, Side - Lower Right (Green)
Decal, Side - Lower Left (Green)
Decal, Warning - Tire Pressure
Decal, Warning - Passenger
Decal, Warning - Towing
4
5
10 0411-430
11 0411-435
12 0411-267
13 0411-218
14 0411-965
Decal, Warning - General*
Decal, “Speedrack”
6
7
8
4
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2006 ATV 400 VP Manual Transmission
FRAME AND RELATED PARTS
0740-297
Ref. Part No. Qty. Description
Ref. Part No. Qty. Description
1
2
1506-716
0509-027
0509-028
0409-073
0623-785
8050-217
0423-447
0423-514
0423-522
0423-513
1
1
1
4
4
8
4
2
2
2
4
1
1
1
1
Frame, Main
3 8408-816
14 1506-800
15 2406-030
16 1506-067
17 0406-864
18 0423-101
19 8424-802
20 8409-016
21 1506-659
1506-660
22 1406-853
23 8408-002
24 1506-429
25 8408-025
6
1
2
1
1
6
4
4
1
1
2
2
1
2
Screw, Cap
Bumper, Front
Cap, Tube
Headlight Assembly - Right (inc. 3)
Headlight Assembly - Left (inc. 3)
‹ Bulb, Headlight
Screw, Spping
Washer
3
4
5
6
7
8
9
Foam, Frame
Panel, Belly
Screw, Body
Nut, Flange
Screw, Cap
Footrest - Right
Footrest - Left
Rod, Support
Nut, Hex
Grommet
SAdjuster - Hadlig
Sp, Adjuster adlight
Knob, Adjuster - Hght
Screw, Cap
Channel, Bumper Mounting - Right
Channel, Bumper Mounting - Left
Bracket, Mounting - Bumper - Right
Bracket, Mounting - Bumper - Left
10 8409-020
11 0506-6
1506-5
12 1506-686
1506-687
Brace, A-Arm
Screw, Cap
5
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2006 ATV 400 VP Manual Transmission
SEAT ASSEMBLY
0739-690
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
4
5
1506-937
1506-209
1506-208
2406-144
0406-879
1
1
1
1
2
Seat Assembly (inc. 2-9)
‹ Cover, Seat
‹ Foam, Seat
‹ Base, Seat Assembly (inc. 5-6
‹ ‹ Bumper, SRear
6
7
8
9
06-877
0624-528 AR ‹ Staple
1406-592
1506-156
4
‹ ‹ Bumper, Seat - Front
1
1
‹ Spring, Seat Latch
‹ Latch, Seat
6
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2006 ATV 400 VP Manual Transmission
STEERING POST ASSEMBLY
0739-774
Ref. Part No. Qty. Description
Ref. Part No. Qty. Description
1
2
3
4
5
6
7
8
9
8408-860
0405-035
0423-505
0405-166
0405-138
0405-139
0505-451
8408-816
0602-233
4
4
2
1
1
1
1
2
1
1
Screw, Cap
1 0423-073
12 8409-020
13 0505-072
14 0405-083
15 0423-013
16 0405-032
17 8420-002
18 0405-082
19 0423-157
20 0623-175
1
1
2
2
2
2
2
2
4
4
Washer
Screw, Cap
Tie Rod - Assembly (inc. 14-18)
‹ Ball Joint, Tie Rod - Left
‹ Nut - Left
‹ Tie Rod
‹ Nut - Right
‹ Ball Joint, Tie Rod - Right
Nut, Top Lock
Pin, Cotter
Cap, Steering Adjuster
Screw, Shoulder
Cap, Housing
Housing, r
Housing, er
Post, Steering
SCap
Fl, Bearing
Bearing w/Inverted Seal
10 0405-052
7
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2006 ATV 400 VP Manual Transmission
HANDLEBAR ASSEMBLY
0740-540
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
4
5
6
7
8
9
0505-418
0405-148
0405-149
8050-247
8477-845
0405-147
1506-578
3430-040
3409-007
3409-011
3409-012
3409-013
1
2
2
2
2
2
1
1
1
1
1
Tube, Handlebar - Black
Plug, Handlebar
End Cap, Handleba
Washer
Screw, Machin
10 09-013
11 0423-535
12 0423-357
13 0405-192
0405-193
14 0405-198
15 0420-068
16 0420-066
17 0420-067
1
2
4
1
1
1
1
1
1
Cover, Key
Rivet, Plastic - Reinstallable
Nut, Stamped
Instrument Pod - Red
Instrument Pod - Green (Green)
Bezel, Lights - Instrument Pod
Light, Indicator - “Temperature”
Light, Indicator - “N”
Grip, Handlebar
Bracket, Gauge - Black
Switchion - Assely (i
‹ Key, In - Blank eries)
‹ Key, Ignition - Blank (D ies)
‹ Key, Ignition - Blank (E Series)
Key, Ignition - Blank (F Series)
Light, Indicator - “R”
8
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2006 ATV 400 VP Manual Transmission
FRONT SUSPENSION ASSEMBLY
0740-243 *Not a Service Part
Ref. Part No. Qty. Description
ef. Part No. Qty. Description
1
2
3
4
5
6
7
8
9
1603-889
0403-144
0604-310
0403-028
0403-102
0403-103
8409-040
8428-002 10 Nock
0503-192
0503-193
2
2
8
4
2
2
4
Retainer, Spring
5 0505-460
0505-461
1
1
1
1
2
2
4
2
4
2
2
2
1
1
4
1
Knuckle - Assembly - Right (inc. 16-18)
Knuckle - Assembly - Left (inc. 16-18)
‹ Knuckle, Steering - Right
‹ Knuckle, Steering - Left
‹ Bearing, Wheel Hub
‹ Ring, Retaining
Screw, Cap
Screw, Cap
Screw, Cap
Axle, Drive - Front (inc. 23-24)
‹ Clip, Retaining
Shock Absorber - Front (inc. 3-4)
‹ Bushing, Sock Absorber
‹ Sleeve, Shock
Cam, Spdjuster
Spring, ShAbsorb
Screw, Cap
16
*
*
17 1402-027
18 0423-423
19 8409-030
20 0423-334
21 8409-075
22 0502-814
23 1441-109
24 0436-276
25 0406-944
0406-927
1
1
4
2
4
4
1
1
A-Upper R- Black (inc. 10-13)
A-Arm, Upper Left ck (inc. 10-13)
‹ Bushing
‹ Collar
‹ Clip, Ball Joint
‹ Ball Joint - Front
A-Arm, Lower Right (inc. two No. 12-13)
A-Arm, Lower Left (inc. two No. 12-13)
10 0403-081
11 0403-0
12 0423-00
13 0405-115
14 0503-92
0503-291
‹ Repair Kit, Boot - Front Axle
Guard, Boot - Axle - Right
Guard, Boot - Axle - Left
Screw, Body
26 0423-101
27 0441-587
Wrench, Spanner
9
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2006 ATV 400 VP Manual Transmission
REAR SUSPENSION ASSEMBLY
0737-585
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
4
5
6
8409-060
0423-335
0504-218
8428-002 10 Nut, Lock
0504-215
8409-040
4
2
3
Screw, Cap
Screw, Cap
Arm, Swing
7
8
9
04-107
0604-310
0403-028
2
8
4
2
2
2
Shock Absorber - Rear (inc. 8-9)
‹ Bushing, Shock Absorber
‹ Sleeve, Shock Absorber
Cam, Spring Adjuster
Retainer, Spring - Upper
Spring, Shock Absorber - Black
10 0403-102
11 1603-889
12 0404-108
1
4
Arm, Swing
Screw, Cap
10
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2006 ATV 400 VP Manual Transmission
WHEEL AND TIRE ASSEMBLY
0740-518
Ref. Part No. Qty. Description
Ref. Part No. Qty. Description
1
2
3
4
5
0423-557 12 Screw, Shoulder w/ctite
8
0402-856
0402-989
2
2
Wheel - Front - Gray
Wheel - Rear - Gray
1402-225
0502-599
3
2
Disc, Brake
Hub, Wheel - Front (inc. 4)
9
0423-408 16 Nut, Mounting - Wheel
0402-974 16 ‹ Stud, Wheel Hub
10 1402-360
1402-361
11 0402-064
12 0402-140
2
2
4
4
Tire - Front
Tire - Rear
Stem, Valve (inc. 12)
‹ Cap, Valve Stem
0502-601
0502-599
0423-607
0423-407
1
1
4
4
Hub, Whear - Left (i
Hub, WheRear - Rht (in
NutCastle
6
7
Potter
11
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2006 ATV 400 VP Manual Transmission
AUXILIARY BRAKE ASSEMBLY
(Fully Bled Master Cylinder Replacement Kit p/n 0502-940)
0740-522 *Not a Service Part
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
4
5
6
7
8
9
0502-789
1602-213
8050-252
8408-816
1402-407
1402-377
8050-217
0402-584
0502-941
*
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
Lever, Brake
O-Ring
Washer
Screw, Cap
Spring, Brake
Pin, Clevis
Washer
17 23-178
18 0423-413
19 0123-788
20 8408-625
21 8408-820
22 0502-602
23 0502-603
4
2
1
2
2
1
1
Washer, Crush
Bolt, Banjo Fitting
Cable Tie - 7.5 in.
Screw, Cap
Screw, Cap
Caliper, Brake (inc. 23-29)
‹ Housing, Caliper - Assembly - Right Front
(inc. 24-26)
‹ ‹ Piston/Seal Set (inc. 25)
‹ ‹ ‹ Seal Set
Pin, Co
Brake Ambly (inc. 2)
‹ Master Cylinder
‹ Hose, Brake Reservoir
Reservoir, Brake
ut, Flanged
Spacer
Screw, Machine
Hose, Brake - Rear
24 0502-606
25 0502-607
26 0502-609
27 0502-608
28 0502-605
29 0502-604
30 0502-873
31 8471-616
1
1
1
1
1
1
1
2
10
11 0502-886
12 0502-877
13 8424-602
14 0423608
15 8476-640
16 1402-418
‹ ‹ Valve, Bleed
‹ O-Ring, Guide - Set
‹ Bracket Assembly
‹ Pad, Brake - Set
Bracket, Master Cylinder
Screw, Machine
12
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2006 ATV 400 VP Manual Transmission
HYDRAULIC HAND BRAKE ASSEMBLY
(Master Cylinder Rebuild Kit p/n 0502-704)
0740-525
Ref. Part No. Qty. Description
Ref. Part No. Qty. Description
0502-867 ‹ ‹ Lock, Brake Lever - Kit
1
2
3
4
5
6
0502-914
0502-566
0502-868
0502-568
0502-869
0502-866
1
1
1
1
1
1
Brake Assembly (in2-9)
‹ Screw, Reservoir Cover - Kit
‹ Cover, Resrvoir - Kit
‹ Screw, Master Cylinder Cmp - Kit
‹ Clamp, er Cylinder
‹ Lever Ably - Kit inc.
7
1
8
0502-580 ‹ ‹ Lever Pin - Kit
1
9
0502-564
1
2
1
‹ Switch, Brake - Kit
Washer, Crush
10 0423-178
11 0423-413
Bolt, Banjo Fitting
13
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2006 ATV 400 VP Manual Transmission
HYDRAULIC BRAKE ASSEMBLY
0740-580
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
4
5
0502-883
8476-625
0623-038
8408-820
0502-602
0502-610
1
1
1
6
1
2
Hose, Brake - Assembly
Screw, Cap
Nut, Hex
7
8
9
02-606
0502-607
0502-609
3
3
3
3
3
3
6
3
‹ ‹ Piston/Seal Set (inc. 8)
‹ ‹ ‹ Seal Set
‹ ‹ Valve, Bleed
‹ O-Ring, Guide - Set
‹ Bracket Assembly
‹ Pad, Brake - Set
Washer, Crush
Screw, Cap
10 0502-608
11 0502-605
12 0502-604
13 0423-178
Caliper, Brake t Front (inc.
Caliper, Brake - Front aRigar
(inc. 6-12)
‹ HousCaliper - Asmblght Front 14 0423-413
(inc9)
‹ Housing, Caliper - Assly - Left Front
and Right Rear (inc. 7-9)
6
0502-603
0502-611
1
2
Bolt, Banjo Fitting
14
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2006 ATV 400 VP Manual Transmission
GAS TANK ASSEMBLY
0740-526
Ref. Part No. Qty. Description
Ref. Part No. Qty. Description
1
2
3
4
5
6
7
0570-109
0470-438
0109-733
0570-086
0470-416
0470-445
0470-364
1
1
1
1
1
1
1
Tank, Gas - Assem(inc. 2-10)
‹ Cap, Gas Tank (inc. 3)
‹ ‹ Gasket, Tnk Cap
‹ Gauge, Fuel w/Gasket (Ps-Fit)
‹ Hose,
‹ Valve, FShut-Off nc. 7
‹ ‹ Gasket, Fuel Shualve
8
9
0423-398
0423-152
2
2
‹ Nut, Lock
‹ Clamp, Hose - Spring
10 0610-007 AR ‹ Hose, Gasline - 25 ft
11 0470-408
12 0423-146
13 0423-106
1
1
2
Knob, Fuel Shut-Off Valve
Screw, Fuel Shut-Off Valve Knob
Screw, Gas Tank
15
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2006 ATV 400 VP Manual Transmission
REVERSE SHIFT LEVER ASSEMBLY
0740-535
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
4
5
6
7
8
9
0402-843
0423-345
1402-335
0423-357
0502-659
0502-410
8424-602
0423-182
0402-675
1
1
1
4
1
1
1
2
1
1
Handle, Reverse Shift Ler
Clip, Push
Plate, Shift
Nut, Stamped
Lever, Shift
Spring, Reverse ft Lever
Nut
O-Ring
Axle, Pi
Ale, Reverse Shift Leveack
11 23-299
12 0423-087
13 8408-812
14 0502-589
15 1402-270
16 0623-294
17 0423-169
18 3423-204
19 0423-091
2
1
1
1
1
2
1
1
1
O-Ring
Washer
Screw, Cap
Linkage, Shift
End, Rod
Nut
E-Ring
Washer
Bushing, Shift Linkage
10 0502-760
16
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2006 ATV 400 VP Manual Transmission
AIR INTAKE ASSEMBLY
0740-792
Ref. Part No. Qty. Description
Ref. Part No. Qty. Description
1
2
3
4
5
6
7
8
9
0423-019
0470-467
0423-018
0470-446
0470-391
0470-343
0470-383
0470-307
0423-037
1
1
2
1
1
1
1
4
4
4
4
Clamp
Boot, Air Intake
Clamp
Housing, Air Intake
Filter, Air one No. 3)
Gasket
Snorkel
C
Sp
Screw, Machine
Nut, Expansion
2 0470-351
13 0412-141
14 0470-442
15 0623-101
16 1673-272
17 0423-047
18 0423-045
19 0410-045
20 0470-470
21 0510-592
2
1
1
1
1
1
2
1
1
1
Support, Air Intake Flange
Shield, Heat
Valve, Drain
Clip, Routing - Snap-In
Cap, Drain Tube
Clamp, Hose
Clamp, Hose - Spring
Hose, Crankcase Vent
Carburetor, CVK34-AE
Hose, Carburetor Drain
10 0623-121
11 0123-010
17
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2006 ATV 400 VP Manual Transmission
BATTERY ASSEMBLY
0740-445 *Not Illustrated
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
*
4
5
5990-839
1406-507
0406-288
0444-122
0745-045
0645-045
1
1
2
1
1
6
Battery Cover/Tool Tray sembly (inc. 2-
‹ Cover, Battery
‹ Pad, Battery
Kit, Tool
Battery Assemc. 5-8)
‹ Cap, Battery
6
7
8
9
45-152
0645-263
0645-151
0123-903
1
1
1
4
2
1
‹ Clamp, Hose
‹ Hose, Battery Vent
‹ Label, Warning - Battery
Cable Tie - 11.5 in.
Screw, Machine
10 8476-616
11 0623-101
Clip, Routing - Snap-In
18
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2006 ATV 400 VP Manual Transmission
ENGINE AND EXHAUST
0740-536
Ref. Part No. Qty. Description
Ref. Part No. Qty. Description
1
2
3
4
5
6
7
0462-037
0423-405
0423-426
0423-042
8428-002
8408-816
1506-626
1506-625
8408-860
8424-802
1
2
4
2
2
2
1
1
1
3
1
2
1
3
1
1
1
1
2
3
1
Engine
Screw, Cap
Washer, Enge
Spacer, Engine
Nut, Lock
Screw, Ca
Bracket, Engine - Rig
Bt, Engine - eft
ScCap
Nut
Seal, Exhaust
Screw, Cap
Pipe, Exhaust - Assembly (inc. 13-16)
‹ Clamp, Hose
‹ Shield, Exhaust Pipe - Outer
‹ Pipe, Exhaust
‹ Shield, Exhaust Pipe - Inner
Gasket, Exhaust Pipe
Spring, Extension
Bushing, Muffler
Muffler - Assembly (inc. 21-23)
1 0412-313
22 0512-219
23 8408-616
24 0412-329
25 8477-610
26 0409-008
27 0402-991
28 1506-449
1
1
3
1
4
1
1
1
‹ Gasket, Spark Arrester
‹ Spark Arrester, Assembly
‹ Screw, Cap
Cover, Muffler
Screw, Machine
Switch, Reverse
Retainer, Reverse Switch
Bracket, Mounting - Reverse Switch
(inc. 29)
‹ Screw, Machine
Shifter, Toe - Assembly (inc. 31-32)
‹ Pad, Toe - Shift Lever
‹ Screw, Machine
O-Ring
Pin, Shift Lever
Nut
Bracket, Foot Shifter
Gasket
Switch, Cooling Fan
Gasket
8
9
29 0423-361
30 0502-871
31 1402-284
32 8476-620
33 1602-213
34 0402-994
35 8422-002
36 1506-693
37 3402-013
38 3430-033
39 3402-556
40 3530-037
1
1
1
1
2
1
1
1
1
1
1
1
10 0412-007
11 8408-8
12 0512-2
13 0423-317
14 0412-44
15 0512-263
16 0412-343
17 0612-188
18 0612-668
19 0412-340
20 0512-269
Switch, Oil Light
19
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2006 ATV 400 VP Manual Transmission
OIL COOLER ASSEMBLY
0740-369
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
4
5
6
7
8
9
0413-118
0413-053
0413-007
1
1
1
Cooler, Oil - Assembly (i2-9)
‹ Cooler, Oil
‹ Screen, Radiator
10 23-038
11 0423-484
12 0423-028
13 0423-098
14 0410-044
15 0410-013
16 0423-089
17 8471-616
18 0410-012
2
2
2
4
2
1
2
4
1
Nut w/Washer
Screw, Shoulder
Bushing, Stem
Clamp, Hose
Hose, Oil
Fitting, Oil
O-Ring, Oil Fitting
Screw, Cap
8475-512 12 ‹ Screw, Machine
0413-064
0413-044
0413-058
0413-059
0423-030
1
1
1
1
2
‹ Shroud, Fan
‹ Fan, Cooling
‹ Plug, Drain
‹ O-Ri
‹ Grom
Fitting, Oil - Angled
20
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2006 ATV 400 VP Manual Transmission
FRONT DRIVE GEARCASE ASSEMBLY
0740-537
Ref. Part No. Qty. Description
Ref. Part No. Qty. Description
1
0502-817
1
Gearcase, Front Dre - Assembly
(inc. 2-34)
‹ Shaft, Propeller - Assembly (inc. 3-)
‹ ‹ Clamp, Boot
‹ ‹ Booteller Shaft
‹ ‹ Clampot
‹ ‹ Shaft, Output
‹ aft, Input
2 0502-120
23 0402-411
24 0402-394
25 0402-450
26 0423-153
27 0423-149
28 0402-393
29 0402-405 AR ‹ Shim
0402-406 AR ‹ Shim
0402-407 AR ‹ Shim
0402-408 AR ‹ Shim
0402-409 AR ‹ Shim
1
1
2
1
1
1
2
‹ Housing, Gearcase
‹ Pin, Dowel
‹ Seal
‹ Plug, Magnetic (inc. 26)
‹ ‹ O-Ring
‹ O-Ring
‹ Bearing
2
3
4
5
6
7
8
9
0502-386
0423-411
0402-985
0423-393
1402-046
0502-407
1402-011
0423-423
1
1
1
1
1
1
1
1
1
‹
‹ Ring, Retaining
‹ Bearing
10 1402-043
11 0423-11 ‹ Screw, Self-Tapping
12 0502-52
13 0402-947
14 0423-417
15 0402-981
16 0402-982
17 0402-357
18 0502-783
1
1
1
1
1
1
1
‹ Housing, Pinion
‹ Gasket, Flange
‹ Ring, Retaining
‹ Collar, Shaft
‹ Washer, Wave Spring
‹ Collar, Lock
‹ Gear, Pinion - Assembly - 10T
(inc. 19-20)
‹ ‹ Collar, Retaining
‹ ‹ Bearing
30 0502-779
31 0502-121
32 0402-333
33 0423-154
34 1402-104
35 0423-315
36 0402-147
37 0423-404
38 0423-426
39 8428-002
40 0402-966
1
1
1
1
1
1
1
2
4
2
1
‹ Gear, Ring - 36T
‹ Cover, Gearcase
‹ Plug, Fill (inc. 33)
‹ ‹ O-Ring
‹ Fitting
Clamp, Fitting
Bladder, Gearcase
Screw, Cap
Washer
Nut, Lock
19 0402-336
20 0402-327
21 0402-328
1
1
1
‹ Bearing
Boot, Shaft
21
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2006 ATV 400 VP Manual Transmission
REAR DRIVE GEARCASE ASSEMBLY
0740-538
Ref. Part No. Qty. Description
art No. Qty. Description
1
0502-822
1
Gearcase, Rear Drive - Aembly
(inc. 2-32)
‹ Housing, Gearcase
‹ Housing, Pinion
‹ Cover, Gearc
‹ Ring, Retainin
‹ Bearin
‹ Seal
‹ Bearin
‹ Seal
‹ Button, Thrust
Bearing, Needle
Fitting, 45°
‹ Collar, Lock
‹ Collar, Shaft
‹ Shaft, Thrust
‹ Spring, Compression
‹ Gear, Ring - 36T
19 02-434 AR ‹ Shim
0402-435 AR ‹ Shim
0402-436 AR ‹ Shim
0402-437 AR ‹ Shim
0402-438 AR ‹ Shim
2
3
4
5
6
7
8
9
0502-088
0502-239
0502-089
0402-321
0402-322
0402-323
0402-324
0402-325
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
20 0423-111
21 0423-115
22 0423-118
23 0502-783
1
6
6
1
‹ Washer
‹ Screw, Self-Tapping
‹ Screw, Self-Tapping
‹ Gear, Pinion - Assembly - 10T
(inc. 24-25)
10 0402-326
11 0402-328
12 1402-103
13 0402331
14 0402-335
15 0402-851
16 0402-338
17 0402-381
18 0402-429 AR ‹ Shim
0402-430 AR ‹ Shim
0402-431 AR ‹ Shim
0402-432 AR ‹ Shim
0402-433 AR ‹ Shim
24 0402-327
25 0402-336
26 0423-148
27 0423-149
28 0402-333
29 0423-154
30 0402-334
31 0423-153
32 0402-450
33 0402-147
34 0423-315
1
1
1
1
1
1
1
2
1
1
1
‹ ‹ Bearing
‹ ‹ Collar, Retaining
‹ O-Ring
‹ O-Ring
‹ Plug, Fill (inc. 29)
‹ ‹ O-Ring, Fill Plug
‹ Plug, Drain (inc. one No. 31)
‹ ‹ O-Ring, Drain Plug
‹ Plug, Drain - Magnetic (inc. one No. 31)
Bladder, Gearcase
Clamp, Fitting
22
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2006 ATV 400 VP Manual Transmission
REAR AXLE ASSEMBLY
0740-539
Ref. Part No. Qty. Description
Ref. Part No. Qty. Description
0423-117 12 Screw, Self-Tapping
1
2
3
4
5
6
7
8
0506-675
0423-116
0406-415
0423-101
0423-031
8477-616
0402-374
0502-090
0502-091
1
4
1
1
2
2
2
1
1
Hitch, Trailer
9
Screw, Self-Tapping
Panel, Gearcase
Screw, Body
10 0423-119
11 1402-400
1402-401
2
1
1
1
1
2
2
O-Ring
Axle - Right
Axle - Left
Housing, Bearing - Right
Housing, Bearing - Left
Bearing
Nut, Spe
12 0502-859
0502-681
Screw, Mae
Gaket, Axle Housing
Hg, Axle - Rht
Hog, Axle -
13 1402-027
14 0423-423
Ring, Retaining
23
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2006 ATV 400 VP Manual Transmission
WIRING HARNESS ASSEMBLY
0740-541
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
4
5
6
0486-181
0486-164
0530-008
0430-037
0430-033
0430-032
0430-031
0430-030
0411-838
1
1
1
1
2
4
3
2
1
Harness, Main (inc. 2-7 d two No. 8)
‹ Tether, Accessoy Connector
‹ Cover, Fuse Bloc
‹ Holder, Fuse
‹ Relay
‹ Fuse - 10 Am
‹ Fuse - 15 Amp
‹ Fuse Amp
‹ Decale Block
13 45-019
14 0445-036
15 8476-625
16 3402-683
17 3402-684
18 3402-682
19 3430-055
20 8476-620
21 3430-009
22 3430-007
23 3430-008
24 0445-054
25 0409-009
26 0402-991
1
1
4
1
1
1
1
1
1
1
1
1
1
1
Boot, Terminal
Solenoid
Screw, Machine
CDI Unit
Cushion, CDI
Regulator, Voltage
Coil, Ignition - Assembly
Screw, Machine
Seal, High Tension Wire
Cap, Spark Plug
Seal, Spark Plug
Cable, Battery/Ground
Switch, Brake - Assembly
Retainer, Brake Switch
7
8
9
0123-788 AR ‹ Cable Tie - 7.5 in.
0445-053
1
1
1
Cable, Electric Start Relay/Starter
ut w/Washer
ot, Terminal
10 0623-038
11 0645-327
12 0445052
Cable, Battery/Electric Start Relay
24
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2006 ATV 400 VP Manual Transmission
CARBURETOR
CVK34-AE (Complete Assembly p/n 0470-470)
0740-480 *Not a Service Part **Optional
Ref. Part No. Qty. Description
Ref. Part No. Qty. Description
1
2
3
4
5
6
7
8
9
5507-001
5507-002
5507-085
5507-109
5507-005
5507-110
5507-007
5507-047
5507-043
5507-009
5507-041
5507-0
5507-0
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Cover, Top
Screw, Top Cover
Spring
Piston, Vacuum
Seat, Sp
Jet Needle
8
19
*
*
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
4
1
1
1
1
‹ Washer
‹ O-Ring
Screw, Idle Adjust
Washer
Spring
Plate
Screw
Choke, Electric
Cover, Electric Choke
Chamber, Float - Assembly (inc. 28-33)
‹ Screw, Drain
‹ Spring
‹ Diaphragm Assembly
‹ Housing, Pump
‹ U-Ring
‹ Screw
Screw
Cable, Throttle
Cover
Screw
20 5507-027
21 5507-028
22 5507-029
23 5507-115
24 5507-117
25 5507-180
26 5507-114
Nedle Jet
H, Needle J
Met - 142
Main Jet - 150**
Main Jet - 147**
Main Jet - 145**
Main Jet - 140**
Slow Jet - 38
Starter Jet - 75
Valve, Float - Set (inc. 13)
‹ Clip
Float Set (inc. 15)
‹ Pin, Float
Screw, Pilot Air - Set (inc. 17-19)
‹ Spring
27
*
28 5507-050
29 5507-032
30 5507-031
10 5507-010
11 5507-179
12 5507-107
13
14 5507-039
15
16 5507-111
17
31
*
32 5507-034
33 5507-035
34 5507-017
35 0487-021
36 5507-036
37 5507-037
38 0410-056
*
*
*
Hose, Vent
25
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2006 ATV 400 VP Manual Transmission
CYLINDER HEAD ASSEMBLY
0738-415 *Not Illustrated
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
4
5
6
7
8
9
3402-576
3402-099
3423-068
3423-043
3423-006
3402-577
3423-449
3003-290
3423-326
1
2
4
2
4
1
2
4
2
2
1
2
Head, Cylinder - Assemb(inc. 2-5)
‹ Guide, Valve
‹ Ring, Valve Guid
‹ Pin, Dowel
‹ Bolt
Gasket, Cylindead
Pin, Dowel
14 08-376
15 3423-453
16 3402-011
17 0217-708
18 3402-100
19 3402-101
20 3004-341
21 3402-035
22 3423-353
23 8476-620
24 0570-076
25 0423-317
1
1
1
1
2
2
4
1
1
2
1
1
1
Bolt, Head Cover
Plug, Oil Gallery
Gasket, Oil Gallery Plug
Spark Plug (NGK CR7E)
Cap, Inspection
O-Ring
Bolt, Inspection Cap
Plug, Head
O-Ring
Gasket
Nut, Cylr Head
Blt, Head Cover
Bolt, Head Cover
asher, Cylinder Head Nut
lt, Head Cover
10 3423-007
11 3423-429
12 3423-439
13 3004-376
Screw
Manifold, Intake
Clamp
*
3402-048
Plug, Frost
26
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2006 ATV 400 VP Manual Transmission
CYLINDER ASSEMBLY
0737-039
Ref. Part No. Qty. Description
Ref. Part No. Qty. Description
1
2
3
4
5
3402-578
3423-384
3004-778
3423-431
3423-432
1
2
2
2
2
Cylinder
Bolt, Stud
Bolt, Stud
Bolt
6
7
8
9
3423-427
3004-488
3402-579
3423-088
2
4
1
2
Bolt
Nut
Gasket, Cylinder
Pin, Dowel
Bolt
27
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2006 ATV 400 VP Manual Transmission
CRANKCASE ASSEMBLY
0739-903
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
4
5
6
7
3402-763
3004-880
3005-332
3005-410
3423-097
3423-091
3402-012
1
4
1
3
4
8
1
Crankcase Assembly (in2-9)
‹ Bolt
‹ Bolt
‹ Bolt
‹ Bolt
‹ Bolt
8
9
02-214
3423-088
1
2
4
1
1
1
1
‹ Plug, Oil Pressure
‹ Pin, Dowel
Screw, Oil Guide Plate
Plate, Oil Guide - Right
Jet, Oil Gallery
O-Ring, Oil Gallery Jet
Plate, Oil Guide - Left
10 3004-552
11 3402-764
12 3402-691
13 3423-051
14 3402-582
‹ GasketOil Pressure Plu
28
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2006 ATV 400 VP Manual Transmission
CRANKCASE COVER ASSEMBLY
0737-722
Ref. Part No. Qty. Description
Ref. Part No. Qty. Description
1
2
3
4
5
6
7
8
9
3402-991
3402-766
3423-088
1
1
4
Cover, Clutch
Gasket
Pin, Dowel
0 3402-593
11 3423-055
12 3402-767
13 3402-768
14 3423-180
15 3402-013
16 3004-705
17 3402-444
18 3423-430
1
1
1
1
1
1
1
1
1
Stick, Oil Level
O-Ring, Oil Level Stick
Cover, Magneto
Gasket, Magneto Cover
Plug
Gasket
Plug, Drain
3423-098 30 Bolt
3004-338
3003-290
3402-100
3402-101
3004-341
2
2
1
1
2
Plug, Oil y
Gasket
Ca, Inspection
O, InspectioCap
Bospection
Gasket, Drain Plug
Bolt
29
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2006 ATV 400 VP Manual Transmission
CRANKSHAFT ASSEMBLY
0739-873 *Optional
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
4
5
6
7
8
9
3402-992
3402-597
3402-769
3402-571
3423-440
3402-993
3403-019
3402-698
3402-994
1
1
1
1
2
1
1
1
2
1
1
Crankshaft Assembly (in2-8)
‹ Rod, Connectin
‹ Pin, Crank
‹ Bearing
‹ Washer
‹ Crankshaft - R
‹ Crankshaft - Left
‹ Gearnk BalanceDriv
Bearing ddle
Sacer
Circlip
aring - Right
13 02-594
14 3402-595
15 3436-015
16 3003-439
17 3402-596
18 3402-051
19 3423-063
20 3423-542
21 3402-070
22 3423-053
23 3402-188
24 3423-018
1
1
1
2
1
1
1
1
1
1
1
3
Piston
Ring, Piston - Set
Piston Set (Oversized 0.50 mm)*
Circlip
Pin, Piston
Bearing
O-Ring
Spacer
Seal, Oil
O-Ring
10 3423-768
11 3402-771
12 3402-216
Retainer, Crankshaft Oil Seal - Left
Screw, Retainer
30
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2006 ATV 400 VP Manual Transmission
STARTER CLUTCH ASSEMBLY
0737-043
Ref. Part No. Qty. Description
Ref. Part No. Qty. Description
1
2
3
4
3402-603
3402-124
3423-331
3423-397
1
1
1
1
Gear, Starter Idler o. 1
Gear, StarteIdler - No. 2
Pin, Starter Ider Gear No. 1
Pin, Starter Idler Gear No.
5
6
7
3402-690
3402-674
3423-102
1
1
6
Clutch, Starter - Set (inc. 6)
‹ Bearing
Bolt
31
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2006 ATV 400 VP Manual Transmission
CRANK BALANCER ASSEMBLY
0737-728
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
4
3402-605
3402-553
3402-772
3004-540
1
2
1
1
Balancer, Crank
Bearing
Gear, Driven - No. 1
Key
5
6
7
8
02-617
3423-110
3423-555
3423-401
1
1
1
1
Gear, Oil Pump Drive
Pin, Drive Gear
Bolt, Drive Gear
Washer, Drive Gear
32
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2006 ATV 400 VP Manual Transmission
CAMSHAFT/VALVE ASSEMBLY
0737-730
Ref. Part No. Qty. Description
Ref. Part No. Qty. Description
1
2
3
4
5
6
7
3402-989
3402-611
3423-047
3423-073
3423-013
3423-071
3402-805
1
1
1
1
2
1
1
Camshaft
Sprocket
Pin
Washer
Bolt
C-Ring
Arm, Valve Rocker - I
(inc. two N8-9
‹ w
1 3402-140
12 3423-031
13 3402-012
14 3402-040
15 3402-141
16 3402-147
17 3423-541
18 3402-726
19 3402-078
20 3402-148
21 3402-725
22 3402-143
1
2
2
2
1
8
4
4
4
4
2
2
Shaft, Rocker Arm
Washer
Gasket
Plug, Shaft
Shaft, Rocker Arm
Cotter, Valve
Retainer, Spring
Spring, Valve
Seal, Oil
Seat, Spring
Valve, Intake
Valve, Exhaust
8
9
3423-075
3423-076
4
4
1
‹ Nut
10 3402-139
Arm, Valve Rocker - Exhaust
(inc. two No. 8-9)
33
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2006 ATV 400 VP Manual Transmission
CAM CHAIN ASSEMBLY
0737-051
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
4
5
6
3402-281
3402-612
3402-613
3423-074
3402-436
3402-614
1
1
1
1
1
1
Chain, Cam
Guide, Cam Chain
Tensioner, Cam Chin
Bolt
7
8
9
23-484
3423-485
3423-286
1
1
1
1
2
‹ Spring
‹ Plug
‹ O-Ring
Gasket, Adjuster
Bolt
10 3403-020
11 3004-512
Washer
Adjuster, Tensio- Assemy (in9)
34
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2006 ATV 400 VP Manual Transmission
RECOIL STARTER ASSEMBLY
0737-034
Ref. Part No. Qty. Description
Ref. Part No. Qty. Description
1
2
3
4
5
6
3445-003
3445-004
3445-007
3445-016
3445-005
3445-006
1
1
1
1
1
1
Starter, Recoil - Asmbly (inc. 2-8)
‹ Reel
‹ Spring, Spirl
‹ Ratchet - Assembly (inc. )
‹ ‹ Ratc
‹ ‹ Guidetchet
7
8
9
3004-488
3445-011
3423-428
1
1
4
1
1
‹ Nut
‹ Rope Assembly
Screw, Cap
Cup, Starter
Nut
10 3445-029
11 3004-491
35
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2006 ATV 400 VP Manual Transmission
OIL FILTER/PUMP ASSEMBLY
0737-035
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
4
5
6
7
8
3402-619
3402-618
3423-046
3423-443
3423-184
3423-113
3402-156
0693-389
1
1
1
1
1
3
1
2
Pump, Oil
Gear, Driven
Pin
Washer
Circlip
Screw
Strainer, Oil
Screw
9
02-157
1
1
4
1
1
1
1
2
Cap, Oil Strainer
O-Ring
Screw, Cap
Filter, Oil
Plug, Drain
Gasket, Drain Plug
Valve, Oil Relief - Assembly
Pin, Oil Pump
10 3423-077
11 3004-756
12 0812-005
13 3403-021
14 3402-012
15 3402-773
16 3005-206
36
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2006 ATV 400 VP Manual Transmission
CLUTCH ASSEMBLY
0739-874
Ref. Part No. Qty. Description
Ref. Part No. Qty. Description
1
2
3
4
5
6
7
8
9
3446-352
3446-003
3446-290
3423-409
3423-515
3423-516
3446-291
3446-004
3423-330
1
1
1
1
1
1
1
1
4
4
6
5
1
1
Housing, Starter Clch
Clutch, Primary Drive One Way
Shoe, Starter Clutch
Nut, Starter Clutch Shoe
Washer, ry Driven
Washer
Ger, Primary Driven embly
Hlutch Slee
ScCap - ClSpring
Spring, Clutch
Plate, Clutch Drive
Plate, Clutch Driven
Disc, Clutch Pressure
Plate, Clutch Release
5 3423-080
16 3423-032
17 3446-292
18 3423-361
19 3423-083
20 3446-293
21 3446-294
22 3423-125
23 3008-014
24 3423-359
25 3423-027
26 3402-186
27 3423-360
28 3423-260
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Nut, Clutch Sleeve Hub
Washer, Sleeve Hub
Arm, Clutch Release
Bolt, Clutch Release - No. 1
Bolt, Clutch Release - No. 2
Guide, Release Roller
Roller, Clutch Release - Assembly
Bolt, Clutch Release Arm
Nut, Clutch Release - No. 2
Nut, Clutch Release - No. 1
Washer, Clutch Release - No. 2
Bearing, Clutch
10 3423-517
11 3446-006
12 3446-0
13 3446-0
14 3446-009
Washer, Clutch Release - No. 1
Washer
37
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2006 ATV 400 VP Manual Transmission
TRANSMISSION ASSEMBLY
0737-733
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
4
5
6
7
8
9
3402-218
3446-297
3423-066
3423-036
3446-296
3446-145
3423-263
3446-141
3446-273
1
1
4
3
1
1
1
1
2
1
1
1
1
1
1
1
1
1
Bearing
Dog, Reverse
Circlip
Washer, Lock
Gear, Reverse n
Bushing
Washer
Gear, 1iven
Bushing
Gar, 4th Driven
Gear, 3rd Driven
asher, Lock
asher, Lock
Gear, 5th Driven
Washer
20 02-033
21 3446-031
22 3423-370
23 3446-295
24 3402-210
25 3446-139
26 3402-229
27 3423-279
28 3446-138
29 3423-261
30 3446-140
31 3446-137
32 3402-224
33 3402-209
34 3446-149
35 3402-228
36 3446-298
37 3423-518
1
2
2
1
2
1
1
2
1
1
1
1
1
2
1
1
1
1
Plug, Countershaft
Retainer, Bearing
Screw
Countershaft
Washer
Gear, 4th Drive
Bushing
Circlip
Gear, 3rd Drive
Washer
Gear, 5th Drive
Gear, 2nd Drive
Bearing
Washer
Gear, Reverse Idle
Bushing
10 3446-146
11 3446-143
12 3423-266
13 3423-262
14 3446147
15 3423-317
16 3446-142
17 3402-230
18 3402-775
19 0691-374
Gear, 2nd Driven
Bushing
Driveshaft
Shaft, Reverse Idle
Circlip
Bearing
38
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2006 ATV 400 VP Manual Transmission
SECONDARY TRANSMISSION ASSEMBLY
0740-284
Ref. Part No. Qty. Description
Ref. Part No. Qty. Description
1
2
3
4
5
6
7
8
9
3402-776
3446-300
3446-301
3423-036
3423-066
3446-249
3423-126
3446-302
3423-519
1
1
1
1
1
1
2
1
1
1
1
1
1
1
Bearing
5 3423-023
16 3005-372
17 3446-274
18 3446-035
19 3423-370
20 3446-031
21 3402-180
22 3446-403
23 3446-304
24 3402-045
25 3446-244
26 3446-260
27 3423-363
1
1
1
1
2
2
1
1
1
1
1
1
2
Nut, Secondary Drive Gear
Washer, Secondary Drive Gear
Gear, Secondary Drive
Shim, Secondary Drive Gear - Set
Screw
Retainer, Output Shaft
Bearing
Shaft, Output
Gear, Driven
Bearing
Gear, Drive No. 1
Bushing, DrivGear No. 1
Washer
Circlip
Dog, Slidi
Waher
GDrive - No.
Spr, Drive G
Bearing, Driveshaf
Gear, Idle
Spacer, Idle Gear
Washer
10 3402-979
11 3446-299
12 3402-2
13 3423-3
14 3402-217
Gasket, Speedometer Housing
Retainer, Cover Plug
Bolt, Retainer
Bearing
39
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2006 ATV 400 VP Manual Transmission
SECONDARY DRIVE ASSEMBLY
0740-786
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
4
5
6
7
8
9
3446-274
3446-035
3423-023
3005-372
3446-327
3402-562
3423-479
3423-025
3423-028
1
1
1
1
1
2
8
2
2
2
2
1
1
1
1
1
1
1
Gear, Secondary Drive
Shim, Secondary Drive Gear - Set
Nut
20 402-017 AR Shim, 25 x 34 x 0.60 mm
3402-018 AR Shim, 25 x 34 x 0.65 mm
3402-019 AR Shim, 25 x 34 x 0.70 mm
3402-020 AR Shim, 25 x 34 x 0.75 mm
3402-021 AR Shim, 25 x 34 x 0.80 mm
3402-022 AR Shim, 25 x 34 x 0.85 mm
3402-023 AR Shim, 25 x 34 x 0.90 mm
3402-024 AR Shim, 25 x 34 x 0.95 mm
3402-025 AR Shim, 25 x 34 x 1.00 mm
3402-028 AR Shim, 25 x 34 x 1.05 mm
3402-029 AR Shim, 25 x 34 x 1.10 mm
3402-030 AR Shim, 25 x 34 x 1.15 mm
3402-031 AR Shim, 25 x 34 x 1.20 mm
Washer
Yoke, Propelle- Front
Joint, Universal t (inc. 7
‹ Circlip
Nut
Washer
Yoke, Drive Output
Seal, Oil
aring, Front Secondary Driven Shaft
haft, Secondary Driven - Front
Washer, Secondary Driven Gear
Nut, Secondary Driven Gear
Gear, Secondary Driven
Bearing, Driven Gear
C-Ring, Driven Bearing
Shaft, Secondary Driven - Rear
10 3402-742
11 3402-072
12 3402-558
13 3402-559
14 3423520
15 3423-136
16 3446-222
17 3402-515
18 3423-072
19 3446-305
21 3402-067
22 3446-405
23 3403-015
24 3423-414
25 3435-051
26 1402-026
1
1
1
3
1
1
Bearing, Rear Secondary Driven Shaft
Yoke, Propeller Shaft
Shaft, Propeller
Bolt, Propeller Shaft
Boot, Propeller Shaft
Spring
40
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2006 ATV 400 VP Manual Transmission
GEAR SHIFTING ASSEMBLY
0737-745
Ref. Part No. Qty. Description
Ref. Part No. Qty. Description
1
2
3
4
5
6
7
8
9
3446-306
3446-155
3446-156
3402-643
3004-488
3423-142
3446-282
3446-048
3402-746
1
1
1
1
1
1
1
1
1
1
1
1
1
5
2
2
Fork, Gear Shift - Rerse
Fork, Gear Shift - No. 1
Fork, Gear Shft - No. 2
Shaft, Gear Shift Fork - No
Nut
7 3402-051
18 3446-308
19 3423-114
20 3402-087
21 3423-044
22 3446-313
23 3423-418
24 3446-157
25 3446-307
26 3446-310
27 3402-093
28 3446-056
29 3402-094
30 3446-054
31 3402-068
1
1
1
2
2
1
2
1
1
1
1
1
1
1
1
Bearing, Gear Shift Cam
Cam, Gear Shift (inc. 19)
‹ Pin
Spring
Contact
Base, Neutral Switch
Bolt
Fork, Gear Shift - No. 3
Shaft, Gear Shift Fork - No. 1
Shaft, Gear Shift (inc. 27)
‹ Spring
Stopper, Gear Shift Shaft
Spring, Return
Spacer, Gear Shift Shaft
Seal, Oil
Washer
Sprng, Gear Shift Capper
Srt, Gear SCapper
Str, Gear Sam
Washer
10 3423-141
11 3423-125
12 3446-3
13 3446-0
14 3423-045
15 3423-370
16 3423-135
Bolt
Guide, Gear Shift
Plate, Gear Shift Cam (inc. 14)
‹ Pin
Screw
Retainer
41
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2006 ATV 400 VP Manual Transmission
SECONDARY SHIFTING ASSEMBLY
0737-748
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
4
5
6
7
8
9
3446-314
3446-315
3423-524
3402-012
1691-043
3423-358
3446-322
3402-076
3402-434
1
1
1
1
2
2
1
1
1
1
2
Stopper, Gear Shift Cam nc. 2-3)
‹ Stopper
‹ Spring
Gasket
Washer
Circlip
Shaft, Gear Shift
Seal, O
Arm, Gehift
Blt, Gear Shift Arm
Washer
13 23-526
14 3446-325
15 3446-324
16 3446-323
17 3446-321
18 3402-381
19 3446-316
20 3423-533
21 3423-525
22 3446-320
23 3446-318
24 3446-317
3
1
1
1
1
2
1
2
1
1
1
1
Spring
Camshaft, Reverse
Plate, Cam Lock
Cam, Reverse
Joint, Camshaft
Washer
Gear, Camshaft
Washer
Cam
Camshaft
Fork, Gear Shift
Shaft, Gear Shift Fork
10 3004-341
11 3423-527
12 3423-190
rclip
42
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2006 ATV 400 VP Manual Transmission
STARTER MOTOR ASSEMBLY
0737-056
Ref. Part No. Qty. Description
Ref. Part No. Qty. Description
1
2
3
4
5
6
3545-016
3402-671
3402-672
3008-551
3008-164
3423-272
1
1
1
2
1
1
Motor, Starter - Asmbly (inc. 2-10
‹ Terminal Set, Brush
‹ Holder SetBrush (inc. 4)
‹ ‹ Spring, Brush
‹ O-Ring
‹ O-Ring
7
8
9
3008-099
3423-497
3423-498
1
2
2
2
2
1
‹ Washer Set
‹ O-Ring
‹ Through-Bolt (inc. 10)
‹ ‹ O-Ring
Bolt
10 3423-496
11 3004-756
12 3423-195
Nut
43
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2006 ATV 400 VP Manual Transmission
MAGNETO ASSEMBLY
0737-033
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
4
5
3430-053
3430-054
3004-756
0691-785
3423-086
1
1
3
1
1
Stator Assembly
Rotor/Flywheel
Bolt
Key
Nut
6
7
8
9
23-005
3430-006
3430-005
3002-964
3
1
1
1
Bolt
Clamp
Clamp
Clamp, Wire
44
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2006 ATV 400 VP Manual Transmission
CONTROL SWITCH HOUSING ASSEMBLY
0738-416
Ref. Part No. Qty. Description
Ref. Part No. Qty. Description
1
2
0509-013
3423-197
1
1
Switch, Control - Aembly (inc. 2-3
‹ Screw
3
4
3423-196
3409-019
1
1
‹ Screw
Cover, Choke Lever
45
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2006 ATV 400 VP Manual Transmission
THROTTLE CASE ASSEMBLY
0737-633
Ref. Part No. Qty. Description
art No. Qty. Description
1
2
3
4
3509-003
3409-001
3004-533
3004-447
1
1
1
1
Case, Throttle - Assemblinc. 2-8)
‹ Lever
‹ Screw, Cap
5
6
7
8
03-030
3423-014
3423-327
3423-199
1
1
1
2
‹ Washer
‹ Screw
‹ Nut
‹ Washer, Lock
‹ Screw
46
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RELATED ITEMS
2006 ATV 400 VP (Manual Transmission)
Red (Model No. A2006ABH4AUSR)
Green (Model No. A2006ABH4AUSG)
0436-768
0436-679
0436-660
0436-802
0436-811
0436-765
0436-454
0436-625
0436-777
0436-668
0436-776
0436-005
0436-003
0436-450
0436-007
0441-281
0436-706
0436-505
0436-352
2257-454
0436-787
Backrest
2257-313
2257-299
0436-635
0436-228
0436-287
0436-296
0436-360
0436-822
0436-823
0436-636
0436-626
0436-762
0436-763
1402-028
0402-563
0436-297
0436-263
0436-382
0436-655
0436-623
Manuel d’utilisation (F)
Operator’s Manual (E)
Plow Attachment Kit
Plow Blade, 50 in. - Straight
Plow Blade, 50 in. - One-Way
Plow Blade, 60 in. - Straight
Plow Blade, 60 in. - One-Way
Plow Blade, Carbon Fiber - 60 in. - Straight
Plow Blade, Carbon Fiber - 60 in. - One-Way
Plow, Push Frame
Bag, Fender - Black
Bag, Rack, Front - Black
Bag, Rack, Rear - Black
Basket, Open-End - Rear
Brush Guard/Bumper, Front (4x4)
Cargo Box
Cargo Box Quick-Release Kit
Cover, Black and Green
Cover, Timber Camo
Cover, Trailerable
Engine Oil - 10W40
Engine Oil - 5W30
Engine Oil - Synthetic 0W40
Gear Lube (Diff) - 80W90
Gun Scabbard
Rack Basket (Front)
Rack Extension, 4 in. (Front)
Rack Extension, 8 in. (Rear)
Tire, Titan AT589 (25x8-12, Mud & Snow)
Tire, Titan AT589 (25x10-12, Mud & Snow)
Tool Hoder - Double
Tool Holder - Single
Torch Light
h, 2500 lb
dshield, r w/Black Accent
Gun Scabbard Mount
Hand Guards - Black
Hand/Thumb Warmers
Illustrated Parts Manual
License Plate Kit
„NOTE: For a complete list of related items, refer to the current accessory catalog.
Printed in U.S.A
p/n 2257- 454
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