Chicago Electric Saw 98265 User Manual

1.5 HP 7” BRIDGE TILE SAW  
Model 98265  
SET UP AND OPERATING INSTRUCTIONS  
Note: Stand (SKU 98328) and Diamond Blade sold separately.  
Read this material before using this product.  
Failure to do so can result in serious injury.  
SAVE THIS MANUAL.  
©
®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of Harbor  
Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improve-  
ments, actual product may differ slightly from the product described herein. Tools required for assembly  
and service may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
Manual Revised 10f  
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14. MAINTAIN TOOLS WITH CARE. Keep  
tools sharp and clean for best and saf-  
est performance. Follow instructions for  
lubricating and changing accessories.  
RECOMMENDED MINIMUM WIRE  
GAUGE FOR EXTENSION CORDS  
(120 VOLT)  
EXTENSION CORD  
LENGTH  
NAMEPLATE  
AMPERES  
(at full load)  
15. DISCONNECT TOOLS before servicing;  
when changing accessories, such as  
blades, bits, cutters, and the like.  
25’  
50’ 100’ 150’  
0 – 6  
18  
18  
16  
14  
16  
16  
16  
12  
16  
14  
14  
14  
12  
12  
6.1 – 10  
16. REDUCE THE RISK OF UNINTENTION-  
AL STARTING. Make sure switch is in off  
position before plugging in.  
10.1 – 12  
12.1 – 16  
TABLE A  
Do not use.  
17. USE RECOMMENDED ACCESSORIES.  
Consult the owner’s manual for recom-  
mended accessories. The use of improp-  
er accessories may cause risk of injury  
to persons.  
9. USE PROPER EXTENSION CORD.  
Make sure your extension cord is in  
good condition. When using an exten-  
sion cord, be sure to use one heavy  
enough to carry the current your prod-  
uct will draw. An undersized cord will  
cause a drop in line voltage resulting in  
loss of power and overheating. Table A  
shows the correct size to use depending  
on cord length and nameplate ampere  
rating. If in doubt, use the next heavier  
gauge. The smaller the gauge number,  
the heavier the cord.  
18. NEVER STAND ON TOOL. Serious inju-  
ry could occur if the tool is tipped or if the  
cutting tool is unintentionally contacted.  
19. CHECK DAMAGED PARTS. Before  
further use of the tool, a guard or other  
part that is damaged should be carefully  
checked to determine that it will operate  
properly and perform its intended func-  
tion – check for alignment of moving  
parts, binding of moving parts, break-  
age of parts, mounting, and any other  
conditions that may affect its operation.  
A guard or other part that is damaged  
should be properly repaired or replaced.  
10. WEAR PROPER APPAREL. Do not wear  
loose clothing, gloves, neckties, rings,  
bracelets, or other jewelry which may get  
caught in moving parts. Nonslip footwear  
is recommended. Wear protective hair  
covering to contain long hair.  
20. DIRECTION OF FEED. Feed work into  
a blade or cutter against the direction of  
rotation of the blade or cutter only.  
11. ALWAYS USE SAFETY GLASSES. Also  
use face or dust mask if cutting operation  
is dusty. Everyday eyeglasses only have  
impact resistant lenses, they are NOT  
safety glasses.  
21. NEVER LEAVE TOOL RUNNING UNAT-  
TENDED. TURN POWER OFF. Don’t  
leave tool until it comes to a complete  
stop.  
12. SECURE WORK. Use clamps or a vise  
to hold work when practical. It’s safer  
than using your hand and it frees both  
hands to operate tool.  
13. DON’T OVERREACH. Keep proper foot-  
ing and balance at all times.  
SKU 98265  
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3-pole receptacles that accept the tool’s  
plug.  
GROUNDING INSTRUCTIONS  
TO PREVENT  
ELECTRIC SHOCK  
AND DEATH FROM INCORRECT  
GROUNDING WIRE  
6. Repair or replace damaged or worn cord  
immediately.  
CONNECTION  
READ AND FOLLOW THESE  
INSTRUCTIONS:  
Grounding  
Pin  
110-120 V~ Grounded Tools: Tools  
with Three Prong Plugs  
1. In the event of a malfunction or break-  
down, grounding provides a path of least  
resistance for electric current to reduce  
the risk of electric shock. This tool is  
equipped with an electric cord having  
an equipment-grounding conductor and  
a grounding plug. The plug must be  
plugged into a matching outlet that is  
properly installed and grounded in ac-  
cordance with all local codes and ordi-  
nances.  
125 V~ 3-Prong Plug and Outlet  
(for up to 125 V~ and up to 15 A)  
7. This tool is intended for use on a circuit  
that has an outlet that looks like the one  
illustrated above in 125 V~ 3-Prong  
Plug and Outlet. The tool has a ground-  
ing plug that looks like the plug illustrated  
above in 125 V~ 3-Prong Plug and  
Outlet.  
8. The outlet must be properly installed and  
grounded in accordance with all codes  
and ordinances.  
2. Do not modify the plug provided – if it will  
not fit the outlet, have the proper outlet  
installed by a qualified electrician.  
9. Do not use an adapter to connect this  
tool to a different outlet.  
3. Improper connection of the equipment-  
grounding conductor can result in a risk  
of electric shock. The conductor with  
insulation having an outer surface that  
is green with or without yellow stripes is  
the equipment-grounding conductor. If  
repair or replacement of the electric cord  
or plug is necessary, do not connect the  
equipment-grounding conductor to a live  
terminal.  
Tile Saw Safety Warnings  
For Your Own Safety Read Instruction  
Manual Before Operating Saw  
1. Wear eye protection.  
2. Use saw-blade guard and spreader for  
every operation for which it can be used,  
including all through sawing.  
4. Check with a qualified electrician or ser-  
vice personnel if the grounding instruc-  
tions are not completely understood, or  
if in doubt as to whether the tool is prop-  
erly grounded.  
3. Keep hands out of the line of saw blade.  
4. Use an appropriate push-stick when  
required.  
5. Know how to reduce risk of kickback.  
5. Use only 3-wire extension cords that  
have 3-prong grounding plugs and  
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6. Do not perform any operation freehand.  
7. Never reach around or over saw blade.  
closing on the saw blade. Spreaders,  
except riving knives, must be aligned  
to the blade after blade adjustment to  
prevent binding.  
8. Make sure the workpiece is supported  
at all times while sawing. Use a roller  
stand (not provided) with larger work-  
pieces if necessary.  
j. Riving Knife – A spreader mounted on  
the same mechanism as the blade.  
Generally more effective than simple  
spreaders.  
9. To properly understand all safety warn-  
ings, be familiar with the following safety  
terms and equipment:  
10. As noted previously, Kickback is a sud-  
den reaction to a pinched, bound, or mis-  
aligned blade, causing an uncontrolled  
workpiece to lift up and out of the saw  
toward the operator.  
a. Featherboard – A block with “fingers“  
that hold the workpiece against the  
fence while sawing.  
Kickback is usually a result of tool mis-  
use and can be limited or avoided by  
following the precautions below:  
b. Through-sawing – A cut made from one  
side of a board to the opposite side,  
without stopping.  
Fence must be completely parallel to  
the saw blade.  
c. Ripcut or Ripping - A cut made parallel  
to (along with) the grain of the wood.  
• Workpiece must be free from flaws  
(such as loose knots) and from foreign  
objects (such as nails and screws).  
d. Crosscut or Crosscutting - A cut made  
perpendicular (at a 90° angle) to the  
grain of the wood.  
Support large workpieces along their  
entire length. Large workpieces tend to  
bend, grabbing the blade.  
e. Push-stick – A narrow strip of wood  
or other soft material with a notch cut  
into one end and which is used to push  
short pieces of material through saws.  
It provides a safe distance between the  
hands and the cutting tool. Must be  
narrower than the cut width to prevent  
contact with the blade.  
Do not use a dull, damaged, or pitch-  
covered blade.  
Do not use fence as a guide when  
crosscutting.  
Do not ripcut a twisted or warped work-  
piece, or workpiece without straight  
edge to guide along fence.  
f. Freehand – Feeding a workpiece  
through the saw without using a fence  
or guided support to guide it. NOT A  
SAFE METHOD.  
Maintain control of the workpiece. Do  
not allow the workpiece to rest against  
the moving blade without holding onto  
it.  
g. Kerf – The gap made by the saw in the  
workpiece.  
h. Kickback – A sudden reaction to a  
pinched, bound, or misaligned blade,  
causing an uncontrolled workpiece to lift  
up and out of the saw toward the opera-  
tor.  
If the blade binds or a cut is interrupt-  
ed, turn off the power switch and hold  
the workpiece still until the blade stops.  
Correct the cause of blade binding be-  
fore proceeding.  
i. Spreader – A metal plate that follows the  
saw blade to keep the kerf (gap) from  
• Before continuing an unfinished cut,  
center the blade in the pre-cut kerf and  
SKU 98265  
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check that the saw teeth are not en-  
gaged into the workpiece before turn-  
ing on the saw.  
Push the wood stock past the blade  
prior to release.  
11. Check guards for proper operation with  
saw disconnected from power before  
each use. Do not disable any guard. Do  
not operate saw if any movable guard  
does not move freely and close instantly.  
Make sure any movable guard does not  
touch the blade in all angles, depths of  
cut, and positions.  
12. Keep the guard in place while through-  
sawing. Verify that the spreader lines up  
with the blade to prevent binding.  
13. Construct an appropriate Push Stick out  
of wood according to the guidelines on  
the following page.  
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Essential Straight Push-stick Features and  
Functions  
Note: Straight style (traditional) stick shown. A dif-  
ferent stick design may be used if it properly  
protects against all hazards.  
Handle Notch  
Must be far  
enough down  
the stick to allow  
a comfortable and  
firm grip.  
Diagram not to scale.  
Push sticks must be made from sturdy, defect-free,  
plywood or normal wood to prevent unexpected  
breakage. Material must be at least 1/4” thick, but  
no thicker than the finished wood.  
Must be deep enough  
to prevent hand from  
slipping down the  
stick.  
Inspect push stick before use and do not use a  
damaged or deteriorated push stick.  
Push stick dimensions will vary depending  
on the application and user.  
Do not cut more than  
halfway into the stick  
to prevent weakening.  
Corners may be  
rounded to increase  
comfort.  
Stick Length  
Must be long enough  
to keep hand clear of  
blade.  
At least 6” from end of  
handle to closest part  
of notch.  
90°  
Notch  
Must be right (90°) angle, cut at 30°-40° from the angle of the  
stick to keep hands out of the line of the blade.  
30°-40°  
The lower lip of the notch must be no longer than the workpiece  
is thick.  
SKU 98265  
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POSITION OF TILE SAW  
heat and sharp edges. Always discon-  
nect the extension cord from the recep-  
tacle before disconnecting the product  
from the extension cord.  
4. WARNING To reduce the risk of elec-  
trocution, keep all connections dry and  
off the ground. Do not touch plug with  
wet hands.  
5. Ground Fault Circuit Interrupter (GFCI)  
protection should be provided on the  
circuit(s) or outlet(s) to be used for the  
tile saw. Receptacles are available hav-  
ing built-in GFCI protection and may be  
used for this measure of safety.  
1. To avoid the possibility of the tool plug or  
receptacle getting wet, position tile saw  
to one side of a wall mounted receptacle  
to prevent water from dripping onto the  
receptacle or plug. The user should ar-  
range a “drip loop” in the cord connecting  
the saw to a receptacle. The “drip loop”  
is that part of the cord below the level  
of the receptacle, or the connector if an  
extension cord is used, to prevent water  
traveling along the cord and coming in  
contact with the receptacle.  
6. DO NOT OPERATE WITH ANY GUARD  
DISABLED, DAMAGED, OR RE-  
MOVED. Moving guards must move  
freely and close instantly.  
7. The use of accessories or attachments  
not recommended by the manufacturer  
may result in a risk of injury to persons.  
8. When servicing use only identical re-  
placement parts.  
2. If the plug or receptacle does get wet,  
DON’T unplug the cord. Disconnect the  
fuse or circuit breaker that supplies pow-  
er to the tool. Then unplug and examine  
for presence of water in the receptacle.  
9. Do not depress the spindle lock when  
starting or during operation.  
10. Only use safety equipment that has been  
approved by an appropriate standards  
agency. Unapproved safety equipment  
may not provide adequate protection.  
Eye protection must be ANSI-approved  
and breathing protection must be  
EXTENSION CORDS  
3. Use only extension cords that are in-  
tended for outdoor use. These extension  
cords are identified by a marking “Ac-  
ceptable for use with outdoor tools; store  
indoors while not in use.” Use only ex-  
tension cords having an electrical rating  
not less than the rating of the product.  
Do not use damaged extension cords.  
Examine extension cord before using  
and replace if damaged. Do not abuse  
extension cords and do not yank on any  
cord to disconnect. Keep cord away from  
NIOSH-approved for the specific hazards  
in the work area.  
11. Stay alert, watch what you are doing  
and use common sense when operating  
a power tool. Do not use a power tool  
while you are tired or under the influence  
of drugs, alcohol or medication. A mo-  
ment of inattention while operating power  
tools may result in serious personal  
injury.  
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12. Industrial applications must follow OSHA  
guidelines.  
depending on how often you do this type  
of work. To reduce your exposure to  
these chemicals: work in a well ventilat-  
ed area, and work with approved safety  
equipment, such as those dust masks  
that are specially designed to filter out  
microscopic particles. (California Health  
& Safety Code § 25249.5, et seq.)  
13. Maintain labels and nameplates on the  
tool. These carry important safety infor-  
mation. If unreadable or missing, con-  
tact Harbor Freight Tools for a replace-  
ment.  
14. Avoid unintentional starting. Prepare to  
begin work before turning on the tool.  
21. WARNING: Handling the cord on this  
product will expose you to lead, a chemi-  
cal known to the State of California to  
cause cancer, and birth defects or other  
reproductive harm. Wash hands after  
handling. (California Health & Safety  
Code § 25249.5, et seq.)  
15. Use cold water only. Never use hot  
water. Using hot water can damage the  
Pump seals.  
16. Never run the Tile Saw without a water  
supply. Running the unit without a water  
supply will cause irreparable damage to  
the Pump.  
22. The warnings, precautions, and instruc-  
tions discussed in this instruction manual  
cannot cover all possible conditions and  
situations that may occur. It must be  
understood by the operator that common  
sense and caution are factors which can-  
not be built into this product, but must be  
supplied by the operator.  
17. Make sure the water supply used  
for the Tile Saw is not dirty, sandy,  
and does not contain any corrosive  
chemical products.  
18. Make sure to change the water when  
necessary while in use and rinse out  
the Tub after every use.  
Vibration Safety  
This tool vibrates during use. Repeated  
or long-term exposure to vibration may  
cause temporary or permanent physical  
injury, particularly to the hands, arms and  
shoulders. To reduce the risk of vibra-  
tion-related injury:  
19. People with pacemakers should consult  
their physician(s) before use. Electro-  
magnetic fields in close proximity to  
heart pacemaker could cause pacemak-  
er interference or pacemaker failure.  
20. WARNING: Some dust created by power  
sanding, sawing, grinding, drilling, and  
other construction activities, contains  
chemicals known [to the State of Cali-  
fornia] to cause cancer, birth defects or  
other reproductive harm. Some exam-  
ples of these chemicals are:  
1. Anyone using vibrating tools regularly  
or for an extended period should first  
be examined by a doctor and then have  
regular medical check-ups to ensure  
medical problems are not being caused  
or worsened from use. Pregnant women  
or people who have impaired blood cir-  
culation to the hand, past hand injuries,  
nervous system disorders, diabetes, or  
Raynaud’s Disease should not use this  
tool. If you feel any medical or physical  
symptoms related to vibration (such as  
tingling, numbness, and white or blue  
• Lead from lead-based paints  
• Crystalline silica from bricks and ce-  
ment or other masonry products  
• Arsenic and chromium from chemically  
treated lumber  
Your risk from these exposures varies,  
SKU 98265  
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fingers), seek medical advice as soon as  
possible.  
2. Do not smoke during use. Nicotine re-  
duces the blood supply to the hands and  
fingers, increasing the risk of vibration-  
related injury.  
3. Wear suitable gloves to reduce the vibra-  
tion effects on the user.  
4. Use tools with the lowest vibration when  
there is a choice between different pro-  
cesses.  
5. Include vibration-free periods each day  
of work.  
6. Grip tool as lightly as possible (while still  
keeping safe control of it). Let the tool  
do the work.  
7. To reduce vibration, maintain the tool as  
explained in this manual. If any abnor-  
mal vibration occurs, stop use immedi-  
ately.  
SAVE THESE IN-  
STRUCTIONS.  
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TO PREVENT  
SERIOUS INJURY  
SPECIFICATIONS  
FROM ACCIDENTAL  
Maximum Blade Diameter 7"  
OPERATION:  
Arbor Hole  
5/8"  
Turn the Power Switch of the tool  
to its “OFF” position and unplug  
the tool from its electrical outlet  
before assembling or making any  
adjustments to the tool.  
1-1/8" @ 90°  
3/4" @ 45°  
Maximum Cutting Capacity  
Tilting Head  
45° Left-Tilt only  
120 V~ / 60 Hz / 10 A  
5000 RPM  
Electrical Requirements  
Blade Rated Speed  
Note: For additional information regarding the  
parts listed in the following pages, refer  
to the Assembly Diagram near the end of  
this manual.  
Maximum Flow = 160  
GPH  
Water Pump  
Stand (SKU 98328)  
Sold separately  
Note: Recommend Blades:  
SKU 67047: 7” Turbo Diamond Blade (Wet or Dry)  
(sold separately)  
SKU 67111: 7” Diamond Wet Blade  
(sold separately)  
Assembly  
1. Keep your work area clean and well  
lit. Cluttered and dark work areas invite  
accidents.  
2. Do not operate power tools in ex-  
plosive atmospheres, such as in the  
presence of flammable liquids, gases,  
or dust. Power tools create sparks  
which may ignite the dust or fumes.  
UNPACKING  
When unpacking, check to make sure that  
the item is intact and undamaged. If any parts  
are missing or broken, please call Harbor Freight  
Tools at the number shown on the cover of this  
manual as soon as possible.  
3. Keep bystanders, children, and visi-  
tors away while operating a power  
tool. Distractions can cause you to lose  
control.  
List of contents  
Part(s)  
Description  
Qty  
1
2
3
4
Arbor Wrench  
1
1
1
1
Clamp Assembly  
Miter Gauge  
Socket Wrench  
INSTRUCTIONS FOR PUTTING  
INTO USE  
Read the ENTIRE IMPORTANT  
SAFETY INFORMATION section at  
the beginning of this manual  
including all text under  
subheadings therein before set up  
or use of this product.  
SKU 98265  
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Mounting  
This tool can be placed on a table or  
other stable surface. The ideal method  
would be to mount the tile saw on the  
stand made for it, SKU 98328 (not in-  
cluded, sold separately).  
OPERATING INSTRUCTIONS  
Read the ENTIRE IMPORTANT  
SAFETY INFORMATION section at  
the beginning of this manual  
including all text under  
Fig. 1  
subheadings therein before set up  
or use of this product.  
4. The Handle (B13) must be installed onto  
the Holder (B09) using the two supplied  
Hex Screws (B12). (See Fig. 1.)  
Work Piece and Work Area Set Up  
1. Designate a work area that is clean and  
well-lit. The work area must not allow  
access by children or pets to prevent  
distraction and injury.  
2. Route the power cord along a safe route  
to reach the work area without creating  
a tripping hazard or exposing the power  
cord to possible damage. The power  
cord must reach the work area with  
enough extra length to allow free move-  
ment while working.  
3. Secure loose work pieces using a vise or  
clamps (not included) to prevent move-  
ment while working.  
Holding Clips  
Fig. 2  
4. There must not be objects, such as utility  
lines, nearby that will present a hazard  
while working.  
5. Be sure the water pump (A25) is  
properly installed within its holding  
clips (see Fig. 2). Run the water hose  
from the pump discharge to the Blade  
Cover (A30) and plug the pump power  
cable into an outlet. The water from the  
pump can now keep the blade wet for  
proper cooling.  
REV 10b  
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General Operating Instructions  
Power Switch  
Knob  
Sliding Bar  
Support  
Bevel Scale  
Reset Button  
Fig. 3  
Fig. 4  
6. Beveled cuts can also be  
1. When making a flat cut, slide the  
piece to be cut up against the two  
Fence (D09,D12) halves securely and  
stabilize one side with the provided  
Clamp Plate.  
accomplished by loosening the Knobs  
(D27) on either side of the saw. Tilt  
the Sliding Supports, and blade/motor  
assembly as a unit. There is a scale and  
indexing pointer on the Sliding Supports  
indicating angle of tilt. (See Fig. 4.)  
2. When making an angled cut, position  
one end securely at the point where  
the two Fence halves come together.  
Use the Clamp Plate to secure it. The  
cut-off side of the workpiece must be free  
to move away from the blade to prevent  
binding.  
7. To prevent accidents, turn off the tool  
and disconnect its power supply after  
use. Clean, then store the tool indoors  
out of children’s reach.  
3. To make a cut, the material to be cut  
must be placed against the fence and  
secured by the the Clamp Plate. The  
sliding unit must be located at the far end  
of the unit, opposite the Fence and mate-  
rial to be cut.  
4. With the saw and the water pump  
turned on and operating, pull Handle  
to move blade through material at a  
slow and steady pace.  
5. Do not attempt to cut on a push  
stroke, the blade may grab the  
workpiece.  
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Maintenance, And Cleaning” section  
of this manual. Use of unauthorized  
parts or failure to follow maintenance  
instructions may create a risk of electric  
shock or injury.  
MAINTENANCE AND  
SERVICING  
Procedures not specifically explained  
in this manual must be performed  
only by a qualified technician.  
5.  
WARNING! If the supply cord of  
this power tool is damaged, it must be  
replaced only by a qualified service  
technician.  
TO PREVENT SERIOUS  
INJURY FROM  
ACCIDENTAL  
OPERATION:  
Turn the Power Switch of the tool to  
its “OFF” position and unplug the  
tool from its electrical outlet before  
performing any inspection,  
maintenance, or cleaning  
procedures.  
Changing the Blade  
1. Disconnect the power supply. Have the  
Tile Saw in front of you so that you are  
facing the saw blade and the clear plas-  
tic Cover (A27)  
TO PREVENT SERIOUS INJURY  
FROM TOOL FAILURE:  
Do not use damaged equipment. If  
abnormal noise or vibration occurs,  
have the problem corrected before  
further use.  
2. The blade assembly must be at the open  
end of the water tray to the right of where  
the Worktables end (D06).  
Cleaning, Maintenance, and  
Lubrication  
1. BEFORE EACH USE, inspect the gen-  
eral condition of the tool. Check for  
loose screws, misalignment or binding of  
moving parts, cracked or broken parts,  
damaged electrical wiring, loose or worn  
out blade, and any other condition that  
may affect its safe operation.  
2. AFTER USE, clean external surfaces  
of the tool with clean cloth. Drain water  
from the water tray and wash out any  
residue from the sump pump.  
Fig. 5  
3. Remove the three Hex Screws (A28)  
holding the clear Cover to the Blade  
Cover. (See Fig. 5.)  
3. Tool service must be performed only  
by qualified repair personnel. Service  
or maintenance performed by unqualified  
personnel could result in a risk of injury.  
4. Put the flat wrench over the blade’s  
larger Hex Bolt (A32) to keep the blade  
from turning. Use a hex T-wrench (not  
included) to remove the blade’s retaining  
hex bolt by turning the bolt counterclock-  
4. When servicing a tool, use only  
identical replacement parts. Follow  
instructions in the “Inspection,  
wise.  
REV 10b  
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5. Remove the blade and replace with a  
new one. Make sure the arrow on the  
blade matches the direction of the arrow  
embossed on the blade cover.  
move the plug and drain the water and  
silt accumulated by the cutting operation.  
3. Use more water to clean out the residual  
silt from the water tray.  
6. With the flat wrench in place again,  
reinstall the blade’s hex bolt turning  
clockwise, and tighten securely.  
4. Replace the Drain Plug. Check condition  
of the O-Ring (E02) and replace if torn or  
cut.  
7. Replace the clear Cover and secure with  
the three Hex Screws removed earlier.  
5. The cleaning process is faster and easier  
if the unit is tipped on end and carefully  
(do not wet the motor) hosed down.  
Cleaning the Saw  
6. Wipe the entire unit down including the  
sides and Sliding Bars (C16).  
1. With the saw turned off and the cord  
pulled out from the outlet, wipe down all  
of the external parts of the unit with a  
damp (not dripping wet) sponge.  
7. Clean out the pump by removing the  
Filter (A26), placing the pump into a con-  
tainer of clean water, and running it to  
pump out any remaining silt. Back flush  
the screen Filter (A26) and replace onto  
the pump.  
2. Make sure that the Water Tray is also  
cleaned and a container of some type is  
located below the Drain Plug (E03). Re-  
Troubleshooting  
Problem  
Possible Causes  
Likely Solutions  
1. No power at outlet.  
1. Check power at outlet.  
Tool will not start  
2. Cord not connected.  
1. Arbor shaft binding  
2. Check that cord is plugged in.  
1. Check shaft for free spinning  
Blade spins slowly  
2. Motor brushes worn  
2. Replace brushes  
Excessive vibration 1. Bent or off-balance blade  
1. Replace blade with new one  
2. Bent Arbor Shaft  
1. Water flow problem.  
2. Check shaft for run-out  
1. Check connection  
Running hot;  
excess smoke  
2. Not enough water  
2. Add proper amount of water  
3. Running with hot/warm water 3. Always run with cold water  
Restricted Saw  
Travel  
1. Dry or damaged Holder.  
1. Lubricate or service Holder components.  
2. Bent Sliding Bars.  
2. Replace Sliding Bars.  
Follow all safety precautions whenever diagnosing or servicing the  
tool. Disconnect power supply before service.  
REV 10b  
SKU 98265  
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Page 15  
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PARTS LIST AND ASSEMBLY DIAGRAM A (MOTOR)  
Part Description Qty Part Description Qty Part Description Qty  
A01 Screw (M5x12)  
A02 Hose Connect  
A03 Water Tubing  
A04 Screw (M5x10)  
A05 Inner Flange  
A06 Bearing (6202RT)  
A07 Washer (14)  
A08 Bearing (628-R)  
A09 Grounding Wire  
A10 Front Motor Cover  
A11 Outer Teeth Washer  
A12 Screw (M4x8)  
A13 Guard  
5
1
1
2
1
1
1
1
1
1
2
2
1
5
1
1
1
2
A19 Switch Body  
A20 Thermal Protector  
A21 Press Plate  
A22 Joint  
1
1
2
1
1
A36 Shaft  
A37 Key  
A38 Gear  
A39 Screw (ST4x30)  
A40 Screw (ST3.8x63)  
A41 Clip  
A42 Stator  
A43 Bearing (6001-RT)  
A44 Rotor  
1
1
1
4
1
1
1
1
1
1
1
1
A23 Cord  
Water Pump  
Connector  
A24  
1
A25 Pump  
A26 Filter  
A27 Cover  
A28 Screw (M4x12)  
A29 Water Pad  
A30 Blade Cover  
A31 Rubber Gasket  
A32 Hex Bolt (M8x15)  
A33 Outer Flange  
A34 Blade  
1
1
1
3
1
1
1
1
1
1
1
A45 Bearing (608-RT)  
A46 Bearing Cover  
A47 Motor Housing  
Carbon Brush  
Cover  
A48  
2
A14 Screw (STS.5x15)  
A15 Water Seal  
A16 Power Swtich  
A17 Seal  
A49 Carbon Brush  
A50 Brush Housing  
A51 Motor Cover  
2
2
1
4
A18 Cap  
A35 Bearing Cover  
A52 Screw (ST4x15)  
PLEASE READ THE FOLLOWING CAREFULLY  
THEMANUFACTURERAND/ORDISTRIBUTORHASPROVIDEDTHEPARTSLISTANDASSEMBLYDIAGRAMINTHISMANUAL  
AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR  
WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT,  
OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/  
OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN  
BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND  
LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO,  
OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
Record Product’s Serial Number Here:  
Note:If product has no serial number, record month and year of purchase instead.  
Note:Some parts are listed and shown for illustration purposes only, and are not available individually as replace-  
ment parts.  
REV 10b  
Page 16  
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PARTS LIST AND ASSEMBLY DIAGRAM B (HANGER)  
Part  
B01  
B02  
B03  
B04  
B05  
B06  
B07  
B08  
B09  
B10  
B11  
B12  
B13  
B14  
Description  
Screw (M4x6)  
Qty.  
3
1
1
2
4
4
4
4
1
1
2
2
1
2
Screw (M4x20)  
Hex Nut (M4)  
Linear Bushing  
Felt Bushing  
Seal  
Bearing  
Hex Bolt (M6x20)  
Holder  
Knob  
Flat Washer  
Screw (M5x12)  
Handle  
End Cap  
REV 10b  
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PARTS LIST AND ASSEMBLY DIAGRAM C (SUPPORT)  
Part  
Description  
Qty.  
1
2
7
2
2
1
7
9
1
1
4
1
2
2
2
Part  
Description  
Qty.  
2
1
1
1
1
2
1
1
4
1
8
8
8
1
C01 Steel Support B  
C02 Connection Shaft  
C03 Set Screw (M4x15)  
C04 Flat Washer  
C05 Knob  
C06 Socket Wrench  
C07 Spring Washer  
C08 Flat Washer  
C09 Wrench Holder  
C10 Sliding Bar Support  
C11 Screw (M6x8)  
C12 Bevel Scale  
C13 Flat Washer  
C14 Spring Washer  
C15 Hex Nut  
C16 Sliding Bar  
C17 Tubing Holder  
C18 Clip  
C19 Wrench  
C20 Wrench Holder  
C21 Pointer  
C22 Sliding Bar Support  
C23 Bevel Scale  
C24 Screw (M6x15)  
C25 Steel Support  
C26 Flat Washer  
C27 Spring Washer  
C28 Hex Bolt (M8x25)  
C29 Water Line Scale  
REV 10b  
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PARTS LIST AND ASSEMBLY DIAGRAM D (WORK TABLE)  
Part  
Description  
Qty.  
20  
24  
24  
1
Part  
Description  
Qty.  
1
1
1
1
D01 Hex Nut (M6)  
D02 Spring Washer  
D03 Flat Washer  
D04 Stainless Steel Frame  
D05 Hex Bolt (M6x30)  
D06 Table End  
D16 Right Worktable  
D17 Left Worktable  
D18 Miter Gauge  
D19 Rivet  
D20 Knob  
D21 Guide  
8
2
1
1
D07 Right Fence Cover 1  
D08 Scale  
D09 Right Fence  
D10 Right Fence Cover 2  
D11 Left Fence Cover 1  
D12 Left Fence  
1
1
1
1
1
1
D22 Knob  
1
1
1
1
1
4
D23 Clamp Plate  
D24 Clamp Plate Guide  
D25 Screw  
D26 Table End  
D27 Knob  
D13 Scale  
D14 Left Fence Cover 2  
D15 Hex Bolt (M6x15)  
1
1
4
D28 Flat Washer  
D29 Table Support  
D30 Hex Bolt (M6x25)  
12  
4
8
REV 10b  
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PARTS LIST AND ASSEMBLY DIAGRAM E (WATER TRAY)  
Part  
EO1  
EO2  
EO3  
EO4  
EO5  
EO6  
EO7  
EO8  
Description  
Water Tray  
O-Ring  
Qty.  
1
1
1
1
7
11  
7
Drain Plug  
Rubber Cap  
Flat Washer  
Set Screw  
Rubber Feet  
Carrying Handle Grip  
2
REV 10b  
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LIMITED 90 DAY WARRANTY  
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality  
and durability standards, and warrants to the original purchaser that this product is free from  
defects in materials and workmanship for the period of 90 days from the date of purchase. This  
warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence  
or accidents, repairs or alterations outside our facilities, criminal activity, improper installa-  
tion, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death,  
injuries to persons or property, or for incidental, contingent, special or consequential damages  
arising from the use of our product. Some states do not allow the exclusion or limitation of in-  
cidental or consequential damages, so the above limitation of exclusion may not apply to you.  
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR  
IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with trans-  
portation charges prepaid. Proof of purchase date and an explanation of the complaint must  
accompany the merchandise. If our inspection verifies the defect, we will either repair or re-  
place the product at our election or we may elect to refund the purchase price if we cannot  
readily and quickly provide you with a replacement. We will return repaired products at our ex-  
pense, but if we determine there is no defect, or that the defect resulted from causes not within  
the scope of our warranty, then you must bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights which  
vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
SKU 98265  
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