Carson Car Amplifier SA 365 10 User Manual

Carson Manufacturing Co., Inc.  
5451 North Rural Street  
Indianapolis, IN 46220  
Phone: (888) 577-6877 Fax: (317) 254-2667  
SA-365-10  
SIREN AMPLIFIER  
M
STANDBY  
A
Y
E
L
P
W
A
I
N
/
H
O
R
N
OUTPUT  
P
H
S
R
L
SA-365  
INSTALLATION AND OPERATING  
INSTRUCTIONS  
Carson is a trademark of Carson Manufacturing Company, Inc.  
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SA-365-10 Installation Instructions  
Page 3 of 8  
INSTALLATION  
Proper installation of the unit is essential for years of safe, reliable operation. Please read all  
instruction before installing the unit. Failure to follow these instructions can cause serious dam-  
age to the unit or vehicle and may void warranties.  
SAFETY PRECAUTIONS  
For the safety of the installer, vehicle operator, passengers and the community please observe  
the following safety precautions. Failure to follow all safety precautions and instructions may  
result in property damage, injury or death.  
Qualifications - The installer must have a firm knowledge of basic electricity, vehicle electrical  
systems and emergency equipment.  
Mounting - Mount the unit for easy access by the vehicle operator. DO NOT mount in air bag  
deployment area. Assure clearances before drilling in vehicle. To prevent internal damage  
mounting bolts must not enter case more than 1/4"  
Wiring - Use wiring capable of handling the current required. Make sure all connections are tight.  
Route wiring to prevent wear, overheating and interference with air bag deployment. Install and  
check all wiring before connection to vehicle battery.  
Testing - Test all siren functions after installation to assure proper operation. Test vehicle opera-  
tion to assure no damage to vehicle.  
Keep These Instructions - Keep these instructions in the vehicle or other safe place for future  
reference. Advise the vehicle operator of the location.  
UNPACKING  
Inspect contents for shipping damage. If found alert carrier immediately.  
Contact supplier immediately if any items are missing.  
Contents of box should include the following items:  
Qty Item  
1
1
2
1
1
Amplifier Unit (SA-365-10 14)  
Bracket, ‘U’ Dash Mount (CP5037)  
Bolts, ‘U’ Mounting Bracket (CP3966)  
Connector, 6-P Terminal Block Plug (CP4688-06)  
Instruction Manual (CP5036 This Manual)  
CP5036A  
05/24/10  
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Page 4 of 8  
SA-365-10 Installation Instructions  
OPTION SWITCHES  
An 8-position DIP switch on the remote amplifier may be changed to select various options.  
Option Switches  
8
7
6
5
4
3
2
1
ON  
On Side  
Option Switches  
Default Setting Shown (Switches OFF)  
SW-1 Auxiliary Input Polarity - The auxiliary input is normally activated with positive, turn this  
switch ON for negative activation.  
SW-2  
SW-3  
Auxiliary Input Function  
with Unit set to Standby  
OFF  
ON  
OFF  
OFF  
ON  
(Default) Produces Horn tone while activated.  
Produces Phaser tone while activated.  
Produces Manual siren tone.  
OFF  
ON  
ON  
Activates Horn Ring Cycler 2 (HRC2) function.  
SW-4 Two-Tone - Turn this switch ON to replace Phaser with Two-Tone.  
SW-5 Phaser Inhibit - Turn this switch ON to disable Phaser tone. Phaser replaced with Yelp.  
SW-4 and 5 Siren Tone Disable - All siren tones may be disabled except Horn by turning ON  
both switches. All switches will produce Horn tone.  
SW-6 Horn Inhibit - Turn this switch ON to disable Horn tone. Horn replaced with Yelp.  
SW-7 Short Manual - The manual tone normally falls and dies out when the manual switch is  
released. Turn this switch ON to have the tone stop immediately.  
SW-8 Phaser Override - While in standby mode, the manual switch will normally activate manual  
tone. Turn this switch ON to momentarily activate Phaser tone.  
HORN RING CYCLER 2 (HRC2) - Turn on DIP SW-2 and SW-3 to enable this feature. Also  
connect the auxiliary input to the horn ring or other switch. While the siren is in standby, tap the  
horn ring to bring the unit out of standby into Wail tone. Repeatedly tapping the horn ring will  
cycle through Wail, Yelp, and Phaser tones. Tapping the horn ring twice quickly will stop the siren  
tones and return the unit to standby. Pressing and holding the horn ring will produce Horn tone  
until released. Then the siren will return to its previous siren tone or standby.  
05/24/10  
CP5036A  
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SA-365-10 Installation Instructions  
Page 5 of 8  
MOUNTING  
The mounting bracket supplied can be installed above or below the unit. Choose a mounting  
location convenient to the operator and away from any air bag deployment areas. Inspect behind  
mounting area for clearance. Assure adequate ventilation to prevent overheating. Consider wire  
routing and access to connections, as well as microphone bracket placement. Install mounting  
bracket to vehicle using 1/4" hardware (not supplied). If mounting in a rack or console, make sure  
that mounting bolts do not enter case more than 1/4".  
ELECTRICAL CONNECTIONS  
Electrical connections to the unit are made using a removable terminal block plug located on the  
back. A label on the unit identifies each terminal function. Install the plug on the unit before  
wiring. If the unit needs service the plug can be easily removed without unwiring. The power  
supply of the unit must be capable of delivering peak currents up to 50 amps for adequate short  
circuit protection and reliable operation. The preferred source is directly at the vehicle battery.  
The unit is fused near connector.  
Attach leads by stripping 3/8", inserting into plug and clamp by tightening screw. Make sure the  
screw is tight and the wire can't be pulled out.  
Failure to adequately tighten the screw can result in improper operation or burning the  
connector and wire.  
Wire Size and Termination - The diagram shows the minimum wire size used for each connec-  
tion, along with recommended lead color. If the wire is longer than 10 ft. use the next larger wire  
size. Use only high quality crimp connectors for installation on the vehicle.  
Auxiliary Input Connection (AUX) (Optional) - A momentary input typically connected to the  
horn ring of the vehicle or other switch. The auxiliary input may be activated with positive or  
negative voltage. Input current is less than 10 mA.  
See OPTION SWITCHES section for polarity selection.  
NOTE: Permanent disconnection of the vehicle horn is NOT recommended.  
Horn  
Circuit  
HORN RLY  
Vehicle  
Horn  
+VDC  
or  
-VDC  
Auxiliary Input  
Connection Examples  
Momentary  
SPST  
Switch  
Splice  
Activated with  
+VDC OR -VDC  
+VDC  
or  
-VDC  
Added  
SPDT  
Switch  
Note:  
Vehicle horn will also  
sound with siren  
Factory Default  
DIP SW-1 OFF for +VDC  
Vehicle  
Horn  
To  
AUX  
To  
AUX  
To  
AUX  
DIP SW-1 ON for -VDC  
AUX  
#22G WHT  
#16G BLK  
#16G RED  
-
#18G BRN  
#18G BRN  
11 ohm  
100W  
+
6-P Terminal Block Plug  
(CP4688-06)  
Plug installed  
this orientation  
15A Automotive  
Type Fuse  
Plug into unit first for  
terminal identification  
Note: LMP connection  
not used on SA-365  
CP5036A  
05/24/10  
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Page 6 of 8  
SA-365-10 Installation Instructions  
OPERATION  
POWER ON/OFF  
The unit is turned on/off automatically (instant on) with the siren or auxiliary input controls.  
YELP - STANDBY - WAIL SELECTOR SWITCH  
A 3-position rocker selector switch controls the primary  
STANDBY  
operating mode of the siren.  
Yelp - A rapidly changing tone used in congested areas.  
Wail - A slower changing tone used on highways.  
Standby - A silent mode that may be overridden anytime.  
Y
W
A
I
E
L
P
L
MANUAL/PHASER - HORN SWITCH  
This momentary rocker switch provides Manual, Phaser M P  
toggle, or Horn tones.  
H
Manual - With selector switch in Standby, siren tone rises A H  
while pressed and falls when released until silenced.  
May be optionally replaced with Phaser.  
N A  
U S  
A E  
L R  
O
R
N
See OPTION SWITCHES section.  
Horn - Overrides all other siren tones when pressed.  
Provides a simulated air-horn tone that can be used to  
supplement the normal vehicle horn. Used at intersections  
or in low noise areas. Horn tone may be disabled.  
See OPTION SWITCHES section.  
Phaser - With selector switch in Wail or Yelp, this tone override is toggled on and off by repeat-  
edly pressing switch. A very rapid changing tone used at intersections and very highly congested  
areas. May be optionally replaced with Two-Tone or disabled. Two-Tone is two alternating  
frequencies like a European. See OPTION SWITCHES section.  
AUXILIARY INPUT FUNCTIONS  
The switch or horn ring attached is intended to be momentary.  
When the selector switch is in Wail or Yelp, activating auxiliary will produce the Horn tone.  
With selector switch in Standby, activating auxiliary will normally produce Horn tone. Different  
tones are available. See OPTION SWITCHES section.  
Horn Ring Cycler 2 (HRC2) - this feature may also be added by turning on the HRC2 option.  
HRC2 is only available while the unit is in Standby. Tapping the attached horn ring or other  
switch, will bring the unit out of standby into Wail tone. Repeatedly tapping the horn ring will cycle  
through Wail, Yelp, and Phaser tones. Tapping the horn ring twice quickly will stop the siren  
tones and return the unit to standby. Pressing and holding the horn ring will produce Horn tone  
until released. Then the siren will return to its previous siren tone or standby.  
Selector  
Switch  
(Mode)  
Manual/Phaser  
Switch  
Horn  
Switch  
Auxiliary Input  
(Horn Ring)  
Standby  
Manual (Default) or Phaser  
Phaser Toggle  
Horn  
Horn  
Horn (Default), Manual, Phaser, or HRC2  
Horn  
Wail or Yelp  
05/24/10  
CP5036A  
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SA-365-10 Installation Instructions  
Page 7 of 8  
SERVICE  
This unit is designed to provide years of reliable service under even the worst conditions. Many  
times there may appear to be a problem with the unit when the true problem is in the speaker or  
improper installation. The following chart shows typical symptoms and possible causes.  
A blown siren fuse doesn't necessarily mean that the unit is bad. If a speaker or speaker lead is  
shorted the fuse will blow before the unit is damaged. Disconnect the SPK leads and replace the  
fuse. If the OUTPUT light on face of unit comes on with Wail switch activated the amplifier is OK.  
Check the speaker or leads for possible shorting.  
PROBLEMS  
Symptom  
Possible Cause  
Check  
No power or siren Bad speaker  
Is the OUTPUT light on face coming on in Wail?  
Is an external fuse or circuit breaker used?  
output  
Connector loose  
Amplifier fuse blown  
Loose connection at power source Are the negative leads connected to a good ground?  
No siren tones  
Bad Speaker  
Is the OUTPUT light on face coming on in Wail?  
Input voltage must be less than highest rated voltage.  
Are the option switches set properly?  
High Voltage Protection  
All siren tones disabled  
Speaker assembly loose  
Intermittent Aux Input connection  
Low vehicle voltage  
Distorted siren  
sound  
Is the speaker bell or tip loose?  
Is the Aux Input used and wired properly?  
Input voltage must be greater than lowest rated voltage.  
Is the vehicle voltage regulator working properly?  
Is the connector tight on the back of the unit?  
Is there a loose connection on a power lead?  
Intermittent siren High Voltage Protection  
tone  
Connector loose  
Bad power connection  
Circuit breaker in supply connection Is a circuit breaker used with at least a 50A rating?  
Horn function  
stuck on or  
Manual/Phaser  
stuck on  
Horn switch stuck  
Manual/Phaser switch stuck  
Aux Input improperly connected  
Does the Horn switch return when released?  
Does the Manual/Phaser switch return when released?  
Is the Aux Input used and wired properly?  
Aux Input Polarity Option set wrong Is the correct polarity used?  
Wrong siren tone Two-Tone option selected  
Tones disabled  
Check option switch settings.  
Some siren tones Tone disabled  
Check option switch settings.  
not working  
Remote switches wired incorrectly Are the correct switch terminals wired?  
PARTS and ACCESSORIES  
The following parts and accessories are available from Carson Manufacturing Company, Inc.:  
Part  
CP5035  
Description  
Cover (not including chassis)  
CP4990-150  
CP5038  
Fuse, 15 Amp Mini Automotive  
Label, SA-365-10 Front Panel  
CP4748-2  
CP4751-2  
CP4998  
Switch, Red Rocker ON - OFF - ON (Yelp - Standby - Wail)  
Switch, Momentary Red Rocker Switch, (ON) - OFF - (ON) (Manual/Phaser - Horn)  
Transistor, output (replace in pairs, 2 required)  
Accessory  
Description  
* - standard accessory supplied with complete unit  
CP5037  
CP3966  
*
*
Bracket, ‘U’ Dash Mount  
Bolts, ‘U’ Mounting Bracket (typically 2 ea required)  
Connector, 6-pin Terminal Block Plug  
Instruction Manual  
CP4688-06  
*
CP5036  
*
or contact our Service Department at:  
E-mail [email protected] or Phone (888) 577-6877  
CP5036A  
05/24/10  
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Page 8 of 8  
SA-365-10 Installation Instructions  
RETURN  
If you have any questions concerning this or any other Carson product,  
please contact our Technical Service Department at (888) 577-6877.  
Many issues can be handled over the phone. We can also be reached via  
If a product must be returned for any reason, please contact our Technical  
Service Department to obtain a Returned Merchandise Authorization num-  
ber (RMA#) before you ship the product to Carson. Please write the RMA#  
clearly on the package near the mailing label. Be sure to provide a return  
address, contact and phone number, along with a brief description of the  
problem.  
LIMITED WARRANTY  
Carson Manufacturing Company, Inc. warrants this new product to be free from defects in  
material and workmanship, under normal use and service, for a period of five (5) years from  
the date of delivery to the first user-purchaser.  
During this warranty period the obligation of Carson Manufacturing is limited to repairing or  
replacing, as Carson Manufacturing may elect, any part or parts of such product which after  
examination by Carson Manufacturing is determined to be defective in material and/or work-  
manship.  
This warranty does not cover labor charges for removal or re-installation of the product.  
Fuses and lamps are not covered under this warranty.  
This warranty does not extend to any unit that has been subjected to abuse, misuse, im-  
proper installation or which has not been adequately maintained, nor to units which have  
problems related to service or modification at any facility other than Carson Mfg.  
THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT  
NOT LIMITED TO, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS  
FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL CARSON MANUFACTURING  
COMPANY, INC. BE LIABLE FOR ANY LOSS OF PROFITS OR ANY INDIRECT OR CON-  
SEQUENTIAL DAMAGES ARISING OUT OF ANY SUCH DEFECT IN MATERIALS OR  
WORKMANSHIP.  
05/24/10  
CP5036A  
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