Chicago Electric Impact Driver 67845 User Manual

18V Cordless 1/2”  
ImpaCt WrenCh  
model 67845  
set up and operatIng InstruCtIons  
Visit our website at: http://www.harborfreight.com  
read this material before using this product.  
Failure to do so can result in serious injury.  
saVe thIs manual.  
©
®
Copyright 2010 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for  
assembly and service may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
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notICe is used to  
address practices not  
saVe thIs manual  
Keep this manual for the safety warnings  
and precautions, assembly, operating,  
inspection, maintenance and cleaning  
procedures. Write the product’s serial number  
in the back of the manual near the assembly  
diagram (or month and year of purchase if  
product has no number). Keep this manual  
and the receipt in a safe and dry place for  
future reference.  
related to personal injury.  
CautIon, without the  
safety alert symbol, is  
used to address practices not  
related to personal injury.  
general power tool safety Warnings  
WarnIng read all safety warnings  
and instructions. Failure to follow the  
warnings and instructions may result  
in electric shock, fire and/or serious  
injury.  
save all warnings and instructions  
for future reference.  
The term ″power tool″ in the warnings  
refers to your mains-operated (corded)  
power tool or battery-operated  
(cordless) power tool.  
Important saFetY  
InFormatIon  
In this manual, on the labeling, and  
all other information provided with  
this product:  
this is the safety alert  
symbol. It is used to alert  
you to potential personal  
injury hazards. obey all  
safety messages that follow  
this symbol to avoid possible  
injury or death.  
1. Work area safety  
a. keep work area clean and well lit.  
Cluttered or dark areas invite accidents.  
b. do not operate power tools in  
explosive atmospheres, such as in  
the presence of flammable liquids,  
gases or dust. Power tools create  
sparks which may ignite the dust or  
fumes.  
danger indicates a  
hazardous situation  
which, if not avoided, will result  
in death or serious injury.  
c. keep children and bystanders  
away while operating a power tool.  
Distractions can cause you to lose  
control.  
WarnIng indicates a  
hazardous situation  
which, if not avoided, could  
result in death or serious injury.  
2. electrical safety  
CautIon, used with  
the safety alert  
symbol, indicates a hazardous  
situation which, if not avoided,  
could result in minor or moderate  
injury.  
do not expose power tools to rain or  
wet conditions. Water entering a power  
tool will increase the risk of electric  
shock.  
3. personal safety  
a. stay alert, watch what you are  
doing and use common sense when  
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operating a power tool. do not use  
a power tool while you are tired or  
under the influence of drugs, alcohol  
or medication. A moment of inattention  
while operating power tools may result  
in serious personal injury.  
safety equipment may not provide  
adequate protection. Eye protection  
must be ANSI-approved and breathing  
protection must be NIOSH-approved for  
the specific hazards in the work area.  
4. power tool use and care  
b. use personal protective equipment.  
always wear eye protection. Safety  
equipment such as dust mask, non-  
skid safety shoes, hard hat, or hearing  
protection used for appropriate  
a. do not force the power tool. use  
the correct power tool for your  
application. The correct power tool will  
do the job better and safer at the rate  
for which it was designed.  
conditions will reduce personal injuries.  
b. do not use the power tool if the  
switch does not turn it on and off.  
Any power tool that cannot be controlled  
with the switch is dangerous and must  
be repaired.  
c. prevent unintentional starting.  
ensure the switch is in the off-  
position before connecting to power  
source and/or battery pack, picking  
up or carrying the tool. Carrying  
power tools with your finger on the  
switch or energizing power tools that  
have the switch on invites accidents.  
c. disconnect the plug from the power  
source and/or the battery pack from  
the power tool before making any  
adjustments, changing accessories,  
or storing power tools. Such  
preventive safety measures reduce  
the risk of starting the power tool  
accidentally.  
d. remove any adjusting key or wrench  
before turning the power tool on.  
A wrench or a key left attached to a  
rotating part of the power tool may result  
in personal injury.  
d. store idle power tools out of the  
reach of children and do not allow  
persons unfamiliar with the power  
tool or these instructions to operate  
the power tool. Power tools are  
dangerous in the hands of untrained  
users.  
e. do not overreach. keep proper  
footing and balance at all times. This  
enables better control of the power tool  
in unexpected situations.  
f. dress properly. do not wear loose  
clothing or jewelry. keep your hair,  
clothing and gloves away from  
moving parts. Loose clothes, jewelry  
or long hair can be caught in moving  
parts.  
e. maintain power tools. Check for  
misalignment or binding of moving  
parts, breakage of parts and any  
other condition that may affect the  
power tools operation. If damaged,  
have the power tool repaired before  
use. Many accidents are caused by  
poorly maintained power tools.  
g. If devices are provided for the  
connection of dust extraction and  
collection facilities, ensure these are  
connected and properly used. Use of  
these devices can reduce dust-related  
hazards.  
f. use the power tool, accessories  
and tool bits etc. in accordance  
with these instructions, taking into  
account the working conditions and  
the work to be performed. Use of  
h. only use safety equipment that has  
been approved by an appropriate  
standards agency. Unapproved  
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the power tool for operations different  
from those intended could result in a  
hazardous situation.  
2. Avoid unintentional starting. Prepare to  
begin work before turning on the tool.  
3. Do not lay the tool down until it has come  
to a complete stop. Moving parts can  
grab the surface and pull the tool out of  
your control.  
5. battery tool use and care  
a. recharge only with the charger  
specified by the manufacturer. A  
charger that is suitable for one type of  
battery pack may create a risk of fire  
when used with another battery pack.  
4. When using a handheld power tool,  
maintain a firm grip on the tool with both  
hands to resist starting torque.  
b. use power tools only with  
5.  
The battery charger gets hot  
during use. The charger’s  
heat can build up to unsafe  
levels and create a fire hazard  
specifically designated battery  
packs. Use of any other battery packs  
may create a risk of injury and fire.  
c. When battery pack is not in use, keep  
it away from other metal objects,  
like paper clips, coins, keys, nails,  
screws or other small metal objects,  
that can make a connection from  
one terminal to another. Shorting the  
battery terminals together may cause  
burns or a fire.  
if it does not receive adequate  
ventilation, due to an electrical fault, or if  
it is used in a hot environment.  
Do not place the charger on a flammable  
surface. Do not obstruct any vents on  
the charger. especially avoid placing  
the charger on carpets and rugs; they  
are not only flammable, but they also  
obstruct vents under the charger.  
Place the charger on a stable, solid,  
nonflammable surface (such as a stable  
metal workbench or concrete floor) at  
least 1 foot away from all flammable  
objects, such as drapes or walls. Keep a  
fire extinguisher and a smoke detector in  
the area. Frequently monitor the charger  
and battery while charging.  
d. under abusive conditions, liquid  
may be ejected from the battery;  
avoid contact. If contact accidentally  
occurs, flush with water. If liquid  
contacts eyes, additionally seek  
medical help. Liquid ejected from the  
battery may cause irritation or burns.  
6. service  
a. have your power tool serviced by a  
qualified repair person using only  
identical replacement parts. This will  
ensure that the safety of the power tool  
is maintained.  
6. This product is not a toy. Keep it out of  
reach of children.  
7. People with pacemakers should  
consult their physician(s) before use.  
Electromagnetic fields in close proximity  
to heart pacemaker could cause  
pacemaker interference or pacemaker  
failure. In addition, people with  
pacemakers should:  
Impact Wrench safety Warnings  
1. Maintain labels and nameplates on  
the tool. These carry important safety  
information. If unreadable or missing,  
contact Harbor Freight Tools for a  
replacement.  
• Avoid operating alone.  
• Do not use with power switch locked  
on.  
• Properly maintain and inspect to avoid  
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electrical shock.  
Vibration safety  
• Any power cord must be properly  
grounded. Ground Fault Circuit  
Interrupter (GFCI) should also be  
implemented – it prevents sustained  
electrical shock.  
This tool vibrates during use. Repeated  
or long-term exposure to vibration may  
cause temporary or permanent physical  
injury, particularly to the hands, arms  
and shoulders. To reduce the risk of  
vibration-related injury:  
8. WARNING: Some dust created by power  
sanding, sawing, grinding, drilling, and  
other construction activities, contains  
chemicals known [to the State of  
1. Anyone using vibrating tools regularly  
or for an extended period should first  
be examined by a doctor and then have  
regular medical check-ups to ensure  
medical problems are not being caused  
or worsened from use. Pregnant  
women or people who have impaired  
blood circulation to the hand, past hand  
injuries, nervous system disorders,  
diabetes, or Raynaud’s Disease  
California] to cause cancer, birth defects  
or other reproductive harm. Some  
examples of these chemicals are:  
• Lead from lead-based paints  
• Crystalline silica from bricks and  
cement or other masonry products  
• Arsenic and chromium from chemically  
treated lumber  
should not use this tool. If you feel any  
symptoms related to vibration (such as  
tingling, numbness, and white or blue  
fingers), seek medical advice as soon as  
possible.  
Your risk from these exposures varies,  
depending on how often you do this type  
of work. To reduce your exposure to  
these chemicals: work in a well ventilated  
area, and work with approved safety  
equipment, such as those dust masks  
that are specially designed to filter out  
microscopic particles. (California Health  
& Safety Code § 25249.5, et seq.)  
2. Do not smoke during use. Nicotine  
reduces the blood supply to the hands  
and fingers, increasing the risk of  
vibration-related injury.  
9. WARNING: Handling the Battery  
Charger cord on this product will expose  
you to lead, a chemical known to the  
State of California to cause cancer, and  
birth defects or other reproductive harm.  
Wash hands after handling. (California  
Health & Safety Code § 25249.5, et seq.)  
3. Wear suitable gloves to reduce the  
vibration effects on the user.  
4. Use tools with the lowest vibration when  
there is a choice.  
5. Include vibration-free periods each day  
of work.  
10. The warnings, precautions, and  
instructions discussed in this instruction  
manual cannot cover all possible  
conditions and situations that may occur.  
It must be understood by the operator  
that common sense and caution are  
factors which cannot be built into this  
product, but must be supplied by the  
operator.  
6. Grip tool as lightly as possible (while still  
keeping safe control of it). Let the tool  
do the work.  
7. To reduce vibration, maintain the tool  
as explained in this manual. If any  
abnormal vibration occurs, stop use  
immediately.  
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Standard Association, and the National  
Electrical Code.  
saVe these  
InstruCtIons.  
2. Double insulated tools may be used in  
either of the 120 volt outlets shown in the  
preceding illustration. (see outlets for  
2-prong plug.)  
groundIng  
to preVent  
eleCtrIC shoCk  
and death From InCorreCt  
groundIng WIre  
extension Cords  
note: Extension cords must not be used with  
ConneCtIon:  
this item’s charger.  
Check with a qualified electrician  
if you are in doubt as to whether  
the outlet is properly grounded.  
do not modify the power cord  
plug provided with the tool.  
never remove the grounding  
prong from the plug. do not use  
the tool if the power cord or plug  
is damaged. If damaged, have it  
repaired by a service facility  
before use. If the plug will not fit  
the outlet, have a proper outlet  
installed by a qualified  
symbology  
Double Insulated  
Canadian Standards Association  
Underwriters Laboratories, Inc.  
Volts Alternating Current  
V~  
a
electrician.  
Amperes  
double Insulated tools: tools with  
two prong plugs  
No Load Revolutions per Minute  
(RPM)  
n xxxx/min.  
0
outlets for 2-prong plug  
1. Battery Chargers marked “Double  
Insulated” do not require grounding.  
They have a special double insulation  
system which satisfies OSHA  
requirements and complies with the  
applicable standards of Underwriters  
Laboratories, Inc., the Canadian  
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Functions  
speCIFICatIons  
Housing, right & left  
(24 & 28)  
Battery Pack 18 V / NiCd / 1700 mAh  
Impact Anvil (6)  
Speed  
0 - 2,100 RPM / 3,000 BPM (No Load)  
Average  
Torque  
205 ft-lbs Forward (clockwise)  
211 ft-lbs Reverse (counterclockwise)  
Drive  
1/2” Square Drive  
Bolt Capacity 1/2” (13 mm)  
Forward/Reverse  
Lever (26)  
unpaCkIng  
Trigger (27)  
Handle  
When unpacking, make sure that the  
item is intact and undamaged. If any parts  
are missing or broken, please call Harbor  
Freight Tools at 1-800-444-3353 as soon as  
possible.  
Battery Pack (35)  
Battery Pack  
Release Button  
Figure 1  
InstruCtIons For puttIng  
Into use  
read the entIre Important  
saFetY InFormatIon  
operatIng InstruCtIons  
section at the beginning of this  
manual including all text under  
subheadings therein before set up  
or use of this product.  
read the entIre Important  
saFetY InFormatIon  
section at the beginning of this  
manual including all text under  
subheadings therein before set up  
or use of this product.  
to preVent  
serIous InjurY  
From aCCIdental  
operatIon:  
tool set up  
turn the power switch of the tool  
off and unplug the tool from its  
electrical outlet before  
assembling or making any  
adjustments to the tool.  
to preVent  
serIous InjurY  
From aCCIdental  
operatIon:  
turn the power switch of the tool  
off and unplug the tool from its  
electrical outlet before adjusting  
tool or installing accessories.  
note: For additional information regarding the  
parts listed in the following pages, refer  
to the Assembly Diagram near the end of  
this manual.  
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4. Charge for 2-1/2 to 3 hours, then unplug  
the Adapter from the wall and the  
Charger, and remove the Charger from  
the Battery Pack.  
Charging the battery pack  
Adapter (37)  
Charger (36)  
5. Allow the components to cool if they  
are warm or hot to the touch. Store the  
Adapter and Charger in the Storage  
Case (38).  
Flanges  
LED Light  
CautIon: Do not leave the Battery Pack  
charging for more than 5 hours or the  
Battery Pack may become damaged.  
Figure 2  
1. Plug the Adapter (37) into a 120V wall  
outlet.  
note: Initial charge and recharging is  
approximately the same amount of time.  
Battery Pack (35)  
Charger (36)  
Work piece and Work area set up  
1. Designate a work area that is clean and  
well-lit. The work area must not allow  
access by children or pets to prevent  
distraction and injury.  
Flange  
2. Secure loose work pieces using a vise  
or clamps (not included) to prevent  
movement while working.  
Figure 3  
2. Align the flanges on the Charger (36)  
with the slots on the Battery Pack (35)  
and slide the Charger onto the Battery  
Pack.  
3. There must not be objects, such as utility  
lines, nearby that will present a hazard  
while working.  
general operating Instructions  
Adapter (37)  
Battery Pack (35)  
Charger (36)  
only use sockets designed for  
impact wrench use.  
Do not use sockets with drives smaller  
than 1/2”. You may use impact socket  
adapters to use impact sockets with  
drives greater than 1/2”.  
Do not exceed recommended bolt  
capacity of 1/2”  
Adapter  
Cord  
only use socket extensions  
designed for impact use.  
Figure 4  
3. Plug the Adapter cord into the Charger.  
The light on the Charger will turn on,  
indicating that the Battery Pack is  
Charging.  
To lock the Trigger (27), center the  
Forward/Reverse Lever (26) on the  
tool.  
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To set the Impact Anvil (6) to turn  
forward (clockwise), press the right  
side of the Forward/Reverse Lever (26)  
until it clicks into place.  
5. Set the desired direction of the Impact  
Anvil (6) with the Forward/Reverse Lever  
(26).  
6. Position the socket over the fastener.  
To set the Impact Anvil (6) to turn in  
Reverse (counterclockwise), press the  
left side of the Forward/Reverse Lever  
(26) until it clicks into place.  
7. Holding the handle firmly with one hand  
and the top of the Housing (24 & 28)  
with your other hand, gently squeeze the  
Trigger (27).  
CautIon: To prevent possible gear damage,  
always allow the Impact Anvil (6) to come  
to a complete stop before changing the  
direction of rotation.  
note: This tool has a variable speed and  
torque. Squeezing the Trigger more  
tightly will increase the speed and torque  
of the tool.  
basic operation  
8. After tightening a fastener, check the  
torque with a torque wrench to make  
sure the fastener is secure.  
1. Charge the Battery Pack, but do not  
attach it to the Impact Wrench yet.  
2. Center the Forward/Reverse Lever (26)  
9. When finished using the Impact Wrench,  
to lock the Trigger (27).  
center the Forward/Reverse Lever (26).  
3. Slide the desired socket (sold separately) 10. To remove the Battery Pack (35), press  
onto the Impact Anvil (6).  
in on both buttons on the side of the  
Battery Pack and slide the Impact  
Wrench off of the Battery Pack.  
11. Store the tool and Battery Pack (35)  
in it’s Storage Case (38), away from  
children.  
breaking loose” Fasteners  
Impact Wrench  
To loosen a fastener which has become  
Battery Pack (35)  
“frozen”, typically due to corrosion:  
1. Spray silicon or another appropriate  
lubricant (sold separately) on the  
fastener and allow it to sit for 15-30  
minutes.  
Flange  
Figure 5  
2. Position the socket over the fastener,  
then operate the Impact Wrench for short  
intervals, first in one direction, then the  
other direction to loosen the bolt. Be  
sure to let the Impact Anvil (6) come to  
a compete stop, before changing the  
direction of rotation.  
4. Align the flanges on the bottom of the  
Impact Wrench with the slots on the  
Battery Pack (35), and slide the Impact  
Wrench onto the Battery Pack.  
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Cleaning, maintenance, and  
lubrication  
maIntenanCe and  
serVICIng  
1. beFore eaCh use, inspect the  
general condition of the tool. Check for  
loose hardware, misalignment or binding  
of moving parts, cracked or broken parts,  
damaged electrical wiring, and any  
other condition that may affect its safe  
operation.  
Procedures not specifically  
explained in this manual must  
be performed only by a qualified  
technician.  
to preVent  
serIous InjurY  
From aCCIdental  
2. aFter use, wipe external surfaces of  
operatIon:  
the tool with clean cloth.  
turn the power switch of the tool  
off and unplug the tool from its  
electrical outlet before  
performing any inspection,  
maintenance, or cleaning  
procedures.  
3. Periodically have the carbon brushes  
replaced by a qualified technician as  
needed.  
4. NiCd BATTERy MUST BE RECyCLED  
OR DISPOSED OF PROPERLy. Do not  
short, incinerate or open battery.  
to preVent serIous InjurY  
From tool FaIlure:  
5.  
WarnIng! If the supply cord of  
this power tool is damaged, it must be  
replaced only by a qualified service  
technician.  
do not use damaged equipment.  
If abnormal noise or vibration  
occurs, have the problem  
corrected before further use.  
troubleshooting  
problem  
Tool will not start.  
possible Causes  
1. Battery Pack not charged.  
likely solutions  
1. Charge the Battery Pack.  
2. Internal damage or wear.  
(Carbon brushes or switch, for  
example.)  
2. Have technician service tool.  
Performance  
Carbon brushes worn or damaged. Have qualified technician replace brushes.  
decreases over time.  
Excessive noise or Internal damage or wear. (Carbon  
Have technician service tool.  
rattling.  
Overheating.  
brushes or bearings, for example.)  
1. Forcing tool to work too fast.  
1. Allow tool to work at its own rate.  
2. Socket misaligned.  
2. Check and correct socket placement on tool.  
3. Blocked motor housing vents.  
3. Wear ANSI-approved safety goggles and NIOSH-  
approved dust mask/respirator while blowing dust  
out of motor using compressed air.  
Follow all safety precautions whenever diagnosing or servicing the tool.  
disconnect power supply before service.  
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please read the FolloWIng CareFullY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROvIDED THE PARTS LIST AND ASSEMBLy  
DIAgRAM IN THIS MANUAL AS A REFERENCE TOOL ONLy. NEITHER THE MANUFACTURER OR  
DISTRIBUTOR MAkES ANy REPRESENTATION OR WARRANTy OF ANy kIND TO THE BUyER THAT HE  
OR SHE IS qUALIFIED TO MAkE ANy REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS qUALIFIED  
TO REPLACE ANy PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR  
ExPRESSLy STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAkEN By  
CERTIFIED AND LICENSED TECHNICIANS, AND NOT By THE BUyER. THE BUyER ASSUMES ALL RISk  
AND LIABILITy ARISINg OUT OF HIS OR HER REPAIRS TO THE ORIgINAL PRODUCT OR REPLACEMENT  
PARTS THERETO, OR ARISINg OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
parts lIst  
part  
description  
Qty  
4
1
1
1
1
1
1
3
part  
description  
Qty  
1
1
1
1
1
7
1
1
1
2
3
4
5
6
7
8
9
Screw M4 x 25  
Impact Cap  
20 LED Lamp  
21 Electric Wire (40mm, 24 awg)  
22 Resistor  
Felt Washer  
Needle Bearing HKH1816  
Plastic Washer  
Impact Anvil  
Impact Block Assembly  
Planetary Gear  
Pin Ø5 x 15.6  
23 Electric Wire (90mm)  
24 Housing (Right)  
25 Screw M3 x 14  
26 Forward/Reverse Lever  
27 Trigger  
3
1
28 Housing (Left)  
29 Spacer  
1
1
10 Flat Washer  
11 Ring Gear  
12 Ball Bearing 6003zz  
13 Screw M5 x 10  
1
1
2
2
30 Screw M3.5 x 7  
31 Electric Wire (115mm, 16 awg)  
32 Electric Wire (115mm, 16 awg)  
33 Terminal  
1
1
1
1
14 Lock Washer  
15 Ring Gear Case  
16 Motor Pinion  
1
1
34 Strap  
35 Battery Pack  
1
1
17 Motor  
1
36 Charger  
1
18 Electric Wire (115mm, 16 awg)  
19 Electric Wire (115mm, 16 awg)  
1
1
37 Adapter  
38 Storage Case (not shown)  
1
1
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assemblY dIagram  
36  
37  
35  
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For technical questions, please call 1-800-444-3353.  
Page 13  
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lImIted 90 daY WarrantY  
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality  
and durability standards, and warrants to the original purchaser that this product is free from  
defects in materials and workmanship for the period of 90 days from the date of purchase. This  
warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or  
accidents, repairs or alterations outside our facilities, criminal activity, improper installation,  
normal wear and tear, or to lack of maintenance. We shall in no event be liable for death,  
injuries to persons or property, or for incidental, contingent, special or consequential damages  
arising from the use of our product. Some states do not allow the exclusion or limitation of  
incidental or consequential damages, so the above limitation of exclusion may not apply to  
you. THIS WARRANTy IS ExPRESSLy IN LIEU OF ALL OTHER WARRANTIES, ExPRESS  
OR IMPLIED, INCLUDINg THE WARRANTIES OF MERCHANTABILITy AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with  
transportation charges prepaid. Proof of purchase date and an explanation of the complaint  
must accompany the merchandise. If our inspection verifies the defect, we will either repair or  
replace the product at our election or we may elect to refund the purchase price if we cannot  
readily and quickly provide you with a replacement. We will return repaired products at our  
expense, but if we determine there is no defect, or that the defect resulted from causes not  
within the scope of our warranty, then you must bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights which  
vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
record products serial number here:  
note: If product has no serial number, record month and year of purchase instead.  
note: Some parts are listed and shown for illustration purposes only, and are not available  
individually as replacement parts.  
Page 14  
For technical questions, please call 1-800-444-3353.  
SKU 67845  
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