CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MOUNTINGRECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
PREPARATIONINSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FANINSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CONTROLFEATURES:
3-SPEEDOPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
READ AND SAVE THESE INSTRUCTIONS
SAFETY FIRST
Safetyandtheproperoperationof yourCasablancafanbothrequireathoroughknowledgeof the
productandproperinstallation;therefore,beforeattemptingtoinstallandoperateyourCasablanca
fan,readthisowner’smanualcompletelyandcarefully.Retainthismanualforfuturereference.
CAUTION:Toavoidpossibleelectricalshock,makecertainthatelectricityisturnedoff
atthecircuitbreakerorfuseboxbeforeattemptinganyinstallationprocedure.
BEFORE YOU START
• All wiring must be in accordance with the National Electric Code ANSI/ NFPA 70-1993 and the appropriate local electrical
codes. The National Electric Code requires proper grounding as a precaution against electrical shock. A qualified electri-
cian should be consulted if you are unsure.
• This fan is designed to be installed on an existing electrical outlet box. The outlet box must be UL Listed for ceiling fan
installations, if it is not, a new box must be installed. Casablanca extension poles are available for sloped or high ceiling
installations.
• This ceiling fan requires a grounded electrical supply of 120 VAC, 60 Hz and a minimum 15 amp circuit. The maximum
current requirement for the fan with light fixture is 3.8 amps. The fan uses about 1 amp or 100 watts. Maximum light
current is 2.8 amps or 340 watts of lighting.
• Where wire nuts are employed, be sure all bare wires are within the connectors. When installing the canopy hatch, make
sure all wires are within the canopy and that no wires are being pinched.
Forbestperformanceandforyourwarrantytobevalid,
useonlygenuineCasablancablades,lightfixtures,andaccessories.
SAFE USE
• The blades in each pack are matched for equal
weight to assure smooth fan operation. If
more than one fan is being installed, be
careful not to mix blades from different
cartons.
FUSE BOX
(REMOVE FUSE FOR THE
CIRCUIT YOU WILL BE
WORKING ON)
• Inspect the contents of your carton for
possible shipping or handling damage and
report any such damage directly to your
authorized Casablanca dealer.
18″
• It is always a good idea to have an assistant
to help with the installation.
70″
• When cleaning, painting, or working near
your fan, be very careful of the fan and blades.
Always turn the power OFF to the ceiling fan
before servicing it, working on it, or replacing
light bulbs.
CIRCUIT BREAKER
(TRIP BREAKER FOR THE
CIRCUIT YOU WILL BE
WORKING ON)
84″
• Never insert anything into the path of the
fan blades while the fan is in operation.
• Never install a fan over a pool or spa.
• Never operate a fan that has been damaged
in any way. Contact Casablanca Fan Company
by calling toll free 1-888-227-2178, or
contact your local authorized Casablanca
dealer for assistance in obtaining service.
PN 4143010 AT0608
1
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WAILEATM
PREPARATION INSTRUCTIONS
Unpacking: Before assembling and installing your ceiling fan, remove all parts from the shipping cartons and check them
against the parts listed here. Before discarding packaging material, be certain that all parts have been removed.
PERMA LOCK™ HARDWARE
•
ALLEN SET SCREW
DOWNROD & BALL
ASSEMBLY
1
⁄
4-20 x 1⁄4
"
3mm
ALLEN WRENCH
(PRE-INSTALLED)
FAN PREPARATION
CAUTION: Before trimming wires or
installing the downrod, pull the wires
on the bottom of the fan to assure they
are all the same length as shown.
MOTOR
WIRES
IMPORTANT SAFETY INFORMATION!
BEFORE STARTING THE INSTALLATION OF YOUR CEILING FAN, INSTALL THE
THREADED DOWNROD INTO THE MOTOR COUPLING AND LOCK THE ASSEMBLY
Prepare for fan installation as follows:
GROUND
WIRE
Step A. Route the wires from the motor through the
Perma Lock™ downrod and ball assembly.
•
Tip: The downrod has a tapered thread
that is designed to lock completely when
correctly installed.
DOWNROD
& BALL
ASSEMBLY
Step B. Using the provided allen wrench, loosen the set screw
several turns to allow installation of the downrod. Thread
the downrod into the motor coupling until it stops turning,
this will take at least four and a half full turns.
Step C. Securely tighten the set screw with the provided allen
wrench to ensure safe operation of your fan.
CAUTION: Failure to fully lock in the down-
rod before securely tightening the allen set
screw may cause the fan to separate from
the downrod during normal operation!
TAPERED
THREAD
ALLEN
SET SCREW
MOTOR
COUPLING
3
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W
AILEATM
CEILING HARDWARE
ADDITIONAL HARDWARE
21/ 4″ x 8-32 ROUNDED
HEAD SCREW (2)
1″ x 8-32 ROUNDED
HEAD SCREW (2)
CROSSBAR
MOUNTING
BRACKET
WIRE NUT (4)
FLAT WASHER (2)
GETTING STARTED
Installing a New Ceiling Fixture Outlet Box
Using Existing Ceiling Fixture Outlet Box
If you do not have an existing fixture located where you wish After turning the power OFF at its source (either circuit breaker
to place your Casablanca fan, an approved ceiling fixture or fuse box), lower the old fixture and disconnect the wiring.
outlet box must be installed and wired.
Check the ceiling fixture outlet box to be sure that it is
marked ‘Approved for ceiling fan mounting’. If it is not, a new
box must be installed.
Warning:Toreducetheriskoffire,electricalshock,
orpersonalinjury,mounttooutletboxmarked
acceptableforceilingfansupportusingthemount-
inghardwareprovidedwiththeoutletbox.
CROSSBAR MOUNTING BRACKET INSTALLATION
WARNING: Damp Location rated fans
require a Ground Fault Interrupter
(GFI). Use a weather-proof outlet box,
properly connect ground wires, and use
only under a weather-proof structure.
CEILING FAN
APPROVED
OUTLET BOX
Proceed with installation as follows:
Step 1. Route the wires from the ceiling outlet box through
the crossbar mounting bracket center hole. Attach the bracket,
with ground wire and ridges down, to the ceiling fixture out-
let box with the mounting hardware included with the outlet
box.
Using the screwdriver, tighten the screws firmly by hand only,
being careful not to bend the bracket by over tightening.
CEILING
WIRING
RIDGE
SIDE
DOWN
CROSSBAR
MOUNTING
BRACKET
FLAT
WASHER
CAUTION: To reduce the risk of
personal injury, use only the
mounting hardware provided with
the approved outlet box to install
the crossbar mounting bracket.
GREEN
GROUND
WIRE
OUTLET BOX
MOUNTING
HARDWARE
CANOPY HARDWARE
CANOPY SCREW (4)
CANOPY
HATCH
CANOPY LOCK WASHER (4)
CANOPY
4
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WAILEATM
CANOPY INSTALLATION
Step 2. Thread the wires from the ceiling through
the opening in the canopy. Attach the canopy to
the crossbar mounting bracket with three of the
8-32 x 21/ 4″ long canopy screws and canopy lock
washers.
CROSSBAR MOUNTING
BRACKET INSTALLED
Using the screwdriver, tighten the screw firmly by
hand only.
CANOPY
Note: On sloped ceilings, align the
canopy opening toward the top or
room peak.
CANOPY LOCK
WASHERS
CANOPY
SCREWS
HANGING THE FAN
Step 3. To hang the fan body in the
canopy, hold the fan body firmly and in-
sert the ball into the canopy opening.
Check that no wires were pinched. Ro-
tate the fan body until the slot in the
ball fits into the pin opposite the canopy
opening.
BALL
CAPPED
BLUE
Note: The fan weight is 17 lbs.
D1-OPTION
WIRE.
SLOT
PIN
CANOPY ELECTRICAL CONNECTIONS
Step 4a. Attach the fan wires to the ceiling fixture outlet
box wiring by placing the bare ends of the wires side by side
and then securing with a wire nut. Test that the connection
is secure by pulling on the wire nut. Connect in this order:
Step 4b. Pull Chain Connections
2 BLACK WIRES
2 WHITE WIRES
• GREEN leads from mounting plate and fan to GROUND con-
ductor of power source. Secure with wire nut.
• WHITE wire from fan to white NEUTRAL wire in ceiling
fixture outlet box. Secure with wire nut.
• BLUE wire and BLACK power wire from fan to BLACK power
wire in ceiling outlet box. Secure with wire nut.
3 GREEN WIRES
WIRE NUT
5
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AILEATM
CANOPY HATCH INSTALLATION
Step 6. Tuck the wires into the canopy
with the wire nuts pointed upwards, so
that the WHITE and BLACK wires are on
opposite sides of the canopy and all wires
are clear of the canopy opening.
CANOPY
HATCH
Step 7. Install canopy hatch with the last
canopy screw and lock washer. To do this,
tilt the fan body away from the hatch
opening.
Using the screwdriver, tighten the screws
firmly by hand only.
LOCK
WASHER
CANOPY
SCREW
TILT THE
FAN TO
INSTALL
LAST
CANOPY
SCREW
Step 8. Straighten the fan, then check
to ensure that there is no movement be-
tween the canopy and ceiling or Hang-Tru
ball and top support shaft.
Note: Write down the
Serial Number and the
model number for future
reference.
BLADE TO BLADE HOLDER INSTALLATION
BLADE & BLADE HOLDER HARDWARE
BLADE HOLDER
SCREW
(3 PER BLADE)
BLADE HOLDER
SCREW
(2 PER BLADE)
BLADE HOLDER
WASHER
(3 PER BLADE)
BLADE
HOLDER
BLADE INSTALLATION
Step 9. Attach each blade to a blade
holder securing it with the four blade
screws provided.
Using the screwdriver, tighten securely
by hand only.
BLADE HOLDER
SCREW
(3 PER BLADE)
BLADE HOLDER
WASHER
(3 PER BLADE)
BLADE
BLADE
HOLDER
6
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AILEATM
REMOVE SHIPPING BLOCKS
Step 10. On the motor remove the five
shipping blocks by unscrewing the screws.
Discard the five shipping blocks and
screws.
SHIPPING
BLOCKS
BLADE/ BLADE HOLDER INSTALLATION
Step 11. Install the assembled blade and
blade holder to the fan motor. Use the blade
holder screws provided.
Using the screwdriver, tighten securely by
hand only.
BLADE HOLDER SCREWS
(2 PER BLADE HOLDER)
REMOVE SWITCH HOUSING CAP SCREWS
Step 12. Remove the two screws of the
switch housing cap. Set the cap and screws
aside for use in Step 17.
7
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AILEATM
INSTALL SWITCH HOUSING
Step 15. Install 2 of the 3 switch housing
screws onto the fan adapter plate, leaving
1⁄8" threads visible. Feed the wire connec-
tor from the fan through the center of the
switch housing.
2 SWITCH
HOUSING
SCREWS
Align the 2 screws on the adapter plate with
the keyhole slots of the switch housing.
Raise the switch housing, pulling on the fan
wire connector to assure no wires get
pinched.
Turn the switch housing counter clockwise,
engaging the 2 screws. Install the third
screw and tighten all 3 screws.
SWITCH
HOUSING
SWITCH
HOUSING SCREW
CONNECT WIRES
Step 16. Plug the wire connector for the
fan into the wire connector for the switch
housing. Assure that the clip from the fan
connector engages the notch on the switch
housing connector.
CLIP
NOTCH
INSTALL SWITCH HOUSING CAP SCREWS
Step 17. If you are installing a light fix-
ture, please refer to the “3-Speed Optional
Light Fixture Installation” on the next page.
If no light fixture is being installed, care-
fully push the wires and components back
into the switch housing.
NOTE: The black wiring boxes have double
sided tape. Use the tape to secure the boxes
to the top of the switch housing.
Align the guiding pegs of the cap to the
non-threaded holes of the switch housing.
Reinstall the switch housing cap screws re-
moved in Step 12.
8
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3-SPEED ♦ OPERATION
Pull-chain switches on the fan control the fan and lights.
FAN & SPEED
CONTROL
PULL CHAIN SWITCH
Using the fan control pull-chain switch: Fan off at start.
First pull: fan ON, low speed
REVERSE
PULL CHAIN
Second pull: medium speed
Third pull: high speed
Fourth pull: fan OFF
Using the optional light pull-chain switch: Light off at start.
First pull: light ON
Second pull: light OFF
Direction of blade rotation is controlled by the reverse pull
chain on the side of the switch housing.
No changes in household wiring are required.
OPTIONAL LIGHT
PULL CHAIN SWITCH
3-SPEED ♦ OPTIONAL LIGHT FIXTURE INSTALLATION
REMOVE PLUG
NOTE: If a separate circuit is used to control the lights from a wall control, the BLUE D1-Option
wire in the canopy should be connected to that switch leg with the BLACK fan power wire.
COLLAR
1. Refer to light kit instructions to assemble and attach your light
kit correctly.
SWITCH
HOUSING
2. Remove the two 8-32 screws from the switch housing cap.
3. Remove the plug from switch housing.
BLUE D-1
OPTION
WIRE
4. Install pull-chain switch and finger tighten collar on switch.
5. Connect one wire from pull-chain switch to the BLUE D1-Option
wire. Secure splice with a wire nut.
6. Connect other wire from pull-chain switch to BLACK wire from
light kit. Secure splice with a wire nut.
7. Connect WHITE wire from switch housing to WHITE wire from light
kit. Secure splice with a wire nut.
LIGHT
FIXTURE
8. At the canopy, connect the BLACK and BLUE wires.
TROUBLESHOOTING
Before Requesting Service: Please follow this troubleshooting guide before contacting your dealer for assistance.
Caring for Finishes: For cleaning, a soft brush or lint-free cloth Never Lubricate this Fan!
should be used to prevent scratching the finish. A vacuum cleaner The precision motor at the heart of your Casablanca fan features
brush nozzle can remove heavier dust. Surface smudges or an accu- sealed bearings that are lubricated for life. Do not attempt to oil
mulation of dirt and dust can easily be removed by using a mild the motor.
detergent and slightly dampened soft cloth. An antistatic agent Changing Light Bulbs
may be used, but never use abrasive cleaning agents. These will Be sure to turn power to the fan OFF at the wall switch or circuit
damage the finish. Painted and high-gloss blades may be cleaned breaker before changing light bulbs. Replace bulbs with same type
in the same manner.
as removed from the fixture. Each fan is rated for a maximum TOTAL
Blades: Wood finish blades should be cleaned with a furniture pol- wattage of lighting.
ishing cloth. Occasionally, a light coat of furniture polish may be Exceeding the rated maximum allowable wattage for the fan will
applied for added protection and beauty.
burn out the fan electronics module and void the warranty.
FAN WILL NOT START
Check main circuit fuses, circuit breakers, or wall switch position.
Check all wire connections, making sure the power is turned off during this inspection.
Check that reverse switch is not set in center of throw.
FAN WOBBLES OR SHAKES Be sure canopy pin is properly set into the slot on the ball.
EXCESSIVELY
Check the screws holding the blade holders to the flywheel (or direct drive motor). Tighten as necessary.
Check that bladeholders have not been bent during installation.
Check and tighten light fixture retaining screws, glass shade screws and/or the light bulb(s) as neccessary.
Tighten the blade to bladeholder screws.
FAN NOISY DURING
OPERATION
Tighten canopy screws and mounting plate assembly.
Check and tighten blade holders to flywheel (or direct drive motor).
Make sure all screws in the motor housing are snug, but not overly tight.
Check that the wire nuts inside the canopy and switch housing are not touching the metal parts or have
fallen off the wire splices. Tighten or adjust as necessary.
BREAK-IN PERIOD
DOES NOT RUN ON
LOW SPEED
Let fan run at high speed for two (2) hours
If new, “break-in” may be required - run at higher speed for several days
FAN RUNS SLOWLY IN EITHER DIRECTION IF ROTATION IS STARTED BY HAND; WILL NOT REVERSE: Defective reverse switch; defective
capacitor; or open motor winding: Replace reverse switch assembly; replace PCB assembly; or replace motor unit.
FAN WILL NOT OPERATE AT PROPER SPEEDS OR WILL NOT OPERATE AT ANY SPEED: Defective three-speed pull-chain switch assembly; or
defective capacitor: Replace three-speed pull-chain switch assembly; or replace PCB assembly.
9
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Product SPecificationS
153mm x 20mm Direct Drive™
®
Model name: Wailea
Model number: 41UxxD
Motor:
Blade Span With: 31"
Blade Pitch:
no. of Blades:
technology:
25°
6
3-Speed
dimensions:
A = 11.34"
B = 11.93"
C =
3"
D = 8.5"
E = 5.6"
Airflow:
electricity use:
3,127 cfm
50 watts
Airflow Efficiency: 61.9 cfm/watt
Weight:
17 lbs.
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