Chromalox Electric Heater PB402 4 User Manual

®
Chromalox  
SERVICE REFERENCE  
Installation Instructions  
DIVISION  
SALES  
4
SECTION CBH  
(Supersedes PB402-3)  
REFERENCE  
PB402-4  
161-049132-001  
DATE  
MARCH, 1999  
Type CBH Electric Stud Heater  
Specifications — Table A  
A
B
C
D
Cold  
End  
E
Cold  
End  
Max.  
Stud Hole  
Diameter*  
Insertion  
Length  
Heater  
Length  
Heater  
Diameter  
Model  
Volts  
Watts  
CBH-1815  
CBH-2415  
CBH-3025  
CBH-3025  
CBH-3625  
CBH-3625  
CBH-1816  
CBH-2416  
CBH-3026  
CBH-3626  
CBH-1827  
CBH-2427  
CBH-3647  
CBH-3647  
CBH-4867  
CBH-4867  
CBH-6177  
CBH-2438  
CBH-3048  
CBH-4258  
CBH-4258  
CBH-4868  
CBH-4269  
CBH-4269  
CBH-6189  
CBH-6619  
CBH-6011  
120  
120  
120  
240  
120  
240  
120  
120  
120  
120  
120  
120  
120  
240  
240  
480  
240  
240  
120  
240  
480  
240  
240  
480  
240  
480  
480  
1150  
1500  
2250  
2250  
2600  
2600  
1200  
1700  
2300  
2800  
1700  
2500  
4200  
4200  
6000  
6000  
7500  
2700  
3600  
5300  
5300  
6500  
6000  
6000  
8000  
9000  
11500  
18”  
24”  
30”  
30”  
36”  
36”  
18”  
24”  
30”  
36”  
18”  
24”  
36”  
36”  
48”  
48”  
60”  
24”  
30”  
42”  
42”  
48”  
42”  
42”  
54”  
66”  
60”  
12”  
18”  
24”  
24”  
30”  
30”  
12”  
18”  
24”  
30”  
12”  
18”  
30”  
30”  
42”  
42”  
54”  
18”  
24”  
36”  
36”  
42”  
36”  
36”  
48”  
60”  
54”  
0.553”  
0.553”  
0.553”  
0.553”  
0.553”  
0.553”  
0.660”  
0.660”  
0.660”  
0.660”  
0.730”  
0.730”  
0.730”  
0.730”  
0.730”  
0.730”  
0.730”  
0.855”  
0.855”  
0.855”  
0.855”  
0.855”  
0.980”  
0.980”  
0.980”  
0.980”  
1.106”  
1-1/8”  
1-1/8”  
1-1/8”  
1-1/8”  
1-1/8”  
1-1/8”  
1-1/8”  
1-1/8”  
1-1/8”  
1-1/8”  
1-1/4”  
1-1/4”  
1-1/4”  
1-1/4”  
1-1/4”  
1-1/4”  
1-1/4”  
1-1/4”  
1-1/4”  
1-1/4”  
1-1/4”  
1-1/4”  
1-1/4”  
1-1/4”  
1-1/4”  
1-1/4”  
1-1/4”  
6-7/8”  
6-7/8”  
6-7/8”  
6-7/8”  
6-7/8”  
6-7/8”  
6-7/8”  
6-7/8”  
6-7/8”  
6-7/8”  
6-3/4”  
6-3/4”  
6-3/4”  
6-3/4”  
6-3/4”  
6-3/4”  
6-3/4”  
6-3/4”  
6-3/4”  
6-3/4”  
6-3/4”  
6-3/4”  
6-3/4”  
6-3/4”  
6-3/4”  
6-3/4”  
6-3/4”  
0.616  
0.616  
0.616  
0.616  
0.616  
0.616  
0.735  
0.735  
0.735  
0.735  
0.860  
0.860  
0.860  
0.860  
0.860  
0.860  
0.860  
0.985  
0.985  
0.985  
0.985  
0.985  
1.110  
1.110  
1.110  
1.110  
1.236  
4” Octagon Box,  
3/4” Knockout  
2”  
E
B
1/8”  
A
1/4”  
D
C
CBH Heater  
Inserted into Standard Drill Hole  
* Stud Hole Diameter should be held closer to the heater diameter, if possible. Consult factory for use of heaters in stud hole diameters  
not listed in Specifications.  
GENERAL  
Since excess temperatures may permanently damage the heaters,  
temperature regulating and limiting controls are recommended.  
WARNING: This heater is not intended for use in  
hazardous atmospheres where flammable vapors,  
gases, liquids or other combustible atmospheres are  
present as defined in the National Electrical Code.  
Failure to comply can result in explosion or fire.  
WARNING: Users should install adequate back-up  
controls and safety devices with their electric heat-  
ing equipment. Where the consequences of failure  
may be severe, back-up controls are essential.  
Although the safety of the installation is the respon-  
sibility of the user, Chromalox will be glad to make  
equipment recommendations.  
The Chromalox electric stud heaters are ruggedly constructed  
and if properly installed, operated and maintained, will provide  
long life and dependable, trouble-free service.  
INSTALLATION  
WARNING: Hazard of Electric Shock. Disconnect  
A stud hole five thousandths larger than specified will  
cause premature burnout or permanent damage to  
heater.  
all power before installing heater.  
1. Select the heater with the proper diameter and insertion length  
closest to the size hole in the stud or bolt being heated. The  
heated section must be inserted in the stud when energized.  
Insert the entire heated length of heater into stud hole.  
2. Graphite and other lubricants to help insert the cartridge  
heater into the hole are not recommended. They are electrical-  
ly conductive and can contaminate the heater and shorten  
heater life. Chromalox HTRC (Heat Transfer and Release  
Coating) is recommended.  
WARNING: Stud hole must not be larger for heater  
being used than that shown in Table A Specifications.  
© 2010 Chromalox, Inc.  
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