Chicago Electric Water Pump 94649 User Manual

3/4 HP DIRTY WATER SUBMERSIBLE  
PUMP WITH FLOAT  
94649  
ASSEMBLY AND OPERATING INSTRUCTIONS  
Due to continuing improvements, the product shown above may differ slightly from the actual product.  
®
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Copyright © 2006 by Harbor Freight Tools®. All rights reserved. No portion of  
this manual or any artwork contained herein may be reproduced in any shape  
or form without the express written consent of Harbor Freight Tools.  
For technical questions and replacement parts, please call 1-800-444-3353  
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8.  
9.  
Dress properly. Do not wear loose clothing or jewelry as they can be caught in  
moving parts. Protective, electrically nonconductive clothes and nonskid footwear are  
recommended when working. Wear restrictive hair covering to contain long hair.  
Use eye and ear protection. Always wear ANSI approved impact safety goggles.  
10. Do not overreach. Keep proper footing and balance at all times. Do not reach over or  
across electrical cables or frames.  
11. Stay alert. Watch what you are doing, use common sense. Do not operate any tool  
when you are tired.  
12. Check for damaged parts. Before using any tool, any part that appears damaged  
should be carefully checked to determine that it will operate properly and perform its  
intended function. Check for alignment and binding of moving parts; any broken parts  
or mounting fixtures; and any other condition that may affect proper operation. Any  
part that is damaged should be properly repaired or replaced by a qualified technician.  
Do not use the tool if any switch does not turn On and Off properly.  
13. Replacement parts and accessories. When servicing, use only identical  
replacement parts. Use of any other parts will void the warranty. Only use accessories  
intended for use with this tool. Approved accessories are available from Harbor Freight  
Tools.  
14. Use proper power outlet. This pump has a three prong plug. The third prong (round)  
is the ground. Plug the pump cord only into a three-prong, Ground Fault Circuit  
Interrupter receptacle. Cutting off the ground prong will result in a safety hazard and  
void the warranty.  
15. Using Extension Cords. An extension cord up to 50 feet must have a wire size  
of 18 AWG; up to 100 feet must have a wire size of 16 AWG. Do not submerge  
extension cords or make contact with water. Note: Do not make the extension cord  
connection underwater.  
16. Use the right tool for the job. Do not attempt to force a small tool or attachment to  
do the work of a larger industrial tool. There are certain applications for which this tool  
was designed. Do not modify this tool and do not use this tool for a purpose for which  
it was not intended.  
17. Do not operate tool if under the influence of alcohol or drugs. Read warning  
labels on prescriptions to determine if your judgment or reflexes are impaired while  
taking drugs. If there is any doubt, do not operate the tool.  
18. Pacemaker safety warning. People with pacemakers should consult with their  
physician(s) before using this product; operation of equipment in close proximity to a  
heart pacemaker could cause interference or failure of the pacemaker.  
Warning: The warnings, cautions, and instructions discussed in this instruction manual  
cannot cover all possible conditions and situations that may occur.It must be understood  
by the operator that common sense and caution are factors which cannot be built into  
this product, but must be supplied by the operator.  
SKU 94649  
Page 3  
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Unpacking  
When unpacking, check to make sure all parts are included. Refer to the parts list and as-  
sembly diagram on page 7 and 8. If any parts are missing or broken, please call Harbor  
Freight Tools at the number on the cover of this manual.  
Operation  
1.  
2.  
Connect drain hose to the Universal Adapter (47) discharge fitting. This hose should  
be long enough to drain away from the reservoir being pumped. See installation  
examples on the next page.  
If the pump needs to be lowered into a pool or other deep reservoir, attach a rope to  
the pump handle and lower into position. Never suspend the pump from the power  
cord or discharge pipe.  
The pump should rest on a flat, level, and solid foundation. Never operate on earth,  
clay, sand, or gravel surfaces. Keep the pump inlet opening clear of debris. If the drain  
piping runs in excess of 10 feet, it is recommended to use a check valve (not included)  
to prevent back flow. To avoid air locks in the pump, drill an 1/8 inch hole in the piping,  
between the check valve and the pump. Refer to the illustration on the next page.  
Warning: Never use the line cord to carry the pump. Do not run the pump dry. It will  
increase wear to the unit and cause possible seal damage.  
3.  
Connect the Power Cable to the Ground Fault Interrupter receptacle to begin  
pumping.  
Caution:The Float Switch must be floating in water for the pump to operate. It is meant  
to shut off intermittently. Do not attempt to manipulate the switch to keep the pump  
running continuously. Doing so will damage the pump.  
Warning: Never allow the power cord or extension cord connection (if used) to come  
in contact with ground water.  
Note: Performance of this pump may vary depending on variations in local line voltage.  
Extension cord usage may also affect tool performance.  
SKU 94649  
Page 4  
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Ground Fault  
Circuit Interrupter  
DANGER  
Electrical  
Connection  
ON  
H2O  
H2O  
H2O  
H2O  
DANGER Never Touch Float (1)  
or Water During Pump Operation  
1/8” HOLE  
Recommended  
Check Valve  
Removing Underground  
Water Accumulated From  
Rain Gutter  
ON  
H2O  
H2O  
OFF  
ON - OFF Switch  
Operation  
House Sump  
SKU 94649  
Page 5  
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Troubleshooting  
SYMPTOM  
CAUSE  
SOLUTION  
No power  
Impeller blocked  
Check power source; Reset GFCI  
Free impeller (see Maint.)  
The pump will not start  
Thermal protection shutdown Allow pump to cool down; auto restart  
Entangled Float Switch  
Check Float Switch  
Pump submerged too deep  
Discharge pipe bent  
Reduce submersion depth  
Free bends from pipe  
The pump operates but Suction grid clogged  
Clean suction grid  
pumps little or no water Air locked in suction base  
Turn off pump for 10 seconds  
Optional check valve stuck or Examine check valve  
installed backwards  
Excessive noise or  
vibration  
Worn bearings  
Debris in impeller  
Have a qualified technician repair  
Clean out impeller inlet  
Water temperature too high  
Defective or entangled Float  
Switch  
Never use pump in water over 95  
degrees F.  
Replace or reposition switch  
Install a check valve at the outlet  
Pump starts and stops  
too frequently  
Water backflow  
Maintenance  
Warning: Disconnect power before performing any maintenance.  
1.  
2.  
3.  
Periodically clean the suction section of the pump, removing any foreign particles. Run  
in clean water to flush out system.  
To remove particles stuck on the impeller, remove the screws (19) on the Base Cover  
(17), and pull Base (18) off.  
Any other maintenance must be done by a qualified technician.  
Base (18)  
Base Cover (17)  
Screws (19)  
SKU 94649  
Page 6  
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Parts List  
Part  
1
Description  
Float Switch  
Power cable & plug  
Nut  
Q’ty  
1
Part  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
Description  
Screw  
Q’ty  
6
2
1
Press ring  
O-ring  
1
3
2
1
4
Plastic handle  
Washer  
1
Skeleton seal  
Front cover  
Front bushing  
Bearing  
3
6
3
1
7
Screw  
3
1
8
Outer pump housing  
Screw  
1
1
9
1
Rotor  
1
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
O-ring  
2
Under washer  
Stator  
2
Rear housing motor  
Cord Jacket  
Cord clip  
2
1
1
Spring washer  
Screw  
1
1
1
Cord clip  
1
Earthing wire  
Rear cover  
Washer  
1
Screw  
1
1
Condenser  
Base cover  
Base  
2
1
1
Valve bush  
Ball  
1
1
1
Screw  
3
O-ring  
1
Nut  
1
Nut  
1
Impeller  
1
O-ring  
8
Adjustable washer  
Seal washer  
Locating ring  
1
Washer  
6
1
Screw  
5
1
Universal Adapter  
1
NOTE: Some parts are listed and shown for illustration purposes only and are not available individually as re-  
placement parts.  
SKU 94649  
Page 7  
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Assembly Drawing  
47  
20  
18  
17  
19  
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDEDTHE PARTS DIAGRAM INTHIS  
MANUAL AS A REFERENCETOOL ONLY. NEITHERTHE MANUFACTURER NOR DISTRIBUTOR  
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE  
OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS  
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER  
AND/OR DISTRIBUTOR EXPRESSLY STATESTHAT ALL REPAIRS AND PARTS REPLACEMENTS  
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE  
BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER  
REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING  
OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
SKU 94649  
Page 8  
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WARRANTY  
LIMITED 90 DAY WARRANTY  
Harbor FreightTools Co. makes every effort to assure that its products meet high quality and durability standards,  
and warrants to the original purchaser that this product is free from defects in materials and workmanship for  
the period of ninety days from the date of purchase. This warranty does not apply to damage due directly or  
indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, or to lack of  
maintenance.We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent,  
special or consequential damages arising from the use of our product. Some states do not allow the exclusion  
or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you.  
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,  
INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with transportation charges  
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our  
inspection verifies the defect, we will either repair or replace the product at our election or we may elect to  
refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return  
repaired products at our expense, but if we determine there is no defect, or that the defect resulted from  
causes not within the scope of our warranty, then you must bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
SKU 94649  
Page 9  
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