Casablanca Fan Company Outdoor Ceiling Fan C28GXXM User Manual

CONTENTS  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
INTRODUCTION  
MOUNTING RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
FAN INSTALLATION  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
CONTROL FEATURES:  
VERSA•TOUCH OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
PRODUCT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13  
READ AND SAVE THESE INSTRUCTIONS  
SAFETY FIRST  
Safety and the proper operation of your Casablanca fan both require a thorough knowledge of the product and proper  
installation; therefore, before attempting to install and operate your Casablanca fan, read this owner’s manual com-  
pletely and carefully. Retain this manual for future reference.  
CAUTION: To avoid possible electrical shock, make certain that electricity is turned off at the  
circuit breaker or fuse box before attempting any installation procedure.  
BEFORE YOU START  
All wiring must be in accordance with the National Electric Code ANSI/NFPA 70-1993 and the appropriate local electrical  
codes. The National Electric Code requires proper grounding as a precaution against electrical shock. A qualified electrician  
should be consulted if you are unsure.  
This fan is designed to be installed on an existing electrical outlet box. The outlet box must be UL Listed for ceiling fan  
installations, if it is not, a new box must be installed. Casablanca extension poles are available for sloped or high ceiling  
installations.  
This ceiling fan requires a grounded electrical supply of 120 VAC, 60 Hz and a minimum 15 amp circuit. The maximum  
current requirement for the fan with light fixture is 1.48 amps Star / 1.28 amps Starlet. The fan uses about .85 amps (102  
watts) Star / .65 amps (78 watts) Starlet. Maximum light current is .63 amps or 75 watts of lighting.  
Where wire nuts are employed, be sure all bare wires are within the connectors. When installing the canopy hatch, make  
sure all wires are within the canopy and that no wires are being pinched.  
For best performance and for your warranty to be valid,  
use only genuine Casablanca blades, light fixtures, and accessories.  
SAFE USE  
The blades in each pack are matched for equal  
weight to assure smooth fan operation. If more  
than one fan is being installed, be careful not  
to mix blades from different cartons.  
Inspect the contents of your carton for possible  
shipping or handling damage and report any  
such damage directly to your authorized  
Casablanca dealer.  
FUSE BOX  
(REMOVE FUSE FOR THE  
CIRCUIT YOU WILL BE  
WORKING ON)  
18″  
70″  
It is always a good idea to have an assistant  
to help with the installation.  
When cleaning, painting, or working near your  
fan, be very careful of the fan and blades.  
Always turn the power OFF to the ceiling fan  
before servicing it, working on it, or replacing  
light bulbs.  
84″  
CIRCUIT BREAKER  
(TRIP BREAKER FOR THE  
CIRCUIT YOU WILL BE  
WORKING ON)  
Never insert anything into the path of the fan  
blades while the fan is in operation.  
Never install a fan over a pool or spa.  
Never operate a fan that has been damaged in  
any way. Contact Casablanca Fan Company  
by calling 1-888-227-2178), or contact your  
local authorized Casablanca dealer for  
assistance in obtaining service.  
PN C2843001 AT0209  
1
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Star/ Starlet™  
INSTALLATION INSTRUCTIONS  
Unpacking: Before assembling and installing your ceiling fan, remove all parts from the shipping cartons and  
check them against the parts listed here. Before discarding packaging material, be certain that all parts have been  
removed.  
SETUP  
Setup: Remove the fan body from the box  
and place the body of the fan on top of a cloth  
on a flat surface. This will protect the fan body  
from being scratched during assembly.  
PERMA LOCK™ HARDWARE  
LOCKING BOLT  
(MOTOR COUPLING)  
DOWNROD & BALL  
ASSEMBLY  
FAN PREPARATION  
IMPORTANT SAFETY INFORMATION!  
BEFORE STARTING THE INSTALLATION OF YOUR CEILING  
FAN, INSTALL THE THREADED DOWNROD INTO THE MO-  
TOR COUPLING AND LOCK THE ASSEMBLY  
GROUND  
WIRE  
Prepare for fan installation as follows:  
MOTOR  
WIRES  
Step A. Route the wires from the motor through the  
Perma Lock™ downrod and ball assembly.  
Tip: The downrod has a tapered  
thread that is designed to lock com-  
pletely when correctly installed.  
DOWNROD  
&
TAPERED  
THREAD  
BALL  
Step B. Thread the downrod into the motor coupling and  
turn it clockwise until it stops turning, ensuring that the  
pole has bottomed out.  
ASSEMBLY  
LOCKING  
BOLT  
Step C. Securely tighten the locking bolt to ensure safe  
operation of your fan.  
MOTOR  
COUPLING  
CAUTION: Failure to fully lock in the down-  
rod before securely tightening the locking  
bolt may cause the fan to separate from the  
downrod during normal operation!  
3
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CEILING HARDWARE  
1″ x 8-32 ROUND  
HEAD SCREWS (2)  
WIRE NUT (4)  
FLAT WASHER (2)  
LAG SCREW AND WASHER  
CROSSBAR  
MOUNTING  
BRACKET  
(1)  
GETTING STARTED  
Installing a New Ceiling Fixture Outlet Box  
If you do not have an existing fixture located where you  
wish to place your Casablanca fan, an approved ceiling  
fixture outlet box must be installed and wired.  
Using Existing Ceiling Fixture Outlet Box  
After turning the power OFF at its source (either circuit  
breaker or fuse box), lower the old fixture and discon-  
nect the wiring. Check the ceiling fixture outlet box to be  
sure that it is marked ‘Approved for ceiling fan mount-  
ing’. If it is not, a new box must be installed.  
Warning: To reduce the risk of fire, electrical shock, or  
personal injury, mount to outlet box marked acceptable  
for ceiling fan support using the mounting hardware  
provided with the outlet box.  
CROSSBAR MOUNTING BRACKET INSTALLATION  
Proceed with installation as follows:  
JOIST  
Step 1. Place the wires from the ceiling outlet box  
to one side of the crossbar mounting bracket. Attach  
the bracket, with ground wire and ridges down, to the  
ceiling fixture outlet box with the mounting hardware  
included with the outlet box. Tighten the screws firmly  
by hand only, being careful not to bend the bracket by  
over tightening.  
CEILING  
WIRING  
CEILING FIXTURE  
OUTLET BOX  
(CEILING FAN  
RATED)  
CAUTION: To reduce the risk of personal  
injury, use only the mounting hardware  
provided with the approved outlet box to  
install the crossbar mounting bracket.  
GREEN  
GROUND  
WIRE  
CROSSBAR  
MOUNTING  
BRACKET  
(RIDGE SIDE  
DOWN)  
WASHERS  
(2)  
1” X 8-32  
ROUND-HEAD  
SCREWS (2)  
LAG SCREW  
AND  
WASHER (1)  
4
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Star/ Starlet™  
CANOPY HARDWARE  
CANOPY HATCH  
CANOPY  
SCREW (4)  
CANOPY LOCK  
WASHER (4)  
PHILLIPS  
SCREWDRIVER  
CANOPY  
CANOPY INSTALLATION  
Step 2. Attach the canopy to the crossbar mounting  
bracket with three of the 8-32 x 21/4″ long canopy  
screws and canopy lock washers. Tighten the screw  
firmly by hand only.  
Note: On sloped ceilings, align  
the canopy opening towards the  
top or room peak.  
CROSSBAR  
MOUNTING  
BRACKET  
CANOPY  
CANOPY  
LOCK  
WASHER  
CANOPY  
SCREW  
5
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BLADE HARDWARE  
BLADE  
(3)  
BLADE SCREW  
(4 PER BLADE)  
RUBBER WASHER  
(4 PER BLADE)  
METAL WASHER  
(4 PER BLADE)  
BLADE INSTALLATION  
Step 3. Assemble the blades  
to the motor using the blade  
screws, rubber washers and  
metal washers.  
BLADE SCREW  
& WASHERS  
Hand tighten firmly.  
BLADE SCREW  
METAL WASHER  
RUBBER WASHER  
6
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Star/ Starlet™  
HANGING THE FAN  
Step 4. To hang the fan body in the canopy, hold the fan  
body firmly and insert the ball into the canopy opening.  
Check that no wires were pinched. Rotate the fan body  
until the slot in the nylon ball fits into the pin opposite  
the canopy opening.  
BALL  
SLOT  
PIN  
CANOPY ELECTRICAL CONNECTIONS  
Step 5a. Attach the fan wires to the ceiling fixture  
outlet box wiring by twisting the bare ends of the wires  
together and then securing with a wire nut. Test that  
the connection is secure by pulling on the wire nut.  
Connect in this order:  
2 BLACK WIRES  
2 WHITE WIRES  
Step 5b. Wiring Connections  
• GREEN leads from mounting plate and fan to  
GROUND conductor of power source. Secure with  
wire nut.  
• WHITE wire from fan to white NEUTRAL wire in  
ceiling fixture outlet box. Secure with wire nut.  
BLACK power wire from fan to BLACK power wire  
in ceiling outlet box. Secure with wire nut.  
3 GREEN WIRES  
WIRE NUT  
CANOPY HATCH INSTALLATION  
CANOPY  
HATCH  
Step 6. Tuck the wires into the canopy with the  
wire nuts pointed upwards, so that the WHITE  
and BLACK wires are on opposite sides of the  
canopy and all wires are clear of the canopy  
opening.  
CANOPY  
LOCK  
WASHER  
CANOPY  
SCREW  
Step 7. Install canopy hatch with the last canopy  
screw and lock washer. To do this, tilt the fan  
body away from the hatch opening.  
Tighten the screws firmly by hand only.  
TILT THE FAN TO  
INSTALL LAST  
CANOPY SCREW  
Step 8. Straighten the fan, then check to ensure  
that there is no movement between the canopy  
and ceiling or Hang-Tru ball and top support  
shaft.  
7
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ATTACHING THE LIGHT FIXTURE  
STEPS 9a - 9c  
Step 9a. Before getting started, remove the rubberband  
from the plug connector.  
Step 9b. Install two of the three light adapter screws  
into the light adapter plate. Thread the plug connec-  
tor through the hole in the center of the light adapter  
plate.  
LIGHT  
ADAPTER  
SCREWS  
Step 9c. Align the two key slot holes with the two screws  
and rotate the light adapter plate clockwise. Install the  
third light adapter screw and securely tighten all three  
screws. Tighten the screws firmly by hand only.  
LIGHT  
ADAPTER  
PLATE  
STEPS 9d  
Step 9d. Connect the light fixture plug to the plug from  
the bottom of the fan.  
LIGHT  
FIXTURE  
STEPS 9e  
Step 9e. Align the light fixture to the three screw holes  
on the light adapter plate using the light fixture screws,  
then attach the light fixture to the fan.  
LIGHT  
FIXTURE  
SCREWS  
8
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Star/ Starlet™  
INSTALLING THE HALOGEN BULB  
IMPORTANT! When installing the halogen bulb,  
carefully cut off the end of the plastic sleeve the  
bulb comes in and hold the bulb by the plastic  
sleeve to screw it into the socket.  
Step 10. Screw the 75-watt halogen bulb into the  
socket. Do not touch the glass bulb with your fingers  
it is extremely important that the glass be clean. If it  
is accidentally touched, or dirty, clean carefully with a  
tissue. A dirty glass will cause the bulb to fail almost  
immediately.  
HALOGEN BULB  
NOTE: In compliance with US Federal Energy  
Regulations, this ceiling fan contains a device  
that restricts the light fixture to a maximum of  
190 watts. Exceeding that limit or the marked  
limit on this product may result in a fire hazard  
or improper operation.  
LIGHT  
SOCKET  
HALOGEN  
BULB  
INSTALLING THE GLASS SHADE  
Step 11. Position the indentations in the outer rim  
of the glass shade so that they line up with the tabs  
on the inside surface of the fan light fixture rim.  
Carefully lift the glass shade up inside the light  
fixture as far as it will go.  
Rotate the shade in a clockwise direction until it is  
held tightly in place by the three tabs.  
TAB  
TIP: At first the shade is a very loose fit in the  
fixture and can be ‘wiggled’ a little from side  
to side. It is a great help when rotating the  
glass shade to ‘wiggle’ it at the same time.  
GLASS  
SHADE  
9
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VERSA•TOUCH2™ CONTROL INSTALLATION  
VERSA•TOUCH2™ HARDWARE (not to scale)  
Wood  
Screw  
1" (2)  
Screw  
6-32 X 3/8" 6-32 X 1"  
(2) (2)  
Screw  
Drywall  
Anchor  
6-32 (2)  
12v Battery  
W-72  
W-72  
Control Holder  
Control  
CONTROL BRACKET INSTALLATION  
SAFETY FIRST: To reduce the risk of electrical shock, this fan must be installed with an isolating wall control/  
switch. CAUTION! Do not use with wall dimmer.  
WARNING: To reduce the risk of fire or electric shock, do not use this fan with any solid state speed control  
device. Use only the control provided with this fan.  
Step 12. Follow instructions for the type of transmitter control bracket you will be using.  
STANDARD  
TOGGLE  
SWITCH  
ROCKER  
LIGHT  
SWITCH  
INNER  
MOUNTING  
HOLES  
OUTER  
MOUNTING  
SWITCH  
COVER  
PLATE  
HOLES  
SWITCH  
COVER  
PLATE  
CONTROL  
BRACKET  
CONTROL  
BRACKET  
Rocker Light Switch  
Standard Light Switch  
Step A. Break off the two tabs by pushing outward.  
Step A. Remove the two screws holding the switch  
cover plate. Do not remove the cover plate.  
Step B. Remove the two screws holding the switch  
cover plate. Do not remove the cover plate.  
Step B. Orient the control bracket as shown and line  
up the two inner mounting holes with those on the  
switch.  
Step C. Orient the control bracket as shown and line  
up the two inner mounting holes with those on the  
switch.  
Step C. Insert and tighten the screws using the  
provided screwdriver.  
Step D. Insert and tighten the screws using the  
provided screwdriver.  
Wall Installation  
NOTE: The wall anchors and 6-32 x 1" screws may  
be used in situations where mounting to a stud is  
not possible. Use the inner mounting holes. After  
securing the anchor, discard the anchor’s pointed  
screws and use the 6-32 decor ovalhead screws  
supplied.  
Step A. Locate a 2x4  
wall stud in a convenient  
location.  
Step B. Orient the control  
bracket as shown over  
the 2x4 stud.  
ANCHOR  
PANHEAD  
SCREW  
StepC.Insertthe1"wood  
screws in either the inner  
or outer mounting holes  
and tighten using the  
provided screwdriver.  
DRYWALL ANCHOR  
WOOD  
SCREW 1"  
DECOR OVALHEAD SCREW  
6-32 X 1"  
10  
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®
REMOTE OPERATION  
Fan Control  
To start the fan. Press the selected speed button to run the fan at the desired  
speed.  
Send Signal  
LED  
LIGHT  
LOW=Low speed MED=Medium speed HIGH=High speed  
To turn off the fan, press the FAN OFF button.  
MED  
LOW  
Airflow Direction  
To reverse the airflow, press the REVERSE button. REVERSE operates at any speed  
whether the fan is on or off. The fan returns to its set speed after reversing.  
HIGH  
Light Control  
Turn the light on or off independently from the fan by pressing the LIGHT button.  
If you press the button for more than 0.7 seconds, it becomes a dimmer. The light  
varies from “bright" to “dim” over approximately 8 seconds. If you continue to hold  
the LIGHT button, this sequence will reverse when the light reaches its brightest or  
dimmest level. Release the button when the desired level is reached.  
FAN  
OFF  
REVERSE  
Memory Feature  
The last light fuction and fan speed will resume when power is turned back on.  
Auto Resume  
Quick (pressing less than 0.7 seconds) on/off operation of the LIGHT button maintains  
the desired brightness level set previously.  
CHANGINGTRANSMITTER FREQUENCY SETTING  
Note: All fans leave the factory set to “00000.”  
VERSA•TOUCH 2  
CONTROL  
You will only have to change the dip switch settings in the  
remote if you are using more than one fan in the same area  
and want to control them separately.  
(BACK)  
Step 1. At the circuit breaker or fuse box, turn the power off  
for the fan you want to change.  
Step 2. Open the battery door of the Versa•Touch control and  
remove the batteries.  
Step 3. Change the dip switch settings, assuring that they are  
different from the previously installed Versa•Touch fan.  
Step 4. Re-install the batteries and the battery door on the control.  
DIP SWITCH  
SET TO  
“10000”  
DIP SWITCH  
SET TO  
“01001”  
Step 5. At the circuit breaker or fuse box, turn the power back  
on for the fan whose frequency you are changing.  
Step 6. Within 20 seconds of restoring power, push the HIGH,  
MED, and LOW buttons (in that order).  
WARNING!  
Do not turn the power off at the circuit breaker,then  
back on, for the previously installed Versa•Touch2  
fan(s), as you may inadvertently change the  
frequency settings for it as well.  
Note: You may want to label your controls to assure  
you do not mix them up.  
If the fan is not functioning after installation:  
2
Step 1. Check to make sure that batteries are installed cor-  
rectly in the control.  
3
1
Step 2. Turn the power off to the fan (from the circuit breaker)  
for at least 5 seconds.  
Step 3. Turn the power back on (at the circuit breaker) and  
push the HIGH, MED, and LOW buttons–in that order–within  
20 seconds.  
PRESS IN THIS ORDER TO SET  
CIRCUIT  
BREAKER  
OR FUSE BOX  
NEW FREQUENCY:  
1. HIGH 2. MED  
3. LOW  
Step 4. The fan should now function properly.  
11  
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TROUBLESHOOTINGTIPS  
Please refer to this troubleshooting guide before requesting service or contacting your dealer for assistance.  
PROBLEM  
POSSIBLE REMEDIES  
Fan will not start  
• Check the main circuit fuses, circuit breakers, and wall switch position. Check all wire  
connections. Make sure the power is turned off during this inspection.  
• e 9-pin connector is not making good contact.Check the 9-pin connector in the receiver  
mounted in the switch housing  
• e battery is weak. Install a fresh battery.  
• e fan receiver is defective. Replace fan receiver.  
• Check the frequency setting: Turn the power off at the circuit breaker, only for the fan  
that is not functioning. Check that the jumper switches match in both the receiver and  
the transmitter.  
Fan wobbles or shakes excessively  
Fan is noisy during operation  
• Be sure the canopy pin is set properly into the slot on the ball.  
• Check that the bladeholders have not been bent during installation and the blades are  
balanced.  
• e hanger bracket and/or ceiling outlet are attached too loosely. Make sure the hanger  
bracket is attached tightly to the ceiling outlet box and the downrod assembly is secured  
firmly.  
• e downrod is attached to downrod base too loosely.Make sure all the screws are securely  
tightened.  
• Check and tighten the light fixture retaining screws, glass shade screws, and/or  
lightbulb(s).  
• Tighten the canopy screws and mounting plate assembly. Make sure the wire nuts inside  
the canopy and switch housing are not touching the metal parts and that they have not  
fallen off the wire splices.Tighten as necessary.  
• Tighten the blade holders to the flywheel (or direct drive motor) and the blades to the  
bladeholder screws.  
• Make sure all screws in the motor housing are snug but not overly tight.  
• If fan is new, it may need to be “broken in.” Run at high speed for several days.  
• Replace with alkaline batteries.  
Fan does not run on low speed  
Battery life is short  
Light works, but fan does not work  
Fan and light run only on full speed  
Fan is missing one speed  
Fan does not change speed, but light works  
Reverse does not work  
• e fan wires are not connected properly.  
• e fan receiver is defective. Replace fan receiver.  
• e fan receiver is defective. Replace fan receiver.  
• e fan receiver is defective. Replace fan receiver.  
• e fan receiver is defective. Replace fan receiver.  
• ere is frequency interference. Change frequency.  
• Check that antenna wire is not touching metal plate.  
• e fan receiver is defective. Replace fan receiver.  
Fan starts working by itself  
Fan operates only when transmitter is close  
Fan works, but light does not dim  
Fan works, but light does not work  
• e fan receiver is defective. Replace fan receiver.  
• e light socket is broken. Replace socket.  
• A lightbulb is defective. Replace lightbulb.  
NOTE: In compliance with US Federal Energy Regulations,  
this ceiling fan contains a device that restricts the light fixture  
to a maximum of 190 watts.Exceeding that limit or the marked  
limit on this product may result in a fire hazard or improper  
operation.  
12  
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Star/ Starlet™  
PRODUCT SPECIFICATIONS  
Model Name:  
Star™  
Motor:  
172mm x 20mm Direct Drive  
Model Number:  
C28GXXM  
Blade Span:  
Blade Iron Pitch:  
No. of Blades:  
Technology:  
Lightbulb:  
52"  
15°  
3
Dimensions:  
A =11.8"  
B =14.35"  
C = 3"  
®
Versa•Touch2 W-72  
(1) 75-watt halogen  
NOTE: Dimension B  
includes light fixture  
and glass.  
D =8.09"  
E =7.7"  
Airflow:  
5,640 cfm  
66 watts  
Electricity Use*:  
Airflow Efficiency*:  
Weight:  
27 lbs.  
84 cfm/watt  
Model Name:  
Starlet™  
Motor:  
153mm x 12mm Direct Drive  
Model Number:  
C29GXXM  
Blade Span:  
Blade Iron Pitch:  
No. of Blades:  
Technology:  
Lightbulb:  
36"  
15°  
3
Dimensions:  
A =11.7"  
B =14.35"  
C = 3"  
®
Versa•Touch2 W-72  
(1) 75-watt halogen  
NOTE: Dimension B  
includes light fixture  
and glass.  
D =8.09"  
Airflow:  
3,074 cfm  
50 watts  
E =7.7"  
Electricity Use*:  
Airflow Efficiency*:  
Weight:  
20 lbs.  
62 cfm/watt  
* Performance data is for fan only. No lighting wattage is included.  
13  
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