Chicago Electric Webcam 93765 User Manual

VIDEO INSPECTION SYSTEM  
93765  
SET uP aND OPEraTINg INSTruCTIONS  
Visit our website at: http://www.harborfreight.com  
read this material before using this product.  
Failure to do so can result in serious injury.  
SaVE ThIS MaNual.  
Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for  
assembly and service may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
Manual revised 09j  
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PErSONal SaFETY  
gENEral SaFETY rulES  
1. Stay alert. Watch what you are  
doing, and use common sense  
when operating a device. Do not  
use a device while tired or under  
the influence of drugs, alcohol, or  
medication. A moment of inattention  
while operating devices may result in  
serious personal injury.  
WarNINg!  
rEaD aND uNDErSTaND all  
INSTruCTIONS  
Failure to follow all instructions listed  
below may result in  
electric shock, fire, and/or serious  
injury.  
SaVE ThESE INSTruCTIONS  
2. Dress properly. Do not wear loose  
clothing or jewelry. Contain long  
hair. Keep hair, clothing, and  
WOrK arEa  
gloves away from moving parts.  
Loose clothes, jewelry, or long hair  
can be caught in moving parts.  
1. Keep work area clean and well lit.  
Cluttered benches and dark areas  
invite accidents.  
3. Do not overreach. Keep proper  
footing and balance at all times.  
Proper footing and balance enables  
better control of the device in  
2. Do not operate in explosive  
atmospheres, such as in the  
presence of flammable liquids, gases,  
or dust. Powered products create  
sparks which may ignite the dust or  
fumes.  
unexpected situations.  
4. Wear aNSI-approved safety impact  
goggles when using this product.  
Dust mask, non-skid safety shoes,  
and a hard hat must be used for  
appropriate conditions.  
ElECTrICal SaFETY  
1. grounded devices must be  
plugged into an outlet properly  
installed and grounded in  
DEVICE uSE aND CarE  
accordance with all codes and  
ordinances. Never modify the  
plug in any way. Do not use any  
adapter plugs. Check with a  
qualified electrician if you are in  
doubt as to whether the outlet is  
properly grounded. If the devices  
should electrically malfunction or  
break down, grounding provides a  
low resistance path to carry electricity  
away from the user  
1. use the correct device for your  
application. The correct device will  
do the job better and safer at the rate  
for which it is designed.  
2. Do not use this product if the  
Power Switch does not turn it on  
or off. Any product that cannot be  
controlled with the Power Switch is  
dangerous and must be replaced.  
3. Turn off the Power Switch and  
disconnect the Power adapter  
from the electrical outlet before  
making any adjustments, changing  
2. Do not expose to rain or wet  
conditions. Water entering a device  
will increase the risk of electric shock.  
SKU 93765  
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accessories, or storing the  
product. Such preventive safety  
measures reduce the risk of electric  
shock.  
unauthorized parts or failure to follow  
maintenance instructions may create  
a risk of electric shock or injury.  
lithium Battery Safety Warnings  
4. Store idle devices out of reach of  
children and other untrained per-  
sons. Devices are dangerous in the  
hands of untrained users.  
5. Maintain devices with care. Keep  
the product and its accessories  
clean and in proper working order.  
Properly maintained devices are less  
likely to malfunction and are easier  
to control. Do not use a damaged  
device. Tag damaged devices “Do  
not use” until repaired.  
lIThIuM BaTTErIES STOrE a  
largE aMOuNT OF ENErgY  
aND WIll VENT FIrE Or  
ExPlODE IF MISTrEaTED:  
1. Keep Battery Pack dry.  
6. Check for misalignment or binding  
of moving parts, breakage of parts,  
and any other condition that may  
affect the device’s operation. If  
2. DO NOT DO aNY OF ThE FOl-  
lOWINg TO ThE BaTTErY PaCK:  
a. Open,  
b. Drop,  
c. Short-circuit,  
d. Incinerate, or  
damaged, have the device serviced  
before using. Many accidents are  
caused by poorly maintained devices.  
e. Expose to temperatures greater  
than 140°F.  
7. use only accessories that are  
recommended by the manufacturer  
for your model. Accessories that  
may be suitable for one device may  
become hazardous when used on  
another device.  
3. Charge Battery Pack only according  
to the instructions indicated in this  
manual.  
4. Inspect Battery Pack before every  
use; do not use or charge if dam-  
aged.  
SErVICE  
1. Device service must be performed  
only by qualified repair personnel.  
Service or maintenance performed by  
unqualified personnel could result in  
a risk of injury.  
5. The charge time for the Battery is  
6 hours. Do not charge the Battery  
for longer than 6 hours as damage to  
the Battery and/or Video system may  
result.  
2. When servicing a device, use only  
identical replacement parts. Fol-  
low instructions in the “Inspec-  
tion, Maintenance, And Cleaning”  
section of this manual. Use of  
6. Keep the Battery disconnected  
unless the system is being used.  
When connected, the system will  
constantly drain the Battery.  
SKU 93765  
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7. Switch to a fresh Battery when de-  
vice performance begins to dimin-  
ish. Severe heat is most destructive  
to a Battery. The more heat gener-  
ated, the faster the Battery loses its  
power. A Battery that gets too hot  
can be permanently damaged. Never  
over-discharge a Battery by attempt-  
ing to use the Monitor after it indi-  
cates low Battery power.  
or Camera undergo shaking or strong  
vibration.  
4. To allow air circulation, locate the  
Monitor at least two inches from  
walls, cabinets, or other enclo-  
sures.  
5. When connecting the Camera to  
the Monitor the power must be off  
or both units will be damaged.  
8.  
The battery gets hot while  
charging. The built-in  
charger’s heat can build  
6. Maintain labels and nameplates on  
the Product. These carry important  
information. If unreadable or miss-  
ing, contact Harbor Freight Tools for a  
replacement.  
up to unsafe levels and  
create a fire hazard if it does not  
receive adequate ventilation, due to  
an electrical fault, or if it is used in a  
hot environment.  
Do not place the battery on a flam-  
mable surface. Do not obstruct any  
vents on the battery. Especially  
avoid placing the battery on car-  
pets and rugs; they are not only  
flammable, but they also obstruct  
vents under the battery.  
7. When replacing the Fuse in the  
Battery, only use another Fuse of  
the same type and rating. Use of a  
different Fuse or object may result in  
property damage, explosion, or fire.  
8. People with pacemakers should  
consult their physician(s) before use.  
Electromagnetic fields in close prox-  
imity to heart pacemaker could cause  
pacemaker interference or pacemak-  
er failure.  
SPECIFIC SaFETY rulES  
9. WARNING: Handling the cord on  
this product will expose you to lead,  
a chemical known to the State of  
California to cause cancer, and birth  
defects or other reproductive harm.  
Wash hands after handling.  
1. If this unit is to be used with a  
potable water supply, the unit  
must be thoroughly sterilized and  
cleaned before use. Also, flush  
the water supply when finished and  
before use.  
(California Health & Safety Code §  
25249.5, et seq.)  
2. Keep the Monitor out of direct  
sunlight. Do not allow the Monitor  
to overheat, freeze, or be exposed to  
wet conditions. Do not locate the  
Monitor near radiators, ovens, or  
any other heat source.  
10. The warnings and cautions discussed  
in this manual cannot cover all pos-  
sible conditions and situations that  
may occur. It must be understood  
by the operator that common sense  
and caution are factors which cannot  
be built into this product, but must be  
supplied by the operator.  
3. handle the Monitor and Camera  
with care. Do not allow the Monitor  
SKU 93765  
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cal Code. (See Outlets for 2-Prong  
Plug.)  
grOuNDINg  
TO PrEVENT  
ElECTrIC ShOCK  
aND DEaTh FrOM  
INCOrrECT grOuNDINg  
WIrE CONNECTION:  
2. Double insulated devices may be  
used in either of the 120 volt outlets  
shown in the preceding illustration.  
(See Outlets for 2-Prong Plug.)  
Check with a qualified  
Extension Cords  
electrician if you are in doubt  
as to whether the outlet is  
properly grounded. Do not  
modify the power cord plug  
provided with the device.  
Never remove the grounding  
prong from the plug. Do not  
use the device if the power  
cord or plug is damaged. If  
damaged, have it repaired by  
a service facility before use. If  
the plug will not fit the outlet,  
have a proper outlet installed  
by a qualified electrician.  
1. Grounded devices require a three  
wire extension cord. Double Insu-  
lated devices can use either a two or  
three wire extension cord.  
2. As the distance from the supply outlet  
increases, you must use a heavier  
gauge extension cord. Using exten-  
sion cords with inadequately sized  
wire causes a serious drop in voltage,  
resulting in loss of power and pos-  
sible device damage.  
(See Table a.)  
3. The smaller the gauge number of the  
wire, the greater the capacity of the  
cord. For example, a 14 gauge cord  
can carry a higher current than a 16  
gauge cord. (See Table a.)  
Double Insulated Devices:  
Devices with Two Prong Plugs  
4. When using more than one exten-  
sion cord to make up the total length,  
make sure each cord contains at  
least the minimum wire size required.  
(See Table a.)  
5. If you are using one extension cord  
for more than one device, add the  
nameplate amperes and use the sum  
to determine the required minimum  
cord size. (See Table a.)  
Outlets for 2-Prong Plug  
1. Devices marked “Double Insulated”  
do not require grounding. They have  
a special double insulation system  
which satisfies OSHA requirements  
and complies with the applicable  
standards of Underwriters Labora-  
tories, Inc., the Canadian Standard  
Association, and the National Electri-  
6. If you are using an extension cord  
outdoors, make sure it is marked with  
the suffix “W-A” (“W” in Canada) to  
indicate it is acceptable for outdoor  
use.  
SKU 93765  
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7. Make sure the extension cord is prop-  
erly wired and in good electrical con-  
dition. Always replace a damaged  
extension cord or have it repaired by  
a qualified electrician before using it.  
8. Protect the extension cords from  
sharp objects, excessive heat, and  
damp or wet areas.  
rECOMMENDED MINIMuM WIrE  
gaugE FOr ExTENSION COrDS*  
(120/240 VOlT)  
ExTENSION COrD  
NaMEPlaTE  
lENgTh  
aMPErES  
(at full load)  
0 – 2.0  
2.1 – 3.4  
18  
18  
18  
18  
18  
14  
12  
18  
18  
18  
16  
14  
12  
10  
18  
18  
16  
14  
12  
10  
-
18  
16  
14  
12  
10  
-
16  
14  
12  
12  
-
3.5 – 5.0  
5.1 – 7.0  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
-
-
-
* Based on limiting the line  
voltage drop to five volts at  
150% of the rated amperes.  
TaBlE a  
Symbology  
Double Insulated  
Canadian Standards Association  
Underwriters Laboratories, Inc.  
Volts Alternating Current  
Amperes  
V~  
a
No Load Revolutions per Minute  
(RPM)  
n xxxx/min.  
0
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BaTTErY  
(4a)  
BaTTErY aC  
COrD (7B)  
TO MONITOr  
T
u
12 VDC  
O
120 Volt, grounded,  
Electrical Outlet  
Figure a  
3. The charge indicator on the battery  
box will stay RED until the charge is  
complete. Once the charge is com-  
plete, the indicator will turn GREEN.  
ChargINg ThE BaTTErY  
1. Charge the Battery (4) first before  
use. Thereafter, subsequent charge  
times are 6 hours. Never charge the  
Battery for longer than 6 hours, as  
damage to the Battery and/or video  
system will occur.  
4. Unplug the AC cord from its electrical  
outlet and remove it from the Battery  
(4A) box. Do not charge the Battery  
longer than 6 hours.  
2. To charge the Battery(4A), plug Bat-  
tery AC Cord (7B) to the battery box  
and 120 volt, grounded, electrical  
outlet. (See Figure A.)  
Note: The Battery box may feel warm to  
touch, which is normal during the  
charging process.  
SKU 93765  
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Monitor Controls:  
CaMEra  
C1  
C2  
lED DIMMEr CONT. BrIghT.  
POWEr  
MONITOr  
(FrONT VIEW)  
ON  
ON  
OFF  
OFF  
a.  
B.  
C.  
D.  
E.  
F.  
Camera Selection Switch  
LED Switch  
LED Dimmer  
Contrast  
Brightness  
MIN. Max.  
a
B
C
D
E
F
Monitor Power Switch  
g.  
h.  
I.  
DC 12 Volt-Input (Plug in 12VDC Power System Here)  
External Video-In Switch  
Video-Out (Used to Record to a VCR)  
External Video-Input  
J.  
g
h
I
J
l
K
K.  
l.  
Camera 1 Input  
Camera 2 Input  
MONITOr  
(BaCK VIEW)  
C2  
C1  
DC 12 VOlT VCr/CaMEra  
INPuT  
VIDEO  
OuT  
VIDEO  
IN  
Figure B  
OPEraTION  
1. When connecting the Camera (1)  
to the Monitor (2) the power must  
be off or both units may be dam-  
aged.  
2. IMPOrTaNT: To avoid damage to  
the Camera (1) and/or Cable (3) use  
caution when inserting or retracting  
the equipment in pipes, ducts, etc.  
Avoid sharp corners and edges; the  
cable can kink and break internally if  
bent sharply. If necessary, insert the  
Ball Protector (9) over the Camera for  
added protection. The Ball Protec-  
tor may also help keep the Camera  
clean.  
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TO CaMEra (1)  
TO MONITOr CaMEra  
INPuT JaCK (K, l)  
TO MONITOr  
DC 12 VOlT-  
INPuT JaCK (g)  
T
u
12 VDC  
O
MONITOr (rEar VIEW)  
VIDEO VIDEO  
OuT IN  
DDCC  
11  
2
2
VV IINN  
CaM1  
CaM2  
TO VCr  
(NOT INCluDED)  
Figure C  
3. Set the Monitor (2) on a clean, dry,  
flat, level surface capable of support-  
ing the weight of the Monitor and its  
accessories. If necessary, attach  
the Sunshade (8 over the front of the  
Monitor to reduce glare.  
terminal on the Battery (4A).  
(See Figure C.)  
d. Plug the other end of the Battery  
Cord (5) into the DC 12 Volt-Input  
Jack on the back of the Monitor (2).  
(See Figure C.)  
(See Figure C, and assy. Diagram.)  
5-2. To Hook-Up With The Power  
Adapter:  
4. Plug the Cable (3) into one of the  
Camera ports (K, L) on the back of  
the Monitor (2).  
a. Plug the Power Adapter (7) into the  
nearest 120 volt, grounded, electri-  
cal outlet.  
(See Figures E and F.)  
5-1. To Hook-Up With The Battery:  
b. Plug the end of the Power Adapter’s  
(7) cord into the DC 12 Volt-Input  
Jack on the back of the Monitor (2).  
a. Set the Battery (4A) on a dry sur-  
face, on a plate or other flat, stable  
surface out of the sun and close  
enough for the Battery Cord (5) to  
reach the rear of the Monitor (2).  
(See Figure C.)  
6. Set the VCR/Camera Switch (H) on  
the back of the Monitor (2) to “CaM-  
Era”. (See Figure B.)  
7. Turn on the POWEr Switch (F) on  
the front of the Monitor (2).  
(See Figure B.)  
b. Attach the BlaCK (–) connector on  
the Battery Cord (5) to the BlaCK  
(–) terminal on the Battery (4A).  
(See Figure C.)  
8. Press the LED Switch (4) to turn the  
LED’s on. The LED’s may not be vis-  
ible in a normally lit room. Point the  
camera at the front of the monitor and  
c. Attach the rED (+) connector on  
the Battery Cord (5) to the rED (+)  
rEV 06d  
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look at the monitor screen to see if  
the LED’s are on or not.  
(See Figure B.)  
NOTE: This product is ideal for  
pipes 1-1/2”-4-3/4” inner diameter  
with multiple bends.  
9. Push in on the Camera (A) button  
if using the C1 Camera Input (K).  
Leave the button out if using the C2  
Input (L). An image should appear  
on the Monitor (2). If not, recheck the  
connections. (See Figure B.)  
13. Adjust the Brightness (E) and Con-  
trast (D) on the front of the Monitor  
(2). If additional light is needed, push  
on the LED Switch (B) on the front  
of the Monitor. Adjust the brightness  
of the LED lights with the Dimmer  
Switch (C). (See Figure B.)  
14. To reel the Cable (3) back in, care-  
fully guide the Cable (3) back into the  
reel with one hand, while turning the  
reel with the other. To prevent dam-  
age, do not sharply bend the cable.  
15. When finished, carefully remove the  
Camera (1) from the pipe, duct, etc.  
Turn off the POWEr Switch (F) on  
the front of the Monitor (2). Discon-  
nect the alligator clips on the Battery  
Cord (5) from the Battery (4). Then,  
unplug the Battery Cord from the  
Monitor. (See Figure C.)  
10.  
CauTION! Do not  
sharply bend the cable;  
the cable will be dam-  
16. If necessary, use a disinfectant to  
clean the Camera (1), Ball Protector  
(9), and Cable (3) after use. Then  
dry. Do not immerse the Monitor (2),  
Battery (4), Power Adapters (7), or  
any other accessory in liquid.  
aged if severely bent.  
Carefully remove the camera end of  
the Cable (3) out the center of the  
reel, as shown in the illustration  
above. Thread it through the hook on  
the handle.  
(See assy. Diagram.)  
17. Store the Video Inspection System  
in its Carrying Case (6) and keep the  
Carrying Case in a clean, dry location  
out of reach of children.  
11. Securely thread the Camera (1) onto  
the end of the Cable (3) if it is not  
already connected.  
12. Turn the reel to unwind the Cable  
from the reel while gently feeding it  
into the pipe, duct, etc. until the Cable  
(3) is at the desired depth. DO NOT  
FOrCE CaBlE.  
rEV 06d; 08l; 09c; 09j  
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2. Before each use, make sure the ter-  
minal contacts on the Battery (4) are  
clean and free of corrosion.  
INSPECTION, MaINTENaNCE,  
aND ClEaNINg  
WarNINg! Turn off the power  
and disconnect the battery before  
performing any inspection, mainte-  
nance, or cleaning procedures.  
3. after each use, wipe the Camera  
Lens and all components to remove  
any dirt and moisture. If neces-  
sary, use a disinfectant to clean the  
Camera (1), Ball Protector (9), and  
Cable (3) after use. Then dry. Do not  
immerse the Monitor (2), Battery (4),  
Power Adapters (7), or any other ac-  
cessory in liquid.  
1. Before each use, inspect the general  
condition of the Video Inspection Sys-  
tem. Check for loose screws, mis-  
alignment or binding of moving parts,  
cracked or broken parts, damaged  
electrical wiring, and any other condi-  
tion that may affect its safe operation.  
If abnormal noise or vibration occurs,  
have the problem corrected before  
further use. Do not use damaged  
equipment.  
CauTION! all maintenance,  
service, or repairs not mentioned  
in this manual must only be per-  
formed by a qualified service tech-  
nician.  
rEV 06d; 08l  
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TrOuBlEShOOTINg  
Problem  
Possible Solutions  
System displays a rolling, shrunk, or  
unstable picture.  
1. Check all connections.  
2. Charge the Battery fully.  
3. Have a qualified service technician check for a  
defective Battery and/or other defective components  
in the System.  
Camera LED’s not lit.  
1. LED’s may not be seen clearly in brightly lit room.  
Point Camera at monitor while on to see if LED’s are  
actually on.  
2. Adjust LED Dimmer to change LED brightness.  
Adjust contrast and brightness.  
1. Turn LED On on monitor.  
LED’s light, but no image on screen.  
Image on screen is dark when camera is in  
pipe.  
2. Adjust LED dimmer.  
3. Use ball protector with camera to keep lens above  
sludge.  
4. Clean lens and LED’s.  
5. Check cable connections are secure.  
Adjust contrast and brightness.  
1. Recharge/replace battery.  
2. Use line power adapter.  
1. Adjust dimmer.  
Screen on monitor is white.  
Monitor does not work with battery.  
Monitor works, but LED doesn't.  
2. Replace camera, if needed.  
3. Check fiberglass cable and connections for damage  
and replace, if needed.  
Fuzzy or vertical lines on monitor screen  
when the camera is used in hot environ-  
ment.  
1. Allow camera to cool.  
2. Use in environments -20 °F to 120 °F only.  
3. Have qualified technician service/replace camera.  
1. Recharge/replace battery.  
Monitor does not work.  
2. Operate unit using line power adapter.  
3. Have qualified technician service monitor.  
Unit operates intermittently when short cable Replace short cable.  
is moved.  
Camera lens is loose, cracked or broken.  
Replace camera.  
rEV 09c  
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ParTS lIST & aSSEMBlY DIagraM  
Part  
1
2
3
4A  
6
7
7B  
8
9
10  
Description  
Qty.  
Camera  
1
1
1
1
1
1
1
1
1
1
Monitor  
Cable Reel w/65 Ft. Cable  
Li-Ion Battery  
Carrying Case  
Power Adapter  
Battery AC Cord  
Sunshade  
Ball Protector  
Short Cable  
10  
1
2
6
9
7
4a  
3
7B  
8
Note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
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WARRANTIES OF MERCHANTABILITY  
AND FITNESS.  
PlEaSE rEaD ThE  
FOllOWINg CarEFullY  
To take advantage of this warranty,  
the product or part must be returned to us  
with transportation charges prepaid. Proof  
of purchase date and an explanation of the  
complaint must accompany the merchan-  
dise. If our inspection verifies the defect,  
we will either repair or replace the product  
at our election or we may elect to refund  
the purchase price if we cannot readily  
and quickly provide you with a replace-  
ment. We will return repaired products at  
our expense, but if we determine there is  
no defect, or that the defect resulted from  
causes not within the scope of our warran-  
ty, then you must bear the cost of returning  
the product.  
THE MANUFACTURER AND/OR DISTRIBUTOR  
HAS PROVIDED THE PARTS LIST AND ASSEM-  
BLY DIAGRAM IN THIS MANUAL AS A REFER-  
ENCE TOOL ONLY. NEITHER THE MANUFAC-  
TURER OR DISTRIBUTOR MAKES ANY REPRE-  
SENTATION OR WARRANTY OF ANY KIND TO  
THE BUYER THAT HE OR SHE IS QUALIFIED TO  
REPLACE ANY PARTS OF THE PRODUCT. IN  
FACT, THE MANUFACTURER AND/OR DISTRIB-  
UTOR EXPRESSLY STATES THAT ALL REPAIRS  
AND PARTS REPLACEMENTS SHOULD BE  
UNDERTAKEN BY CERTIFIED AND LICENSED  
TECHNICIANS, AND NOT BY THE BUYER. THE  
BUYER ASSUMES ALL RISKS AND LIABILITY  
ARISING OUT OF HIS OR HER REPAIRS TO  
THE ORIGINAL PRODUCT OR REPLACEMENT  
PARTS THERETO, OR ARISING OUT OF HIS OR  
HER INSTALLATION OF REPLACEMENT PARTS  
THERETO.  
This warranty gives you specific legal  
rights and you may also have other rights  
which vary from state to state.  
lIMITED 90 DaY WarraNTY  
Harbor Freight Tools Co. makes ev-  
ery effort to assure that its products meet  
high quality and durability standards, and  
warrants to the original purchaser that this  
product is free from defects in materials  
and workmanship for the period of 90 days  
from the date of purchase. This warranty  
does not apply to damage due directly or  
indirectly, to misuse, abuse, negligence or  
accidents, repairs or alterations outside  
our facilities, criminal activity, improper in-  
stallation, normal wear and tear, or to lack  
of maintenance. We shall in no event be  
liable for death, injuries to persons or prop-  
erty, or for incidental, contingent, special  
or consequential damages arising from the  
use of our product. Some states do not al-  
low the exclusion or limitation of incidental  
or consequential damages, so the above  
limitation of exclusion may not apply to  
you. THIS WARRANTY IS EXPRESSLY IN  
LIEU OF ALL OTHER WARRANTIES, EX-  
3491 Mission Oaks Blvd. • PO Box  
6009 • Camarillo, CA 93011 • (800)  
444-3353  
PRESS OR IMPLIED, INCLUDING THE  
rEV 08h  
SKU 93765  
For technical questions, please call 1-800-444-3353.  
Page 15  
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