Char Broil Charcoal Grill 463250108 User Manual

MODEL 463250108 • PRODUCT GUIDE  
THIS GRILL IS FOR OUTDOOR USE ONLY.  
CAUTION:  
WARNING:  
Read and follow all safety statements, assembly  
instructions, and use and care directions before  
attempting to assemble and cook.  
Failure to follow all manufacturers instructions could  
result in serious personal injury and/or property  
damage.  
INSTALLER/ASSEMBLER:  
CAUTION:  
Leave this manual with consumer.  
Some parts may contain sharp edges – especially as  
noted in the manual! Wear protective gloves if  
necessary.  
CONSUMER:  
Keep this manual for future reference.  
If you have questions or need assistance during assembly, please call 1-888-430-7870.  
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com  
463250108 • 80015551 • 03-20-08  
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TABLE OF CONTENTS  
For Your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Use and Care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11  
Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13  
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-22  
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-25  
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26  
Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27  
To insure your satisfaction  
and for follow-up service,  
register your grill  
online at:  
463250108 • 3  
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LP Cylinder  
USE AND CARE  
• The LP cylinder used with your grill must meet the  
following requirements:  
Use LP cylinders only with these required measurements: 12"  
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)  
capacity maximum.  
DANGER  
• NEVER store a spare LP cylinder under or near  
the appliance or in an enclosed area.  
LP cylinders must be constructed and marked in accordance  
with specifications for LP cylinders of the U.S. Department of  
Transportation (DOT) or for Canada, CAN/CSA-B339,  
cylinders, spheres and tubes for transportation of dangerous  
goods. Transport Canada (TC). See LP cylinder collar for  
marking.  
LP cylinder valve must have:  
Type 1 outlet compatible with  
regulator or grill.  
• Safety relief valve.  
OPD Hand Wheel  
UL listed Overfill Protection  
Device (OPD). This OPD safety  
feature is identified by a unique triangular hand wheel. Use  
only LP cylinders equipped with this type of valve.  
LP cylinder must be arranged for vapor withdrawal and include  
collar to protect LP cylinder valve. Always keep LP cylinders in  
upright position during use, transit or storage.  
• Never fill a cylinder beyond 80% full.  
• An over filled or improperly stored cylinder is a  
hazard due to possible gas release from the  
safety relief valve.  
• If you see, smell or hear gas escaping,  
immediately get away from the LP  
cylinder/appliance and call your fire department.  
LP cylinder in upright position for vapor withdrawal  
• This could cause an intense fire with risk of  
property damage, serious injury or death.  
LP (Liquefied Petroleum Gas)  
LP gas is nontoxic, odorless and colorless when produced. For  
Your Safety, LP gas has been given an odor (similar to rotten  
cabbage) so that it can be smelled.  
LP Cylinder Removal, Transport and Storage  
Turn OFF all control knobs and LP cylinder valve. Turn coupling  
nut counterclockwise by hand only - do not use tools to  
disconnect. Loosen cylinder screw beneath bottom shelf, then  
lift LP cylinder up and out of cart. Install safety cap onto LP  
cylinder valve. Always use cap and strap supplied with valve.  
Failure to use safety cap as directed may result in serious  
personal injury and/or property damage.  
LP gas is highly flammable and may ignite unexpectedly when  
mixed with air.  
LP Cylinder Filling  
Use only licensed and experienced dealers.  
LP dealer must purge new cylinder before filling.  
Dealer should NEVER fill LP cylinder more than 80% of LP  
cylinder volume. Volume of propane in cylinder will vary by  
temperature.  
LP Cylinder Valve  
• A disconnected LP cylinder in  
storage or being transported  
A frosty regulator indicates gas overfill. Immediately close LP  
must have a safety cap installed (as shown).  
Do not store an LP cylinder in enclosed spaces  
such as a carport, garage, porch, covered  
patio or other building. Never leave an LP cylinder  
inside a vehicle which may become overheated  
cylinder valve and call local LP gas dealer for assistance.  
Do not release liquid propane (LP) gas into the atmosphere.  
This is a hazardous practice.  
Safety  
Cap  
To remove gas from LP cylinder, contact an LP dealer or call a  
local fire department for assistance. Check the telephone  
directory under Gas Companies” for nearest certified LP  
dealers.  
Retainer Strap  
by the sun.  
Do not store an LP cylinder in an area where children play.  
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LP Cylinder Exchange  
Connecting Regulator to the LP Cylinder  
Many retailers that sell grills offer you the option of replacing  
your empty LP cylinder through an exchange service. Use only  
those reputable exchange companies that inspect, precision fill,  
test and certify their cylinders. Exchange your cylinder only  
for an OPD safety feature-equipped cylinder as described  
in the "LP Cylinder" section of this manual.  
1. LP cylinder must be properly secured onto grill. (Refer to  
assembly section.)  
2. Turn all control knobs to the OFF position.  
3. Turn LP cylinder OFF by turning hand-wheel clockwise to a  
full stop.  
Always keep new and exchanged LP cylinders in upright  
4. Remove the protective cap from LP cylinder valve. Always use  
position during use, transit or storage.  
cap and strap supplied with valve.  
Leak test new and exchanged LP cylinders BEFORE  
connecting to grill.  
LP Cylinder Leak Test  
For your safety  
OPD Hand Wheel  
Leak test must be repeated each time LP cylinder is exchanged  
or refilled.  
Type 1 outlet with  
thread on outside  
Do not smoke during leak test.  
Safety Relief Valve  
Do not use an open flame to check for gas leaks.  
Grill must be leak tested outdoors in a well-ventilated area,  
away from ignition sources such as gas fired or electrical  
appliances. During leak test, keep grill away from open flames  
or sparks.  
Strap and Cap  
Use a clean paintbrush and a 50/50 mild soap and water  
solution. Brush soapy solution onto areas indicated by arrows  
in figure below.  
Do not use a POL transport plug  
(plastic part with external threads)!  
It will defeat the safety feature of  
the valve.  
sDo not use household cleaning agents. Damage to gas  
train components can result.  
5. Hold regulator and insert nipple into LP  
cylinder valve. Hand-tighten the  
coupling nut, holding regulator in a  
straight line with LP cylinder valve so  
as not to cross-thread the connection.  
Nipple has to be centered  
into the LP cylinder valve.  
WARNING  
If “growing” bubbles appear do not use or move the LP  
cylinder. Contact an LP gas supplier or your fire  
department!  
463250108 • 5  
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Leak Testing Valves, Hose and Regulator  
1. Turn all grill control knobs to OFF.  
2. Be sure regulator is tightly connected to LP cylinder.  
3. Completely open LP cylinder valve by turning hand wheel  
counterclockwise. If you hear a rushing sound, turn gas off  
immediately. There is a major leak at the connection. Correct  
before proceeding.  
4. Brush soapy solution onto areas circled below.  
Hold coupling nut and regulator  
as shown for proper connection  
to LP cylinder valve.  
sNever remove threaded  
orifice at end of valve.  
6. Turn the coupling nut clockwise and tighten to a full stop. The  
regulator will seal on the back-check feature in the LP cylinder  
valve, resulting in some resistance. An additional one-half to  
three-quarters turn is required to complete the  
connection. Tighten by hand only – do not use tools.  
NOTE:  
If you cannot complete the connection, disconnect regulator and  
repeat steps 5 and 6. If you are still unable to complete the  
connection, do not use this regulator!  
DANGER  
Do not insert any tool or foreign object into the valve  
outlet or safety relief valve. You may damage the valve  
and cause a leak. Leaking propane may result in  
explosion, fire, severe personal injury, or death.  
5. If “growing” bubbles appear, there is a leak. Close LP  
cylinder valve immediately and retighten connections. If leaks  
cannot be stopped do not try to repair. Call for replacement  
parts. Order new parts by giving the serial, model number and  
name and part number of items needed (see parts list) to the  
Grill Service Center at 1-888-430-7870.  
WARNING  
• Outdoor gas appliance is not intended to be installed  
in or on a boat.  
6. Always close LP cylinder valve after performing leak test by  
• Outdoor gas appliance is not intended to be installed  
in or on an RV.  
turning hand wheel clockwise.  
Never attempt to attach this grill to the self-contained  
LP gas system of a camper trailer or motor home.  
Do not use grill until leak-tested.  
If a leak is detected at any time, STOP and call the fire  
department.  
If you cannot stop a gas leak, immediately close  
LPcylinder valve and call LP gas supplier or your fire  
department!  
6 • 463250108  
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Safety Tips  
sBefore opening LP cylinder valve, check the coupling nut for  
WARNING  
tightness.  
s
When grill is not in use, turn off all control knobs and LP  
For Safe Use of Your Grill and to Avoid Serious  
Injury:  
cylinder valve.  
Never move grill while in operation or still hot.  
Use long-handled barbecue utensils and oven mitts to avoid  
burns and splatters.  
Maximum load for sideburner and side shelf is 10 lbs.  
The grease tray must be inserted into grill and emptied after  
s
s
Do not let children operate or play near grill.  
Keep grill area clear and free from materials that burn.  
Do not block holes in sides or back of grill.  
Check burner flames regularly.  
s
s
each use. Do not remove grease tray until grill has  
completely cooled.  
s
Clean grill often, preferably after each cookout. If a bristle  
Use grill only in well-ventilated space. NEVER use in  
enclosed space such as carport, garage, porch,  
covered patio, or under an overhead structure of any  
kind.  
brush is used to clean any of the grill cooking surfaces,  
ensure no loose bristles remain on cooking surfaces prior to  
grilling. It is not recommended to clean cooking surfaces  
while grill is hot.  
s
If you notice grease or other hot material dripping from grill  
Do not use charcoal or ceramic briquets in a gas grill.  
(Unless briquets are supplied with your grill.)  
onto valve, hose or regulator, turn off gas supply at once.  
Determine the cause, correct it, then clean and inspect valve,  
hose and regulator before continuing. Perform a leak test.  
• Use grill at least 3 ft. from any wall or surface.  
Maintain 10 ft. clearance to objects that can catch fire  
or sources of ignition such as pilot lights on water  
heaters, live electrical appliances, etc.  
s
Keep ventilation openings in cylinder enclosure (grill cart) free  
and clear of debris.  
Do not store objects or materials inside the grill cart  
s
enclosure that would block the flow of combustion air to the  
underside of either the control panel or the firebox bowl.  
s
The regulator may make a humming or whistling noise during  
operation. This will not affect safety or use of grill.  
If you have a grill problem see the "Troubleshooting Section".  
If the regulator frosts, turn off grill and LP cylinder valve  
s
s
immediately. This indicates a problem with the cylinder and it  
should not be used on any product. Return to supplier!  
CAUTION  
• Putting out grease fires by closing the lid is not possible.  
Grills are well ventilated for safety reasons.  
• Do not use water on a grease fire. Personal injury may  
result. If a grease fire develops, turn knobs and LP  
cylinder off.  
• Do not leave grill unattended while preheating or burning  
off food residue on HI. If grill has not been regularly  
cleaned, a grease fire can occur that may damage the  
product.  
• Apartment Dwellers:  
Main Burner Ignitor Lighting  
sDo not lean over grill while lighting.  
1. Turn OFF all Gas Burner Control Valves.  
2. Turn ON gas source or tank.  
3. Open lid during Lighting.  
Check with management to learn the requirements  
and fire codes for using an LP gas grill in your  
apartment complex. If allowed, use outside on the  
ground floor with a three (3) foot clearance from walls  
or rails. Do not use on or under balconies.  
4. To ignite turn burner control valve to  
.
• NEVER attempt to light burner with lid closed. A  
buildup of non-ignited gas inside a closed grill is  
hazardous.  
5. Once burner has ignited (use flame viewing ports on front  
of control panel to verify ignition), turn knob to desired  
setting.  
6. If Ignition does not occur in 5 seconds, turn the burner  
OFF, wait 5 minutes, and repeat the lighting  
• Never operate grill with LP cylinder out of correct  
position specified in assembly instructions.  
controls  
procedure.  
• Always close LP cylinder valve and remove  
coupling nut before moving LP cylinder from  
specified operation position.  
7. Ignite remaining burners by repeating steps 4 through 6  
for each burner.  
Lighting instructions continued on next page.  
463250108 • 7  
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Burner Flame Check  
• Remove cooking grates and troughs. Light burners, rotate  
WARNING  
knobs from  
to . You should see a smaller flame in  
. Perform burner flame check  
position than seen on  
Turn controls and gas source or tank OFF when not  
in use.  
on sideburner, also. Always check flame prior to each use. If  
only low flame is seen refer to "Sudden drop or low flame" in  
the Troubleshooting Section.  
CAUTION  
If ignition does NOT occur in 5 seconds, turn the  
burner controls OFF, wait 5 minutes and repeat the  
lighting procedure. If the burner does not ignite with  
the valve open, gas will continue to flow out of the  
burner and could accidently ignite with risk of injury.  
Turning Grill Off  
Turn all knobs to OFF position. Turn LP cylinder off by  
turning hand-wheel clockwise to a full stop.  
Ignitor Check  
Main Burner Match-Lighting  
• Turn gas off at LP cylinder. Press and hold electronic ignitor  
button. "Click" should be heard and spark seen each time  
between collector box or burner and electrode. See  
"Troubleshooting" if no click or spark.  
sDo not lean over grill while lighting.  
1. Open lid during lighting.  
2. Place match into match holder (hanging from side of cart).  
Light match, place into lighting hole on right or left side of  
firebox.  
Valve Check  
• Important: Make sure gas is off at LP cylinder before  
checking valves. Knobs lock in OFF position. To check  
valves, first push in knobs and release, knobs should spring  
back. If knobs do not spring back, replace valve assembly  
before using grill. Turn knobs to LOW position then turn back to  
OFF position. Valves should turn smoothly.  
3. Push in and turn far right or far left knob to  
position. Be  
sure burner lights and stays lit.  
4. If ignition does NOT occur in 5 seconds, turn the burner  
control knob OFF, wait 5 minutes, and repeat the lighting  
procedure  
Hose Check  
Before each use, check to see if hoses are cut or worn.  
Replace damaged hoses before using grill. Use only  
valve/hose/regulator specified by manufacturer.  
5. Light other burners by pushing knob in and turning to  
position.  
General Grill Cleaning  
Do not mistake brown or black accumulation of grease and  
smoke for paint. Interiors of gas grills are not painted at the  
factory (and should never be painted). Apply a strong solution  
of detergent and water or use a grill cleaner with scrub brush  
on insides of grill lid and bottom. Rinse and allow to completely  
air dry. Do not apply a caustic grill/oven cleaner to painted  
surfaces.  
Warning:  
Top cover must be open  
when side burner(s) is in  
operation.  
Plastic parts: Wash with warm soapy water and wipe dry.  
s
concentrated grill cleaner on plastic parts. Damage to and  
failure of parts can result.  
• Porcelain surfaces: Because of glass-like composition, most  
residue can be wiped away with baking soda/water solution or  
specially formulated cleaner. Use nonabrasive scouring powder  
for stubborn stains.  
• Painted surfaces: Wash with mild detergent or nonabrasive  
cleaner and warm soapy water. Wipe dry with a soft  
nonabrasive cloth.  
Do not use citrisol, abrasive cleaners, degreasers or a  
Sideburner Ignitor Lighting  
sDo not lean over grill while lighting.  
1. Turn OFF all gas burner control valves.  
2. Turn ON gas source or tank.  
3. To ignite SIDEBURNER, open sideburner cover.  
4. Turn sideburner knob to  
, to ignite burner.  
5. Once burner has ignited, turn knob to desired setting.  
6. If sideburner does not light, turn knob to  
OFF, wait 5  
• Stainless steel surfaces: To maintain your grills high quality  
appearance, wash with mild detergent and warm soapy water  
and wipe dry with a soft cloth after each use. Baked-on grease  
deposits may require the use of an abrasive plastic cleaning  
pad. Use only in direction of brushed finish to avoid damage.  
Do not use abrasive pad on areas with graphics.  
• Cooking surfaces: If a bristle brush is used to clean any of  
the grill cooking surfaces, ensure no loose bristles remain on  
cooking surfaces prior to grilling. It is not recommended to  
clean cooking surfaces while grill is hot.  
minutes, then repeat lighting procedure.  
Sideburner Match Lighting  
1. Open lid during lighting. Turn  
on gas at LP cylinder.  
2. Place lit match near burner.  
3. Turn sideburner knob to  
.
H
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Cleaning the Burner Assembly  
Follow these instructions to clean and/or replace parts of burner  
assembly or if you have trouble igniting grill.  
1. Turn gas off at control knobs and LP cylinder.  
2. Remove cooking grates and flame tamers.  
3. Remove screws and carryover tubes from rear of burners.  
4. Remove screw and washers to disengage burner from  
bracket on firebox.  
CAUTION  
SPIDER ALERT!  
SPIDER AND WEBS  
INSIDE BURNER TUBE  
5. Remove screws to detach electrode from burner. Electrode  
should remain in firebox.  
6. Carefully lift each burner up and away from valve openings.  
We suggest three ways to clean the burner tubes. Use the one  
easiest for you.  
(A) Bend a stiff wire (a light weight coat hanger works well)  
into a small hook. Run the hook through each burner  
tube several times.  
If you notice that your grill is getting hard to light or that the  
flame isn’t as strong as it should be, take the time to check and  
clean the venturi’s.  
CONTROL PANEL  
(B) Use a narrow bottle brush with a flexible handle (do not  
use a brass wire brush), run the brush through each  
burner tube several times.  
(C) Wear eye protection: Use an air hose to force air into  
the burner tube and out the burner ports. Check each  
port to make sure air comes out each hole.  
7. Wire brush entire outer surface of burner to remove food  
residue and dirt.  
VALVE  
SPIDER WEBS  
INSIDE VENTURI  
8. Clean any blocked ports with a stiff wire such as an open  
paper clip.  
9. Check burner for damage, due to normal wear and corrosion  
some holes may become enlarged. If any large cracks or  
holes are found replace burner.  
VERY IMPORTANT: Burner tubes must reengage valve  
openings. See illustrations at right.  
In some areas of the country, spiders or small insects have been  
known to create flashback” problems. The spiders spin webs, build  
nests and lay eggs in the grills venturi tube(s) obstructing the flow of  
gas to the burner. The backed-up gas can ignite in the venturi behind  
the control panel. This is known as a flashback and it can damage  
your grill and even cause injury.  
Correct  
burner-to-valve  
engagement  
To prevent flashbacks and ensure good performance the burner and  
venturi assembly should be removed from the grill and cleaned  
before use whenever the grill has been idle for an extended period.  
10. Attach electrode to burner.  
11. Carefully replace burners.  
12. Attach burners to brackets on firebox.  
13. Reposition carryover tubes and attach  
to burners. Replace flame tamers and  
cooking grates.  
Storing Your Grill  
• Clean cooking grates.  
• Store in dry location.  
When LP cylinder is connected to grill, store outdoors in a well-  
ventilated space and out of reach of children.  
• Cover grill if stored outdoors. Choose from a variety of grill  
covers offered by manufacturer.  
Burner  
Electrode  
• Store grill indoors ONLY if LP cylinder is turned off and  
disconnected, removed from grill and stored outdoors.  
When removing grill from storage, follow Cleaning the Burner  
Assemblyinstructions before starting grill.  
463250108 • 9  
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Food Safety  
CAUTION  
Food safety is a very important part of enjoying the  
outdoor cooking experience. To keep food safe from  
harmful bacteria, follow these four basic steps:  
Using pots larger than 6 quarts in capacity could  
exceed weight limit of the  
side burner shelf,  
Clean: Wash hands, utensils, and surfaces with hot  
soapy water before and after handling raw meat and  
poultry.  
resulting in failure  
of grill cart  
components.  
Separate: Separate raw meats and poultry from ready-  
to-eat foods to avoid cross contamination. Use a  
clean platter and utensils when removing cooked  
foods.  
Cook: Cook meat and poultry thoroughly to kill  
bacteria. Use a thermometer to ensure proper internal  
food temperatures.  
Chill: Refrigerate prepared foods and leftovers  
promptly.  
For more information call: USDA Meat and Poultry  
Hotline at 1-800-535-4555 In Washington, DC (202)  
720-3333, 10:00 am-4:00 pm EST.  
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CARE AND CLEANING OF YOUR STAINLESS STEEL GRILL  
Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The perception that  
many people have is that stainless steel will not rust. That is not the case in certain conditions. Rust marks are regular steel  
particles that have become attached to the surface of stainless steel. They may also occur if you are using a steel wool or  
wire wool scouring pad instead of a nylon scouring pad to clean your grill. In coastal areas, small rust pits may develop on  
the surface of your grill that cannot be fully removed by a cleaner. Concentrate bleaches and other solutions containing  
chlorine can also cause rust pits and should not be used.  
Cooking creates smoke that may eventually coat and discolor the stainless steel surface. Grease fires will darken the  
stainless steel surface, but will not affect the integrity of the steel. Periodic cleaning of the cooking surface and inside of the  
grill helps decrease the risk of a fire. The methods below are suggestions for cleaning stainless steel surfaces. Choose a  
cleaning method appropriate for your needs. It is recommended that you use a Char-Broil® grill cover to help prolong the  
life and prevent discoloration of your grill.  
Routine Care  
After each use, let your grill cool and then wipe the grill with a soft, damp, soapy cloth and rinse with clean water. It is  
important to remove any food particles or marinade from the stainless steel surface of your grill. Most marinades are highly  
acidic and damage stainless steel. DO NOT USE STEEL OR WIRE WOOL. To clean, polish and protect your stainless steel  
grill on a weekly basis use Char-Broil® Stainless Steel Grill Cleaner. For quick, convenient cleaning, use Char-Broil®  
Stainless Steel Grill Wipes.  
Stubborn Stains and Rust  
Stubborn stains, discoloration and possibly rust and rust pitting can occur from cooking, exposure to harsh outdoor  
conditions, or extreme cooking temperatures. For stubborn rust stains and grease stains, you can restore your grill with the  
Char-Broil Stainless Steel Restoration Kit. It is available at major retailers or you can buy it online at www.charbroil.com or  
www.grilllovers.com. For the latest new products and information for the care and cleaning of your stainless steel grill go to  
www.charbroil.com.  
* Always rub or wipe in the direction of the grain or polish lines in the stainless steel surface, not across them.  
ROUTINE CARE  
Char-Broil® Stainless Steel  
Grill Cleaner  
ROUTINE CARE  
Char-Broil® Stainless Steel Char-Broil® Stainless Restoration Kit  
Grill Wipes  
STUBBORN STAINS AND RUST  
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PARTS LIST – Model No. 463250108  
Key Qty Description  
Part #  
Key Qty Description  
Part #  
PP  
1
1
1
2
1
1
1
1
1
1
1
Electrode Pole, Side Burner. . . . . . . . . 80016135  
Lid, Side Burner . . . . . . . . . . . . . . . . . . 80006589  
Side Burner . . . . . . . . . . . . . . . . . . . . . 80004311  
Electrode Set, Main Burner, F/M&R . . 80016191  
Wind Diverter . . . . . . . . . . . . . . . . . . . . 80005038  
Side Shelf Weldment . . . . . . . . . . . . . . 80016153  
Shelf Panel. . . . . . . . . . . . . . . . . . . . . . 80016152  
Towel Bar . . . . . . . . . . . . . . . . . . . . . . . 80016813  
Heat Shield. . . . . . . . . . . . . . . . . . . . . . 80016146  
Door Assy, Left . . . . . . . . . . . . . . . . . . . 80016138  
Door Assy, Right. . . . . . . . . . . . . . . . . . 80016139  
Door Handle . . . . . . . . . . . . . . . . . . . . . 80007337  
Handle End, Door. . . . . . . . . . . . . . . . . 80016141  
Condiment Tray, Door . . . . . . . . . . . . . 80000266  
Trough A. . . . . . . . . . . . . . . . . . . . . . . . 80007880  
Trough B. . . . . . . . . . . . . . . . . . . . . . . . 80007859  
Trough Middle . . . . . . . . . . . . . . . . . . . 80007884  
Magnet, door . . . . . . . . . . . . . . . . . . . . 80008850  
Warming Rack . . . . . . . . . . . . . . . . . . . 80007754  
Grate, sideburner . . . . . . . . . . . . . . . . . 80006640  
Wire, side burner . . . . . . . . . . . . . . . . . 80001404  
Product Guide (English). . . . . . . . . . . . 80015551  
Product Guide (Spanish) . . . . . . . . . . . 80015552  
Hardware Pack. . . . . . . . . . . . . . . . . . . 80016154  
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
4
1
3
4
2
2
1
Bottom Shelf. . . . . . . . . . . . . . . . . . . . . 80016149  
QQ  
RR  
SS  
Caster Assy W/Lock. . . . . . . . . . . . . . . 80000268  
Caster Assy . . . . . . . . . . . . . . . . . . . . . 80004093  
Downside Panel, Left, Cart. . . . . . . . . . 80016143  
Downside Panel, Right, Cart . . . . . . . . 80016144  
Electronic Ignitor Module . . . . . . . . . . . 80007390  
Battery Cap . . . . . . . . . . . . . . . . . . . . . 80007380  
Heat Shield, F/Firebox . . . . . . . . . . . . . 80016194  
Front Brace, Left. . . . . . . . . . . . . . . . . . 80016147  
Front Brace, Right . . . . . . . . . . . . . . . . 80016148  
Rear Panel, Down . . . . . . . . . . . . . . . . 80016145  
Top Lid Assy, Red. . . . . . . . . . . . . . . . . 80016113  
Top End Weldment, Left. . . . . . . . . . . . 80016114  
Top End Weldment, Right. . . . . . . . . . . 80016115  
Fixed Plate, Lid Inner, Left . . . . . . . . . . 80016116  
Fixed Plate, Lid Inner, Right. . . . . . . . . 80016117  
Top Lid Inner. . . . . . . . . . . . . . . . . . . . . 80016118  
Logo Plate . . . . . . . . . . . . . . . . . . . . . . 80016119  
Thermometer, W/artwork . . . . . . . . . . . 80016193  
Handel End, Top Lid. . . . . . . . . . . . . . . 80016120  
Handle Tube, Top Lid . . . . . . . . . . . . . . 80007407  
Burner Box Weldment, Main . . . . . . . . 80016121  
Upside Panel Weldment, L, F/Firebox . 80005586  
Upside Panel Weldment, R, F/Firebox. 80005585  
Upside Panel Weldment, L, F/Cart. . . . 80016124  
Upside Panel Weldment, R,F/Cart . . . . 80016125  
Electrode Set, Main Burner, F/left side. 80016128  
Hose/Valve/Regulater. . . . . . . . . . . . . . 80016129  
Control Panel, Main . . . . . . . . . . . . . . . 80016130  
Bezel, F/Control Knob . . . . . . . . . . . . . 80016131  
Rear Panel, F/Firebox . . . . . . . . . . . . . 80016126  
Burner Assy, Main . . . . . . . . . . . . . . . . 80016127  
Control Knob . . . . . . . . . . . . . . . . . . . . 80007319  
Match Holder . . . . . . . . . . . . . . . . . . . . 80006579  
Grommet, F/Regulator Hole . . . . . . . . . 80006386  
Up Door Brace Assy. . . . . . . . . . . . . . . 80016133  
TT  
UU  
VV  
WW  
XX  
YY  
ZZ  
AAA 2  
BBB 4  
CCC 1  
DDD 1  
EEE  
FFF  
GGG 2  
HHH 1  
III  
JJJ  
1
1
S
T
U
V
W
X
Y
1
1
1
1
1
8
2
#1/4-20x1/2" Machine Screws  
#1/4-20x1-1/2” Machine Screws  
Z
12 #1/4” Lock Washers, 7MM  
12 #1/4” Flat Washers, 7MM  
AA  
BB  
CC  
DD  
EE  
FF  
GG  
HH  
II  
2
2
2
2
2
2
2
1
1
1
1
Silicon Washer, 5MM  
5MM Lock Washers  
#1/4-20x3/4" Machine Screws  
#10-24x3/8” Machine Screws  
#8-32x3/8” Machine Screws  
4MM Lock Washer  
#5-40x1/5” Machine Screw  
Clip, F/side burner  
AA battery  
JJ  
Control Knob  
Bezel For Control Knob  
KK  
LL  
MM  
NN  
OO  
3
1
1
1
1
Cooking Grate, Firebox . . . . . . . . . . . . 80007397  
Rear Panel upper, Cart. . . . . . . . . . . . . 80016142  
Sideburner Fascia . . . . . . . . . . . . . . . . 80016140  
Side Burner Pan. . . . . . . . . . . . . . . . . . 80006588  
Sideburner shelf weldment. . . . . . . . . . 80016151  
Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare Fighter®, FlavorMaster®, Gas Grill  
Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, VIP®, PrecisionFlame and Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C.  
Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.  
Artisan Collection by Char-Broil , C3 and Design, Char-Broil and Design, Flame Design, FlavorTents, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame, Keepers of the Flame, Natural Grip, Outdoor Cooking Collection and  
Design, Patio Bistro, PrecisionFlame, Pro-Check, QuickSet Grills and Design, SmokerTents, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection, and The Urban Grill™ are Trademarks of the W.C. Bradley  
Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.  
Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676; 5,277,106; 5,421,319; 5,441,226;  
5,452,707; 5,458,309; 5,566,606; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104; 6,173,644B1; 6,279,566; 6,397,731; 6,418,923; 6,439,222; 6,523,461;  
D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D405,643; D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164;  
D416,441; D416,441; D417,587; D422,516; D423,274; D423,876; D428,303; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615;  
D448,616; D448,975; D449,492; D451,759; D456,202S; D460,313, D461,359 and D504,048. Canada: 87743; 87744; 92607; 92608 and 1,316,424. Other Patents Pending. Assembly instructions © 2006.  
12 • 463250108  
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PARTS DIAGRAM – Model No. 463250108  
O
Q
MM  
P
QQ  
M
L
HHH  
OO  
DDD  
KK  
WW  
T
KK  
U
KK  
UU  
III  
EE  
S
R
VV  
N
EEE  
H
V
Z
W
LL  
Y
SS  
AA  
SS  
RR  
GG  
NN  
X
TT  
FF  
FF  
FF  
HH  
DD  
BB  
F
G
DD  
PP  
D
XX  
I
E
II  
AAA  
FFF  
J
JJJ  
K
CCC  
YY  
JJ  
BBB  
GGG  
B
C
ZZ  
A
CC  
463250108 • 13  
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ASSEMBLY – Model No. 463250108  
A
Right and Left Shelf Assembly  
1
1/4-20x3/4” Screw  
Attach two 1/4-20x3/4” screws, 1/4” flat washers and 1/4”  
lock washers through side shelf holes (right shelf ONLY) into  
towel bar shown A.  
1/4” Flat Washer  
1/4” Lock Washer  
Insert side shelf over screws and washers through bracket  
shown B.  
Right Side Shelf  
Attach one 1/4-20x1-1/2” screw, one 1/4-20x1/2” screw,two  
1/4” flat washers and two 1/4" lock washers at the rear shelf  
flange shown C.  
Attach three 1/4-20x1/2” screws, 1/4” flat washers and 1/4"  
lock washers to front shelf flange shown D.  
Only right shelf shown for assembly, repeat above  
steps B-D for left sideburner shelf.  
C
1/4-20x1/2” screw  
1/4” Lock Washer  
1/4” Flat Washer 1/4-20x1/2” screw  
1/4” Flat Washer  
1/4-20x1/2” Screw  
1/4-20x1-1/2” screw  
B
1/4-20x1-1/2” Screw  
1/4” Lock Washer  
1/4” Flat Washer  
1/4” Lock Washer  
1/4-20x1-3/4” Screw  
D
1/4” lock Washer  
1/4” Flat Washer  
1/4-20x1/2” Screw  
14 • 463250108  
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Sideburner Assembly  
2
Insert the sideburner valve into the sideburner and secture it to the  
bracket using two #5-40x1/5” screws shown A.  
#10 Lock Washer  
5mm silicon washer  
#10-24x3/8” Screw  
#5-40x1/5” Screw  
Make sure burner tube aligns correctly onto sideburner valve  
underneath left shelf shown B.  
A
Insert the side burner into the cut-out shown C, place the side  
burner on support bracket, align and insert these stud into  
installation holes of bracket.  
Sideburner  
Valve  
Secure burner to pan using two #10-24x3/8" screws and 5mm  
silicon washer and #10 lock washers shown D.  
Burner Tube  
Attach sideburner igniter wire from igniter module to electrode tip  
underneath left shelf shown E.  
C
#5-40x1/5” Screw  
B
Sideburner  
Correct Alignment  
Sideburner  
Incorrect Alignment  
E
D
Electrode  
5mm Silicon Washer  
#10 Lock Washer  
Ignition Wire  
#10-24x3/8” Screw  
463250108 • 15  
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Sideburner Control Knob Assembly  
3
Position sideburner valve bracket beneath sideburner shelf  
fascia so that valve stem comes through larger center hole in  
fascia shown A.  
#8-32x3/8” screw  
#8 Lock Washer  
Attach sideburner bezel to fascia using two #8-32x3/8”  
screws shown A.  
Press sideburner control knob onto valve stem shown A.  
Note: Make sure set the Bezel with  
longer slot at the top.  
A
#8-32x3/8” screw  
#8 Lock Washer  
Valve Stem  
Sideburner Shelf  
Sideburner Bezel  
Control Knob  
Fasia  
16 • 463250108  
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Sideburner Wind Diverter, Sideburner Cap and Clip,  
Sideburner Grate  
4
Place sideburner wind diverter over sideburner aligning cut- out  
in diverter to fit around electrode shown A.  
Place burner cap onto sideburner and attach sideburner cap  
clip shown B.  
Place sideburner cooking grate onto sideburner shelf, aligning  
grate legs with holes in shelf shown A.  
Clip  
A
Sideburner  
Cooking Grate  
Burner Cap  
Diverter  
Eletctode  
B
34  
Locked Position  
463250108 • 17  
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Trough Install  
5
First, place Trough Middle onto Firebox shown A.  
Second, Place Trough A and Trough B onto Firebox. Make sure this is put in the right direction as show in B.  
A
Trough Middle  
B
Trough B  
Trough A  
Trough Middle  
18 • 463250108  
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Cooking Grate and Warming Rack  
6
Place cooking grates onto the firebox as shown.  
Place the Warming Rack onto the the firebox.Make sure  
insert the Warming Rack ends into the holes properly shown  
as below.  
Warming Rack  
Cooking Grate  
463250108 • 19  
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Condiment Basket Assembly  
7
 Open the door and place the Condiment Basket on the left door inside, make sure the insert the pivots of the  
Condiment Backet into the bracket which riveted together the door inside shown as below.  
20 • 463250108  
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Electronic Ignition  
8
 Unscrew electronic ignition button left side panel of cart. Insert AA battery into ignitor, negative (—) end first. Replace  
button.  
-
+
Battery Cap  
Battery Positive(+)  
side up towards Cap  
463250108 • 21  
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LP Tank  
9
LP TANK IS SOLD SEPARATELY. Fill and leak check the tank before attaching to grill and  
regulator (see Use & Care section).  
Once tank has been filled and leak checked, place cylinder into cut-out in bottom shelf. Make sure  
tank valve is facing front of grill.  
Secure tank with tank screw under bottom shelf. Insert regulator through large hole in left side  
panel. See Use & Care section of this manual to perform the "Burner Flame Check" and for  
important safety instructions before using.  
Tank Valve  
Facing Front.  
Regulator  
LP Tank  
(not included)  
Tank Screw at rear of cart  
CAUTION  
LP Tank valve must face to front of cart once  
tank is attached. Failure to install cylinder  
correctly may allow gas hose to be damaged  
in operation, resulting in the risk of fire.  
Always keep LP tank in upright position during use,  
transport, and storage.  
.
22 • 463250108  
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EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.  
Emergencies  
Possible Cause  
Prevention/Solution  
Gas leaking from  
cracked/cut/burned  
hose.  
Damaged hose.  
Turn off gas at LP cylinder or at source on natural gas systems. If  
anything but burned, replace valve/hose/regulator. If burned,  
discontinue use of product until a plumber has investigated cause  
and corrections are made.  
Gas leaking from LP  
cylinder.  
Mechanical failure due to rusting or  
mishandling.  
• Replace LP cylinder.  
Gas leaking from LP  
cylinder valve.  
• Failure of cylinder valve from  
mishandling or mechanical failure.  
Turn off LP cylinder valve. Return LP cylinder to gas supplier.  
Gas leaking between  
LP cylinder and  
regulator connection.  
Improper installation, connection not  
tight, failure of rubber seal.  
Turn off LP cylinder valve. Remove regulator from cylinder and  
visually inspect rubber seal for damage. See LP Cylinder Leak Test  
and Connecting Regulator to the LP Cylinder.  
Fire coming through  
control panel.  
• Fire in burner tube section of burner due  
to blockage.  
Turn off control knobs and LP cylinder valve. Leave lid open to  
allow flames to die down. After fire is out and grill is cold, remove  
burner and inspect for spider nests or rust. See Natural Hazard  
and Cleaning the Burner Assembly pages.  
Grease fire or  
Too much grease buildup in burner area.  
Turn off control knobs and LP cylinder valve. Leave lid open to  
allow flames to die down. After cooling, clean food particles and  
excess grease from inside firebox area, grease tray, and other  
surfaces.  
continuous excessive  
flames above cooking  
surface.  
Troubleshooting  
Problem  
Possible Cause  
Prevention/Solution  
GAS ISSUES:  
Trying to light wrong burner.  
Burner(s) will not light  
using ignitor.  
• See instructions on control panel and in Use and Care section.  
Make sure valves are positioned inside of burner tubes.  
(See Electronic Ignition  
Troubleshooting also)  
Burner not engaged with control valve.  
• Obstruction in burner.  
• Ensure burner tubes are not obstructed with spider webs or other  
matter. See cleaning section of Use and Care.  
Continued on next  
page.  
No gas flow.  
Make sure LP cylinder is not empty. If LP cylinder is not empty,  
refer to Sudden drop in gas flow.”  
Vapor lock at coupling nut to LP cylinder.  
Turn off knobs and disconnect coupling nut from LP cylinder.  
Reconnect and retry.  
• Coupling nut and LP cylinder valve not  
fully connected.  
Turn the coupling nut approximately one-half to three-quarters  
additional turn until solid stop. Tighten by hand only - do not use  
tools.  
ELECTRICAL ISSUES:  
• Electrode cracked or broken; sparks at  
crack.”  
• Replace electrode(s).  
• Electrode tip not in proper position.  
Main Burners:  
Tip of electrode should be pointing toward gas port opening on  
burner. The distance should be 1/8” to 1/4. Adjust if necessary.  
Sideburner:  
Tip of electrode should be pointing toward gas port opening on  
burner. the distance should be 1/8” to 3/16. Adjust if necessary.  
Wire and/or electrode covered with  
cooking residue.  
• Clean wire and/or electrode with rubbing alcohol and clean swab.  
Wires are loose or disconnected.  
• Reconnect wires or replace electrode/wire assembly.  
• Replace ignitor wire/electrode assembly.  
Wires are shorting (sparking) between  
ignitor and electrode.  
Dead battery.  
• Replace with a new AA-size alkaline battery.  
463250108 • 23  
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Troubleshooting (continued)  
Problem  
Possible Cause  
Prevention/Solution  
Burner(s) will not light  
using ignitor.  
(See Electronic Ignition  
Troubleshooting also)  
ELECTRONIC IGNITION:  
No spark, no ignition noise.  
• See Section I of Electronic Ignition System.  
• See Section II of Electronic Ignition System.  
• See Section III of Electronic Ignition System.  
No spark, some ignition noise.  
• Sparks, but not at electrode or at full  
strength.  
Burner(s) will not  
match light.  
• See “GAS ISSUES:” on previous page.  
Match will not reach.  
Use long-stem match (fireplace match).  
• See Match-Lighting” section of Use and Care.  
Improper method of match-lighting.  
• Check for gas in LP cylinder.  
Sudden drop in gas  
flow or low flame.  
• Out of gas.  
Turn off knobs, wait 30 seconds and light grill. If flames are still low,  
turn off knobs and LP cylinder valve. Disconnect regulator.  
Reconnect regulator and leak-test. Turn on LP cylinder valve, wait  
30 seconds and then light grill.  
• Excess flow valve tripped.  
Turn off knobs and LP cylinder valve. Disconnect coupling nut from  
cylinder. Reconnect and retry.  
Vapor lock at coupling nut/LP cylinder  
connection.  
Flames blow out.  
Flare-up.  
High or gusting winds.  
Low on LP gas.  
Turn front of grill to face wind or increase flame height.  
• Refill LP cylinder.  
• Excess flow valve tripped.  
• Refer to Sudden drop in gas flow” above.  
• Grease buildup.  
• Clean burners and inside of grill/firebox.  
Trim fat from meat before grilling.  
• Excessive fat in meat.  
• Excessive cooking temperature.  
Adjust (lower) temperature accordingly.  
Persistent grease fire.  
• Grease trapped by food buildup around  
burner system.  
Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position  
and let fire burn out. After grill cools, remove and clean all parts.  
Flashback...  
(fire in burner tube(s)).  
Burner and/or burner tubes are blocked.  
Turn knobs to OFF. Clean burner and/or burner tubes. See burner  
cleaning section of Use and Care.  
Unable to fill LP  
cylinder.  
• Some dealers have older fill nozzles  
with worn threads.  
The worn nozzles dont have enough bite” to engage the valve. Try  
a second LP dealer.  
One burner does not  
light from other  
burner(s).  
• Grease buildup or food particles in  
end(s) of carryover tube(s).  
• Clean carry-over tube(s) with wire brush.  
24 • 463250108  
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Troubleshooting - Electronic Ignition  
Problem (Ignition)  
Possible Cause  
Check Procedure  
Prevention/Solution  
SECTION I  
Battery not installed  
properly.  
• Check battery orientation.  
Install battery (make sure that +” and ”  
connectors are oriented correctly, with “+” end up  
and ” end down.)  
No sparks appear at  
any electrodes when  
control knob turned  
to  
; no noise can  
be heard from spark  
module.  
Dead battery.  
Has battery been used  
previously?  
• Replace battery with new AA-size alkaline battery.  
• Replace spark module assembly.  
• Faulty spark module.  
If no sparks are generated  
with new battery and good  
wire connections, module is  
faulty.  
SECTION II  
• Output lead  
connections not  
connected.  
Are output connections on  
and tight?  
• Remove and reconnect all output connections at  
module and electrodes.  
No sparks appear at  
any electrodes when  
control knob turned  
to  
; noise can be  
heard from spark  
module.  
• Output lead  
connections not  
connected.  
Are output connections on  
and tight?  
• Remove and reconnect all output connections at  
module and electrodes.  
SECTION III  
Sparks are present  
but not at all  
electrodes and/or not  
at full strength  
Arcing to grill away  
from burner(s).  
If possible, observe grill in  
dark location. Operate  
ignition system and look for  
arcing between output wires  
and grill frame.  
If sparks are observed other than from burner(s),  
wire insulation may be damaged. Replace wires.  
Weak battery.  
All sparks present but weak  
or at slow rate.  
• Replace battery with a new AA-size alkaline battery.  
Use paper towel to remove moisture.  
• Electrodes are wet.  
Has moisture accumulated  
on electrode and/or in burner  
ports?  
• Electrodes cracked or  
broken sparks at crack.  
Inspect electrodes for  
cracks.  
• Replace cracked or broken electrodes.  
• Replace ignition switch/valve assembly.  
• Faulty knob ignition  
switches.  
If all of the other trouble  
shooting procedures listed  
above did not solve the  
problem, it is likely that the  
knob ignition switch is faulty.  
463250108 • 25  
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LIMITED WARRANTY  
Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after  
correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase.  
The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid, by the consumer, for review and  
examination.  
LIMITED warranty against perforation, manufacturing and materials defects ONLY.  
Electronics - 1 year  
Remaining parts - 2 years  
Upon consumer supplying proof of purchase as provided herein, Manufacturer will repair or replace the parts listed below which are proven  
defective during the applicable warranty period. Parts required to complete such repair or replacement shall be free of charge to you except for  
shipping costs. The original consumer-purchaser will be responsible for all shipping charges of parts replaced under the terms of this  
limited warranty.  
This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not  
transferable. Manufacturer requires reasonable proof of your date of purchase. Therefore, you should retain your sales slip or invoice and register  
your new product immediately. Defective or missing parts subject to this limited warranty will not be replaced without registration or proof of purchase.  
manual included with this product and retain your sales receipt for proof of purchase.  
This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions  
or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the  
discoloration of stainless steel surfaces.  
This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.  
If an original replacement part is not available, a comparable replacement part will be sent. You will be responsible for all shipping charges of  
parts replaced under the terms of this limited warranty.  
ITEMS MANUFACTURER WILL NOT PAY FOR:  
1. Service calls to your home.  
2. Repairs when your product is used for other than normal, single-family household or residential use.  
3. Damage resulting from accident, alteration, misuse, abuse, fire, flood, acts of God, improper installation, installation not in accordance with  
electrical or plumbing codes, or use of products not approved by the manufacturer.  
4. Any food loss due to product failures.  
5. Replacement parts or repair labor costs for units operated outside the United States or Canada.  
6. Pickup and delivery of your product.  
7. Repairs to parts or systems resulting from unauthorized modifications made to the product.  
8. The removal and/or reinstallation of your product.  
9. Shipping cost, standard or expedited, for warranty and replacement parts.  
DISCLAIMER OF IMPLIED WARRANTIES; LIMITATION OF REMEDIES  
Repair or replacement of defect parts is your exclusive remedy under the terms of this limited warranty. Manufacturer will not be responsible for  
any consequential or incidental damages arising from the breach of either this limited warranty or any applicable warranty, or for failure or damage  
resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than  
Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper  
installation or installation not in accordance with local codes or printed manufacturer instructions.  
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE  
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH  
IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED  
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE  
DURATION OF THIS LIMITED WARRANTY.  
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise  
remedies in addition to or inconsistent with those stated above.  
Manufacturers maximum liability, in any event, shall not exceed the documented purchase price of the product paid by the original consumer.  
This warranty only applies to units purchased from an authorized retailer and or re-seller.  
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or  
exclusions may not apply to you. This limited warranty gives you specific legal rights as set for herein. You may also have other rights which vary  
from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this  
product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-  
purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment  
selling this product in order to obtain performance under this limited warranty.  
If you wish to obtain performance of any obligation under this limited warranty, you should write to:  
Char-Broil Consumer Relations  
P. O. Box 1240  
Columbus, GA 31902-1240  
Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-888-430-7870 and then clearly marked  
on the outside of the package and the package is shipped freight/postage pre-paid to the address above.  
26 • 463250108  
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Please register your product online at:  
(If you register online, you do not need to send in this registration card.)  
PLEASE FILL OUT THIS CARD AND RETURN IT WITHIN 10 DAYS OF PURCHASE. FAILURE TO RETURN MAY AFFECT YOUR WARRANTY COVERAGE. FOR WARRANTY  
SERVICE PROOF OF PURCHASE WILL BE REQUIRED. PLEASE KEEP YOUR SALES RECEIPT. THIS WARRANTY IS NON-TRANSFERABLE.  
LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA. SI NO LA DEVUELVE, PUEDE VERSE AFECTADA SU COBERTURA DE GARANTIA.  
PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA. CONSERVE LA FACTURA. ESTA GARANTIA ES INTRANSFERIBLE.  
VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L’ACHAT. LA COUVERTURE DE VOTRE GARANTIE POURRAIT EN ETRE  
AFFECTEE SI VOUS NE LE FAITES PAS. POUR OBTENIR LE SERVICE SOUS GARANTIE, UNE PREUVE D’ACHAT DOIT ETRE PRESENTEE. VEUILLEZ CONSERVER  
VOTRE FACTURE. LA PRESENTE GARANTIE N’EST PAS TRANSFERABLE.  
First Name/Nombre/Prénom  
Initial/Inicial/Initiale Last Name/Apellido/Nom de famille  
1
2
Apt Number/NO de apart./NO d’appt.  
Zip Code/Código zip/Code postal  
Address (number and street)/Dirección (número y calle)/Adresse (numéro et rue)  
State/Estado/Province  
City/Ciudad/Ville  
E-mail Address/Dirección de correo electrónico/Adresse électronique  
If you voluntarily provide us with your email address, you give us permission to use your email address to send you offers that may interest you.  
Si nos informa voluntariamente su dirección de correo electrónico, nos da permiso para usarlo a fin de enviarle ofertas que pueden interesarle.  
Si vous choisissez de nous fournir votre adresse électronique, vous nous donnez la permission de l’utiliser pour vous faire part d’offres spéciales susceptibles  
de vous intéresser.  
(Example: your name @ your host.com)  
(Ejemplo: su nombre@su host.com)  
(Exemple : votre nom@votre hôte.com)  
Phone Number/Número telefónico/Numéro de téléphone  
3
4
6 Date of Purchase/Fecha de compra/Date de l’achat  
7 Store Name/Nombre de la tienda/Nom du magasin  
8 Purchase Price/Precio de compra/Prix d’achat  
IMPORTANT!/¡IMPORTANTE!/IMPORTANT!  
Write Serial Number and Model Number in spaces below.  
Escriba en los espacios de abajo el número de serie y el número  
de modelo.  
Inscrivez le numéro de série et le numéro de modèle dans les  
espaces ci-dessous.  
$
.00  
Your Gender/Sexo/Sexe :  
1. Male/Masculino/Masculin  
2. Female/Femenino/Féminin  
5
9
Which product are your registering?  
¿Qué producto está registrando?  
Mail to: / Envíelo a:  
Consumer Warranty Service  
P. O. Box 1240  
Columbus, GA 31902-1240  
Quel produit enregistrez-vous?  
1. Gas Grill/Parrilla a gas/Gril au gaz  
2. Electric Grill/Parrilla eléctrica/Gril électrique  
3. Smoker/Ahumador/Fumoir  
4. Charcoal Grill/Parrilla a carbón/Barbecue au charbon  
5. Charcoal Smoker/Ahumador a carbón/Fumoir au charbon  
6. Outdoor Fireplace/Chimenea para exteriores/Foyer extérieur  
7. Cooker/Fryer / Cocina/freidora / Cuiseur/Friteuse  
8. Other/Otro/Autre  
Thank you for completing this questionnaire. Your answers will help us and other companies reach you with offers that may interest you. If you prefer not to  
receive these offers, please check here  
Gracias por completar este cuestionario. Sus respuestas nos ayudarán, a nosotros y a otras compañías, a llegar a usted con ofertas que puedan resultarle  
de interés. Si prefiere no recibir estas ofertas, por favor marque aquí  
Merci davoir bien voulu remplir ce questionnaire. Vos réponses nous aideront et aideront dautres compagnies à vous communiquer des offres spéciales  
.
.
susceptibles de vous intéresser. Si vous préférez ne pas recevoir dinformations concernant ces offres spéciales, veuillez cocher ici  
.
463250108 • 27  
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STOP  
Should you encounter a problem with our product  
CALL US FIRST  
Do not return this product to the store.  
WE CAN HELP  
GRILL SERVICE CENTER  
1-888-430-7870  
HOURS 8AM-6PM EST Mon-Fri  
Please ensure your warranty registration is complete.  
Grilling Safety Checklist  
Read and understand owners manual.  
Never overfill LP cylinder. Overfilled cylinders may cause freeze-up of  
regulator.  
Check tubes for spider webs. Ensure valves are correctly installed in  
burner tubes.  
Always ensure control knobs are in OFF position and regulator is  
attached to tank BEFORE opening tank valve to avoid low flames.  
Perform leak test regularly.  
Thank You for Your Purchase!  
Char-Broil, LLC • Columbus, GA 31902 • Printed in China  
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