Chicago Electric Work Light 95573 User Manual

Solar Shed light  
Model 95573  
aSSeMbly and operation inStructionS  
Due to continuing improvements, actual product may differ slightly from the product described herein.  
®
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Visit our website at: http://www.harborfreight.com  
to preVent SeriouS injury, read and underStand  
all warningS and inStructionS before uSe.  
©
®
Copyright 2007 by Harbor Freight Tools . All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or form  
without the express written consent of Harbor Freight Tools.  
for technical questions or replacement parts, please call 1-800-444-3353.  
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2.  
3.  
do not expose the Shed light assembly to rain or wet conditions. You can  
however place the solar panel outside, exposed to the elements.  
do not abuse the power cord. never use the power cord to carry the Shed  
light or pull the plug from an outlet. keep the power cord away from heat, oil,  
sharp edges, or moving parts. replace damaged power cords immediately.  
Damaged Power Cords increase the risk of electric shock.  
perSonal Safety  
1.  
Stay alert. watch what you are doing, and use common sense when operat-  
ing this product. do not use this product while tired or under the inuence  
of drugs, alcohol, or medication. A moment of inattention while operating this  
product may result in serious personal injury.  
2.  
3.  
dress properly. do not wear loose clothing or jewelry when installing the  
Solar Shed light. contain long hair.  
keep children away. Children must never be allowed in the work area. Do not let  
them handle the Solar Light.  
4.  
5.  
avoid accidental starting. be sure the power Switch is off before plugging in.  
do not overreach. keep proper footing and balance at all times. Proper footing  
and balance enables better control of this product in unexpected situations.  
6.  
use safety equipment. always wear eye protection. Nonskid safety shoes or  
hard hat must be used for appropriate conditions. Always wear ANSI-approved  
safety goggles when assembling or performing maintenance on this Shed Light.  
Shed light uSe and care  
1.  
2.  
disconnect the power cord plug from the power source before making any  
adjustments or changing batteries.  
check for misalignment or binding of moving parts, breakage of parts, and any  
other condition that may affect this products operation. if damaged, have the  
Solar Shed light serviced before using. Many accidents are caused by poorly  
maintained products.  
SerVice  
1.  
2.  
with the exception of changing the batteries and replacing the light tube,  
servicing of the Shed light must be performed only by qualied repair per-  
sonnel.  
when servicing this product use only identical replacement parts. follow  
instructions in the “Inspection, Maintenance, And Cleaning” section of this  
manual. Use of unauthorized parts or failure to follow maintenance instructions  
may create a risk of electric shock or injury.  
SKU 95573  
for technical questions, please call 1-800-444-3353.  
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Specific Safety ruleS  
1.  
2.  
Maintain labels and nameplates on the Shed light. These carry important infor-  
mation. If unreadable or missing, contact Harbor Freight Tools for a replacement.  
Maintain a safe working environment. Make sure there is adequate surrounding  
workspace. Do not use this product in a damp or wet location. Do not set up the  
Solar Shed Light if under the influence of alcohol or drugs. Read warning labels on  
prescriptions to determine if your judgement or reflexes are impaired while taking  
drugs. If there is any doubt, do not set up the Solar Light.  
3.  
4.  
5.  
keep the Solar panel free of dirt, dust and grime. Dust covering the Solar Panel  
will block out sunlight causing a decrease or stoppage of efficiency in recharging  
the batteries.  
warning:this product contains or, when used, produces a chemical known  
to the State of california to cause cancer and birth defects or other reproduc-  
tive harm. (California Health & Safety Code § 25249.5, et seq.)  
warning: nicd batteries must be disposed of properly. Do not incinerate.  
Batteries may burst, causing personal injury and/or property damage. Contact your  
local hazardous waste disposal authority for proper disposal.  
unpacking  
When unpacking, check to make sure that the item is intact and undamaged. If any  
parts are missing or broken, please call Harbor Freight Tools at the number shown on the  
cover of this manual as soon as possible.  
aSSeMbly inStructionS  
note: For additional information regarding the parts listed in the following pages, refer to  
the Assembly Diagram near the end of this manual.  
warning! Make sure the Power Switch of this product is in its “OFF” position and  
that the Solar Shed Light is unplugged from its electrical outlet before making any  
adjustments to the tool.  
note: If the Light unit is passing from the outside to the inside of the Shed, take into con-  
sideration the clearance needed for the Cord (10) and if the Light is to be mounted  
for indoor lighting.  
SKU 95573  
for technical questions, please call 1-800-444-3353.  
Page 4  
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inStallation inStructionS  
note: Your Solar Shed Light will require installation. It is important that you read the entire  
manual to become familiar with the product BEFORE you use the Solar Shed Light.  
Before operating this product be sure that you have all parts described in the Parts  
List and Assembly Diagram located on page 10 of this manual.  
1.  
If you do not have experience or have not done wiring of this type before, contact  
a qualified electrician to install the Solar Shed Light.  
2.  
Decide where you want to place the Solar Shed Light and Solar Panel. The Solar  
Panel assembly must be set in a location that receives full, direct sunlight a minimum  
of six hours a day. The location should not be near nighttime light sources such as  
porch lights or street lights as this may cause the lights to flicker. The Solar Shed  
Light and Solar Panel assembly must be installed within 8 ft. of each other to allow  
for the Cord (10) connection. See Figure 1.  
3.  
The Solar Shed Light can be mounted with Screws (23) and Anchors (24). Make a  
mounting template by tracing the mounting holes on the back of the light. Do not  
insert the Screws (23) all the way.The head of the Screw (23) must stick out a small  
amount from the wall to allow clearance to hang the Shed Light from the Screw  
Mounting Holes. See Figure 2.  
4.  
5.  
Place the Solar Panel assembly in the desired spot in the out-of-doors where it can  
charge with sunlight.  
Using the Bracket (8) as a template, mark the location on the wall where the Screws  
(23) and Anchors (24) will be used for mounting the Bracket (8).  
Bracket Knobs (9)  
Back view of Light  
Solar Panel (1)  
Bracket (8)  
Mounting hole  
Mounting hole  
Figure 1  
Figure 2  
6.  
Use an awl or drill to set the Screw path. Beware of any electrical lines in the drill-  
ing pathway. Make sure there are no wires, pipes or cables behind where you plan  
to drill.  
SKU 95573  
for technical questions, please call 1-800-444-3353.  
Page 5  
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7.  
8.  
Mount the Bracket (8) to the shed using the Screws (23) and/or Anchors (24). When  
using Anchors (24) drill holes the size of the Anchors. Tap Anchors in with a ham-  
mer (not included).  
Attach the Solar Panel (1) to the Bracket (8) using the Bracket Knobs (9), then at-  
tach the Power Cord (10) to both the Light and the Solar Panel (1).  
9.  
Turn OFF the Shed Light Switch (21). Tilt the Solar Panel to catch the sun’s rays.  
10.  
After the initial charge is set, turn ON the Shed Light Switch (21), then check to  
see that the Shed Light is ON by viewing the light at night or in a dark location. If  
the Light (19) is not lit, check the position of the “ON” Switch (21). The Shed Light  
can be turned “ON” by manually pulling the cord on the Switch 21) on the side of  
the Solar Light.  
note: If attaching to the shed roof, you may need to use roofing cement to maintain roof  
water proofing. The Solar Panel must be set in a location that receives full, direct  
sunlight a minimum of six hours a day.  
note: During the day, the Solar Panel (1) converts sunlight into electricity, recharging the  
battery. The amount of light the Solar Panel receives depends on placement of  
the Solar Light Panel assembly, geographic location and weather. If the weather is  
cloudy and the Panel did not receive a full charge, the Solar Panel assembly may  
not achieve the full operating time. It will catch up on its own after two to three days  
of full sun.  
replacing the batteries  
1.  
It is recommended that you replace the batteries every 12 months. Before perform-  
ing any maintenance on the Solar Shed Light, make certain that the Switch (21) on  
the side of the Solar Light is in the “OFF” position.  
SKU 95573  
for technical questions, please call 1-800-444-3353.  
Page 6  
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2.  
3.  
To change the batteries, carefully remove the Solar Panel (1) from the Bracket (8)  
by turning the Bracket Knobs (9) counterclockwise. Place the Solar Panel assembly  
on a flat, uncluttered surface.  
Remove the battery covers from Battery Housing (4) by pressing the battery cover  
tabs inward, while pulling them up and out.  
figure 3  
Battery (3)  
Back View of  
Solar Panel  
4.  
Remove the old batteries (note the polarity position of the old batteries). Make  
certain that the new batteries are “AA” (1.2-VDC, 500-mAH, Ni-CD) rechargeable.  
Install the new batteries into the Battery Housing (4).Make certain that the batteries  
are placed according to the correct polarity marked on the batteries. The negative  
polarity (-) of the battery goes against the spring. Make sure the batteries stay in  
the grooves. Be very careful not to crimp the wires.  
5.  
1.  
Replace the battery covers and re-attach Solar Panel (1) to the Bracket (8) using  
the Bracket Knobs (9) on each side of the Solar Panel (1). See Figure 3 .  
replacing the light tube  
Before performing any maintenance on the Solar Shed Light, make certain that the  
switch on the Shed Light is in the “OFF” position and that the Light Tube (19) has  
had time to completely cool off.  
2.  
3.  
Remove the Lens (20) from the Shed Light by lightly squeezing it and gently lifting  
and slide off. See Figure 4.  
Gently grasp the old Light Tube (19).Turn it 90 degrees (either direction). Slide one  
end out of the OPEN side of the lamp. (One side of the lamp is open, the other is  
closed). Pull out the old Light Tube. Dispose of it according to warnings on page  
7. See Figure 4.  
SKU 95573  
for technical questions, please call 1-800-444-3353.  
Page 7  
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figure 4  
Light Tube (19)  
4.  
Insert the Light Tube (19) into the closed end of the lamp first, then slide it into the  
open end. Rotate 90 degrees to lock in place. See Figure 5.  
figure 5  
Lens (20)  
5.  
Make certain that the light is replaced with an identical LightTube (19). Do not force.  
Replace the Lens (20). Snap shut. See Figure 5.  
caution: Light Tubes (19) are fragile and can easily break. Be careful when discarding  
bulbs.When replacing the bulb, use the appropriate clothing including ANSI-approved  
safety goggles and leather gloves as indicated in this manual’s warning section.  
SKU 95573  
for technical questions, please call 1-800-444-3353.  
Page 8  
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inSpection, Maintenance, and cleaning  
1.  
2.  
warning! Make sure the Power Switch is in its “OFF” position and that the  
product is unplugged from its electrical outlet before performing any inspection,  
maintenance, or cleaning procedures.  
before each uSe, inspect the general condition of this product. Check for loose  
screws, misalignment or binding of moving parts, cracked or broken parts, damaged  
electrical wiring, and any other condition that may affect its safe operation. do not  
use a damaged product.  
Maintenance chart  
before  
use  
after  
use  
every 6  
Months  
Maintenance type  
weekly Monthly  
yearly  
Inspect product for  
damage  
X
(see #2, above)  
Wipe off with clean, moist  
cloth  
X
X
X
X
X
troubleShooting  
problem  
possible causes  
probable Solutions  
Light will not  
turn on  
1. No power at outlet.  
1. Check power at Solar Panel (1).  
2. Power Cord (10) not  
connected.  
2. Check that Power cord (10) is  
plugged in.  
3. Light Tube (19) is burned out. 3. Replace Light Tube (19).  
4. Solar Panel (1) is damaged. 4. Replace Solar Panel (1).  
5. Solar Panel (1) is not getting 5. Relocate Solar Panel (1) to a more  
enough sun light.  
sunny location.  
6. Bad Switch (21).  
6. Replace Switch (21).  
SKU 95573  
for technical questions, please call 1-800-444-3353.  
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partS liSt  
part  
1
description  
Solar Panel  
Qty  
1
part  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
description  
Left Baffle  
Qty  
1
2
Battery Cover  
Battery  
2
Back Housing w/Reflector Strip  
Right Housing  
Right Baffle  
1
3
4
1
4
Battery Housing  
Long Screws  
Short Screws  
Nut M5  
1
1
5
4
Socket  
2
6
4
Light Tube  
1
7
2
Lens  
1
8
Bracket  
1
Switch Assembly  
Screws  
1
9
Bracket Knobs  
Power Cord  
Left Housing  
Charging Base  
Circuit Board  
2
8
10  
11  
12  
13  
1
Screws (5/16” long)  
Anchor  
4
1
4
1
1
aSSeMbly diagraM  
8
SKU 95573  
for technical questions, please call 1-800-444-3353.  
Page 10  
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LIMIted 90 dAy  
wArrAnty  
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and  
warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of  
ninety days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse,  
abuse, negligence or accidents, repairs or alterations outside our facilities, or to lack of maintenance. We shall in no  
event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages  
arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential  
damages, so the above limitation of exclusion may not apply to you. THiS WarranTy iS expreSSly in lieu oF  
all oTHer WarranTieS, expreSS or implied, inCluding THe WarranTieS oF merCHanTabiliTy  
and FiTneSS.  
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid.  
proof of purchase date and an explanation of the complaint must accompany the merchandise. if our inspection verifies  
the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if  
we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if  
we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you  
must bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
pleaSe read the following carefully  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEM-  
BLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER  
OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER  
THAT HE OR SHE IS qUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR  
SHE IS qUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER  
AND/OR DISTRIBUTOR ExPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS  
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE  
BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS  
TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS  
OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
SKU 95573  
for technical questions, please call 1-800-444-3353.  
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