Chicago Electric Cordless Drill 68364 User Manual

12V Cordless Auto-Hammer  
68364 12V Cordless Auto-Hammer  
Read this material before using this product.  
Failure to do so can result in serious injury.  
Save this manual.  
When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken,  
please call 1-800-444-3353 as soon as possible.  
©
®
Copyright 2010 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape  
or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.  
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3. Personal safety  
d. Store idle power tools out of the reach of  
children and do not allow persons unfamiliar  
with the power tool or these instructions  
to operate the power tool. Power tools are  
dangerous in the hands of untrained users.  
a. Stay alert, watch what you are doing and use  
common sense when operating a power tool. Do  
not use a power tool while you are tired or under  
the influence of drugs, alcohol or medication.  
A moment of inattention while operating power  
tools may result in serious personal injury.  
e. Maintain power tools. Check for misalignment  
or binding of moving parts, breakage of parts  
and any other condition that may affect the  
power tool’s operation. If damaged, have the  
power tool repaired before use. Many accidents  
are caused by poorly maintained power tools.  
b. Use personal protective equipment. Always  
wear eye protection. Safety equipment such  
as dust mask, non-skid safety shoes, hard  
hat, or hearing protection used for appropriate  
conditions will reduce personal injuries.  
f. Keep cutting tools sharp and clean. Properly  
maintained cutting tools with sharp cutting edges  
are less likely to bind and are easier to control.  
c. Prevent unintentional starting. Ensure the  
switch is in the off-position before connecting  
to power source and/or battery pack, picking  
up or carrying the tool. Carrying power tools  
with your finger on the switch or energizing power  
tools that have the switch on invites accidents.  
g. Use the power tool, accessories and tool bits  
etc. in accordance with these instructions,  
taking into account the working conditions  
and the work to be performed. Use of the  
power tool for operations different from those  
intended could result in a hazardous situation.  
d. Remove any adjusting key or wrench  
before turning the power tool on. A wrench  
or a key left attached to a rotating part of the  
power tool may result in personal injury.  
5. Battery tool use and care  
a. Recharge only with the charger specified by  
the manufacturer. A charger that is suitable  
for one type of battery pack may create a risk  
of fire when used with another battery pack.  
e. Do not overreach. Keep proper footing and  
balance at all times. This enables better control  
of the power tool in unexpected situations.  
f. Dress properly. Do not wear loose clothing or  
jewelry. Keep your hair, clothing and gloves  
away from moving parts. Loose clothes, jewelry  
or long hair can be caught in moving parts.  
b. Use power tools only with specifically  
designated battery packs. Use of any other  
battery packs may create a risk of injury and fire.  
c. When battery pack is not in use, keep it away  
from other metal objects, like paper clips,  
coins, keys, nails, screws or other small metal  
objects, that can make a connection from  
one terminal to another. Shorting the battery  
terminals together may cause burns or a fire.  
g. If devices are provided for the connection of  
dust extraction and collection facilities, ensure  
these are connected and properly used. Use of  
these devices can reduce dust-related hazards.  
h. Only use safety equipment that has been  
approved by an appropriate standards agency.  
Unapproved safety equipment may not provide  
adequate protection. Eye protection must be ANSI-  
approved and breathing protection must be NIOSH-  
approved for the specific hazards in the work area.  
d. Under abusive conditions, liquid may be  
ejected from the battery; avoid contact.  
If contact accidentally occurs, flush with  
water. If liquid contacts eyes, additionally  
seek medical help. Liquid ejected from the  
battery may cause irritation or burns.  
4. Power tool use and care  
a. Do not force the power tool. Use the  
correct power tool for your application. The  
correct power tool will do the job better and  
safer at the rate for which it was designed.  
6. Service  
a. Have your power tool serviced by a qualified  
repair person using only identical replacement  
parts. This will ensure that the safety of the power  
tool is maintained.  
b. Do not use the power tool if the switch  
does not turn it on and off. Any power  
tool that cannot be controlled with the switch  
is dangerous and must be repaired.  
c. Disconnect the plug from the power source  
and/or the battery pack from the power tool  
before making any adjustments, changing  
accessories, or storing power tools. Such  
preventive safety measures reduce the risk  
of starting the power tool accidentally.  
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13. People with pacemakers should consult their  
physician(s) before use. Electromagnetic fields in close  
proximity to heart pacemaker could cause pacemaker  
interference or pacemaker failure. In addition, people  
with pacemakers should:  
Auto Hammer Safety Warnings  
1.  
Wear hearing protection during use;  
Auto Hammer is loud during operation.  
• Avoid operating alone.  
• Do not use with power switch locked on.  
• Properly maintain and inspect  
2. Do not use Auto Hammer with  
nails longer than 2-1/2”.  
to avoid electrical shock.  
3. Do not leave Auto Hammer  
14. WARNING: Some dust created by power sanding,  
sawing, grinding, drilling, and other construction  
activities, contains chemicals known [to the State  
of California] to cause cancer, birth defects or  
other reproductive harm. Some examples of these  
chemicals are:  
unattended during charging.  
4. Use as intended only. Use to hammer nails  
into the following materials only: wood,  
wood-like materials and plaster board.  
5. Hold power tools by insulated gripping  
surfaces when performing an operation where  
the cutting tool may contact hidden wiring.  
Contact with a ″live″ wire will make exposed metal  
parts of the tool ″live″ and shock the operator.  
• Lead from lead-based paints  
• Crystalline silica from bricks and cement or other  
masonry products  
• Arsenic and chromium from chemically treated lumber  
Your risk from these exposures varies, depending on  
how often you do this type of work. To reduce your  
exposure to these chemicals: work in a well ventilated  
area, and work with approved safety equipment, such  
as those dust masks that are specially designed to filter  
out microscopic particles.  
6. Maintain labels and nameplates on the tool.  
These carry important safety information. If  
unreadable or missing, contact Harbor  
Freight Tools for a replacement.  
(California Health & Safety Code § 25249.5, et seq.)  
7. Avoid unintentional starting. Prepare to  
begin work before turning on the tool.  
15. WARNING: Handling the cord on this product’s charger  
will expose you to lead, a chemical known to the State  
of California to cause cancer, and birth defects or other  
reproductive harm. Wash hands after handling.  
8. Do not lay the tool down until it has come to  
a complete stop. Moving parts can grab the  
surface and pull the tool out of your control.  
(California Health & Safety Code § 25249.5, et seq.)  
9. When using a handheld power tool, maintain a firm grip  
16. The warnings, precautions, and instructions discussed  
in this instruction manual cannot cover all possible  
conditions and situations that may occur. It must  
be understood by the operator that common sense  
and caution are factors which cannot be built into  
this product, but must be supplied by the operator.  
on the tool with both hands to resist starting torque.  
10. Do not leave the tool unattended when it is plugged  
into an electrical outlet. Turn off the tool, and  
unplug it from its electrical outlet before leaving.  
11.  
The battery charger gets hot during use.  
The charger’s heat can build up to unsafe  
levels and create a fire hazard if it does not  
Vibration Safety  
receive adequate ventilation, due to an  
This tool vibrates during use. Repeated or  
long-term exposure to vibration may cause  
temporary or permanent physical injury,  
particularly to the hands, arms and shoulders. To  
reduce the risk of vibration-related injury:  
electrical fault, or if it is used in a hot environment.  
Do not place the charger on a flammable surface. Do  
not obstruct any vents on the charger. Especially  
avoid placing the charger on carpets and rugs; they  
are not only flammable, but they also obstruct  
vents under the charger.  
Place the charger on a stable, solid, nonflammable  
surface (such as a stable metal workbench or concrete  
floor) at least 1 foot away from all flammable objects,  
such as drapes or walls. Keep a fire extinguisher and a  
smoke detector in the area. Frequently monitor the  
charger and battery while charging.  
1. Anyone using vibrating tools regularly or for an  
extended period should first be examined by a  
doctor and then have regular medical check-ups to  
ensure medical problems are not being caused or  
worsened from use. Pregnant women or people who  
have impaired blood circulation to the hand, past  
hand injuries, nervous system disorders, diabetes,  
or Raynaud’s Disease should not use this tool. If  
you feel any symptoms related to vibration (such  
12. This product is not a toy. Keep it  
out of reach of children.  
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as tingling, numbness, and white or blue fingers),  
seek medical advice as soon as possible.  
1. Tools marked “Double Insulated” do not require  
grounding. They have a special double insulation  
system which satisfies OSHA requirements and  
complies with the applicable standards of Underwriters  
Laboratories, Inc., the Canadian Standard  
2. Do not smoke during use. Nicotine reduces  
the blood supply to the hands and fingers,  
increasing the risk of vibration-related injury.  
Association, and the National Electrical Code.  
3. Wear suitable gloves to reduce the  
vibration effects on the user.  
2. Double insulated tools may be used in either of the 120  
volt outlets shown in the preceding illustration.  
(See Outlets for 2-Prong Plug.)  
4. Use tools with the lowest vibration  
when there is a choice.  
5. Include vibration-free periods each day of work.  
Extension Cords  
Note: Extension cords must not be used with this  
item’s charger.  
6. Grip tool as lightly as possible (while still keeping  
safe control of it). Let the tool do the work.  
7. To reduce vibration, maintain the tool as  
explained in this manual. If any abnormal  
vibration occurs, stop use immediately.  
Symbology  
Double Insulated  
SAVE THESE  
INSTRUCTIONS.  
Canadian Standards Association  
Underwriters Laboratories, Inc.  
Grounding  
Volts Alternating Current  
V~  
Amperes  
A
TO PREVENT ELECTRIC SHOCK AND  
DEATH FROM INCORRECT GROUNDING  
No Load Revolutions per Minute (RPM)  
n xxxx/min.  
WIRE CONNECTION: Check with a qualified  
electrician if you are in doubt as to whether  
the outlet is properly grounded. Do not modify the  
power cord plug provided with the tool. Never remove  
the grounding prong from the plug. Do not use the tool  
if the power cord or plug is damaged. If damaged,  
have it repaired by a service facility before use. If the  
plug will not fit the outlet, have a proper outlet installed  
by a qualified electrician.  
0
WARNING marking concerning Risk  
of Eye Injury. Wear ANSI-approved  
safety goggles with side shields.  
Read the manual before  
set-up and/or use.  
WARNING marking concerning  
Risk of Hearing Loss.  
Wear hearing protection.  
Double Insulated Tools:  
WARNING marking concerning Risk  
of Fire.  
Tools with Two Prong Plugs  
Do not cover ventilation ducts.  
Keep flammable objects away.  
WARNING marking concerning Risk of  
Electric Shock.  
Properly connect power cord  
to appropriate outlet.  
Outlets for 2-Prong Plug  
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Functions  
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including  
all text under subheadings therein before set up or use of this product.  
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:  
Release the Trigger and disconnect Battery Pack before assembling or making any adjustments to the tool.  
Note: For additional information regarding the parts listed in the following  
pages, refer to Parts List and Assembly Diagram on page 11.  
Magnetic Sleeve  
Work Light  
Trigger  
Battery Tab  
Battery Pack  
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hours to fully charge. CAUTION! Recharging the  
Battery Pack for more than 5 hours can damage  
the battery cells. Keep track of charging time.  
Operating Instructions  
Read the ENTIRE IMPORTANT SAFETY  
5. While charging, the Battery Pack and Charger,  
and Adapter may become warm to the touch. This  
is normal, and does not indicate a problem.  
INFORMATION section at the beginning  
of this manual including all text  
under subheadings therein before  
set up or use of this product.  
6. Unplug the Charger and disconnect it from  
the Battery Pack when finished.  
Tool Set Up  
7. Allow the Battery Pack to cool  
completely before using it.  
8. Press the Battery Tabs to release Battery Pack from the  
Charger (or when removing it from the Auto Hammer).  
TO PREVENT SERIOUS INJURY FROM  
ACCIDENTAL OPERATION:  
Release the Trigger and disconnect Battery Pack  
before adjusting tool or installing accessories.  
9. Store the Charger and Battery Pack indoors, out of  
reach of children. WARNING! Do NOT use a different  
Charger or Battery to power this Auto Hammer.  
Work Piece and Work Area Set Up  
1. Designate a work area that is clean and well-  
lit. The work area must not allow access by  
children or pets to prevent distraction and injury.  
General Operating Instructions  
TO PREVENT SERIOUS INJURY FROM  
ACCIDENTAL OPERATION:  
Release the Trigger and disconnect Battery Pack  
before adjusting tool or installing accessories.  
2. Route the power cord along a safe route to reach  
the work area without creating a tripping hazard or  
exposing the power cord to possible damage. The  
power cord must reach the work area with enough  
extra length to allow free movement while working.  
DO NOT install the Battery Pack until  
AFTER you complete the following steps  
to set up the Auto Hammer for use.  
3. Secure loose work pieces using a vise or clamps  
(not included) to prevent movement while working.  
Refer to page 6 for the location of the parts of  
the Auto Hammer for the following steps.  
4. There must not be objects, such as utility lines,  
nearby that will present a hazard while working.  
1. The Auto Hammer is designed to accept up to 2-1/2”  
long nails. Do not use larger nails with this Auto  
Hammer as damage to the tool, nail or workpiece may  
occur. Only use to hammer nails into wood, drywall  
and/or particle board.  
Charging  
1. Place the Battery Pack on a dry fireproof surface in  
a room where the temperature is from 50–104° F.  
Note: If recharging a newly spent Battery Pack, allow it to  
cool completely before charging.  
Make sure the Battery Pack is undamaged; do  
not charge a cracked or leaking battery pack.  
CAUTION: This tool is not intended for framing or other  
heavy-duty applications. Larger 2-1/2” nails may take  
longer to completely drive, especially in harder wood.  
WARNING! Do not use Auto Hammer for  
hammering nails into metal or concrete.  
2. Disconnect the Cord from the Battery Charger. Attach  
the Adapter plug to a grounded, 120 V~, 60 Hz outlet.  
2. To load nails, hold the Auto Hammer firmly and  
3. Plug the Charger into the power supply. The  
red light on the Charger will light, showing  
that power is supplied to the Charger.  
keep your fingers away from the Trigger.  
3. With the Auto Hammer’s nose pointed away from you,  
feed a nail into the magnetic sleeve. The sleeve will  
hold the nail in place until you are ready to drive the  
nail into the workpiece.  
4. IMPORTANT: When Battery is fully charged, the  
red light will continue to stay lit. WARNING!  
Do not leave unattended while charging.  
WARNING! Keep the Auto Hammer pointed away  
from yourself and others when loading nail. Do  
not load nail while pressing the Trigger.  
Note: The Battery Pack’s capacity will increase  
somewhat during the first few charging cycles.  
A fully discharged battery will take about 3 to 5  
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4. Once the nail is loaded, secure the workpiece with  
clamps.  
Maintenance and Servicing  
CAUTION: Use a scrap piece of wood  
to test the potential of marring your  
workpiece when using finish nails.  
Procedures not specifically explained  
in this manual must be performed  
only by a qualified technician.  
5. Use your free hand to steady the point of the nail at the  
desired location on the workpiece.  
TO PREVENT SERIOUS INJURY FROM  
ACCIDENTAL OPERATION:  
Release the Trigger and disconnect Battery  
Pack before performing any inspection,  
maintenance, or cleaning procedures.  
WARNING! Wear ANSI-approved safety goggles,  
heavy-duty work gloves, and hearing protection.  
6. Press the Trigger, applying enough force to partially  
drive the nail into the workpiece (far enough into  
the workpiece so that the nail does not wobble.)  
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:  
Do not use damaged equipment. If abnormal  
noise or vibration occurs, have the problem  
corrected before further use.  
7. Move your hand away from the nail before  
activating the Auto Hammer again.  
8. Press the Trigger again and continue to do so until the  
nail head is flush with the workpiece.  
Cleaning, Maintenance,  
and Lubrication  
1. BEFORE EACH USE, inspect the general condition  
of the tool. Check for loose hardware, misalignment  
or binding of moving parts, cracked or broken  
parts, damaged electrical wiring, and any other  
condition that may affect its safe operation.  
WARNING! Do not force the tool or apply  
side pressure with your free hand. Use only  
one hand to hold the tool during use.  
9. During use, avoid hammering nails into knots in wood  
or similar grain patterns. Doing so can make it difficult  
for the Auto Hammer to drive the nails.  
2. AFTER USE, wipe external surfaces of the tool with  
WARNING! Do not place your hand or fingers near  
the nail head while the tool is hammering. Use your  
hand to hold the nail only during the initial firing.  
clean cloth.  
NOTE: Ni-Cd BATTERY MUST BE RECYCLED  
OR DISPOSED OF PROPERLY. Do not  
short, incinerate or open Battery Pack.  
10. Avoid driving nails close to the edges of the workpiece.  
This can cause the wood to splinter or split.  
11. Be careful when driving nails close to the  
edge of the workpiece. Driving the nail  
too far can damage the workpiece.  
3. When storing, always store in clean, dry and  
safe location out of reach of children.  
4.  
WARNING! If the supply cord of this power  
tool’s charger is damaged, it must be replaced  
only by a qualified service technician.  
12. When finished using the Auto  
Hammer, release the Trigger.  
13. Remove the Battery Pack.  
14. Clean then store the Auto Hammer indoors and out of  
children’s reach.  
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Troubleshooting  
Problem  
Tool will not start.  
Possible Causes  
1. No power at outlet during  
charging.  
Likely Solutions  
1. Check power at outlet. If outlet is unpowered,  
turn off tool and check circuit breaker. If breaker  
is tripped, make sure circuit is right capacity  
for tool and circuit has no other loads.  
2. Internal damage or  
2. Have technician service tool.  
wear. (Carbon brushes or  
switch, for example.)  
Excessive noise  
or rattling.  
Overheating.  
Internal damage or wear. (Carbon  
brushes or bearings, for example.)  
1. Forcing tool to work too fast.  
Have technician service tool.  
1. Allow tool to work at its own rate.  
2. Accessory misaligned.  
2. Check and correct accessory.  
3. Accessory dull or damaged.  
3. Keep cutting accessories sharp. Replace as needed.  
Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect power supply  
before service.  
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Parts List and Assembly Diagram  
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM  
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR  
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS  
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE  
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY  
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND  
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY  
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS  
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
Parts List  
Part  
Description  
Qty.  
1
5
1
1
1
1
4
1
3
1
1
1
1
1
1
1
Part  
Description  
Qty.  
1
1
12  
1
1
1
1
2
1
1
1
1
1
3
1
1
1
1
2
3
4
5
6
7
8
9
Housing  
23 Motor  
Screw (ST2.9x16)  
Battery Pack  
Battery Terminal  
Gear Case & Motor  
Switch  
24 Lower Housing  
25 Screw (ST2.9x12)  
26 Impact Cover  
27 Press Spring (1x19x25)  
28 Sealing Ring (6x2)  
29 Impactor  
30 Press Spring Ring  
31 Press Spring  
32 Impact Sheath  
33 Magnetic Block  
34 Magnetic Cover  
35 Head Screws  
36 Pin  
37 Bearing (607Z)  
38 Impact Plate  
39 Impact Block  
40 Balance Block  
41 Tension Spring  
42 Main Shaft  
Wire  
Lock Ring  
Screw (ST2.9x12)  
10 Trigger  
11 LED  
12 Upper Housing  
13 Bearing (6900Z)  
14 Circlip (1x19x25)  
15 Gear Shaft  
16 Needle Bearing (8800Z)  
17 Bearing (697Z)  
18 Transmission Gear  
19 Motor Gear  
1
1
1
1
1
1
1
1
1
1
20 Motor Screw (M3x10)  
21 Motor Bearing  
22 Motor Bracket  
43 Flat Key  
44 Gear Plate  
1
Record Product’s Serial Number Here:  
Note: If product has no serial number, record month and year of purchase instead.  
Note: Some parts are listed and shown for illustration purposes only,  
and are not available individually as replacement parts.  
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Parts List and Assembly Diagram  
1
2
11  
10  
7
6
9
5
4
3
8
12  
13  
14  
15  
16  
17  
44  
43  
42  
41  
40  
39  
38  
37  
18  
19  
36  
35  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
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Warranty  
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability  
standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship  
for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or  
indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity,  
improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death,  
injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use  
of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the  
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER  
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with transportation  
charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.  
If our inspection verifies the defect, we will either repair or replace the product at our election or we may  
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will  
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted  
from causes not within the scope of our warranty, then you must bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
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