Cornelius Ice Maker SID650A 80 User Manual

SPIRAL ICEMAKER  
DISPENSER  
MODELS: SID650A/80  
SID650A/80-B  
SID650A/80-BC  
SID650W/80  
SID650W/80-B  
SID650W/80-BC  
220V, 60HZ, 1PH  
Operators Manual  
Distributed By:  
Commercial Refrigeration Service, Inc.  
WWW.IceCubes.NET  
WWW.CorneliusParts.COM  
(866) 423-6253  
623-869-8881  
Part No. 91704  
August, 1995  
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION  
This Manual must be read and understood before installing or operating this equipment  
PRINTED IN U.S.A  
REMCOR INC: 1995  
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TABLE OF CONTENTS (contd)  
Page  
LIST OF FIGURES  
FIGURE 1. ELECTRICAL WIRING INSTALLATION INSTRUCTIONS . . . . . . . . .  
FIGURE 2. INSTALLATIONS DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
FIGURE 3. MOUNTING TEMPLATE MODEL SID650-80 . . . . . . . . . . . . . . . . . . . .  
FIGURE 4. BEVERAGE SYSTEM SCHEMATIC B MODELS . . . . . . . . . . . . . . . .  
FIGURE 5. BEVERAGE SYSTEM SCHEMATIC ”BC” MODELS . . . . . . . . . . . . . .  
FIGURE 6. WIRING SCHEMATIC SID 850/250 . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
FIGURE 7. WIRING SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
FIGURE 8. WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
FIGURE 9. REFRIGERATION SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
FIGURE 10. HARVEST TIMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
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4
5
7
8
9
10  
11  
12  
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LIST OF TABLES  
TABLE 1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
TABLE 2. LBS./24-HOUR ICE PRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
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GENERAL INFORMATION  
DESCRIPTION  
The Remcor S.I.D. (Spiral Ice Maker/Dispenser) is a unique, self-contained, counter top style unit that automati-  
cally makes hard, clear cube quality ice and stores it in a sealed hopper for sanitary dispensing. The ice is  
made by a new, patented process on a spiral-shaped, stainless steel evaporator and produces true cube quality  
ice on the outside of the tubes. There are no augers; no compressing of flaked ice; no bearings; and no high  
gear motor loads in the ice-making process. The unit has been designed to be simple, yet effective, to provide  
many years of trouble-free operation.  
Table 1. SPECIFICATIONS  
Compressor:  
Refrigerant:  
3/4 Horsepower  
R-502 / 2 lbs. (Air Cooled); 2-1/4 lbs. (Water Cooled)  
Voltage:  
220/1/60  
AMPS:  
15  
Circuit Ampacity:  
Fuse Size:  
Ice Storage Capacity:  
Ice Making Capacity:  
Shipping Weight:  
20  
20A Time-Delay  
80 lbs.  
Up to 750 lbs./24 Hours  
350 lbs.  
Table 2. LBS./24-HOUR ICE PRODUCTION  
Water Temperature  
Air Temp.  
40°  
750  
682  
625  
565  
50°  
704  
650  
586  
530  
60°  
663  
607  
552  
499  
70°  
627  
580  
522  
472  
80°  
594  
550  
495  
447  
90°  
564  
520  
470  
425  
60°  
70°  
80°  
90°  
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INSTALLATION INSTRUCTIONS  
UNPACKING INSTRUCTIONS  
1. With the unit upright, carefully remove the shipping crate. Inspect for shipping damage and report any such  
damage to the shipper immediately.  
2. Unlock and open the hinged service door on the upper left side panel.  
3. Remove shipping tape from the ice drop cover, storage hopper cover, water float valve and agitator in the  
storage hopper.  
4. Remove shipping tape from air inlet filter and sink grill.  
INSTALLATION INSTRUCTIONS  
NOTE: A Cornelius Model XXXX water filter(or equal) ice maker quality water treatment unit MUST BE  
INSTALLED in the water s upply line to the ice maker. Failure to do s o may res ult in poor  
quality ice, low production output, and may caus e premature failure of the ice maker  
evaporator and void the extended evaporator warranty.  
This ice maker is provided with a s tainles s s teel evaporator des igned to las t the life of the  
product. But, s ome of the chemicals in treated and untreated water, s pecifically chlorine and  
s ulphur (s ulphide), have the ability to attack s tainles s s teel and caus e premature failure. An  
initial inves tment in proper water treatment will pay for its elf in increas ed production, quality  
and long life of the product.  
1. Location  
Locate the ice maker/dispenser indoors in a well-ventilated area. Avoid exposure to direct sunlight and/or  
heat caused by radiation.  
Ambient room temperature must be in the range of 60° to 90° F. Do not install unit in an enclosed area  
where heat build up could be a problem. For proper airflow for the refrigeration system, allow a 6 clear-  
ance at the back of the unit and a 12 clearance at the right side panel.  
Consult Figure 1 for utility connection location.  
Consult Figure 2 for dimensions for mounting the unit to the counter with the hardware provided. Note that  
the unit mus t be level for proper operation.  
The unit must be sealed to the counter. The mounting template drawing (Figure 2) indicated the openings  
which must be cut in the counter. Locate the desired position for the unit, then mark the outline dimensions  
and cut-out locations using the template drawing. Cut openings in counter.  
Apply a continuous bead of NSF International (NSF) listed silastic sealant (Dow 732 or equal) approximate-  
ly 1/4 inside of the unit outline dimensions and around all openings. Then position the unit on the counter  
within the outline dimensions. All excess sealant must be wiped away.  
2. Plumbing  
Connect the ice maker to a cold, potable water source suitable for drinking. Do not install the unit on a  
water softener line. It is recommended that a hand shut-off valve and strainer be used on the incoming  
supply line. A 1/4 outside diameter compression tube fitting is provided at the back of the unit for the wa-  
ter supply hook up (See Figure 1). For proper operation, the incoming water supply pressure must be in the  
range of 30--90 PSIG. Install a pressure regulating valve if above this range.  
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IMPORTANT: To ens ure proper ice maker operation and als o to reduce the frequency of water-related  
s ervice problems , a water filter s hould be ins talled. Remcor recommends the us e of IMI Cornelius filter,  
model number 81COR01PS.  
For specific recommendations on these filter systems for your local conditions, consult with a distributor in your  
area or contact the filter manufacturer.  
Connect two (2) 3/4 IPS (or equal) drain lines to the 3/4 threaded drain connections at the lower rear of the  
unit. These lines must pitch downward to an open drain and must contain no traps or improper drainage  
will result.  
NOTE: In areas where cons is tently warm water temperatures are encountered, the us e of a Remcor Pre-  
Cooler in the water line is recommended to maximize the ice production of this unit. Contact Remcor  
for more information on this product.  
3. Electrical  
A 4 x 2 junction box is located at the rear of the unit for the supply hook-up. Connect the ice maker to its  
own individual circuit per the national electric code and local code. See SPECIFICATIONS for ampacity  
and fuse size.  
IMPORTANT: The wire s ize mus t be adequate for the ampacity rating, and the s upply voltage mus t be  
within a range of ± 10% for proper ice maker operation.  
NOTE: The units require a 2 wire s ys tem plus earth ground for proper operations .  
BROWN (HOT)  
BLUE (NEUTRAL)  
SUPPLY CONDUIT  
220V  
1 PHASE  
GREEN (GROUND)  
60 HERTZ  
REAR VIEW -- BOTTOM SECTION SERVICE PANEL REMOVED  
FIGURE 1. ELECTRICAL WIRING INSTALLATION INSTRUCTIONS  
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AIR FLOW  
AIR FLOW  
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14-IN.  
1- 29/32-IN.  
1 -5/8-IN.  
1 -5/8-IN.  
2-- 9/16-IN.  
15- 7/8-IN.  
5/8-IN.  
26-IN.  
29- 1/4-IN.  
3/8 DIA.  
4 PLACES  
UNIT OUTLINE FRONT  
18 -3/4-IN.  
22-IN.  
NOTE: SHADED AREA INDICATES OPENING IN CABINET BOTTOM  
FOR BEVERAGE TUBING FOR --B, --BC MODELS ONLY  
FIGURE 3. MOUNTING TEMPLATE MODEL SID650-80  
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BEVERAGE SYSTEM  
B” models contain beverage faucets only and must be supplied with cold product from any remote cold plate or  
refrigerated soda factory. “BC” units have a built-in cold plate, in addition to the beverage faucets and are de-  
signed to be supplied direct from syrup tanks and carbonator with no additional cooling required.  
Ins tallation  
1. Locate the required openings in the counter top for the beverage lines as shown in Figure 3.  
2. For B” models, carefully pull the beverage tubes through the bottom opening in the unit and through the  
clearance opening in the counter.  
3. For BC” models, tube fittings are provided at the rear of the unit on the cold plate for syrup and water line  
hook-up respectively.  
4. Connect the beverage system product lines as indicated in Figure 3 (B units) and Figure 4 (BC” units).  
This work should be done by a qualified service person. Note that the hoses are marked with numbers  
(1 through 6) for syrup connection and CW” for carbonated water connection.  
START-UP  
1. Open the hinged service door on the upper left side panel. Remove ice drop cover and storage hopper cov-  
er.  
2. Turn on water to ice maker. Make sure that the proper water level is attained in the float chamber before  
starting unit.  
3. Depress the flush switch for 30 seconds to verify that the water dump valve operates and that the water  
drain lines are open and not plugged.  
WARNING: To prevent pos s ible injury, do not s tick fingers or hand into ice maker nozzle or  
hopper with power applied to unit.  
4. Put the Stop/Run” switch in the run” position. Observe that the ice maker goes through proper ice making  
and harvest cycles. If unit malfunctions, consult the Troubles hooting Guide.  
NOTE: Due to meltage los s becaus e of a warm s torage hopper, it will take longer to fill the hopper the  
firs t time than when the ice maker has been operating continuous ly.  
5. Depress the vend switch lever. Check that both the gate solenoid and agitator motor are energized simulta-  
neously to lift the gate slide and rotate the agitator in the storage hopper, respectively. If either component  
malfunctions, consult the Troubles hooting Guide. Replace the ice drop and hopper covers.  
6. For beverage units, start up the beverage system and adjust the faucets to the proper brix. Contact your  
local syrup distributor for complete information on the beverage system. For units with a build-in cold plate,  
it will take approximately one (1) hour from initial machine start-up for cold plate to be at full capacity.  
7. The bin thermostat is calibrated at an atmospheric pressure equivalent at 500 feet above sea level. For  
locations at higher elevations, it may be necessary to re-adjust these controls. Consult the Maintenance/  
Adjus tment Procedures section.  
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OPERATING INSTRUCTIONS  
A temperature sensing control bulb located in the storage hopper starts and stops the ice-making process in  
response to ice level in the hopper. With this ice level control calling” for ice (hopper ice level is low), ice begins  
to form on the stainless steel tubing coils in the evaporator section of the ice-maker. Ice continues to grow” on  
the evaporator coil until it contacts the ice thickness probe (low voltage conductivity sensor). At this point, the  
conductivity probe triggers the harvest timer motor. The harvest timer contains five (5) cam operated switches  
which function as detailed in the following table.  
Table 3. HARVEST CYCLE  
Time  
Cam Switch  
Action  
0--86 Seconds  
#1  
Timer motor energized.  
1--23 Seconds  
1--36 Seconds  
#4  
#2  
Water dump valve open.  
Hot gas solenoid valve open.  
Air pump off.  
Condenser fan motor off.  
36--90 Seconds  
#2  
Air pump on.  
Condenser fan motor on.  
Hot gas solenoid valve closed.  
35--60 Seconds  
44--48 Seconds  
#3  
#5  
Harvest motor on.  
Hopper agitator motor operates.  
When ice contacts the ice lever control bulb in the storage hopper, the control will shut down the refrigeration  
system. If this signal occurs during the harvest cycle, the harvest cycle will be completed before shutdown  
occurs.  
To dispense ice, push the lever located on the lower front panel. Ice will flow from the ice chute until the lever is  
released.  
For units with a built-in cold plate, ice will automatically fill the cold plate cabinet. Allow one (1) hour for the cold  
plate to reach its maximum capacity. Start up the beverage system and adjust the faucets to the proper brix.  
Pushing the lever on any faucet will provide beverage of the appropriate flavor.  
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220/1/60 HZ  
L1  
BROWN  
L2  
BLUE  
TP  
2
COMPRESSOR  
R
5
RUN CAP  
C
CC  
5
START  
RELAY  
CONTROL  
TRANSFORMER  
1
START CAP  
220  
110  
STOP /  
LPS  
COMPRESSOR  
CONTRACTOR  
HPS  
BIN T’STAT  
RUN  
CC  
1
2
HARVEST MOTOR  
NC  
HT3  
NO  
RED  
C
BLUE  
CAP  
CONDENSER FAN  
NC  
HT2  
NO  
RUN  
C
AIR PUMP  
CLEAN  
HG SOL VALVE  
NC  
HT4  
C
WATER DUMP VALVE  
NO  
FLUSH  
NC  
L
N
NO  
C
HT  
HTI  
NO  
C
HARVEST  
TIMER  
NC  
ICE THICKNESS  
PROBE  
CONDUCTIVITY  
CONTROL  
H
CAP  
COM  
AGITATOR MOTOR  
BLUE  
NO  
RED  
HT5  
NC  
C
F
GATE SOLENOID  
VEND SWITCH  
MOTOR HEATER  
BEVERAGE TRANSFORMER (OPTIONAL)  
24 V TO BEVERAGE FAUCETS  
FIGURE 6. WIRING SCHEMATIC  
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110  
CONTROL  
TRANSFORMER  
BLUE  
YEL  
GRN  
BLK  
NEUTRAL  
TERMINAL BOARD  
SOME LOCATIONS  
MAY VARY  
P
I
PUR  
N
K
HARVST  
MOTOR CAP.  
BLUE  
WHT  
WHT  
BLUE  
RED  
WHT  
BLK  
YEL  
HG SOL VALVE  
R
E
D
HARVEST  
TIMER  
WHT  
LPS  
BLUE  
G
R
N
ORN  
RED  
ICE THICKNESS PROBE  
WHT  
BLK  
BLK  
BLK  
W
H
T
YEL  
RED  
FUSE 1-1/4 AMP  
TIME DELAY  
WHT  
RED  
RED  
AGITATOR  
BLUE  
MOTOR CAP  
G
R
N
BLUE  
BLK  
HARVEST MOTOR  
BLK  
RED  
CLEAN  
ICE MAKER  
RUN  
ORN  
BRN  
WHT  
S
START  
RELAY  
WHT  
C
BRN  
B
L
K
Y
E
L
RED  
RED  
R
1
COMPRESSOR MOTOR  
RUN  
STOP  
ORN  
ORN  
5
2
CONDUCTIVITY  
CONTROL  
PUSH TO  
FLUSH  
BLK  
C
HI LO  
CONDENSER FAN MOTOR  
BLK  
BLK  
BLK  
W
H
T
PUR  
BLK  
BLK  
G
R
N
G
R
N
AIR PUMP  
BLK  
ORANGE  
BRN  
COMPRESSOR  
CONTACTOR  
BIN  
T-STAT  
W
H
T
B
L
U
E
RED  
COMPRESSOR  
START CAP.  
BLK  
BRN  
COMP  
RUN  
CAP.  
BLK  
BLUE  
WHT  
ORN  
B
L
K
220V 60HZ 1PH 15AMP  
FIELD SUPPLIED  
HPS  
ORN  
BRN  
GRN  
BLUE  
BLUE  
Y
E
L
R
E
D
GATE  
SOLENOID  
B
R
N
W
H
T
REAR JUNCTION  
BOX POWER IN  
RED  
WHT  
RED  
BLUE  
BRN  
RED  
Y
E
L
MOTOR  
HEATER  
BLUE  
WHT  
GRN  
BLE  
BLK  
BEVERAGE  
SYSTEM  
TRANSFORMER  
(OPTIONAL)  
B
L
U
E
RED  
W
H
T
B
L
K
BLUE  
WHT  
BLK  
BRN  
W
H
T
BLUE  
WHT  
TERMINAL  
BOARD  
BLUE  
AGITATOR  
MOTOR  
B
R
N
W
H
T
B
L
K
VEND  
SWITCH  
24 VOLTS TO  
BEVERAGE  
SYSTEM  
(OPTIONAL)  
NC  
NO  
YEL  
WATER DUMP  
VALVE  
BLK  
FIGURE 7. WIRING DIAGRAM  
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HOT GAS  
SOLENOID  
VALVE  
HIGH  
PRESSURE  
CONTROL  
HIGH SIDE  
SERVICE  
PORT  
AIR-COOLED MODELS  
A
CONDENSER  
COMPRESSOR  
LOW SIDE  
SERVICE  
PORT  
CONDENSER  
FAN  
LOW PRESSURE  
CONTROL  
TXV  
B
BULB  
FILTER/  
DRIER  
EVAPORATOR  
TXV  
PRESSURE  
TAP  
WATER-COOLED MODELS  
PRESSURE  
REGULATING  
VALVE  
CITY  
WATER  
A
SIGHT  
GLASS  
SUCTION  
ACCUMULATOR  
EXPANSION  
VALVE (TXV)  
DRAIN  
B
FIGURE 8. REFRIGERATION SCHEMATIC  
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MAINTENANCE  
REGULAR BASIS (or as required)  
Cleaning of the ice maker is recommended on a regular basis not only for sanitary reasons, but also to maintain  
the performance of the unit. Build-up of line and scale can hinder ice-making production rates and interfere with  
proper dispensing of the ice. See Cleaning Ins tructions for the recommended procedure.  
EVERY THREE MONTHS (or as required)  
It is recommended that the air inlet filter be cleaned every three (3) months or sooner depending on the operat-  
ing environment for proper refrigeration system performance. On an air-cooled unit, also check that the con-  
denser is free of dirt/foreign material that could cause air flow blockage. Consult the Maintenance/Adjus tment  
Procedures section for cleaning these items.  
PERIODICALLY (or as required)  
Check the vending area sink for proper water drainage. Remove any foreign material from the sink to prevent  
drain blockage.  
CLEANING INSTRUCTIONS  
IMPORTANT: The ice maker s hould be cleaned at a minimum of three (3) month intervals or more  
frequently, depending on local water conditions . The s torage hopper interior s hould be cleaned once a  
month.  
CAUTION: Do not us e metal s crapers , s harp objects or abras ives on the s urface of the  
s torage hopper, as damage may res ult. Do not us e s olvents or other cleaning agents , as  
they may attack the plas tic s urface. Us e only the recommended chemicals and s olutions for  
both the ice maker and hopper.  
Ice Maker Section  
1. Open the hinged service door on the upper left side panel.  
2. Put the Stop/Run” switch in the stop” position at the end of the harvest cycle. An alternate method would  
be to stop the unit during the ice-making cycle and allow ice in the evaporator to melt by waiting for at least  
1 hour before beginning the cleaning procedure. The Flush” switch can be depressed to bring in warmer  
water to help the melting process.  
WARNING: The unit is s till plugged into the electrical power during the ice maker s ection  
cleaning. To avoid pos s ible injury, do not reach into hopper, or into ice maker nozzle. Do  
not contact expos ed electrical wiring or components .  
3. Close the water supply valve to the ice maker.  
4. Remove the ice drop cover from the evaporator and the storage hopper cover.  
5. Seal the evaporator outlet with the plastic plug provided with the unit and replace the ice drop cover.  
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6. Move the water float valve reservoir to the Clean” position by lifting slightly and pulling forward to raise the  
reservoir to the upper mounting screws.  
7. Remove the float valve cover and add 4 ounces of Virginia Ice Machine Cleaner to the reservoir.  
CAUTION: Virginia Ice Machine Cleaner is a mild acid, therefore normal care s hould be  
taken when us ing. Keep out of eyes and cuts . Read warnings on package before us ing. Do  
not operate unit in the cleaning mode without the ice drop cover in place. There may be  
s ome overflow of cleaning s olution through the evaporator vent tube during the cleaning cycle.  
8. Open the water supply valve and fill evaporator with water (level is up in float reservoir).  
9. Put the Clean/Run” switch in the clean” position. Allow unit to run in the cleaning mode for at least 30  
minutes.  
10. Put the Clean/Run” switch in the run” position.  
11. Close the water supply valve.  
12. Depress the Flush” switch push button and drain evaporator for about 1-1/2 minutes. Release push but-  
ton. Open the water supply valve. Allow evaporator to refill with water. Repeat Steps 11 and 12 three (3)  
times to thoroughly remove cleaning solution from evaporator.  
13. Close the water supply valve. Depress the Flush” switch push button for 1-1/2 minutes to drain the evapo-  
rator.  
14. Lower the float valve reservoir to Run” position. Remove the evaporator plug.  
15. Open the water supply valve and fill the evaporator with water.  
16. Put the Stop/Run” switch in the run” position and allow unit to run through at least three (3) complete ice  
making cycles or until ice is free of sweet taste.  
WARNING: If unit fails to harves t ice, put the “Stop/Run” s witch in the “s top” pos ition.  
Clos e the water s upply valve. Depres s the “Flus h” s witch pus h button for 1-1/2 minutes to  
drain the evaporator. Flus h the evaporator with hot water to thoroughly melt all the ice in  
the evaporator. Repeat Step 12 to remove all traces of the cleaning s olution from the evaporator.  
17. Dispense all ice out of storage hopper and discard.  
Dis pens er Section  
1. Turn off the main electrical power supply to thr machine.  
2. Remove the agitator assembly from storage hopper and wash and rinse it thoroughly.  
3. Wash down all inside surfaces of the ice storage area, including the top cover and ice drop cover with a  
mild detergent solution and rinse thoroughly to remove all traces of detergent.  
4. Replace the agitator.  
5. Remove ice chute cover as follows:  
A. Flex sides outward to disengage lower pins.  
B. Lift ice chute cover to disengage upper pins.  
C. Lower Ice Chute cover down out of unit. Note: It may be helpful to twis t cover s lightly.  
6. Clean the inside of the ice chute, and ice chute cover with a mild detergent solution and rinse thoroughly to  
remove all traces of detergent.  
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7. Reverse steps above to reassemble ice chute.  
8. Sanitize the inside of the hopper agitator, ice chute, the hopper cover and ice drop cover with a solution of  
1 ounce of household bleach to 2 gallons of water. (200 PPM)  
9. Replace the hopper cover and ice drop cover. Turn on the electrical power supply. The ice maker is ready  
for normal operation.  
FOR UNITS WITH BEVERAGE SYSTEM  
Cold Plate  
1. Carefully remove the lower front panel.  
2. Remove cold plate cover by loosening thumbscrew on the ice drop chute and lowering chute from plastic  
drop tube. Then, remove cover by lifting slightly in front and slide forward.  
3. Remove any debris from the drain trough and spring. Check that drain hole is not clogged.  
4. Wash down the inside of the cold plate, tray and cover with a mild detergent solution and rinse. A small,  
long handled brush will be found helpful in reaching the corners.  
5. Replace the cover, taking care that it is securely positioned in the cold plate tray.  
6. Replace the ice drop chute.  
7. Replace the lower front panel, carefully feeding the tubing and wires into the cabinet. Be sure not to pinch  
any tubing or wires between the panel and cabinet.  
Beverage Sys tem  
1. Remove faucet spouts, wash in mild detergent, rinse and replace.  
2. Disconnect electrical power to the carbonator. Shut off the water supply and close the CO2 regulator to the  
carbonator.  
3. Disconnect the syrup tanks from the system.  
4. Energize the beverage faucets to purge the remaining soda water in the system.  
5. Use a clean 5 gallon tank for each of the following:  
Cleaning Tank:  
Fill with hot (120° - 140° F) potable water.  
Sanitizing Tank:  
Fill with a chlorine sanitizing solution in the strength of 1 ounce of household bleach(so-  
dium hypochlorite) to 2 gallons of cold (ambient) potable water (200 PPM).  
6. Repeat the following procedure on each of the units syrup product lines:  
A. Connect the cleaning tank to the syrup line to be sanitized and to the CO2 system.  
B. Energize the beverage faucet until the liquid dispensed is free of any syrup.  
C. Disconnect the cleaning tank and hook-up the sanitizing tank to the syrup line and CO2 system.  
D. Energize the beverage faucet until the chlorine sanitizing solution is dispensed through the faucet.  
Flush at least 2 cups of liquid to ensure that the sanitizing solution has filled the entire length of the  
syrup lines. Allow the sanitizer to remain in the line for twenty (20) minutes.  
E. Disconnect the sanitizing tank. Hook-up the product tank to the syrup line and to the CO2 system.  
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F. Energize the faucet to flush the sanitizing solution from the syrup line and faucet. Continue to draw on  
the faucet until only syrup is dispensed.  
7. Repeat Step 2 in reverse order to turn on the carbonator. Dispense at least 1 cup of beverage from each  
faucet. Check taste. Continue to flush if needed, to obtain a satisfactory tasting drink.  
91704  
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TROUBLESHOOTING GUIDE  
The following pages contain troubleshooting charts designed to aid an experienced service person in diagnosing  
any operating problem which may be experienced. It is assumed that normal service techniques and skills are  
familiar to the person doing the troubleshooting. In order to gain maximum benefit from these charts please  
note:  
1. Start at the beginning of the chart and supply the appropriate answer to each question.  
2. Do not skip any section, unless instructed to do so. You might miss the solution to your problem.  
3. Evaluate the possible problem causes in the sequence in which they are presented. In general, they begin  
with the most likely (or easiest) to check and proceed to the least likely (or more complicated).  
4. If after checking all indicated causes, the problem is not resolved, it is recommended that you re-try a se-  
cond time, carefully evaluating the symptoms and modifying your answers as necessary.  
5. If you are unable to resolve a problem after several attempts, contact Remcor Customer Service  
for assistance.  
17  
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START  
NO OPERATION OF ANY  
COMPONENT.  
NO  
DOES UNIT  
OPERATE  
GO TO  
1
YES  
ICE MAKER ABNORMAL.  
DISPENSER AND BEVERAGE  
WORK NORMALLY.  
IS  
NO  
ICE MAKER  
O.K.?  
GO TO  
2
YES  
DOES NOT DISPENSE.  
ICE MAKER WORKS O.K.  
IS  
NO  
DISPENSER  
O.K.?  
GO TO  
3
YES  
PROBLEM WITH BEVERAGE  
FAUCETS OR DRINK QUALITY.  
IS  
NO  
BEVERAGE  
SYSTEM  
O.K.?  
GO TO  
4
YES  
DONE  
91704  
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1. TOTALLY INOPERATIVE  
POWER  
PRESENT AT  
REAR J UNCTION  
BOX?  
YES  
NO  
IS  
SUPPLY FUSE  
BLOWN (OR C/B  
TRIPPED)?  
YES  
CHECK FOR LOOSE CONNECTION  
OR BROKEN WIRE INSIDE UNIT.  
NO  
CHECK FOR LOOSE CONNECTION  
OR BROKEN WIRE IN SUPPLY  
WIRING OF UNIT.  
IS LINE  
VOLTAGE  
NO  
WITHIN 10% OF  
NAMEPLATE  
VOLTAGE?  
YES  
IS  
YES  
FUSE OR C/B  
SIZE PROPER?  
1. CHECK FOR SHORT CIRCUIT IN  
WIRING INSIDE UNIT.  
2. CHECK COMPONENTS FOR SHORT  
CIRCUIT OR GROUNDED WIRING.  
NO  
REPLACE WITH CORRECT  
SIZE DEVICE.  
IS  
LINE VOLTAGE  
HIGH OR  
LOW?  
LOW  
HIGH  
IS  
YES  
OTHER EQUIP.  
ON SAME  
CIRCUIT?  
INSTALL BUCKING TRANSFORMER  
TO REDUCE LINE VOLTAGE.  
NO  
1. REMOVE ALL OTHER EQUIPMENT  
FROM ICE MAKER CIRCUIT.  
1. CHECK FOR LOOSE OR CORRODED CON-  
NECTION IN SUPPLY WIRING.  
2. INSTALL NEW DEDICATED CIRCUIT  
FOR ICE MAKER.  
2. CHECK SUPPLY WIRING FOR UNDER-  
SIZED WIRE, AND REPLACE.  
3. INSTALL BOOSTING TRANSFORMER TO  
RAISE LINE VOLTAGE.  
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2. ICE MAKER PROBLEM  
DOES  
ICE MAKER  
OPERATE?  
NO  
GO TO 2.A  
YES  
IS ICE  
YES  
PRODUCED?  
NO  
IS  
ICE ON  
EVAPORATOR?  
DOES  
COMPRESSOR  
RUN?  
YES  
YES  
GO TO 2.D  
NO  
NO  
GO TO 2.B  
GO TO 2.C  
IS ICE  
PRODUCTION  
NORMAL?  
NO  
GO TO 2.E  
YES  
IS ICE  
QUALITY  
NORMAL?  
YES  
NO  
DONE  
GO TO 2.F  
91704  
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2.A ICE MAKER PROBLEM  
IS  
RUN/STOP  
SWITCH?  
YES  
STOP  
RUN  
PUT SWITCH IN  
RUN POSITION.  
HOPPER  
FULL?  
NO  
IS BIN  
THERMOSTAT  
OPEN?  
NO  
NORMAL SHUTOFF ON  
BIN THERMOSTAT.  
YES  
1. CHECK THERMOSTAT ADJ UST-  
MENT.  
2. REPLACE BIN THERMOSTAT.  
IS  
IS HIGH-  
PRESSURE  
SWITCH  
IS LOW-  
PRESSURE  
SWITCH  
WATER  
LEVEL NORMAL  
IN EVAP.?  
YES  
YES  
NO  
OPEN?  
OPEN?  
NO  
NO  
YES  
CHECK FOR LOOSE CONNECTION  
OR BROKEN WIRE.  
AIR-COOLED UNITS  
1. CHECK THAT WATER SUPPLY IS OPEN.  
2. CHECK WATER SUPPLY FILTER.  
1. CHECK FOR RESTRICTED AIR FLOW AT TOP  
OR REAR OF UNIT.  
3. CHECK FOR PLUGGED WATER FLOAT  
VALVE.  
2. CHECK FOR HOT AIR RECIRCULATING TO TOP  
INLET. ELIMINATE BY BAFFLING.  
4. CHECK ADJ USTMENT OF TIMER CAM #4.  
(WATER DUMP)  
3. CHECK FOR DIRTY INLET AIR FILTER.  
4. CHECK FOR DIRTY AIR-COOLED CONDENSER.  
5. CHECK CONDENSER FAN MOTOR.  
5. CHECK TIMER SWITCH #4.  
6. CHECK IF WATER DUMP VALVE IS STUCK  
OPEN.  
6. CHECK FOR REFRIGERANT OVER-CHARGE.  
WATER-COOLED UNITS  
1. CHECK WATER SUPPLY TO CONDENSER.  
2. CHECK FOR FAULTY WATER REGULATOR VALVE.  
3. CHECK FOR REFRIGERANT OVER-CHARGE.  
4. CHECK FOR FOULED CONDENSER.  
1. CHECK FOR REFRIGERANT  
UNDER-CHARGE.  
2. CHECK TXV VALVE.  
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2.B COMPRESSOR INOPERATIVE  
IS  
LINE VOLTAGE  
WITHIN 10%  
OF NAMEPLATE  
VOLTAGE?  
YES  
NO  
CHECK VOLTAGE  
PROBLEMS IN 1 .  
IS  
IS  
CONTACTOR  
PULLED  
IN?  
THERMAL  
PROTECTOR  
OPEN?  
NO  
YES  
YES  
NO  
IS  
COMPRESSOR  
BODY  
1. CHECK FOR LOOSE OR BROKEN WIRING  
CONNECTION IN COMPRESSOR POWER  
CIRCUIT.  
YES  
NO  
COLD?  
2. CHECK CONTACTOR.  
3. CHECK STARTING RELAY.  
4. CHECK CAPACITOR(S).  
5. CHECK COMPRESSOR MOTOR.  
REPLACE  
THERMAL  
PROTECTOR.  
IS  
120V.  
PRESENT AT  
CONTACTOR  
COIL  
YES  
NO  
TERMINAL?  
REPLACE CONTACTOR.  
1. CHECK FOR LOOSE OR BROKEN  
WIRING CONNECTION IN CONTROL  
CIRCUIT.  
2. GO TO 2.A  
91704  
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2.C NO ICE ON EVAPORATOR  
IS  
IS  
HARVEST  
TIMER  
RUNNING?  
NO  
YES  
NO  
EVAPORATOR  
COLD?  
YES  
IS  
YES  
HOT GAS SOLENOID  
ENERGIZED?  
IS  
NO  
WATER LEVEL  
NORMAL?  
NO  
YES  
1. CHECK FOR REFRIGERANT  
UNDER-CHARGE.  
CHECK WATER  
PROBLEMS IN 2.A  
2. CHECK HOT GAS SOLENOID  
FOR LEAKING SEAT.  
CHECK  
REFRIGERATION  
SYSTEM.  
3. GO TO 2.A.  
IS  
YES  
NO  
COND. CONTROL  
ENERGIZED?  
IS  
YES  
HARVEST TIMER  
HOME?  
1. CHECK FOR OPEN CONDUCT  
CHECK TIMER  
SWITCH #1.  
NO  
PROBE WIRING.  
2. CHECK CONDUCTIVITY  
CONTROL.  
1. CHECK ADJ USTMENT OF TIMER  
1. CHECK ADJ USTMENT OF  
CAM #1. (TIMER HOME)  
2. CHECK TIMER SWITCH #1.  
3. CHECK TIMER MOTOR.  
TIMER CAM #2. (HOT GAS)  
2. CHECK TIMER SWITCH #2.  
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2.D FROZEN EVAPORATOR  
1. SHUTOFF ICE MAKER AND THAW EVAPORATOR.  
2. START ICE MAKER.  
1. ARRANGE TO MAINTAIN MINIMUM  
IS  
60 F AMBIENT.  
NO  
AMBIENT ABOVE  
60 F?  
2. CONDUCT FACTORY REGARDING  
SPECIAL APPLICATION.  
YES  
IS  
NO  
CHECK VOLTAGE ITEMS IN 1.  
VOLTAGE WITHIN  
10%?  
YES  
DISCONNECT PROBE WIRE FROM  
CONDUCTIVITY CONTROL.  
DOES  
TIMER  
START?  
NO  
1. CHECK TIMER MOTOR.  
2. CHECK CONDUCTIVITY CONTROL.  
YES  
1. CHECK ADJ USTMENT OF TIMER  
CAM #2. (HOT GAS)  
HOT  
GAS OPERATION  
O.K.?  
NO  
NO  
2. CHECK TIMER SWITCH #2.  
3. CHECK HOT GAS SOLENOID.  
YES  
1. CHECK ADJ USTMENT OF TIMER  
CAM #4. (WATER DUMP)  
WATER  
DUMP  
O.K.?  
2. CHECK TIMER SWITCH #4.  
3. CHECK DUMP SOLENOID.  
YES  
HARVEST  
MOTOR OPERATION  
NORMAL?  
NO  
YES  
91704  
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2.D (CONTD)  
YES  
NO  
1. CHECK ADJ USTMENT OF TIMER CAM  
#3. (HARVEST MOTOR)  
2. CHECK TIMER SWITCH #3.  
3. CHECK HARVEST MOTOR CAPACITOR.  
4. CHECK HARVEST MOTOR.  
REPLACE PROBE WIRE ON  
CONDUCTIVITY CONTROL  
DURING HARVEST CYCLE.  
1. CHECK ADJ USTMENT OF TIMER  
CAM #1. (TIMER HOME)  
DOES  
TIMER RETURN  
HOME?  
NO  
2. CHECK TIMER SWITCH #1.  
YES  
WAIT ONE FULL FREEZING  
CYCLE (APPROX. 6-10 MIN.)  
1. CHECK PROBE WIRING FOR  
SHORTED CONNECTION.  
DOES  
HARVEST  
INITIATE?  
NO  
2. CHECK CONDUCTIVITY CONTROL.  
YES  
1. REPEAT PREVIOUS CHECK OF OPERATION OF HARVEST  
COMPONENTS IN 2.D.  
DOES  
ICE HARVEST  
NORMALLY?  
NO  
2. ADJ UST ICE THICKNESS PROBE ONLY AFTER ALL OTH-  
ER FACTORS HAVE BEEN CHECKED THOROUGHLY.  
YES  
DONE  
25  
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2.E LOW ICE PRODUCTION  
IS  
NO  
WATER LEVEL  
NORMAL?  
CHECK WATER ITEMS IN 2.A.  
YES  
NORMAL EFFECT. INSTALL  
REMCOR PRE-COOLER TO  
INCREASE CAPACITY.  
IS  
YES  
WATER TEMP.  
HIGH?  
NO  
NORMAL EFFECT. ARRANGE  
FOR LOWER AMBIENT AIR  
TEMP. IF POSSIBLE.  
IS  
YES  
AMBIENT TEMP.  
HIGH?  
NO  
YES  
IS  
GO TO 2.C.  
ICE THIN?  
NO  
CHECK REFRIGERATION  
SYSTEM.  
91704  
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2.F POOR ICE QUALITY  
YES  
IS  
ICE CLOUDY?  
NO  
NO  
IS  
DONE  
ICE SOFT?  
YES  
1. CHECK AIR PUMP.  
2. CHECK ADJ USTMENT OF TIMER CAM #4. (WATER  
PUMP)  
3. CHECK TIMER SWITCH #4.  
4. CHECK WATER DUMP VALVE.  
5. CHECK WATER FILTER.  
6. INCREASE WATER DUMP BY ADJ USTING TIMER  
CAM #4.  
7. INSTALL ADDITIONAL WATER TREATMENT DE-  
VICES FOR SPECIFIC PROBLEM WATER.  
27  
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3. DISPENSER PROBLEM  
IS  
YES  
YES  
DOES  
AGITATOR  
ROTATE?  
VOLTAGE AT  
SOLENOID  
103-126V.?  
YES  
NO  
DOES  
GATE OPEN?  
NO  
NO  
1. CHECK MOTOR CAPACITOR.  
2. CHECK TIMER SWITCH #5.  
3. CHECK AGITATOR MOTOR.  
1. CHECK FOR BURNED OUT SOLENOID.  
2. CHECK FOR STUCK OR BINDING GATE  
MECHANISM.  
1. CHECK FOR BLOWN SOLENOID FUSE IN ELEC-  
TRICAL BOX. IF FUSE IS BLOWN, CHECK FOR  
STUCK GATE MECHANISM, BURNED OUT SOLE-  
NOID, OR LOW VOLTAGE.  
IS  
NO  
HOPPER LEVEL  
TOO HIGH?  
2. CHECK VEND SWITCH.  
3. CHECK FOR LOOSE OR BROKEN WIRE CONNEC-  
TION IN SOLENOID CIRCUIT.  
YES  
4. CHECK VOLTAGE PROBLEMS IN 1.  
1. CHECK BIN THERMOSTAT  
ADJ USTMENT.  
2. REPLACE BIN THERMOSTAT.  
1. CHECK HOPPER DRAINS.  
2. CHECK LEVEL OF UNIT.  
3. CHECK FOR WATER OVERFLOW FROM EVAP-  
ORATOR. SEE SECTION 2.  
YES  
IS  
ICE SLUSHY?  
4. CHECK ADJ USTMENT OF TIMER CAM #5.  
(AGITATION)  
5. CHECK TIMER SWITCH #5.  
NO  
DONE  
91704  
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4. BEVERAGE SYSTEM PROBLEM  
1. CHECK WIRING CONNECTIONS TO IN-  
OPERATIVE FAUCETS.  
IS  
2. REPLACE INOPERATIVE FAUCETS.  
YES  
ONE OR MORE  
FAUCETS  
INOPERATIVE?  
3. CHECK WIRING CONNECTIONS FROM  
24V. TRANSFORMER.  
4. CHECK 24V. TRANSFORMER.  
NO  
1. CHECK REMOTE COOLING  
SYSTEM. (-B MODELS)  
IS  
NO  
BEVERAGE  
COLD?  
2. CHECK FOR ICE ON COLD  
PLATE. (-BC MODELS)  
YES  
IS  
3. CHECK CO PRESSURE.  
2
NO  
BEVERAGE  
PROPERLY  
CARBONATED?  
4. CHECK CARBONATOR.  
YES  
1. CHECK WATER SUPPLY PRESSURE.  
2. CHECK SUPPLY FILTER.  
3. CHECK CARBONATOR.  
IS  
YES  
BEVERAGE  
TOO SWEET?  
4. CHECK FAUCET BRIX.  
NO  
1. CHECK IF SYRUP TANK IS EMPTY.  
IS  
YES  
BEVERAGE  
TOO WATERY?  
2. CHECK CO PRESSURE.  
2
3. CHECK FAUCET BRIX.  
NO  
DONE  
29  
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MAINTENANCE/ADJ USTMENT PROCEDURES  
THERMOSTAT ALTITUDE ADJ USTMENTS  
IMPORTANT: Adjus t the bin thermos tat s etting only if s torage hopper over fill is a problem.  
BIN THERMOSTAT  
1. Open the hinged service door.  
2. The adjustment screw is located below the Flush” switch on the left side of the electrical box.  
3. For altitudes up to 6,000 feet, turn the adjustment screw COUNTERCLOCKWISE as follows:  
ELEVATION (FEET)  
COUNTERCLOCKWISE TURN  
2,000  
4,000  
6,000  
1/13  
1/6  
1/4  
4. For altitudes above 6,000 feet, consult the factory.  
ICE THICKNESS ADJ USTMENT  
WARNING: Do not adjus t ice thicknes s probe unles s all other problem caus es have been  
evaluated.  
1. Open the hinged service door on the upper left side panel and remove the ice drop and hopper covers.  
2. Collect and weigh the ice produced during the harvest cycle. The amount of ice harvested should weigh  
approximately 3 pounds. Use the following procedure to adjust the probe to obtain this weight. (A clockwise  
adjustment will reduce the harvest weight while counterclockwise turns will increase the amount.)  
CAUTION: Do not turn the s crew on the end of the probe. Rotate the plas tic probe body  
only us ing a 3/8 inch open end wrench. Make adjus tments in 1/8 inch turn increments .  
A. Place the Stop/Run” switch in the Stop” position. (If unit is in the ice making cycle, stop the unit at  
the end of the harvest cycle).  
B. Access to the probe is obtained by removing the rear service panel. (For units without beverage fau-  
cets, the probe can be adjusted from the front by removing the lower front panel if rear access is  
blocked).  
C. Adjust the probe.  
D. Place the Stop/Run” switch in the Run” position.  
E. Collect and weigh the ice harvested. Repeat step A through E as necessary to obtain the required  
amount of ice.  
3. In making an initial adjustment (for example, if the probe has been removed and replaced for any reason),  
turn probe clockwise until it just touches the evaporator coil (a slight back pressure will be felt). Turn probe  
counterclockwise 2-1/2 turns. Follow procedure in step 2 to obtain the required ice harvest weight.  
91704  
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CLEANING/REPLACE THE FILTER  
1. Remove the filter from the cabinet panel by sliding it forward toward the front of the unit.  
2. Wash the filter in a solution of warm water and a mild detergent. Do not use caustic detergents as they  
may attack the aluminum filter elements.  
3. Dry filter thoroughly.  
4. For maximum effectiveness, reactivate the filter with an air filter coating (see Parts List, Miscellaneous  
Components).  
CLEANING THE CONDENSER  
Air-Cooled Units.  
1. Disconnect power to the unit.  
2. Remove the upper front and right side panel.  
3. Remove all dirt/foreign material built up from the condenser fins (fan side). Be careful not to damage the  
fins. It is recommended that a power vacuum cleaner with a “crevice” tool attachment be used.  
CLEARING EVAPORATOR FREEZE-UP  
WARNING: To prevent pos s ible injury, do not place fingers or hand into ice maker nozzle or  
hopper with power applied to the unit.  
1. Open the hinged service door on the upper left side panel.  
2. Place the Stop/Run” switch in the Stop” position.  
3. Close the water supply valve to the ice maker.  
4. Remove the ice drop and hopper covers.  
5. Depress the Flush” switch push button and drain the evaporator.  
6. Pour hot water into the evaporator ice exit opening. It will be necessary to use either a funnel or a container  
with a spout. Fill the evaporator completely.  
7. Drain the evaporator. Repeat steps 5 and 6 as required to ensure that all the ice in the evaporator is  
melted.  
8. Open the water supply valve. Depress the fill switch and refill evaporator.  
9. Replace the ice drop and hopper covers.  
10. Consult TROUBLESHOOTING GUIDE to determine cause of freeze-up before putting unit back in service.  
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HARVEST TIME ADJ USTMENT  
WARNING: Dis connect electrical power to the unit before s ervicing the timer in the  
electrical box.  
1. Disconnect power to ice maker.  
2. Remove upper front panel and electrical control box cover.  
3. Place the Stop/Run” switch in the Stop” position.  
4. Using Figure 9 as a guide, set the timer cam tabs as follows, starting with cam wheel No.1 (all cam tab  
positions are in relation to No.1 left cam tab).  
NOTE: Timer cam wheels can be manually rotated only in the normal direction of rotation-downward as  
viewed from the front of the unit.  
A. “Manually” adjust the cam tabs by using each click” as the cam tab is rotated, as equivalent to .75  
seconds.  
B. Set up cam wheel No.1 with the left and right cam tabs back-to-back as shown in Figure 9A.  
C. Adjust the cam tabs on wheels No. 2 through No. 5 in sequence as shown on the chart. Rotate the  
cam wheels manually downward to set each wheel.  
D. After the cam tabs are manually set, reconnect power to the ice maker.  
E. Rotate the cam wheels slightly to activate the timer motor (No. 1 tell-tale down).  
F. Using a stop watch, time the cam switch tell-tales. Adjust the cam tabs as necessary for the required  
cycle times.  
MANUAL FILLING  
In the event that the ice maker is not functioning, the hopper may be manually filled with ice.  
1. Open the hinged service door.  
2. Place the Stop/Run” switch in the Stop” position.  
WARNING: Electrical power is on to the agitator motor and the gate s olenoid. Avoid  
contact with thes e components .  
3. Remove the ice drop and storage hopper covers.  
4. Fill hopper with ice and replace covers. Unit is now ready for dispensing.  
CAUTION: Do not us e crus hed or flaked ice. Us e of bagged ice, which has frozen into large  
chunks , can void warranty. The agitator is not des igned to be an ice crus her. Us e of large  
chunks of ice which “jam up” ins ide the hopper will caus e failure of the agitator motor and  
damage the hopper. If bagged ice is us ed, it mus t be carefully and completely broken into s mall,  
cube-s ize pieces before filling into the s torage hopper. Do not allow foreign material to enter the  
ice s torage hopper.  
91704  
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9A  
Distributed By:  
Commercial Refrigeration Service, Inc.  
WWW.IceCubes.NET  
WWW.CorneliusParts.COM  
FIGURE 9. HARVEST TIMER  
(866) 423-6253  
623-869-8881  
33  
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PARTS LIST  
DESCRIPTION  
PART NUMBERS  
Water Cooled  
Air Cooled  
Dis pens er Components  
80  
80 “BC”  
80  
80 “BC”  
21491  
22644  
22855  
30895  
31007  
31889  
50454  
50842  
51181  
70530  
53015  
53016  
50770  
31093  
70438  
30794  
50806  
Gate Slide  
21491  
22644  
22855  
30895  
31007  
31889  
50454  
50842  
51180  
70530  
53015  
53016  
50770  
31093  
70438  
----------  
50806  
21491  
22644  
22855  
30895  
31007  
31889  
50454  
50842  
51181  
70530  
53015  
53016  
50770  
31093  
70438  
30794  
50806  
21491  
22644  
22855  
30895  
31007  
31889  
50454  
50842  
51180  
70530  
53015  
53016  
50770  
31093  
70438  
----------  
50806  
Depressor Retainer  
Agitator  
Vend Switch  
Switch Boot  
Agitator Motor with Gasket  
Agitator Motor Shaft Seal  
Agitator Motor Plate Insulation  
Sink  
Sink Grill  
Ice Chute, Back Section  
Ice Chute Cover  
Gate Gasket  
Gate Solenoid Assembly  
Gate Rebuilding Kit  
Agitator Motor Heater  
Agitator Motor Gasket  
DESCRIPTION  
PART NUMBERS  
Water Cooled  
Air Cooled  
80 “BC”  
Electrical Controls  
80  
80  
80 “BC”  
30379  
30385  
30774  
30895  
31001  
31406  
31838  
31579  
31673  
31874  
31728  
31875  
32971  
60501  
60369  
31091  
31138  
Contactor  
30379  
30385  
30774  
30895  
31001  
31406  
31838  
31579  
31673  
31874  
31728  
31875  
32971  
60501  
60369  
31091  
31138  
30379  
30385  
30774  
30895  
31001  
31406  
31838  
31579  
31673  
31874  
31728  
31875  
32971  
60501  
60369  
31091  
31138  
30379  
30385  
30774  
30895  
31001  
31406  
31838  
31579  
31673  
31874  
31728  
31875  
32971  
60501  
60369  
31091  
31138  
Toggle Switch  
Capacitor, Agitator Motor  
Flush Switch  
Bin Thermostat  
Fuse, 1-1/4 Amps (Gate Solenoid)  
Timer, Harvest  
Conductivity Control  
Capacitor, Harvest Motor  
Compressor Start Relay  
Capacitor, Compressor Start  
Capacitor, Compressor Run  
Compressor Overload  
High Pressure Control  
Low Pressure Control  
Transformer, Beverage  
Transformer, Control  
Distributed By:  
Commercial Refrigeration Service, Inc.  
WWW.IceCubes.NET  
WWW.CorneliusParts.COM  
(866) 423-6253  
623-869-8881  
91704  
34  
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PARTS LIST (CONT’D)  
DESCRIPTION  
PART NUMBERS  
Air Cooled  
80 “BC”  
Water Cooled  
80  
Refrigeration Components  
Compressor  
80  
80 “BC”  
60725  
31607  
31568  
51189  
51190  
----------  
----------  
40527  
----------  
----------  
----------  
60623  
60620  
32576  
60947  
60933  
40652  
50351  
50096  
60725  
31607  
31568  
51189  
51190  
31738  
31844  
40527  
60619  
51434  
70704  
60623  
60620  
32576  
60947  
----------  
40652  
50351  
50096  
60725  
31607  
31568  
51189  
51190  
31738  
31844  
40527  
60619  
51434  
70704  
60623  
60620  
32576  
60947  
----------  
40652  
50351  
50096  
60725  
31607  
31568  
51189  
51190  
----------  
----------  
40527  
----------  
----------  
----------  
60623  
60620  
32576  
60947  
60933  
40652  
50351  
50096  
Compressor Mounting Kit  
Air Pump  
Hose Adaptor, 3/8 NPT X 3/8 Barb  
Hose Adaptor 90 , 3/8 NPT X 3/8 Barb  
Condenser Fan Motor  
Condenser Fan Blade  
Float and Tank Assembly  
Condenser Air-Cooled  
Condenser Shroud  
Tinnerman Clip, Shroud  
Filter (Drier)  
Hot Gas Solenoid Valve  
Hot Gas Solenoid Coil (115 Volt)  
TXV R-502  
Condenser, Water Cooled  
Water Drain Valve  
Tubing, Water Drain, 1/2 inch I.D.  
Tubing, Air Pump, 3/8 inch I.D.  
DESCRIPTION  
PART NUMBERS  
Air Cooled  
80 “BC”  
Water Cooled  
Evaporator Components  
Evaporator Assembly  
80  
80  
60698  
51416  
51423  
51356  
51179  
31560--1  
51191  
51192  
70541  
51300  
80 “BC”  
60698  
60698  
51416  
51423  
51356  
51179  
60698  
51416  
51423  
51356  
51179  
31560--1  
51191  
51192  
70541  
51300  
Evaporator Housing, Foamed  
Harvest Bar  
51416  
51423  
Gasket Kit (Evaporator)  
51356  
Ice Thickness Probe  
51179  
Harvest Motor With Gaskets  
Hose Adaptor, 1/4 NPT X 3/8 Barb  
Hose Adaptor, 1/4 NPT X 1/2 Barb  
Harvest Motor Mounting Screw  
Evaporator Cleaning Plug  
31560--1  
51191  
51192  
70541  
51300  
31560--1  
51191  
51192  
70541  
51300  
Air Cooled  
Water Cooled  
Mis cellaneous Components  
Filter (after S/N 1026)  
Label Press For Ice”  
Wiring Diagram  
80  
80 “BC”  
70542  
80  
80 “BC”  
70542  
70542  
90848  
91703  
91704  
90900  
70542  
90848  
91703  
91704  
90900  
90848  
90848  
91703  
91703  
Manual  
91704  
91704  
Cleaning Label  
90900  
90900  
35  
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IMI CORNELIUS INC.  
ONE CORNELIUS PLACE  
ANOKA, MN. 55303--6234  
TELEPHONE (800) 238--3600  
FACSIMILE (612) 422--3232  
TECH SVC 1-800-535-4240  
WARRANTY  
IMI Cornelius Inc. and Remcor Products Company warrants that all equipment and parts are free from  
defects in material and workmanship under normal use and service. For a copy of the warranty applicable  
to your Cornelius and or Remcor product, in your country, please write, fax or telephone the  
IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the  
date of purchase.  
IMI Cornelius Offices  
AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX (61) 2 534 2166  
AUSTRIA D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX (43) 1-2335-2930  
BELGIUM D BOSKAPELLEI 122 D B-2930 BRAASCHAAT, BELGIUM D (32) 3 664 0552 D FAX (32) 3 665 2307  
BRAZIL D RUA ITAOCARA 97 D TOMAS COELHO D RIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX (55) 21 593 1829  
ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE, B49 6 EU, ENGLAND D (44) 789 763 101 D FAX (44) 789 763 644  
FRANCE D 71 ROUTE DE ST. DENIS D F-95170 DEUIL LA BARRE D PARIS, FRANCE D (33) 1 34 28 6200 D FAX (33) 1 34 28 6201  
GERMANY D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, GERMANY D (49) 2173 7930 D FAX (49) 2173 77 438  
GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS, GREECE D (30) 1 600 1073 D FAX (30) 1 601 2491  
HONG KONG D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D (852) 789 9882 D FAX (852) 391 6222  
ITALY D VIA PELLIZZARI 11 D 1-20059 D VIMARCATE, ITALY D (39) 39 608 0817 D FAX (39) 39 608 0814  
NEW ZEALAND D 20 LANSFORD CRES. D P.O. BOX 19-044 AVONDALE D AUCKLAND 7, NEW ZEALAND D (64) 9 8200 357 D FAX (64) 9 8200 361  
SINGAPORE D 16 TUAS STREET D SINGAPORE 2263 D (65) 862 5542 D FAX (65) 862 5604  
SPAIN D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX (34) 3 654 3379  
USA D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D (612) 421-6120 D FAX (612) 422-3255  
SD 99-3  
1/16/96  
91704  
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Distributed By:  
Commercial Refrigeration Service, Inc.  
WWW.IceCubes.NET  
WWW.CorneliusParts.COM  
(866) 423-6253  
623-869-8881  
CORPORATE HEADQUARTERS:  
Remcor Incorporated  
500 Regency Drive  
Glendale Heights, IL 60139  
(708) 980--6900  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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