Chromalox Electric Heater PD422 4 User Manual

®
Chromalox  
SERVICE REFERENCE  
Installation  
DIVISION  
SALES  
4
SECTION PTH  
(Supersedes PD422-3)  
and  
REFERENCE  
PD422-4  
161-056676-001  
Operating Instructions  
DATE  
NOVEMBER, 2004  
Type PTH  
Over-the-Side Immersion Heaters  
1-3/4”  
Leadwires w/ Ground  
Specifications  
Dimensions (In.)  
Approx.  
Wt.  
(Lbs.)  
Model  
Number  
Volts  
(1 Ph)  
kW  
W/In2  
3’ PVC Flexible Conduit  
A
B
PTH-101  
PTH-102  
120  
240  
1
1
21  
21  
14  
14  
8
8
4
4
A
Mounting Plate  
5 x 1-1/2” Wide with  
(2) Holes  
PTH-202  
PTH-204  
240  
480  
2
2
31  
31  
21  
21  
11  
11  
4
4
4” Center to Center  
4, 6 and 9 kW  
Heaters Equipped  
with Two (2)  
PTH-302  
PTH-304  
240  
480  
3
3
32  
32  
26  
26  
16  
16  
5
5
B
Heated  
PTH-402  
PTH-404  
240  
480  
4
4
34  
34  
20  
30  
20  
20  
5
5
1-1/8” Spacers  
PTH-602  
PTH-604  
240  
480  
6
6
34  
34  
40  
40  
30  
30  
6
6
1, 2 and 3 kW  
Heaters Equipped  
with One (1)  
PTH-902  
PTH-904  
240  
480  
9
9
34  
34  
54  
54  
44  
44  
8
8
1-1/8” Spacer  
Figure 1  
Figure 2  
GENERAL  
Heater Construction Characteristics.  
A. High quality resistance wire held in place by compacted mag-  
nesium oxide in type 316 passivated stainless steel sheath.  
B. Medium watt densities.  
FIRE/EXPLOSION HAZARD. This heater is not intend-  
ed for use in hazardous atmospheres where flamma-  
ble vapors, gases, liquids or other combustible atmos-  
pheres are present as defined in the National  
Electrical Code. Failure to comply can result in per-  
sonal injury or property damage.  
C. Vapor resistant junction box with 3’ PVC flexible conduit with  
ground wire.  
D. Spacer bar prevents elements from touching tank wall.  
E. Flat profile consumes little tank work area.  
Chromalox type PTH over-the-side immersion heaters are  
especially suited for use in plating tanks, rinse tanks and other  
aqueous solutions.  
The system designer is responsible for the safety of  
this equipment and should install adequate back-up  
controls and safety devices with their electric heating  
equipment. Where the consequences of failure could  
result in personal injury or property damage, back-up  
controls are essential.  
IMPORTANT: It is the responsibility of the purchaser  
of the heater to make the ultimate choice of sheath  
material based upon his knowledge of the chemical  
composition of the corrosive solution, character of the  
materials entering the solution, and controls which he  
maintains on the process.  
Sheath corrosion can result in a ground fault which,  
depending upon the solution being heated, can cause  
an explosion or fire.  
© 2010 Chromalox, Inc.  
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OPERATION  
1. Do not operate heater at voltages in excess of that stamped on  
the heater since excess voltage will shorten heater life.  
minimum of 2” of solution  
2. Always maintain  
a
If the heater is not properly submerged, the heating  
elements will overheat and could result in a fire or  
damaged equipment.  
above the heated portion of the element (See Figure 1, “B”  
Dimension) to prevent exposure of the effective heated length. If  
the heater is not properly submerged, it may overheat and shorten  
heater life.  
3. In an electroplating operation the heaters are not under any cir-  
cumstances to be placed between the electrodes and the work.  
MAINTENANCE  
1. Heaters should be checked periodically for coatings and corro-  
sion, and cleaned if necessary.  
2. Tank should be checked regularly for sediment around the end  
of heater as this sediment can act as an insulator and shorten heater  
life.  
ELECTRIC SHOCK HAZARD. Disconnect all power  
before installing or servicing heater. Failure to do so  
could result in personal injury or property damage.  
Heater must be installed by a qualified person in  
accordance with the National Electrical Code, NFPA  
70.  
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Limited Warranty:  
Please refer to the Chromalox limited warranty applicable to this product at  
2150 N. RULON WHITE BLVD., OGDEN, UT 84404  
TA - Q0 - EF  
Litho in U.S.A.  
Phone: 1-800-368-2493  
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