Chicago Electric Cordless Sander 67707 User Manual

12V Lithium-ion  
muLtifunction tooL  
model 67707  
Set up and operating inStructionS  
Visit our website at: http://www.harborfreight.com  
read this material before using this product.  
failure to do so can result in serious injury.  
SaVe thiS manuaL.  
©
®
Copyright 2010 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for  
assembly and service may not be included.  
for technical questions or replacement parts, please call 1-800-444-3353.  
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a power tool while you are tired or  
under the influence of drugs, alcohol  
or medication. A moment of inattention  
while operating power tools may result  
in serious personal injury.  
4. power tool use and care  
a. do not force the power tool. use  
the correct power tool for your  
application. The correct power tool will  
do the job better and safer at the rate  
for which it was designed.  
b. use personal protective equipment.  
always wear eye protection. Safety  
equipment such as a dust mask,  
b. do not use the power tool if the  
power Switch does not turn it on  
and off. Any power tool that cannot  
be controlled with the power switch is  
dangerous and must be repaired.  
non-skid safety shoes, a hard hat, or  
hearing protection used for appropriate  
conditions will reduce personal injuries.  
c. prevent unintentional starting.  
ensure the power Switch is in the off-  
position before connecting to power  
source and/or battery pack, picking  
up or carrying the tool. Carrying  
power tools with your finger on the  
power switch invites accidents.  
c. disconnect the battery pack from  
the power tool before making any  
adjustments, changing accessories,  
or storing power tools. Such  
preventive safety measures reduce  
the risk of starting the power tool  
accidentally.  
d. remove any adjusting key or wrench  
before turning the power tool on. A  
wrench or a key left attached to any part  
of the power tool may result in personal  
injury.  
5. hold the power tool by insulated  
gripping surfaces when performing an  
operation where the cutting tool may  
contact hidden wiring. Contact with a  
″live″ wire will make exposed metal parts  
of the tool ″live″ and shock the operator.  
e. do not overreach. Keep proper  
footing and balance at all times. This  
enables better control of the power tool  
in unexpected situations.  
6. use clamps or another practical way  
to secure and support the work piece  
to a stable platform. Holding the work  
by hand or against your body leaves it  
unstable and may lead to loss of control.  
f. dress properly. do not wear loose  
clothing or jewelry. Keep your hair,  
clothing and gloves away from  
moving parts. Loose clothes, jewelry  
or long hair can be caught in moving  
parts.  
a. Store idle power tools out of reach  
of children and do not allow persons  
unfamiliar with the power tool or  
these instructions to operate the  
power tool. Power tools are dangerous  
in the hands of untrained users.  
g. only use safety equipment that has  
been approved by an appropriate  
standards agency. Unapproved  
b. maintain power tools. check for  
misalignment or binding of moving  
parts, breakage of parts and any  
other condition that may affect the  
power tool’s operation. if damaged,  
have the power tool repaired before  
use. Many accidents are caused by  
poorly maintained power tools.  
safety equipment may not provide  
adequate protection. Eye protection  
must be ANSI-approved and breathing  
protection must be NIOSH-approved for  
the specific hazards in the work area.  
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c. Keep cutting tools sharp and clean.  
Properly maintained cutting tools with  
sharp cutting edges are less likely to  
bind and are easier to control.  
multifunction tool Safety Warnings  
1. Maintain labels and nameplates on  
the tool. These carry important safety  
information. If unreadable or missing,  
contact Harbor Freight Tools for a  
replacement.  
d. use the power tool and accessories  
in accordance with these  
instructions, taking into account the  
working conditions and the work  
to be performed. Use of the power  
tool for operations different from those  
intended could result in a hazardous  
situation.  
2. Do not use this Multifunction Tool with  
any other Battery or Charger.  
3. Avoid unintentional starting. Prepare to  
begin work before turning on the tool.  
4. CAUTION: Avoid accidental injury. Keep  
hands and fingers safely away from the  
oscillating Scraper, Cutting Blade, and  
Sandpaper when operating the tool.  
7. Battery tool use and care  
a. recharge only with the charger  
specified by the manufacturer. A  
Charger that is suitable for one type of  
battery pack may create a risk of fire  
when used with another battery pack.  
5. Avoid unintentional starting. Prepare to  
begin work before turning on the power  
tool.  
b. use power tools only with  
specifically designated battery  
packs. Use of any other battery packs  
may create a risk of injury and fire.  
6. Do not lay the tool down until it has come  
to a complete stop. Moving parts can  
grab the surface and pull the tool out of  
your control.  
c. When battery pack is not in use, keep  
it away from other metal objects,  
like paper clips, coins, keys, nails,  
screws or other small metal objects,  
that can make a connection from  
one terminal to another. Shorting the  
battery terminals together may cause  
burns or a fire.  
7. When using a handheld power tool,  
maintain a firm grip on the tool with both  
hands to resist starting torque.  
8. Do not leave the tool unattended when  
the battery pack it installed. Turn off the  
tool, and remove the battery pack before  
leaving.  
d. under abusive conditions, liquid  
may be ejected from the battery;  
avoid contact. if contact accidentally  
occurs, flush with water. If liquid  
contacts eyes, additionally seek  
medical help. Liquid ejected from the  
battery may cause irritation or burns.  
9.  
The battery pack and Charger  
get hot during use. The  
pack’s heat can build up to  
unsafe levels and create a fire  
hazard if it does not receive adequate  
ventilation, due to an electrical fault, or if  
it is used in a hot environment.  
8. Service  
Do not place the Battery Pack on a  
flammable surface. Do not obstruct any  
vents on the Battery Pack. especially  
avoid placing the Battery pack on  
carpets and rugs; they are not only  
a. have your power tool serviced by a  
qualified repair person using only  
identical replacement parts. This will  
ensure that the safety of the power tool  
is maintained.  
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flammable, but they also obstruct  
vents under the Battery pack.  
microscopic particles. (California Health  
& Safety Code § 25249.5, et seq.)  
Place the Battery Pack on a stable, solid,  
nonflammable surface (such as a stable  
metal workbench or concrete floor) at  
least 1 foot away from all flammable  
objects, such as drapes or walls. Keep a  
fire extinguisher and a smoke detector in  
the area. Frequently monitor the Battery  
Pack and Charger while charging.  
13. WARNING: Handling the Charger cord  
on this product will expose you to lead, a  
chemical known to the State of California  
to cause cancer, and birth defects or  
other reproductive harm. Wash hands  
after handling. (California Health &  
Safety Code § 25249.5, et seq.)  
14. The warnings, precautions, and  
instructions discussed in this instruction  
manual cannot cover all possible  
conditions and situations that may occur.  
It must be understood by the operator  
that common sense and caution are  
factors which cannot be built into this  
product, but must be supplied by the  
operator.  
10. This product is not a toy. Keep it out of  
reach of children.  
11. People with pacemakers should  
consult their physician(s) before use.  
Electromagnetic fields in close proximity  
to heart pacemaker could cause  
pacemaker interference or pacemaker  
failure. In addition, people with  
pacemakers should:  
• Avoid operating alone.  
• Do not use with power switch locked  
on.  
Lithium Battery Safety Warnings  
• Properly maintain and inspect to avoid  
electrical shock.  
12. WARNING: Some dust created by power  
sanding, sawing, grinding, drilling, and  
other construction activities, contains  
chemicals known [to the State of  
Lithium BatterieS Store a  
Large amount of energY and  
WiLL Vent fire or expLode if  
miStreated:  
California] to cause cancer, birth defects  
or other reproductive harm. Some  
examples of these chemicals are:  
• Lead from lead-based paints  
1. Keep Battery pack dry.  
• Crystalline silica from bricks and  
cement or other masonry products  
• Arsenic and chromium from chemically  
treated lumber  
2. do not do anY of the  
foLLoWing to the BatterY pacK:  
a. open,  
Your risk from these exposures varies,  
depending on how often you do this type  
of work. To reduce your exposure to  
these chemicals: work in a well ventilated  
area, and work with approved safety  
equipment, such as those dust masks  
that are specially designed to filter out  
b. drop,  
c. Short-circuit,  
d. incinerate, or  
e. expose to temperatures greater than  
140°f.  
3. Charge Battery Pack only according to  
the instructions in this manual.  
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4. Inspect Battery Pack before every use;  
do not use or charge if damaged.  
abnormal vibration occurs, stop use  
immediately.  
Vibration Safety  
SaVe theSe  
This tool vibrates during use. Repeated  
or long-term exposure to vibration may  
cause temporary or permanent physical  
injury, particularly to the hands, arms  
and shoulders. To reduce the risk of  
vibration-related injury:  
inStructionS.  
grounding  
to preVent  
eLectric ShocK  
and death from incorrect  
grounding Wire  
connection:  
1. Anyone using vibrating tools regularly  
or for an extended period should first  
be examined by a doctor and then have  
regular medical check-ups to ensure  
medical problems are not being caused  
or worsened from use. Pregnant  
women or people who have impaired  
blood circulation to the hand, past hand  
injuries, nervous system disorders,  
diabetes, or Raynaud’s Disease  
Check with a qualified electrician  
if you are in doubt as to whether  
the outlet is properly grounded.  
do not modify the charger cord  
plug provided with the tool.  
never remove the grounding  
prong from the plug. do not use  
the tool if the power cord or plug  
is damaged. if damaged, have it  
repaired by a service facility  
before use. If the plug will not fit  
the outlet, have a proper outlet  
installed by a qualified  
should not use this tool. If you feel any  
symptoms related to vibration (such as  
tingling, numbness, and white or blue  
fingers), seek medical advice as soon as  
possible.  
2. Do not smoke during use. Nicotine  
reduces the blood supply to the hands  
and fingers, increasing the risk of  
vibration-related injury.  
electrician.  
double insulated tools: tools with  
two prong plugs  
3. Wear suitable gloves to reduce the  
vibration effects on the user.  
4. Use tools with the lowest vibration when  
there is a choice.  
5. Include vibration-free periods each day  
of work.  
6. Grip tool as lightly as possible (while still  
keeping safe control of it). Let the tool  
do the work.  
outlets for 2-prong plug  
1. Tools marked “Double Insulated” do not  
require grounding. They have a special  
double insulation system which satisfies  
OSHA requirements and complies with  
7. To reduce vibration, maintain the tool  
as explained in this manual. If any  
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the applicable standards of Underwriters  
Laboratories, Inc., the Canadian  
Standard Association, and the National  
Electrical Code.  
2. Double insulated tools may be used in  
either of the 120 volt outlets shown in the  
preceding illustration. (See outlets for  
2-prong plug.)  
extension cords  
note: Extension cords must not be used with  
this item’s Charger.  
Symbology  
Double Insulated  
Canadian Standards Association  
Underwriters Laboratories, Inc.  
Volts Alternating Current  
V~  
Amperes  
a
n xxxx/min.  
No Load Revolutions per Minute  
(RPM)  
0
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assembling or making any  
adjustments to the tool.  
SpecificationS  
Charger Input 120 VAC  
note: For additional information regarding the  
parts listed in the following pages, refer  
to the Assembly Diagram near the end of  
this manual.  
Battery Type  
Motor Speed  
12 V Lithium, 1.3 Ah  
15,000 OPM (No Load)  
Sandpaper (2 pieces for wood  
and 2 pieces for metal)  
Sanding Pad  
Accessories  
components  
Cutting Blade  
Scraper Blade  
Hex Wrench  
unpacKing  
When unpacking, make sure that the  
item is intact and undamaged. If any parts  
are missing or broken, please call Harbor  
Freight Tools at 1-800-444-3353 as soon as  
possible.  
Battery  
Pack  
Case (507)  
Accessory Attachments - This multi-  
purpose tool includes Sandpaper (504) and  
a Sanding Pad (503) for sanding wood or  
removing paint from surfaces, a Cutting  
Blade (502) to cut wood and soft metal such  
as copper piping, and a Scraper Blade (501)  
which can be used for scraping paint or wall  
paper from flat surfaces.  
Tool  
Scraper Blade  
Sanding  
Pad  
(503)  
(501)  
Cutting Blade  
(502)  
Hex  
Wrench  
(505)  
inStructionS for putting  
into uSe  
Sandpaper  
(504)  
read the entire important  
SafetY information  
section at the beginning of this  
manual including all text under  
subheadings therein before set up  
or use of this product.  
Charger  
(506)  
figure 1  
Set up  
to preVent  
SeriouS injurY  
from accidentaL  
read the entire important  
SafetY information  
operation:  
turn the power Switch off and  
remove the Battery pack before  
section at the beginning of this  
manual including all text under  
subheadings therein before set up  
or use of this product.  
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5. Unplug the Battery Pack from the  
Charger and the Charger from the wall  
outlet.  
Work piece and Work area Set up  
1. Designate a work area that is clean and  
well-lit. The work area must not allow  
access by children or pets to prevent  
distraction and injury.  
note: Do not use a battery pack immediately  
after charging. Allow it to cool first. Store  
the Charger and Battery Packs not in  
use indoors, away from children.  
2. Route the power cord of the Charger  
along a safe route without creating a  
tripping hazard or exposing the power  
cord to possible damage.  
installing attachments  
to preVent  
SeriouS injurY  
from accidentaL  
charging the Battery pack  
The Battery Pack needs to be charged  
before first use. It is recommended to  
recharge the Battery after every use.  
operation:  
make sure the Battery pack is  
removed from the tool before  
installing accessories, or  
adjusting the tool.  
Indicator Light  
Charger (506)  
1. To install an accessory:  
a. Hold the Spindle (3) with a 13mm  
wrench (sold separately), and unthread  
the Cap Screw (1) using the Hex  
Wrench (505). Remove the Cap Screw  
and Retainer (2).  
Charger Plug  
Battery  
Pack  
Charger  
Socket  
Cutting Blade  
(502)  
figure 2  
1. Place the Battery Pack on a dry fireproof  
surface in a room where the temperature  
ranges from 33-112° F.  
Four Pins on  
Spindle (3)  
2. Allow a recently exhausted Battery Pack  
to cool completely before charging. Make  
sure the Battery Pack is undamaged; do  
not charge a cracked or leaking pack.  
figure 3  
b. Install the desired accessory in any one  
of seven forward orientations by aligning  
four of the holes in the accessory over  
the four pins on the Spindle.  
3. Insert the Charger’s plug into the  
Charger Socket on the Battery Pack, and  
plug the Charger into a grounded, 120V  
outlet. The indicator light on the Charger  
will turn red showing that the battery is  
charging.  
caution: Always face the accessory away  
from the handle to avoid injury.  
4. When the indicator light turns green,  
the Battery Pack is fully charged. This  
process will take approximately 90  
minutes.  
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general operating instructions  
Scraper Blade (501)  
Spindle (3)  
1. Secure loose work pieces using a vise  
or clamps (not included) to prevent  
movement while working.  
2. Install desired accessory.  
Cap Screw (1)  
OFF  
Retainer (2)  
figure 4  
note: When attaching the angled Cutting  
Blade (502) or Scraper Blade (501),  
orient the accessory as shown in Figure  
4 above, so the Cap Screw (1) will be out  
of the way when working.  
Power Switch  
(26)  
c. Replace the Retainer and Cap Screw  
while holding the accessory. Hold the  
Spindle with the wrench, then tighten  
securely using the Hex Wrench.  
figure 5  
3. Make sure the Power Switch (26) is OFF.  
caution: Make sure that the accessory is  
held securely in place by the four pins  
on the Spindle as you tighten the Cap  
Screw.  
Battery  
Button (31)  
Tool Body  
note: For sanding, first attach the Sanding  
Pad (503) to the tool, then align a sheet  
of Sandpaper (504) over the pad and  
press into place.  
Battery Pack  
figure 6  
4. Once the Battery Pack is fully charged,  
slide it into the back of housing until it  
clicks into place.  
note: The Battery Pack fits into the Tool  
housing only one way. Match up the  
shape of the tool with the shape of the  
housing opening. The Battery Pack  
should slide easily into the housing. Do  
not force it into the Tool.  
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ON  
Power Switch  
(26)  
figure 7  
5. While holding the Tool with both hands,  
slide the Power Switch (26) forward to  
activate.  
6. Do not allow contact between  
Sandpaper, Scraper, or Blade and  
workpiece until tool is at full speed.  
7. Avoid contact with foreign objects such  
as metal screws and nails when sanding,  
scraping, or cutting.  
8. Do not apply excessive pressure on the  
Tool. Allow the Tool to do the work.  
OFF  
Power Switch  
(26)  
figure 8  
9. When finished using, slide the Power  
Switch (26) OFF. Allow the tool to stop  
completely before setting it down.  
10. Squeeze the Battery Buttons (31) on the  
side of the Battery Pack and slide the  
Battery Pack out of the Tool Body.  
11. Remove the attachment and wipe clean.  
12. Store the Tool and accessories in the  
Case (507), out of reach of children.  
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or Battery pack. Keep charger and  
Battery pack dry.  
maintenance and  
SerVicing  
Procedures not specifically  
explained in this manual must  
be performed only by a qualified  
technician.  
to preVent  
SeriouS injurY  
from accidentaL  
operation:  
turn the power Switch off and  
remove the Battery pack from the  
tool before performing any  
inspection, maintenance, or  
cleaning procedures. unplug the  
charger before performing any  
inspection, maintenance or  
cleaning procedures.  
to preVent SeriouS injurY  
from tooL faiLure:  
do not use damaged equipment.  
if abnormal noise or vibration  
occurs, have the problem  
corrected before further use.  
1. Before each uSe, inspect the  
general condition of the tool. Check for  
loose screws, misalignment or binding of  
moving parts, cracked or broken parts,  
damaged Charger electrical wiring, and  
any other condition that may affect its  
safe operation. Sandpaper should not be  
dull or contain excessive debris build-up.  
Scraper and Cutting Blade should be  
clean and sharp.  
2. after uSe, wipe external surfaces of  
the tool with clean cloth.  
3.  
Warning! do not use if either  
the Battery pack or charger (506) are  
damaged in any way.  
4. dispose of Battery pack properly. do  
not short, incinerate or open charger  
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troubleshooting  
problem  
Tool will not start.  
possible causes  
1. Battery Pack needs charging  
Likely Solutions  
1. Charge Battery Pack.  
2. Battery Pack not properly seated. 2. Check that Battery Pack is fully inserted into tool  
so that it snaps into place.  
3. Connection to Battery Pack  
damaged.  
3. Check that the terminals inside the tool are not  
bent or missing. Have repaired by a qualified  
technician if needed.  
Tool operates slowly. 1. Battery Pack needs charging.  
2. Job is for a more powerful tool.  
1. Charge Battery Pack.  
2. Use a stronger powered tool.  
1. Keep cutting accessories sharp. Replace as  
needed. Replace sandpaper when it becomes  
worn or torn.  
Performance  
1. Accessory dull or damaged.  
decreases over time.  
Excessive noise or Internal damage or wear.  
rattling.  
Have technician service tool.  
Overheating.  
1. Forcing tool to work too fast.  
1. Allow tool to work at its own rate.  
2. Accessory misaligned.  
2. Check and correct accessory to fence and/or  
table alignment.  
3. Accessory dull or damaged.  
4. Blocked motor housing vents.  
3. Keep cutting accessories sharp. Replace as  
needed. Replace sandpaper when it becomes  
worn or torn.  
4. Wear ANSI-approved safety goggles and NIOSH-  
approved dust mask/respirator while blowing dust  
out of motor using compressed air.  
follow all safety precautions whenever diagnosing or servicing the tool.  
disconnect power supply before service.  
pLeaSe read the foLLoWing carefuLLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLy  
DIAgRAM IN THIS MANUAL AS A REFERENCE TOOL ONLy. NEITHER THE MANUFACTURER OR  
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE  
OR SHE IS qUALIFIED TO MAkE ANy REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS qUALIFIED  
TO REPLACE ANy PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR  
ExPRESSLy STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAkEN By  
CERTIFIED AND LICENSED TECHNICIANS, AND NOT By THE BUyER. THE BUyER ASSUMES ALL RISk  
AND LIABILITy ARISINg OUT OF HIS OR HER REPAIRS TO THE ORIgINAL PRODUCT OR REPLACEMENT  
PARTS THERETO, OR ARISINg OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
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partS LiSt & aSSemBLY diagram  
part  
description  
Qty  
part  
description  
Qty  
1
1
2
1
4
1
2
2
1
1
1
1
4
1
1
3
1
2
3
4
5
6
7
8
9
Cap Screw M8 x 12  
Retainer  
Spindle  
1
24 Left Housing  
1
1
1
1
1
1
1
1
4
1
1
1
1
1
2
2
26 Power Switch  
27 Screw ST3.2 x 14  
28 Electrical Contact  
29 Screw ST3.2 x 14  
30 Battery Cover (Front)  
31 Battery Button  
32 Button Spring  
33 Pole End Plate  
34 Battery (Li-ion) 12V  
35 Protection Board  
36 Charging Port  
37 Screw ST2 x 8  
38 Charging Indicator  
39 Battery Cover (End)  
41 Screw ST3.2 x 14  
501 Scraper Blade  
502 Cutting Blade  
503 Sanding Pad  
Rubber Casing  
Circlip for shaft 26  
Spring Washer  
Bearing 6000  
Block  
Bushing  
10 Screw ST4 x 20  
11 Reducer  
12 Circlip for Shaft 4  
13 Bearing 625  
14 Shaft  
15 Bearing 608  
16 Screw M3 x 18  
17 Seal Packing Collar  
18 Middle Cover  
19 Seal Packing Collar  
20 Motor  
1
1
1
4
1
2
1
504 Sandpaper  
21 Trigger  
1
505 Hex Wrench  
1
22 Spring  
1
506 Charger  
1
23 Right Housing  
1
507 Case (not shown)  
1
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Limited 90 daY WarrantY  
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality  
and durability standards, and warrants to the original purchaser that this product is free from  
defects in materials and workmanship for the period of 90 days from the date of purchase. This  
warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or  
accidents, repairs or alterations outside our facilities, criminal activity, improper installation,  
normal wear and tear, or to lack of maintenance. We shall in no event be liable for death,  
injuries to persons or property, or for incidental, contingent, special or consequential damages  
arising from the use of our product. Some states do not allow the exclusion or limitation of  
incidental or consequential damages, so the above limitation of exclusion may not apply to  
you. THIS WARRANTy IS ExPRESSLy IN LIEU OF ALL OTHER WARRANTIES, ExPRESS  
OR IMPLIED, INCLUDINg THE WARRANTIES OF MERCHANTABILITy AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with  
transportation charges prepaid. Proof of purchase date and an explanation of the complaint  
must accompany the merchandise. If our inspection verifies the defect, we will either repair or  
replace the product at our election or we may elect to refund the purchase price if we cannot  
readily and quickly provide you with a replacement. We will return repaired products at our  
expense, but if we determine there is no defect, or that the defect resulted from causes not  
within the scope of our warranty, then you must bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights which  
vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
record product’s Serial number here:  
note: If product has no serial number, record month and year of purchase instead.  
note: Some parts are listed and shown for illustration purposes only, and are not available  
individually as replacement parts.  
SKU 67707  
for technical questions, please call 1-800-444-3353.  
Page 15  
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