Casablanca Fan Company Outdoor Ceiling Fan 6622Z User Manual

®
Panama owner’s Manual  
read aNd Save TheSe INSTrUcTIoNS!  
Safety and the proper operation of your Casablanca fan both require a thorough knowledge  
of the product and proper installation; therefore, before attempting to install and operate your  
Casablanca fan, read this owner’s manual completely and carefully. Retain this manual for  
future reference.  
CautIoN: to avoid possible electrical shock, make certain that electricity is turned off  
at the circuit breaker or fuse box before attempting any installation procedure�  
CoNteNtS  
Before You Start�������������������������������������������������������������������������������������������������������������������������������������������������������������������5  
Safe uSe���������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������5  
MouNtING reCoMMeNDatIoNS�����������������������������������������������������������������������������������������������������������������������������������������������6  
SLoPeD CeILING INStaLLatIoNS��������������������������������������������������������������������������������������������������������������������������������������������6  
GettING StarteD�����������������������������������������������������������������������������������������������������������������������������������������������������������������������7  
CroSSBar MouNtING BraCket INStaLLatIoN�����������������������������������������������������������������������������������������������������������������7  
LaG SCreW INStaLLatIoN (oPtIoNaL)����������������������������������������������������������������������������������������������������������������������������������8  
perma•lock™ hardware ������������������������������������������������������������������������������������������������������������������������������������������������������8  
faN PreParatIoN�����������������������������������������������������������������������������������������������������������������������������������������������������������������������8  
caNopY hardware�������������������������������������������������������������������������������������������������������������������������������������������������������������������9  
CaNoPY INStaLLatIoN ��������������������������������������������������������������������������������������������������������������������������������������������������������������9  
haNGING The FaN �����������������������������������������������������������������������������������������������������������������������������������������������������������������������9  
CaNoPY eLeCtrICaL CoNNeCtIoNS�����������������������������������������������������������������������������������������������������������������������������������10  
caNopY haTch INSTallaTIoN�����������������������������������������������������������������������������������������������������������������������������������������������10  
Blade holder & Blade aSSemBlY �����������������������������������������������������������������������������������������������������������������������������������10  
4-SPeeD oPeratIoN����������������������������������������������������������������������������������������������������������������������������������������������������������������11  
4-Speed • opTIoNal lIGhT FIXTUre INSTallaTIoN ����������������������������������������������������������������������������������������������������������11  
4-Speed opTIoNal wall coNTrol • w-41��������������������������������������������������������������������������������������������������������������������������11  
4-Speed • opTIoNal wall coNTrol • w-81������������������������������������������������������������������������������������������������������������������������11  
4-Speed • w-41 wall coNTrol oF The FaN�����������������������������������������������������������������������������������������������������������������������12  
4-Speed • w-81 wall coNTrol oF The FaN & lIGhT(S)���������������������������������������������������������������������������������������������������12  
INSTallING The w-85 wall coNTrol����������������������������������������������������������������������������������������������������������������������������������15  
SINGLe W-85 INStaLLatIoN�����������������������������������������������������������������������������������������������������������������������������������������������������15  
DuaL W-85 INStaLLatIoN ��������������������������������������������������������������������������������������������������������������������������������������������������������16  
oPeratIoN SPeeD CoNtroL �������������������������������������������������������������������������������������������������������������������������������������������������17  
oPeratIoN reverSING aIrfLoW������������������������������������������������������������������������������������������������������������������������������������������17  
operaTIoN lIGhTS �������������������������������������������������������������������������������������������������������������������������������������������������������������������17  
oPeratIoN PoWer�������������������������������������������������������������������������������������������������������������������������������������������������������������������17  
autoMatIC DeMoNStratIoN ProGraM����������������������������������������������������������������������������������������������������������������������������18  
chaNGING FreqUeNcY SeTTING�������������������������������������������������������������������������������������������������������������������������������������������18  
operaTIoN home-SaFe® ProGraM ������������������������������������������������������������������������������������������������������������������������������������19  
operaTIoN SaFe-eXIT® aNd lIGhT-mINder® ProGraM������������������������������������������������������������������������������������������������19  
oPeratIoN faN-MINDerProGraM�����������������������������������������������������������������������������������������������������������������������������������20  
TroUBleShooTING TIpS���������������������������������������������������������������������������������������������������������������������������������������������������������21  
P/N 6643Z HN0210  
1
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Panama®  
Parts Guide  
Item #  
1.  
Description  
Picture (not to scale)  
Quantity  
Motor Housing  
1
2.  
Ceiling plate  
1
3.  
4.  
5.  
6.  
Phillips Screwdriver  
1
11/2" x 8-32" Roundhead screws and Washers ,  
2 EA  
1 EA  
4
Screw Pack:  
Lag Screw and Washer (1)  
Wire Nuts (4),  
7.  
1
Canopy and Canopy Hatch  
Perma•Lock™ Downrod  
and Ball Assembly  
8.  
9.  
1
5 EA  
1
Canopy Screws and Lock Washers,  
Allen Wrench  
10.  
3
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Item #  
Description  
Picture (not to scale)  
Quantity  
5
11. Blade Irons  
12.  
11  
Blade Iron Screws  
13. Blade Screws and Washers  
16 EA  
Light Pull Chain Switch (G model only)  
14.  
15.  
1
2 -(66xxG)  
3 -(66DxxG)  
Light Pull Chain Fandangle (G model only)  
16.  
1
W-41 Single Rotary (optional for G model only)  
17. W-81 Dual Rotary (optional for G model only)  
1
`
18.  
1
W-85 Control and Mounting Hardware (Z model only)  
4
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Panama®  
introduction  
Before YoU STarT  
CAUTION: RISK OF ELECTRICAL SHOCK! Installation is to be in accordance with the National Electrical  
Code, ANSI/NFPA 70-1999 and local codes. If you are unfamiliar with the wiring codes, you should use a  
qualified electrician. To avoid overheating and possible damage to other equipment, do not install control to a  
receptacle, fluorescent light fixture, motor-operated appliance, or transformer-supplied appliance.  
• This fan is designed to be installed on an existing electrical outlet box. The outlet box must be UL Listed for  
ceiling fan installations. If it is not, a new box must be installed. Casablanca extension poles are available for  
sloped or high ceiling installations.  
This ceiling fan requires a grounded electrical supply of 120 VaC, 60 Hz and a minimum 15 amp circuit. The maximum  
current requirement for the fan with light fixture is 3.8 amps. The fan uses about 1 amp or 100 watts. Maximum light  
current is 2.8 amps or 340 watts of lighting.  
Where wire nuts are employed, be sure all bare wires are within the connectors. When installing the canopy  
hatch, make sure all wires are within the canopy and that no wires are being pinched.  
WARNING: Do not bend the blade brackets when installing the brackets, balancing the blades, or cleaning  
the fan. Do not insert foreign objects in between the rotating fan blades.  
unpacking  
Before assembling and installing your ceiling fan, remove all parts from the shipping cartons  
and check them against the parts listed in the Parts Guide. Before discarding packaging ma-  
terials, be certain that all parts have been removed.  
for best performance and for your warranty to be valid,  
use only genuine casablanca blades, light fixtures, and accessories.  
Safe USe  
Circuit Breaker  
(Trip breaker for the  
circuit you will be  
working on)  
The blades in each pack are matched for equal  
weight to assure smooth fan operation. If more  
than one fan is being installed, be careful not to mix  
blades from different cartons.  
fuse Box  
(remove fuse for the  
circuit you will be  
working on)  
Inspect the contents of your carton for possible  
shipping or handling damage. If parts are missing  
or damaged, call 1-888-227-2178.  
It is always a good idea to have an assistant to help  
with the installation.  
When cleaning, painting, or working near your fan,  
be very careful of the fan and blades. Always turn  
the power OFF to the ceiling fan before working on  
it or replacing lightbulbs.  
Never insert anything into the path of the fan  
blades while the fan is in operation.  
18"  
• Never install a fan over a pool or spa.  
Never operate a fan that has been damaged in any  
way. Contact Casablanca Fan Company by calling  
1-888-227-2178, or contact your local authorized  
Casablanca dealer for assistance in obtaining  
service.  
70"  
84"  
5
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MoUNTING reCoMMeNDaTIoNS  
Before mounting your Casablanca fan, read the following helpful recommendations. The location of the fan, air  
circulation, and fan size are all important factors to consider before installation.  
Location  
Ceiling fans have practical uses in almost every room in your home.  
We suggest you follow these mounting recommendations as you  
decide where to install your Casablanca fan.  
• For safety reasons, the fan blades must be a minimum of 7' above  
the floor.  
• Do not locate the fan in a doorway or above a swinging door.  
• In bedrooms, fans work best when mounted above the foot of the  
bed.  
support  
brace  
standard  
mounting  
style  
ceiling outlet  
box  
• Over pool tables, be sure to provide plenty of clearance to avoid  
damage from pool cues.  
• In kitchens be sure to allow for open cupboard doors to clear the fan  
blades.  
• Do not install a fan close to or over a pool or spa. High humidity combined with corrosive gases will destroy  
the finish and warp the blades.  
Fan Size  
Variable fan speed capability permits the use of a full-size 52" fan even in smaller rooms. For very large rooms,  
two fans may be needed.  
SLoPeD CeILING INSTaLLaTIoNS  
Maximum  
Hang-Tru®  
SuggeSTed exTenSion Pole lengTHS  
Extension  
angle 32º  
Pole  
Ceiling Height  
Pole Length  
8' 0"  
8' 6"  
9' 0"  
standard  
standard  
6"  
9' 6"  
12"  
10' 0"  
11' 0"  
12' 0"  
13' 0"  
14' 0"  
12"  
18"  
24"  
36"  
Blades must be a  
minimum of 7 feet  
above the floor  
7' minimum  
48"  
When to Use Extension Poles  
For optimum performance and appearance, an ex-  
tension pole should be used with your Casablanca  
fan when installing on high (cathedral) ceilings or  
sloped ceilings. Casablanca offers standard poles  
in increments of 6" up to 5'. Custom poles are  
available in lengths up to 9'9". See your Authorized  
Casablanca Dealer for details.  
This slope is less than 32º.  
It is OK to install your fan.  
EXAMPLE 1  
EXAMPLE 2  
NOTE: Fan may wobble or vibrate if pole length is  
not long enough and inside blade is too close to  
downslope or side wall. Extending pole length will  
usually solve problem.  
This slope is 32º. This is the maximum  
slope that will allow the fan to hang  
straight down. It is OK to install your fan.  
Calculation of Ceiling Angle  
This slope is more than 32º. Your fan will not  
hang straight down, an adaptor is necessary.  
Contact your local Authorized Casablanca  
Dealer in regards to purchasing a “Sloped  
Ceiling Adaptor.”  
Use the tear-off Ceiling Angle Template  
card inserted in this manual. It provides  
you with a simple “go” or “no-go” for install-  
ing your fan on a sloped ceiling.  
EXAMPLE 3  
6
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Panama®  
faN INSTaLLaTIoN  
GeTTING STarTeD  
Installing a New Ceiling Fixture Outlet Box  
If you do not have an existing fixture located where  
you wish to place your Casablanca fan, an ap-  
proved ceiling fixture outlet box must be installed  
and wired.  
Using Existing Ceiling Fixture Outlet Box  
After turning the power OFF at its source (either  
the circuit breaker or fuse box), lower the old fixture  
and disconnect the wiring. Check the ceiling fixture  
outlet box to be sure it is marked “Approved for  
Ceiling Fan Mounting.” If it is not, a new box must  
be installed.  
WARNING!  
To reduce the risk of fire, electrical shock, or  
personal injury, mount to outlet box marked  
“Acceptable Fan Support of 22.7 kg (50  
lbs.) or less” using the mounting hardware  
provided with the outlet box.  
Note: The weight of this fan is 24 to 26 pounds,  
depending on model.  
CroSSBar MoUNTING BraCkeT INSTaLLaTIoN  
Ceiling Hardware (not to scale)  
Lag Screw andWasher (1)  
Wire Nut (4)  
1" x 8-32 Roundhead Screw andWasher (2)  
Crossbar Mounting Bracket  
21/4" x 8-32 Roundhead Screw (2)  
Note: after removing the old fixture, check the outlet  
box to insure that it is supported by a joist or beam  
across its upper surface. If not, a 2 x4 stud must be  
installed.  
Joist  
Step 1aRemove the knockout plug in the center  
1
2
of the outlet box or drill a / -inch hole for the lag  
1
4
screw to pass through. Then drill a / -inch guide  
Ceiling-Fan-  
Approved  
Wiring Box  
CeilingWiring  
hole into the joist or beam to a depth of 3 inches.  
Step 1b� Route the outlet box wires through the  
keyhole slot of the crossbar mounting bracket as  
shown. Attach the crossbar mounting bracket to the  
outlet box with the screws provided, making sure  
the outlet box wires are not pinched by the washer.  
Crossbar  
Ridge side down  
Mounting Bracket  
CAUTION:  
To reduce the risk of personal injury, use only  
the mounting hardware provided with the  
approved outlet box to install the crossbar  
mounting bracket.  
Washer  
Green GroundWire  
1" x 8-32  
Roundhead Screw  
WARNING!  
Support directly to building structure only.  
CAUTION:  
Damp Location rated fans required a Ground  
Fault Interrupter(GFI). use a weather-proof  
outlet box, properly connect ground wires,  
and use only under a weather-proof structure  
7
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LaG SCrew INSTaLLaTIoN (oPTIoNaL)  
NOTE: This step is required only under two condi-  
tions: If the fan weighs 36 lbs. or more (which does  
not pertain to this fan) or if the existing ceiling  
fixture outlet box needs to be modified for a ceiling  
fan application (for example, if the house is not new  
construction and you are replacing an existing light  
fixture). We recommend that the ceiling box be of  
sufficient capacity to support the weight of the fan  
and light fixture under any conditions. If in doubt  
whether you need to install the lag screw, consult a  
qualified electrician.  
LaG  
SCrew  
Step 2 (optional). With the large washer attached,  
pass the lag screw (Pack A) through the center hole  
of the crossbar mounting bracket and screw into the  
guidehole. Tighten until the outlet box is mounted  
firmly to the beam. This box must be secured to the  
ceiling firmly.  
LarGe  
waSHer  
perma•lock™ hardware  
aLLeN SeT SCrew  
1
4-20 x 14  
1/8"  
DowNroD & BaLL  
aSSeMBLY  
aLLeN wreNCH  
(Pre-INSTaLLeD)  
faN PreParaTIoN  
IMPorTaNT SafeTY INforMaTIoN!  
MoTor  
wIreS  
Before STarTING THe INSTaLLaTIoN of YoUr CeILING faN, INSTaLL THe  
THreaDeD DowNroD INToTHe MoTorCoUPLING aND LoCkTHe aSSeMBLY  
GroUND  
wIre  
Prepare for fan installation as follows:  
TaPereD  
DowNroD  
3a. routethewires from themotor through thePerma Lock™  
THreaD  
& BaLL  
downrod and ball assembly.  
aSSeMBLY  
Tip: The downrod has a tapered thread  
thatisdesignedtolockcompletelywhen  
correctly installed.  
aLLeN  
SeT SCrew  
3b. Using the provided allen wrench, loosen the set screw  
several turns to allow installation of the downrod. Thread  
the downrod into the motor coupling until it stops turning,  
this will take at least four and a half full turns.  
3c. Securely tighten the set screw with the provided allen  
wrench to ensure safe operation of your fan.  
CaUTIoN: failure to fully lock in the down-  
rod before securely tightening the set screw  
may cause the fan to separate from the  
downrod during normal operation!  
MoTor  
CoUPLING  
8
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Panama®  
CaNoPY HarDware  
CaNoPY SCrew (5)  
CaNoPY LoCk waSHer (5)  
CaNoPY  
HaTCH  
CaNoPY  
CaNoPY INSTaLLaTIoN  
Step 4. attach the canopy to the crossbar mounting bracket with three of  
the 8-32 x 21/2” long canopy screws and lock washers provided with your  
Casablanca fan. Hand tighten until snug against the ceiling.  
Note: on sloped ceilings, align the  
canopy opening toward the top or  
peak of the room.  
CaNoPY  
LoCk  
waSHer  
feeD oUTLeT BoX  
wIreS THroUGH  
CaNoPY oPeNING  
CaNoPY  
SCrew  
HaNGING THe faN  
Step 5. To hang the fan body in the  
canopy, hold the fan body firmly and  
insert the ball into the canopy open-  
ing. Check that no wires were pinched.  
rotate the fan body until the slot in the  
nylon ball fits into the pin opposite the  
canopy opening.  
CaPPeD  
BLUe  
BaLL  
D1-oPTIoN  
wIre (oN  
3-SPeeD oNLY)  
for LIGHT  
CoNTroL  
NoTe: Independent control of the  
light fixtureusing aw-81 accessory  
control requires an additional pow-  
er wire run from the wall switch to  
the fan. See Page 12 for wiring.  
SLoT  
PIN  
9
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CaNoPY eLeCTrICaL CoNNeCTIoNS  
Step 6a. attach the fan wires to the ceiling fixture outlet  
wIre NUT  
w-85 CoNNeCTIoNS  
box wiring by twisting the bare ends of the wires together  
and then securing with a wire nut. Test that the connection  
is secure by pulling on the wire nut. Connect in this order:  
Step 6b. w-85 wiring Connections  
2 BLaCk  
GreeN leads from mounting plate and fan to GroUNd  
conductor of power source. Secure with wire nut.  
whITe wire from fan to white NeUTral wire in ceiling  
fixture outlet box. Secure with wire nut.  
Black power wire from fan to Black power wire in ceil-  
ing outlet box. Secure with wire nut.  
2 wHITe wIreS  
3 GreeN wIreS  
Step 6c. Pull Chain Connections  
GreeN leads from mounting plate and fan to GroUNd  
conductor of power source. Secure with wire nut.  
whITe wire from fan to white NeUTral wire in ceiling  
fixture outlet box. Secure with wire nut.  
Black power wire from fan to Black wire from w-81 in  
ceiling outlet box and theBLUe wireform light kit. Secure  
with wire nut.  
BlUe wire from fan to Yellow wire from w-81 in ceiling  
outlet box. Secure with wire nut.  
PULL CHaIN  
CoNNeCTIoNS  
2 BLaCk + 1 BLUe  
If you will be installing an accessory light kit, also connect  
the BLUe light power wire from fan to the BLaCk wires).  
2 wHITe wIreS  
3 GreeN wIreS  
CaNoPY HaTCH INSTaLLaTIoN  
Step 7. Tuck the wires into the canopy  
with the wire nuts pointed upwards, so  
that the wHITe and BLaCk wires are on  
oppositesidesofthecanopyandallwires  
are clear of the canopy opening.  
CaNoPY  
HaTCH  
Step 8. Install canopy hatch with the  
last canopy screw and lock washer. To  
do this, tilt the fan body away from the  
hatch opening.  
LoCk  
waSHer  
TILT THe  
faN To  
INSTaLL  
LaST  
CaNoPY  
SCrew  
CaNoPY  
SCrew  
Tighten the screws firmly by hand only,  
Step 9. Straighten the fan, then check  
to ensurethat thereis no movement be-  
tweenthecanopyandceilingorHang-Tru  
ball and top support shaft.  
10  
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Panama®  
blade/blade Holder inSTallaTion  
Step 10. attach the blades to the blade  
holders with thethreebladescrews and  
at washers provided for each blade.  
Hand tighten securely.  
Install the assembled blade and blade  
holder to the fan motor.  
Hand tighten securely.  
BLaDe SCrew  
(3 Per BLaDe)  
repete for each blade assembly.  
fLaT waSHer  
(3 Per BLaDe)  
BLaDe HoLDer SCrew  
(2 Per BLaDe HoLDer)  
warNING: To reduce the risk of personal injury, do not bend blade holders  
when installing, balancing, or cleaning. Do not insert foreign objects between  
rotating fan blades.  
Your fan is equipped with a flywheel  
that allows for both 4 and 5 blade  
installation. The screw holes sur-  
rounded by squares are for 4 blade  
installation, while the screw holes in  
circles are for 5 blade installation as  
shown above.  
ProCeeD To YoUr faN’S CoNTroL feaTUre SeCTIoN for INSTaLLaTIoN/oPeraTING INSTrUCTIoNS:  
4-Speed - paGe 12 | INTelI•ToUch3 - paGe 14  
11  
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4-SPeeD oPeraTIoN  
Pull-chain switches on the fan control the fan and lights.  
oPTIoNaL LIGHT  
PULL CHaIN  
SwITCH  
faN & SPeeD CoN-  
TroL  
PULL CHaIN SwITCH  
Using the fan control pull-chain switch: fan off at start.  
first pull: fan oN, High speed  
Second pull: Medium speed  
Third pull: Medium Low speed  
fourth pull: Low speed  
fifth pull: fan off  
Using the optional light pull-chain switch: Light off at  
start.  
first pull: light oN  
Second pull: light off  
reVerSe  
SwITCH  
Direction ofbladerotation is controlled by thereverseslide  
switch on the side of the switch housing.  
No changes in household wiring are required.  
4-Speed • opTIoNal lIGhT FIXTUre INSTallaTIoN  
NoTe: If a separate circuit is used to control the lights from a wall  
control, the BLUe D1-option wire in the canopy should be con-  
nected to that switch leg.  
SwITCH  
CoLLar  
HoUSING  
1. refer to light kit instructions to assemble and attach your light  
kit correctly.  
2. remove the two 8-32 screws from the switch housing cap.  
3. remove the plug from switch housing.  
wHITe  
BLUe D-1  
4. Install pull-chain switch and finger tighten collar on switch.  
5. Connect one wire from pull-chain switch to the BLUe D1-option  
wire. Secure splice with a wire nut.  
6. Connectotherwirefrompull-chainswitchtoBLaCkwirefromlight  
kit. Secure splice with a wire nut.  
BLaCk  
7. ConnectwHITe wirefrom switch housing towHITe wirefrom light  
kit. Secure splice with a wire nut.  
8. at the canopy, connect the BLaCk and BLUe wires.  
LIGHT fIXTUre  
4-Speed opTIoNal wall coNTrol • w-41  
The w-41 wall control provides four-speed control of fan from a convenient wall location.  
Thew-41 is designed to replace a standard wall switch and will fit wall boxes with a depth  
of 2or greater. Not for use with single pull-chain fan/light option wiring.  
To install a w-41 wall control in place of an existing wall switch, follow the instructions  
on the w-41 package.  
Note: No rewiring is required if the fan is replacing an existing light fixture.  
operation of the fan from the wall switch is simple:  
1. Turn knob to obtain desired speed setting.  
CaUTIoN! failure to set the pull-chain speed to HIGH can result in faulty operation of  
the fan and damage to the w-41 wall control. To confirm fan is set to HIGH: Turn w-41  
fan speed switch to ‘HI- set fastest fan speed with pull chain.  
4-Speed • opTIoNal wall coNTrol • w-81  
The w-81 wall control provides separate control of fan and light with two separate knobs  
from a convenient wall location. The w-81 is designed to replace a standard wall switch  
and wall boxes with a depth of 2or greater. requires two hot leads from wall box to ceil-  
ing wiring box.  
MED  
MED  
HI  
LO  
OFF  
HI  
CaUTIoN! failure to set the pull-chain  
speed to HIGH can result in faulty operation  
of the fan and damage to the w-81 wall  
control. To confirm fan is set to HIGH: Turn  
w-81 fan speed switch to ‘HI’ - set fastest  
fan speed with pull chain.  
To install a w-81 wall control in place of an existing  
wall switch, follow the instructions on the w-81 package.  
operation of the fan from the wall switch is simple:  
1. Turn the upper knob to the desired fan speed.  
2. Turn the lower knob to the desired light setting.  
MAX  
OFF  
12  
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4-SPeeD  
Panama®  
4-Speed • w-41 wall coNTrol oF The FaN  
Thew-41 allows thechoiceof four(4)  
different speed settings.  
No light fixture is used.  
Set the FaN pull chain switch to the  
HIGH speed setting.  
Nochangesinhouseholdorfanwiring  
are required.  
ThefanmaybeturnedoNandoFFby  
the w-41 wall control.  
CaUTIoN! failure to set the pull-chain  
speed to HIGH can result in faulty  
operation of the fan and damage to  
the w-41 wall control. To confirm fan  
is set to HIGH: Turn w-41 fan speed  
switch to ‘HI’ - set fastest fan speed  
with pull chain.  
R
4-Speed • w-81 wall coNTrol oF The FaN & lIGhT(S)  
ThefanmaybeturnedoNandoFF  
by the w-81 wall control.  
Thelights may beturnedoN and  
offbythew-81andtheintensity  
adjusted from low to high.  
The fan must be supplied with  
twoindependent120VaCsupply  
wires.  
Set the FaN pull chain switch to  
the HIGH speed setting.  
Turn the lights oN at the fan.  
Thew-81allowsthechoiceoffour  
(4) different speed settings.  
CaUTIoN! failure to set the pull-  
chain speed to HIGH can result in  
faulty operation of the fan and  
damage to the w-81 wall control.  
To confirm fan is set to HIGH:  
Turn w-81 fan speed switch to  
‘HI’ - set fastest fan speed with  
pull chain.  
13  
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® 3  
W-85 CoNtroL INStaLLatIoN  
WALL CONTROL AND HARDWARE (not to scale)  
(4) Wire Cap  
Wall Plate  
Screws  
(2) White  
(2) Almond  
W-85  
Wall Control  
Switch Bezels  
(1) White  
(1) Almond  
Switch Mounting  
Screws (2)  
White Wall  
Plate(1)  
Almond Wall  
Plate(1)  
warNING!  
BEZEL  
To avoid possible electrical shock, make cer-  
tain that electricity is turned off at the circuit  
breaker or fuse box before attempting any in-  
stallation or repair procedure  
CAUTION! NOT turning the power OFF at the  
circuit breaker or fuse box may cause damage to  
the electronics within the wall control and or the PC  
board on the fan.  
BEZEL  
TABS  
Before installing the W-85 wall control you will need  
to check and see if you will need to change the  
bezel on the front of the wall control from WHITE to  
ALMOND. If you are going to use white, skip these  
steps and go to wall control installation starting on  
page 15. The bezel can be changed at any time  
before or after installation. The wall control does  
not need to be uninstalled to replace the bezel.  
Figure #1  
WHITE  
BEZEL  
W-85 Wall Control Bezel replacement installation  
as follows  
Step 17aLocate the four (4) tabs holding the bezel to  
the front of the switch, then press in on each tab one  
at a time, removing the bezel as shown in Figure #1.  
LOCATING  
PINS (4)  
LOCATING  
PINS  
HOLES(4)  
RUBBER KEY  
Step 17b� Locate the rubber key pad attached to  
the four (4) locating pins as shown in Figure #2 and  
remove rubber key pad from the WHITE bezel, also  
as shown in Figure #2.  
PAD  
figure #2  
14  
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® 3  
W-85 Wall Control Bezel replacement:  
CoNtINueD  
-
ALMOND  
BEZEL  
Step 17c� Reinstall the rubber key pad on to the  
four (4) locating pins located on the almond bezel  
as shown in Figure #3 and #4.  
RUBBER KEY  
PAD  
figure #3  
RUBBER KEY  
Step 17d� To attach the bezel back on to the front  
of the switch you will need to align the four (4) tabs  
on the bezel with the front of the wall control and  
by gently pressing on both top and button of the  
bezel at the same time, snap the bezel back on to  
the front of the switch as shown in figure #5.  
PAD  
LOCATING  
PINS  
ALMOND  
BEZEL  
(4)  
figure #4  
ALMOND  
BEZEL  
Step 17eCheck your work by pressing on the  
light, fan, reverse and power buttons, making sure  
that the buttons do not stick and that each switch  
functions properly.  
BEZEL  
TABS  
BEZEL  
ALIGNMENT  
PIN AND HOLE  
figure #5  
15  
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® 3  
W-85 CoNtroL INStaLLatIoN  
INSTallING The w-85 wall coNTrol  
Note: W-85 Wall Control should only be installed on Casablanca's Inteli-Touch® 3 fans with DOWNLIGHTS  
ONLY.  
The wall control installs in the same manner as an ordinary light switch, using an existing wall box and wiring. This  
controller is designed to signal the fan microcomputer as well as perform normal switching operations. For this  
reason the following precautions must be observed:  
3.Do not use more than one fan per wall control.  
1.Use only the Casablanca W-85 wall control.  
2.Do not use any additional control with your Inteli-  
Touch 3 fan (for example, dimmer, or fan speed  
control).  
4.No other light fixtures or electrical appliances  
may be connected on the circuit controlled by the  
W-85 wall control.  
SINGLe w-85 INSTaLLaTIoN  
caUTIoN!  
Ensure power is turned OFF at the breaker or fuse panel before starting installation.  
W-85 is used to describe either white (-11) or almond finish.  
If you have multiple Inteli-Touch 3 fans, refer to the section  
"Changing Frequency Setting" on page 18.  
1.Remove the screws and switch plate from the existing  
switch box.  
2.Remove the screws holding the switch in the switch  
box.  
W-85  
3.Pull the existing switch from the switch box to expose  
the wire connections.  
4.Remove the two wires from the switch.  
5.Connect the BLACK wire from the POWER SOURCE  
that you just removed from the switch to the BLACK/  
Note: The RED wire is not used in this ap-  
plication, DO NOT remove the crimped cap  
from the wire..  
(fIGure #1)  
2 BLaCk  
WIreS  
WHITE STRIP wire on the W-85 wall con-  
trol. Secure this connection with a wire nut.  
6.Connect the second BLACK wire that you  
just removed from the switch to the second  
BLACK wire on the located on the back of  
the W-85 wall control. Secure this connec-  
tion with a wire nut.  
W-85  
Wall Control  
7.Connect the green ground wire coming  
from the back of the W-85 control to the  
ground wire in the switch box. Secure the  
splice with a wire nut.  
8.Check your work by using the wiring dia-  
grams as shown in Figures # 1 and #2.  
reD WIre  
Not uSeD  
9. Install the W-85 in the wall box with the  
two long screws provided.  
10. Install the wall plate with the two color-  
matched screws.  
Black aNd whITe  
StrIPeD WIre  
(fIGure #2)  
16  
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® 3  
DUaL w-85 INSTaLLaTIoN  
dIp SwITcheS  
To control the fan and lights from two locations (a three-way circuit), use two W-85  
wall controls as shown in the wiring diagram in Figure #5. Before installing the  
two switches into the wall, place both switches side by side, then locate the 4 dip  
switches on the side of the two switches. Then make sure that the dip switches  
are set to the same address on both switches as shown in Figure #4. When setting  
these dip switches you are setting the channel number that is required to control  
both your fan and lights from both sides of the room. If you are installing other  
Inteli-Touch® 3 fans within your home you may need to reset the dip switches on  
these other fans to a different channel before installing your W-85 wall control into  
the wall. Please review the section on channel changing on this instruction sheet.  
caUTIoN!  
Ensure power is turned OFF at the breaker or fuse panel before  
starting installation.  
(fIGure #4)  
WHITE  
GREEN  
BLACK  
Tocontrolthefanandlightsfromtwolocations(athree-waycircuit),usetwo  
W-85 wall controls.  
1. Remove the screws and switch plate from the existing switch box  
and the screws holding the switch in the switch box.  
BLACK  
BLACK WITH  
WHITE STRIPE  
GREEN  
GREEN  
2. Pull the existing switch from the switch box to expose the wire con-  
WW--8854  
nections.  
W-85  
W-84  
RED  
BLACK WITH  
WHITE STRIPE  
3. Determine which wire is connected to the common terminal from  
the power source (120V AC) of the three-way switch. (The terminal  
will be marked on switch).  
BLACK  
BLACK  
BLACK  
BLACK  
RED  
RED  
RED  
120V AC  
BLACK  
BLACK  
W-85  
Wall Control  
4. Remove the wire from the common terminal of the three-way switch.  
Connect this wire to the remaining black/white striped wire on the W-85  
control. Secure this splice with a wire nut.  
2 BLaCk  
WIreS  
5.Remove the two remaining wires from the three-way switch. Con-  
nect the black wire of these wires to a black wire on the W-85 control.  
Secure the splice with a wire nut. The remaining red wire is to be con-  
nected to the other red wire on the  
W-85. Secure the splice with a wire nut.  
6.Connect the green ground wire coming from the back of the W-85 con-  
trol to the ground wire in the switch box. Secure the splice with a wire  
nut.  
2 reD WIreS  
7.Check your work by using the wiring diagrams as shown in Figure #5  
on this page.  
Black aNd whITe  
StrIPeD WIre  
8.Install the W-85 in the wall box with the two long screws provided.  
9.Install the wall plate with the two short color-matched screws provided.  
10.Installation of the second W-85 control is identical. Repeat steps 1 through 9.  
(fIGure #5)  
17  
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® 3  
oPeraTIoN Power  
The  
button is normally left in the on position. Always turn the power off  
during cleaning or servicing the fan and during thunderstorms. It is also used to  
exit or enter additional programs.  
The  
button must be left on to retain a previously set fan speed or light level.  
oPeraTIoN SPeeD CoNTroL  
There are six individual speed settings for the fan; each speed is indicated  
by an audible tone of increasing pitch.  
FAN CONTROL  
To select the desired fan speed:  
1. With fan off, press and hold the button labeled  
will start rotating at the slowest speed, and will increase in steps.  
2. Release the button when the desired speed is reached.  
ON - OFF:  
A momentary  
press of the FAN  
button  
The fan blades  
The fan speed is now in memory and will automatically come on at the CHANGE SPEED:  
Press and hold  
FAN button longer  
than one second  
same speed each time the  
of speed, turn the fan on by pressing  
lower speed, turn fan off, then on by pressing and holding the  
button is used. To maintain this level  
less than one second. To  
button until the desired speed is reached. When the fan is on, you may  
increase the speed by pressing and holding the  
desired speed is reached, then release it.  
button until the  
oPeraTIoN reVerSING aIrfLow  
The direction of airflow can be changed from down-  
ward to upward or from upward to downward.  
Note: A four-toned signal  
indicates the command was  
accepted by the fan. A few  
seconds later the fan will slow  
to a stop and then reverse  
direction.  
To reverse the airflow:  
1. Make sure the  
ing.  
is on and blades are Turn-  
button.  
2. Press the  
oPeraTIoN LIGHTS  
To turn the lights off and on, press and release the  
one second.  
button for less than  
1) First press/release of the  
button- The light will turn ON.  
2) Second press/release of the  
button- The light will turn OFF.  
To vary the light brightness at each touch level:  
LIGHT CONTROL  
oN - off:  
A momentary press of  
the lIGhT button  
to vary the light brightness:  
1. With lights off, press and hold the button. After one second the lights will  
come on at their lowest level and gradually become brighter.  
chaNGe BrIGhT-  
NeSS:  
preSS aNd hold  
lIGhT BUTToN  
loNGer ThaN oNe  
SeCoND  
Note: Light Operation - the light varies from “bright” to “dim” over  
approximately 8 seconds. This sequence will reverse the light when it  
reaches the brightest or dimmest level if you continue to hold the LIGHT  
button. Release the button when the desired level is reached.  
2. Release the button when the desired brightness level is reached.  
The brightness level is now in the fan memory and will automatically come on at  
the same brightness the next time the button is used.  
18  
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® 3  
CHaNGING freqUeNCY SeTTING  
DIP  
SwITcheS  
NOTE: All fans leave the factory set to  
“1111”  
You will only have to change the dip switch settings in the remote if you  
are using more than one fan in the same area and want to control them  
separately.  
NOTE: DO NOT set dip switch setting in the remote  
to ‘0000’, this may cause frequency interference  
from other Casablanca Products.  
Step 1. Turn power OFF at the circuit breaker or fuse box and at the toggle  
switch, for the fan you want to change.  
Step 2. Remove the screws and switch plate from the existing switch box.  
Step 3. Remove the screws holding the switch in the switch box.  
dIp SwITcheS  
dIp SwITcheS  
Set to ‘1111’  
Set to ‘1001’  
(factory Setting)  
Step 4. Pull the existing W-85 switch from the switch box to expose the dip  
switches located on the side of the control as shown in Figure #1.  
Step 5. Change the dip switch settings, assuring that they are different from  
the previously installed Inteli-Touch® 3 fan.  
Step 6. Mount the W-85 Wall Control unit back into the wall electrical box.  
Step 7. At the circuit breaker or fuse box and at the toggle switch, turn the  
power off for the fan whose frequency you are changing.  
Step 8. Within 20 seconds of restoring power to the ceiling fan and the  
W-85 Wall Control press and hold both the “FAN” and “REVERSE” buttons  
as shown in Figure #2 for 3 seconds, you will hear one tone from the Piezo  
Buzzer indicating the command has been accepted.  
aUToMaTIC DeMoNSTraTIoN ProGraM  
Programmed into every Inteli-Touch® 3 Series fan is  
anAutomatic Demonstration Program. It can be used  
to fully demonstrate and test the operation of the fan.  
A multi-tone signal will verify the start of the test pro-  
gram which proceeds as follows:  
• Lights slowly increase to full intensity.  
• Fan accelerates to speed three with audio tones.  
• Light dims to half intensity.  
to enter the demonstration program:  
1. Turn  
off for at least 5 seconds. This will  
• Fan accelerates to full speed with audio tones.  
• Fan reverses at full speed with audio tones.  
• Fan operates at full speed.  
clear the fan memory ready for programming.  
2. Turn  
on.  
3. Immediately operate the buttons in the following  
sequence:  
• Fan turns off with audio tones (blades coast for a  
short time).  
• Lights turn off.  
+
+
+
+
The complete cycle lasts slightly over one minute. It  
will continue to repeat until the  
is turned off  
for more than five seconds, cancelling the program.  
19  
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® 3  
oPeraTIoN Safe-eXIT® aND LIGHT-MINDer® ProGraM  
Note: Both Light-Minder and Safe-Exit programs will always run at the same  
time.  
The Safe-exit Program gives you about thirty seconds of light when you turn the  
lights off, enabling you to exit your home before the lights go out. To enter the Safe-  
Exit Program:  
Safe-Exit  
1) To operate the lights for Safe-Exit Program – Press the  
least five seconds.  
button off for at  
2) Turn the Power on. Immediately press the buttons in the following sequence:  
. Immediately press the Button after an audio tone  
+
+
+
is heard from the fan controller. The lights will blink to indicate this command has been  
accepted. The lights will stay on for 30 seconds and then begin to dim. After thirty  
seconds have elapsed, the lights will turn completely off.  
3) To cancel the Safe-Exit Program, press the  
button off for five seconds.  
NOTE: If the lights are left on in the room, the lights will automatically turn  
OFF after 2 hours. ( this is Light-Minder)  
The Light-Minder Program automatically turns OFF the fan mounted lights after two  
hours.  
to enter the Light-Minder Program:  
1) To operate the lights for Light Minder Program – Press the  
least 5 seconds.  
button off for at  
2) Turn the  
+
on. Immediately press the buttons in the following sequence:  
. A series of tones will be heard through the piezo-  
+
+
buzzer indicating the command has been accepted. Once the lights turn on, they will  
automatically turn off after 2 hours.  
Light-Minder  
3) Light operation still remains normal, if you leave the room and turn OFF the lights  
will blink to indicate this Safe-Exit command has been accepted. The lights will stay  
on for 30 seconds and then begin to dim. After thirty seconds have elapsed, the lights  
will turn completely off.  
4) To cancel the Light-Minder and Safe-Exit Programs, press the  
button.  
oPeraTIoN HoMe-Safe® ProGraM  
The home-Safe program makes an unoccupied home appear occupied by turning  
the lights on and off at random times.  
To enter the Home-Safe Program:  
1) To operate the lights and fan for Home Safe Program – Press the  
ton off for a least 5 seconds.  
But-  
2) Turn the  
+
on. Immediately press the buttons in the following sequence:  
. A series of tones will be heard through the  
+
+
piezo-buzzer and flashing lights indicating the command has been accepted will  
follow. This program overrides all manual control of lights and fan. Once the lights  
turn on, they will automatically turn off after 2 hours.  
3) The lights will automatically cycle on and off in a controlled sequence as follows:  
ON 1 hour, OFF ½ hour, ON 2 hours, OFF 1 hour, ON ½ hour then OFF 2 hours.  
This seven hour pattern will repeat continuously so that a different pattern of lighting  
is seen each day of the week.  
4) To cancel the Home-Safe Program, press the  
seconds.  
Button OFF for five  
20  
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® 3  
oPeraTIoN faN-MINDerProGraM  
The Fan-Minder feature will add to your comfort when used in the bedroom. The program  
reduces the speed of the fan each two-hour interval to compensate for cooling night air.  
To enter the Fan-Minder Program:  
1. Turn the  
2. Turn the  
OFF for at least 5 seconds.  
ON.  
3. Immediately operate the buttons in the following sequence:  
+
+
+
4. The fan will respond with three descending tones. A timer is now initiated and the fan will  
reduce one speed for each two-hour interval. The fan will not, however, descend below  
the second lowest speed.  
5. You may increase the fan speed by pressing and holding the  
button until the  
desired speed is reached, then release it. The fan will again reduce one speed for each  
2 hour interval.  
5. To cancel the Fan-Minder Program, turn the  
OFF for three seconds.  
21  
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® 3  
TroUBLeSHooTING TIPS  
Please refer to this troubleshooting guide before requesting service or contacting your dealer for assistance.  
PROBLEM  
POSSIBLE REMEDIES  
Fan will not start  
• Check the main circuit fuses, circuit breakers, and wall switch position.  
Check all wire connections. Make sure the power is turned off during this  
inspection.  
• Pin connectors are not making good contact. Check all connections.  
• The fan receiver is defective. Replace the fan receiver.  
• Reset the frequency setting: Turn the power off at the circuit breaker  
for the fan that is not functioning only. Within 20 seconds from restoring  
power to the ceiling fan and the W-85 Wall Control press and hold both  
the “Fan” and “REVERSE” buttons as shown in Figure #2 for 3 seconds,  
you will hear one tone from the Piezo Buzzer indicating the command  
has been accepted. The Fan will come on at “low” speed in the reverse  
direction.  
Fan wobbles or shakes excessively  
• Be sure the canopy pin is set properly into the slot on the ball.  
• Check that the blade holders have not been bent during installation and  
the blades are balanced.  
• The hanger bracket and/or the ceiling outlet are attached too loosely.  
Make sure the hanger bracket is attached tightly to the ceiling outlet box  
and the downrod assembly is secured firmly.  
• The downrod is attached to the downrod base too loosely. Make sure all  
the screws are securely tightened.  
Fan is noisy during operation  
• When changing fan speeds, you may hear several audible clicks. This is  
normal operation.  
• Check and tighten the light fixture retaining screws, glass shade screws,  
and/or lightbulb(s).  
• Tighten the canopy screws and mounting plate assembly. Make sure  
the wire nuts inside the canopy and switch housing are not touching the  
metal parts and that they have not fallen off the wire splices. Tighten as  
necessary.  
• Tighten the blade holders to the flywheel (or Direct Drive motor) and the  
blades to the bladeholder screws.  
• Make sure all the screws in the motor housing are snug but not overly  
tight.  
Fan does not run on low speed  
• If fan is new, it may need to be “broken in.” Run at high speed for several  
days.  
This device complies with RSS-210 of Industry Canada. Operation is subject to the following two conditions: (1) this device  
may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired  
operation of the device.  
1. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may  
not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause  
undesired operation.  
2. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the  
FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.  
This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the  
instructions, may cause harmful interference to radio communications. However there is no guarantee that interference will not  
occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be  
determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the  
following measures: Reorient or relocate the receiving antenna, Increase the separation between the equipment and receiver,  
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or  
an experienced radio/TV technician for help. Note: Any changes or modifications to the transmitter or receiver not expressly  
approved by Casablanca Fan Company may void one’s authority to operate this remote control.  
22  
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