Cal Spas Hot Tub GFCI User Manual

LTR20081000, Rev. D  
8/12/08  
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Read This First!  
High water temperatures have a high potential for  
causing fetal damage during pregnancy. Women who  
are pregnant, or who think they are pregnant, should  
always check with their physician prior to spa usage.  
Read This First!  
Important Safety Instructions  
The use of alcohol, drugs or medication before or  
during spa use may lead to unconsciousness, with the  
possibility of drowning.  
When installing and using this electrical equipment,  
always follow basic safety precautions. Following these  
instructions will help make your first spa session a  
pleasurable one.  
Persons suffering from obesity, a medical history of heart  
disease, low or high blood pressure, circulatory system  
problems or diabetes should consult a physician before  
using the spa.  
READ AND FOLLOW ALL INSTRUCTIONS  
NOTE:Alicensed electrician may be required to upgrade  
your standard receptacle and/or circuit breaker.  
Persons using medications should consult a physician  
before using the spa since some medications may  
induce drowsiness while others may affect heart rate,  
blood pressure and circulation.  
DANGER -- RISK OF ACCIDENTAL DROWNING:  
Do not allow children to be in or around a spa unless  
a responsible adult supervises them. Keep the spa  
cover on and locked when not in use. See instructions  
enclosed with your cover for locking procedures.  
Hyperthermia Danger  
Prolonged exposure to hot air or water can induce  
hyperthermia. Hyperthermia occurs when the internal  
temperature of the body reaches a level 3˚F to 6˚F  
above the normal body temperature of 98.6˚F (or 2˚C to  
4˚C above 37˚C). While hyperthermia has many health  
benefits, it is important not to allow your body’s core  
temperature to rise above 103˚F (39.5˚C). Symptoms  
of excessive hyperthermia include dizziness, lethargy,  
drowsiness and fainting. The effects of excessive  
hyperthermia may include:  
DANGER -- RISK OF INJURY: The suction fittings  
in this spa are sized to match the specific water flow  
created by the pump. Should the need arise to replace  
the suction fittings, or the pump, be sure the flow rates  
are compatible.  
DANGER -- RISK OF INJURY: Never operate the  
spa if the suction fitting or filter baskets are broken or  
missing.  
DANGER -- RISK OF INJURY: Never replace a suction  
fitting with one that is rated less than the flow rate marked  
on the original suction fitting.  
Failure to perceive heat  
Failure to recognize the need to exit spa or hot tub  
Unawareness of impending hazard  
Fetal damage in pregnant women  
Physical inability to exit the spa  
Unconsciousness  
DANGER -- RISK OF ELECTRIC SHOCK: Install the  
spa at least 5 feet (1.5 meters) from all metal surfaces.  
As an alternative, a spa may be installed within 5 feet  
of metal surfaces if each metal surface is permanently  
bonded by a minimum #8 AWG solid copper conductor  
to the outside of the spa’s control box.  
WARNING: The use of alcohol, drugs, or medication  
can greatly increase the risk of fatal hyperthermia.  
DANGER -- RISK OF ELECTRIC SHOCK: Do not  
permit any external electrical appliances, such as lights,  
telephones, radios, televisions, and etc., within five feet  
(1.5 meters) of the spa. Never attempt to operate any  
electrical device from inside the spa. This does not  
apply to lights, stereos and televisions that are built into  
the spa as factory options from Cal Spas™.  
Basic Spa Information  
The following operating and maintenance instructions  
are very important and must be followed carefully. With  
the proper care and maintenance, your spa will provide  
you with years of satisfaction and performance.  
WARNING -- RISK OF INJURY  
The spa water should never exceed 104˚F (40˚C). Water  
temperatures between 100˚F (38˚C) and 104˚F (40˚C)  
are considered safe for a healthy adult. Lower water  
temperatures are recommended for young children and  
when spa use exceeds 10 minutes.  
Do not be afraid to push buttons or turn knobs to learn  
about your new spa, as it is built with quality materials  
and excellent craftsmanship.  
Your new spa has been engineered with a high-powered  
water pump that pushes water through various therapy  
2008 Portable Spa Owner’s Manual  
Page 1  
LTR20081000, Rev. D  
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Read This First!  
jets, which will relax even the tightest muscles. In addition  
to the water pressure, you can add air into the spa water  
with air venturi handles located seat-side that increase  
the intensity of your massage.  
The air venturis should be used sparingly. When  
open, water temperature drops quite rapidly and can  
also dissipate chemicals.  
Allowing the water temperature to lower more than 10˚F  
The filtering of this spa is very important. It will minimize below the desired usage temperature and reheating it  
cleaning time and the amount of chemicals needed prior to usage will cause the heater to operate longer than  
to keep your spa water balanced. The two daily pre- it normally would maintaining the desired temperature.  
programmed filter cycles of two hours in duration can be Doing this will increase your operating cost and makes  
increased to six hour cycles if the need arises. This can your heater work more than necessary.  
be accomplished through the topside control panel.  
The filter needs to be cleaned or changed on a regular  
IMPORTANT: Keep the spa covered when not in use!  
basis. This process takes only a few minutes and  
the result is increased water clarity and equipment  
longevity.  
Covered spas use less electricity while maintaining  
a set temperature.  
Water level is very important to the operation of your  
spa. If the water level is too low or too high, your spa will  
not operate properly. The water level should be to the  
Covering your spa will protect your spa’s finish from  
the sun’s ultraviolet rays.  
You are required to keep the spa covered to maintain middle of the skimmer area when the spa is not being  
warranty coverage. used.  
Covering your spa helps prevent children from We recommend that your spa water be changed every  
drowning in the spa.  
4 to 6 months. You may find the need to change your  
spa water more frequently with heavy use. When empty,  
your spa should be cleaned with a non-abrasive cleaner,  
such as Cal Spas™ All Surface Cleaner, and then rinsed  
thoroughly.  
Your new spa comes equipped with an electric heater.  
Following the directions listed below will ensure the most  
efficient operation:  
NOTE: This method is only for spa usage under two  
hours a week.  
See the section “Cleaning and Maintaining Your Spa” for  
instructions on draining your spa.  
Keep the spa’s operating temperature 5˚F below the  
desired usage temperature when not in use. One  
or two hours before use, set the temperature to the  
desired temperature.  
When filling your spa, always fill through the skimmer  
filter canister. Use only regular tap water.  
WARNING: DO NOT USE SOFT WATER.  
If the spa usage exceeds two hours a week, the set  
temperature should remain at the desired usage  
temperature.  
Page 2  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
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Preparing for Your New Portable Spa  
Preparing for Your New Portable Spa  
Most cities and counties require permits for exterior construction and electrical circuits. In addition, some  
communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to  
prevent unsupervised access to the property by children. Your dealer can provide information on which permits may  
be required and how to obtain them prior to the delivery of your spa.  
where the bathers can clean their feet before entering  
your spa.  
Planning the Best Location  
Here are some of the things that you will need to consider  
when determining where to place your new spa.  
Allow for Service Access  
Many people choose to install a decorative structure  
around their spa. If you are installing your spa with any  
type of structure on the outside, such as a gazebo,  
Safety First  
Do not place your spa within 10 feet (3 m) of overhead  
remember to allow access for service. It is always best  
power lines.  
to design special installations so that the spa can still be  
moved, or lifted off the ground.  
Consider How You Will Use Your Spa  
How you intend to use your spa will help you determine  
where you should position it. For example, will you use  
your spa for recreational or therapeutic purposes? If  
Preparing a Good Foundation  
Your spa needs a solid and level foundation. The area  
that it sits on must be able to support the weight of the  
spa and the occupants who use it. If the foundation  
is inadequate, it may shift or settle after the spa is in  
place, causing stress that could damage your spa shell  
or finish.  
your spa is mainly used for family recreation, be sure to  
leave plenty of room around it for activity. If you will use  
it for relaxation and therapy, you will probably want to  
create a specific mood around it.  
Plan for Your Environment  
If you live in a region where it snows in the winter or  
rains frequently, place the spa near a house entry. By  
doing this, you will have a place to change clothes and  
not be uncomfortable.  
Damage caused by inadequate or improper foundation  
support is not covered by the warranty. It is the  
responsibility of the spa owner to provide a proper  
foundation for the spa. We strongly recommended that  
you have a qualified, licensed contractor prepare the  
foundation for your spa.  
Consider Your Privacy  
In a cold-weather climate, bare trees won’t provide  
much privacy. Think of your spa’s surroundings during  
all seasons to determine your best privacy options.  
Consider the view of your neighbors as well when you  
plan the location of your spa.  
Place the spa on a level foundation (preferably a 4”  
concrete slab). If you are installing the spa indoors, pay  
close attention to the flooring beneath it. Choose flooring  
that will not be damaged or stained.  
If you are installing your spa on an elevated wood deck  
or other structure, consult a structural engineer or a  
contractor to ensure the structure will support the weight  
of 150 pounds per square foot.  
Provide a View with Your Spa  
Think about the direction you will be facing when sitting  
in your spa. Do you have a special landscaped area in  
your yard that you find enjoyable? Perhaps there is an  
area that catches a soothing breeze during the day or a  
lovely sunset in the evening.  
YourCalSpasretailercanhelpyouwithyourfoundation  
and more. Your retailer has a wealth of information and  
experience about how to get the most out of your spa  
and can provide you with a full line of accessories that  
are designed to complement your spa and increase your  
enjoyment.  
Keep Your Spa Clean  
In planning your spa’s location, consider a location  
where the path to and from the house can be kept clean  
and free of debris.  
Prevent dirt and contaminants from being tracked into  
your spa by placing a foot mat at the spa’s entrance  
2008 Portable Spa Owner’s Manual  
Page 3  
LTR20081000, Rev. D  
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Preparing for Your New Portable Spa  
120 Volt Electrical Installation  
240 Volt Electrical Installation  
Always follow applicable local, state and federal codes All 240V spas must be permanently connected  
and guidelines.  
(hardwired) to the power supply. These instructions  
describe the only acceptable electrical wiring procedure.  
Spas wired in any other way will void your warranty and  
may result in serious injury.  
Use only a dedicated electrical line with a 20 amp  
breaker.  
Cord-and-plug connections may not use a cord longer  
than 15 feet (4.6 m) and must be plugged into a dedicated  
20 amp GFCI connection (NEC 680.42(A)(2)). Do not  
use extension cords!  
This is the only acceptable electrical wiring procedure.  
Spas wired in any other way will void your warranty. See  
the wiring diagram on page 7.  
When installed in the United States, the electrical wiring  
of this spa must meet the requirements of National  
Always use a weatherproof-covered receptacle.  
Receptacle shall be located not less than 5 feet (1.5 m) Electric Code, ANSI/NFPA 70-2008 and any applicable  
from and not exceeding 10 feet (3.0 m) from the inside local, state, and federal codes. The electrical circuit must  
wall of the spa. (NEC 680.43(A))  
be installed by an electrical contractor and approved by  
a local building / electrical inspector.  
Do not bury the power cord. If your cord becomes  
damaged, replace it before next usage.  
GFCI and Wiring Requirements  
All 120V spas must have a GFCI. This can be either a 20  
amp GFCI receptacle or a 20 amp GFCI cord and plug  
kit as shown (CKIT110 - P/N ELE09700086).  
The power supplied to the spa must be on a dedicated  
GFCI protected circuit as required by ANSI/NFPA 70  
with no other appliances or lights sharing the power.  
Test the GFCI plug prior to first use and periodically when  
the spa is powered. To test the GFCI plug version, follow  
these instructions. (Spa should already be plugged in  
and operational.)  
Use copper wire with THHN insulation. Do not use  
aluminum wire.  
Use the table on the next page to determine your GFCI  
and wiring requirements.  
1. Press the TEST button on the GFCI. The GFCI will  
trip and the spa will stop operating.  
When NEC requires the use of wires larger than #6  
AWG, install a junction box near the spa and use #6  
AWG wire between the junction box and the spa.  
2. Press the RESET button on the GFCI. The GFCI will  
reset and the spa will turn back on.  
Wire runs over 85 feet must increase wire gauge to the  
next lower number. For example: A normal 50 amp GFCI  
with four #8 AWG Copper wires run over 85 feet would  
require you to go to four #6 AWG copper wires.  
The spa is now safe to use.  
If the GFCI trips while the spa is in use, press the RESET  
button. If the GFCI does not reset, unplug the spa and  
call your local Cal Spas dealer for service. DO NOT USE  
THE SPA!  
Read and follow the heater manufacturer’s safety and  
installation instructions prior to installation and operation.  
Incorrect installation may damage the heater and void  
its warranty.  
Testing the GFCI Breaker  
Test the GFCI breaker prior to first use and periodically  
when the spa is powered. To test the GFCI breaker  
follow these instructions (spa should be operating):  
1. Press the TEST button on the GFCI. The GFCI will  
trip and the spa will shut off.  
2. Reset the GFCI breaker by switching the breaker  
to the full OFF position, wait a moment, then turn  
the breaker back on. The spa should have power  
again.  
Page 4  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
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Preparing for Your New Portable Spa  
Spa Model  
GFCI Required  
Wires Required  
All 240V spas (except 6300 control boxes One 50 amp GFCI  
requiring high amperage - see below)  
Four #8 AWG copper wires  
Spas with the 6300 control box (when high One 60 amp GFCI  
amperage is selected on circuit board)  
Four #8 AWG copper wires  
SEE CONFIGURATION INSTRUCTIONS  
ON PAGE 6.  
Ultimate Fitness Spas:  
Fitness 2400 spa with 5.5 kW heater  
One 50 amp GFCI  
Four #8 AWG copper wires  
Fitness 2400 spa with 11 kW heater  
and Fitness Pro 2500 spa  
Service 1: One 60 amp Service 1: Four #8 AWG copper wires  
GFCI  
SEE PAGES 6 AND 7 FOR  
INSTALLATION DIAGRAM.  
Service 2: One 30 amp Service 2: Three #8 AWG copper wires  
GFCI  
Fitness Pro 4700 spa  
Service 1 (swim side):  
One 60 amp GFCI  
Service 1: Four #8 AWG copper wires  
Service 2: Three #8 AWG copper wires  
Service 3: Four #8 AWG copper wires  
SEE PAGES 6 AND 7 FOR  
INSTALLATION DIAGRAM.  
Service 2 (swim side):  
One 30 amp GFCI  
Service 3 (spa side):  
One 40 amp GFCI  
2008 Portable Spa Owner’s Manual  
Page 5  
LTR20081000, Rev. D  
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Preparing for Your New Portable Spa  
Configuring the 6300 Control System  
The 6300 control system requires higher power than other 240V systems. Dip switch #10 is factory set in the ON  
position. This causes the heater to shut off when any pump is running in high speed. To allow the heater to continue  
operating, dip switch #10 must be set to the OFF position.  
To ensure your spa functions properly,  
ensure the following steps are  
performed before starting your spa:  
When installing the electrical  
system, use a 60 amp GFCI.  
Follow the GFCI wiring diagram on  
the next page.  
Have your dealer or installer set  
dip switch #10 to the OFF position  
on the circuit board as shown at  
right.  
Electrical Installation for 11 kW Heater  
This applies to Ultimate Fitness spas with the 11 kW heater only.  
Two electrical services are required to heat the swim side of the  
Fitness Spa.  
Page 6  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
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Preparing for Your New Portable Spa  
GFCI Wiring Diagram  
2008 Portable Spa Owner’s Manual  
Page 7  
LTR20081000, Rev. D  
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Preparing for Your New Portable Spa  
Gas Heater Hook up  
Ultimate Fitness Series spa owners may buy and install a separate gas heater and pump for use with their spa. This  
option may be purchased separately from your local distributor.  
Spa owners are responsible for ensuring installation of their gas heater conforms to local, state, and federal  
regulations. The electrical and gas installation must be performed by contractors and approved by a local building /  
electrical inspector. Failure to do so may void your warranty.  
All Ultimate Fitness Series spas are plumbed with a gas heater ready union located inside the cabinet at either the  
front or rear, depending on the model. (See the figures below and at right.) Properly installed, they can be attached  
to an external gas heater. Customers are responsible for creating openings in the panel to accommodate the lines  
and wiring. The gas heater should be located not less than 10 feet and no more than 25 feet away from the spa.  
To connect the plumbing for an external gas heater:  
1. Disconnect the ready union.  
2. Cut off both sides of the union and discard it.  
3. Create two 2½” diameter holes through the spa panel.  
4. Use two 2” couplings to connect the hoses to 10’ - 15’ 2-3/8” diameter PVC lines.  
5. Connect PVC lines to the gas heater.  
Page 8  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
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Preparing for Your New Portable Spa  
2008 Portable Spa Owner’s Manual  
Page 9  
LTR20081000, Rev. D  
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Preparing for Your New Portable Spa  
Filling and Powering Up Your Portable Spa  
Never fill your spa with soft water.  
Soft water makes it impossible to maintain the proper water chemistry and may cause the water to  
foam, which will ultimately harm the finish of the spa and void your warranty.  
1. Once the spa has been placed on an approved  
surface and has been correctly wired by a licensed  
electrician, inspect all plumbing connections in the  
equipment area of your spa. Ensure that these  
connections are secure and that they did not loosen  
during shipment.  
5. Presoak the filters in spa water.  
VERY IMPORTANT!  
You must presoak the filters before  
inserting them in the filter canister. Dry  
filters can allow air into the filtration  
system which can cause pump failure.  
2. If equipped, open all gate valves in the equipment  
area. Before operating the spa, these valves must  
be in the up or “open” position.  
6. (For owners of the automatic bromine generator)  
Make sure the dial on the face of the bromine  
generator unit is turned to the OFF position.  
VERY IMPORTANT!  
Never run the spa with the gate valves  
closed or without water circulating for  
long periods of time. Be careful not to  
over-tighten the plumbing fittings.  
7. Once the water is at the correct level and air is bled,  
turn on the power at the GFCI breaker. (Ensure that  
the 120V spas are connected to the proper electrical  
outlet.)  
Note: Depending on the model, when the power  
is turned on to the spa, the controls will perform a  
diagnostic check for approximately five minutes.  
When the diagnostic is complete, the spa will  
automatically operate at filter speed and continue  
heating until the spa water temperature reaches the  
default temperature of 100˚F.  
3. Remove the filter basket and cartridge from filter  
canister.  
4. Place a garden hose in the skimmer/filter canister  
and fill your spa with regular tap water to the proper  
water level (halfway up the skimmer area).  
8. If no water is flowing when the pump is running,  
there could be an air pocket at the suction side of  
the pump. Shut off power to the spa and loosen the  
pump union on the suction side of the pump to bleed  
the air. When air is bled, turn power back on.  
VERY IMPORTANT!  
Always fill the spa through the filter  
canister! Failure to do so may cause  
air to be trapped in the filtration system  
and prevent the pumps from operating  
properly.  
9. Install the pre-soaked filters and the filter basket into  
the filter canister.  
The spa is now ready for use.  
Page 10  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
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Operating Your Spa  
Operating Your Spa  
5100, 6200 and 6300  
Electronic Control  
Operation  
Initial Start up  
When first powered up, it will automatically  
revert to Priming mode. A Pr on the  
topside display will indicate this. Priming  
mode will be active for less than five  
minutes at which time the heater will be  
activated and the water temperature will  
be maintained in Standard mode. The  
spa will heat to 100°F (37.5°C) at start up  
until the set temperature is changed as  
described below.  
Temperature Adjustment  
(Range 80°F to 104°F, 26°C to 40°C)  
Ec will display solid if temperature is not current  
and will alternate with spa temperature if measured  
temperature is current.  
The 6200 and 6300 electronic control panels display  
the actual water temperature in degrees Fahrenheit.  
The displayed temperature will only be current after the  
pump has been running for at least two minutes.  
Economy mode will heat the water to the set  
temperature while Sleep mode, indicated by a SL  
on the main display, will also only activate the heater  
during the filtering cycles but will only heat the  
water to within 20°F (10°C) of the set temperature.  
Like Economy mode, SL will display solid when  
temperature is not current and will alternate with  
actual temperature when it is current.  
To display the temperature that the spa is set to:  
Press the Temp button. The temperature setting will  
flash.  
While the display is flashing, each time you press  
Temp button, the set temperature will change up or  
down one degree.  
NOTE: Displayed temperature will only be current after  
the pump has been running for at least two minutes.  
If the desired temperature is opposite of the direction  
each press of the button is making, release button,  
allow display to stop flashing and then press Temp  
button to change temperature the other direction.  
Switching Modes  
Press Temp button followed by the Light button.  
Standard, Economy and Sleep Heating  
Modes  
Press the same sequence to switch to the next  
mode.  
Your new spa is equipped with a heating feature that  
gives you complete control of the heating system.  
When the spa is powered up, it will automatically start in  
standard heating mode.  
Jets  
Press the Jets button:  
Once to activate low speed pump.  
Twice to activate high speed.  
Three times to turn pump off.  
St will light briefly on the main display. In this mode,  
the heating system will automatically maintain the  
set spa temperature. In the economy-heating mode,  
the heating system will only activate during filtration  
times.  
2008 Portable Spa Owner’s Manual  
Page 11  
LTR20081000, Rev. D  
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Operating Your Spa  
Low speed pump  
High speed pumps  
After 4 hours  
Light  
Press the Light button to turn on the light. Press it once  
again to turn the light off. All optional lighting such as  
the control panel light and cabinet perimeter lighting is  
controlled by the Light button and will turn on and off  
with the spa light.  
After 15 minutes  
Optional circulation pump After 15 minutes  
Optional turbo  
Spa light  
After 15 minutes  
After 15 minutes  
Option  
Setting Filtration Cycles  
Press the Option button to turn on the pump 2. Press it  
Your spa is programmed to filter twice a day. The first  
cyclewillbegin6minutesafterthespaisturnedonandthe  
secondcycle12hourslater. Thefactoryhasprogrammed  
the cycle to last for 2 hours but this can be switched to  
4, 6, or 8 hours depending on your requirements. To  
set filtration time, turn off the power to the spa at the  
time of day you would like one of the filtration cycles to  
begin then turn back on after 30 seconds. When power  
has been restored, press the Temp button then the Jets  
button. Press Temp button again to change the filtering  
cycle duration. When desired duration is selected press  
the Jets button to exit.  
once again to turn off the pump 2 (6200 Controls only).  
6300 Controls - Pump 2 and Pump 3  
Sequence  
Press Option button once to activate high speed  
pump 2.  
Press Option button twice to activate high speed  
pump 3 and high speed pump 2  
Press 3 times to activate pump 3 hi speed only  
Press 4 times to turn pumps off  
At the beginning of each filtering cycle the Turbo system  
will run for approximately 30 seconds. The low speed  
pump will run for the duration of the filtering cycle and if  
an Ozone system is installed it will be activated. During  
filtering, FC will appear on the main display.  
Automatic Time outs  
These features will automatically turn themselves off  
during periods of continuous use:  
Diagnostic Messages  
Message  
Meaning  
--  
Spa temperature is unknown. After pump has been running for 2 minutes temperature will be  
displayed.  
HH  
OH  
Overheat protection (spa is shutdown) DO NOT ENTER THE WATER! One sensor has detected  
118˚F (48˚C) at the heater. Remove the spa cover and allow spa to cool below 107˚F (42˚C).  
Press any button on the topside display to reset spa. If spa will not reset after spa has cooled,  
turn off power for approximately 30 seconds and then turn power back on. If display message is  
repeated then shut the power off to the spa and call your dealer or service organization.  
Overheat protection (spa is shutdown) DO NOT ENTER THE WATER! If the spa has reached  
110˚F (43˚C), remove the spa cover to cool the water. At 107˚F (42˚C), the spa should reset  
itself. If the spa does not reset, then shut the power off to the spa, wait 30 seconds and restore  
power to spa. If display message is repeated then shut the power off to the spa and call your  
dealer or service organization.  
IC  
A possible ice condition exists within the spa. No action is required, the pump will automatically  
activate.  
SA or Sb  
Spa is shut down. Spa has detected that one of the sensors is not operating properly. One  
of these may display briefly during overheat then disappear when overheat situation has been  
resolved. Call your dealer or service organization if message does not go away.  
Sn  
Sensor (Spa is shut down). The high limit or water temperature sensors are not working correctly.  
Call your dealer or service organization.  
Page 12  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
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Operating Your Spa  
HL  
A difference in readings between temperature sensors has been detected indicating a possible  
water flow problem. Make sure spa is filled to proper level and that pumps are primed (water  
is flowing). Also check to make sure filter cartridges are clean. If message does not reset, call  
your dealer or service organization.  
LF  
dr  
This will display on the 5th occurrence of the HL message in 24 hours indicating a persistent flow  
problem. The heater will be shut down but other functions will continue to operate. Follow HL  
message actions then press any button to reset.  
Insufficient water flow through the heater has been detected. Spa will be shut down for 15  
minutes. Check water level and fill spa if water level is low. Make sure pumps are primed (water  
is flowing) and filter cartridges are clean. Press any button to reset or wait 15 minutes and spa  
will automatically reset. If message does not reset, call your dealer or service organization.  
dY  
Sf  
Insufficient water level detected in heater. This will display on the 3rd occurrence of dr message.  
Follow directions for dr message and press any button to reset spa. Spa will not automatically  
reset when dY is displayed.  
Safety Suction System (spa is shut down). The display will show Sf as soon as the vacuum  
switch closes. All functions will turn off and the system will be disabled until a panel button is  
pressed.  
ST  
Ec  
SL  
Indicates heater is in standard mode.  
Indicates heater is in economy mode.  
Indicates heater is in sleep mode.  
2008 Portable Spa Owner’s Manual  
Page 13  
LTR20081000, Rev. D  
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Operating Your Spa  
9800 Electronic Control Operation  
When first powered up, the 9800 electronic  
system will perform a self-diagnostic check  
and then it will automatically heat to and  
maintain a temperature of 100°F (37.5°C)  
until you change the set temperature as  
listed in the “Temperature Adjustment”  
section below.  
These instructions will describe features and  
options that your particular spa may not be  
equipped with.  
Initial Start-up  
When your spa is first powered up, it displays some  
configuration codes and then goes into priming mode  
(Pr will appear on the display panel). This mode lasts up  
to four minutes and then the spa begins to heat to its pre  
-programmed temperature of 100°F.  
Standard Mode: This is programmed to maintain the  
desired temperature. Note that the last measured spa  
temperature displayed is current only when the pump  
has been running for at least two minutes. The “STAND”  
icon will display until the mode is changed.  
Economy Mode: Economy mode heats the spa to the  
set temperature only during filter cycles. The “ECON”  
icon will display until the mode is changed. Pressing the  
“JETS 1” button while in economy mode puts the spa in  
standard-in-economy mode, which operates the same  
as standard mode but reverts back to economy mode  
automatically after one hour. During this time, pressing  
the “MODE/PROG” button will revert to economy mode  
immediately.  
Temperature Adjustment  
(Range 80°F to 104°F, 26°C to 40°C)  
The start-up temperature is set at 100°F (37.5°C). The  
last measured temperature is constantly displayed  
on the control panel. Note that the last measured spa  
temperature is displayed. The displayed temperature  
will be updated when the pump has been running for at  
least two minutes.  
Sleep Mode: Sleep mode heats the spa to within 20°F  
(11°C) of the set temperature only during filter cycles. The  
“SLEEP” icon will display until the mode is changed.  
Press the “UP” or “DOWN” buttons once to display the  
set temperature. Each time either button is pressed  
again, the set temperature will increase or decrease  
depending on which button is pressed. After three  
seconds, the control panel will automatically display the  
last measured spa temperature.  
Standby Mode: Pressing “Warm” or “Cool” then “JETS  
2” will turn off all spa functions temporarily. This is helpful  
when changing a filter. Pressing any button resets the  
spa.  
Time  
Jets 1  
When time hasn’t been programmed, the “TIME” icon  
flashes. To set the time, press the “TIME” button and  
then the “MODE/PROG” button. Use the “UP” and  
“DOWN” buttons to adjust time. See the next page for  
more detailed instructions.  
Press the “JETS 1” button once to turn pump 1 on or off  
and to shift between low and high speeds if equipped.  
If left running, the low speed turns off after two hours  
and the high speed turns off after 15 minutes. On non-  
circulation systems, the low speed of pump 1 runs when  
the blower or any other pump is on. It may also activate  
for at least two minutes every 30 minutes to detect the  
spa temperature and then to heat to the set temperature if  
needed, depending upon the mode. When the low speed  
turns on automatically, it cannot be deactivated from the  
panel; however, the high speed may be started.  
Standard, Economy, Sleep, and Standby  
Modes  
Mode/Prog: This button is used to switch between  
standard, economy, and sleep modes.  
1. Press “MODE/PROG” to enter mode programming.  
2. Press the “DOWN” button to cycle through to the  
desired mode.  
3. Press “MODE/PROG” to confirm selection.  
Page 14  
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LTR20081000, Rev. D  
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Operating Your Spa  
Jets 2  
Preset Filter Cycles  
There are two filter cycles per day. The start and end  
times of each cycle are programmable. To program, set  
the time as instructed above, then press “MODE/PROG”  
to advance to the next setting (or to exit after the last  
setting). The default filter cycles are as follows:  
Press the “JETS 2” button once to turn pump 2 on or off  
and to shift between low and high speeds if it is a two-  
speed pump. If left running, the pump will turn off after  
15 minutes.  
Option  
The first filter cycle is automatically activated at 8:00  
AM and operates the pump until 10:00 AM. The  
“FILTER 1” indicator icon will light when filter 1 is  
running.  
This is an optional feature. Press the “OPTION” button  
to turn the optional equipment on and off. If left on, the  
equipment will automatically turn off after 15 minutes.  
The second filter cycle is automatically activated at  
8:00 PM and operates the pump until 10:00 PM. The  
“FILTER 2” indicator icon will light when filter 2 is  
running.  
Light  
Press the “LIGHT” button to turn the spa light on and  
off and to shift between dim and bright settings if your  
light is dimmable. On dim, the control panel will show the  
center circle plus one quarter of the light beams. Half of  
the light beams will show on medium brightness, and all  
of the light beams will show on bright.  
The pump and the ozone generator will run during  
filtration. At the start of each filter cycle, the blower will  
run on highest speed for 30 seconds to clean out the  
air channels. The lowest speed of pump 2 and pump  
3 will run for five minutes. In the event of power loss or  
shut down, the time of day will need to be reset for filter  
cycles to run according to your desired programming.  
Invert  
Press the “INVERT” button to change the numbers in the  
display to read upside down. Another press returns the  
display to the right-side-up position. This enables you to  
read the display while you are in the spa.  
Clean up Cycle  
When the pump or blower is turned on by a button press,  
a clean-up cycle begins 30 minutes after the pump or  
blower is turned off or times out. The pump and the  
ozone generator will run for one hour.  
Locking the Panel  
To lock the panel:  
Press “TIME”, “JETS 1”, and the “UP” button within  
three seconds. When locked, the panel will display  
“LOCK”. All buttons are frozen except the “TIME”  
button.  
Ozone  
This is an optional feature. On most systems, the ozone  
generator (if installed) runs during filter cycles (except  
when pump 1 is operating at high speed on a non-circ  
ulating system) and during clean-up cycles. On some  
systems, the ozone generator operates whenever the  
pump runs. If your system is configured with the optional  
ozone disable feature, the ozone generator will turn off  
for one hour any time a function button (“JETS 1”, “JETS  
2”, “OPTION” etc.) is pressed.  
To unlock the panel:  
Press “TIME”, “JETS 1” then the “DOWN” button  
within three seconds.  
Setting the Temperature Lock  
To activate the temperature lock:  
Freeze Protection  
Press the “UP” or “DOWN” button, “TIME”, “JETS 1”,  
then the “UP” button within three seconds. The panel  
will display “TEMP LOCK” when the set temperature  
is locked.  
If the temperature sensors detect a drop to 44°F within  
the heater, the pump automatically activates to provide  
freeze protection. The equipment stays on until four  
minutes after the sensors detect that the spa temperature  
has risen to 45°F or higher. In colder climates, an optional  
additional freeze sensor may be added to protect against  
freeze conditions that may not be sensed by the standard  
sensors. Auxiliary freeze sensor protection acts similarly  
except with the temperature thresholds determined by  
the switch and without a four-minute delay in turnoff.  
To unlock the set temperature:  
Press the “UP” or “DOWN” button, “TIME”, “JETS  
1”, and then the “DOWN” button.  
Circulation Pump  
This is an optional feature. The circulation pump will  
come on when the system is checking temperature,  
during filter cycles, during freeze conditions, or when  
another pump is on.  
2008 Portable Spa Owner’s Manual  
Page 15  
LTR20081000, Rev. D  
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Operating Your Spa  
Periodic Reminder Messages  
Press the “Mode” button to reset a displayed reminder.  
Message Frequency  
Action Required  
rPH  
rSA  
rCL  
rtg  
Every 7 days  
Every 7 days  
Every 30 days  
Every 30 days  
Test and adjust chemical levels per manufacturer’s instructions.  
Test and adjust chemical levels per manufacturer’s instructions.  
Remove, clean, and reinstall filter per manufacturer’s instructions.  
Test and reset GFCI per manufacturer’s instructions. Drain and refill spa  
per manufacturer’s instructions.  
rdr  
Every 90 days  
Every 180 days  
Every 365 days  
Drain and refill spa per manufacturer’s instructions.  
Clean and condition spa cover.  
rCO  
rCH  
Install New Bio-Clean™ Filter.  
Diagnostic Messages  
Message Meaning  
Action Required  
No message on display. Power has The control panel will be disabled until power returns. Spa  
been cut off to the spa.  
settings and time of day will be preserved for 30 days with a  
battery back-up.  
OHH  
OHS  
“Overheat” - The spa has shut DO NOT ENTER THE WATER. Remove the spa cover and  
down. One of the sensors has allow water to cool. Once the heater has cooled, reset by  
detected 118°F at the heater.  
pushing any button. If spa does not reset, shut off the power  
to the spa and call your dealer or service organization.  
“Overheat” - The spa has shut DO NOT ENTER THE WATER. Remove the spa cover and  
down. One of the sensors has allow water to cool. At 107°F, the spa should automatically  
detected that the spa water is reset. If spa does not reset, shut off the power to the spa and  
110°F.  
“Ice” - Potential freeze condition Noactionrequired.Thepumpsandtheblowerwillautomatically  
detected. activate regardless of spa status.  
call your dealer or service organization.  
ICE  
Sna  
Spa is shut down. The sensor that If the problem persists, contact your dealer or service  
is plugged into the Sensor “A” jack organization. (May appear temporarily in an overheat situation  
is not working.  
and disappear when the heater cools.)  
Snb  
Sns  
Spa is shut down. The sensor that If the problem persists, contact your dealer or service  
is plugged into the Sensor “B” jack organization. (May appear temporarily in an overheat situation  
is not working.  
and disappear when the heater cools.)  
Sensors are out of balance. If this is If the problem persists, contact your dealer or service  
alternating with the temperature, it organization.  
may just be a temporary condition.  
If the display shows only this  
message (periodically blinking),  
the spa is shut down.  
HFL  
A substantial difference between If the water level is okay, make sure the pumps have been  
the temperature sensors was primed. If problem persists, contact your dealer or service  
detected. This could indicate a flow organization.  
problem.  
Page 16  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
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Operating Your Spa  
Message Meaning  
Action Required  
LF  
Persistent low flow problems. Follow action required for HFL message. Heating capacity of  
(Displays on the fifth occurrence of the spa will not reset automatically; you may press any button  
the HFL message within 24 hours.) to reset.  
Heater is shut down, but other spa  
functions continue to run normally.  
dr  
Inadequate water detected in Check water level in spa. Refill if necessary. If the water level  
heater.  
is okay, make sure the pumps have been primed. Press any  
button to reset.  
dry  
Inadequate  
water  
detected Follow action required for dr message. Spa will not  
in heater. (Displays on third automatically reset; you may press any button to reset.  
occurrence of dr message.) Spa is  
shut down.  
Pr  
When your spa is first actuated, it The priming mode will last for up to four minutes and then the  
will go into priming mode.  
spa will begin to heat and maintain the water temperature in  
the Standard mode.  
--F or --C  
- - - - - -  
Temperature unknown  
After the pump has been running for two minutes, the  
temperature will be displayed.  
Economy  
or  
Sleep  
mode. In Economy or Sleep mode, the pump may be off for hours  
outside a filter cycle. If you wish to see the current spa  
temperature, either switch to Standard mode or turn Jets1 on  
for at least two minutes.  
Temperature not displayed.  
BUF  
Stby  
Internal problem detected.  
Repair required. Contact your dealer or service organization.  
Pressing a button combination Press any button to leave Standby Mode and return to normal  
on the user panel has activated operation.  
Standby Mode.  
SF  
Safety Suction.  
Spa is shut down. The display will show SF when a vacuum  
switch closes. All functions will turn off and the system will be  
disabled until a panel button is pressed.  
ST  
Ec  
SL  
Indicates heater is in Standard None.  
Mode.  
Indicates heater is in Economy None.  
Mode.  
Indicates heater is in Sleep Mode. None.  
2008 Portable Spa Owner’s Manual  
Page 17  
LTR20081000, Rev. D  
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Operating Your Spa  
Auxiliary Control Operation  
The auxiliary control option is available with the 9800 controls only. It is a small panel with four buttons that control  
certain spa functions, such as primary or additional jets, TV, or lights. It conveniently puts the control of several spa  
functions at your fingertips without having to get up.  
For operation, see the previous section, “9800 Electric Control Operation”.  
Auxiliary Panel Configuration  
Standard configuration  
Functions  
JETS 1, JETS 2, LIGHT, OPTION  
JETS 1, JETS 2, TV, OPTION  
JETS 1, JETS 2, JETS 3, OPTION  
Spa models with automatic TV  
Spa models with 3-pump system  
Wireless Spa Monitor  
The wireless spa monitor allows you to monitor and change your spa’s activity from a distance. The table below  
describes each button’s function.  
Light  
Temp  
Jet 1  
Mode  
Operates spa light and LED mood lighting  
Display or adjust the set temperature control  
Turn on or off jet 1  
Switch between Standard, Economy, and Sleep Modes  
Page 18  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
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Operating Your Spa  
Adjustable Jets  
Diverter Knobs  
Almost all of the jets in your spa are adjustable. Diverter knobs are 1” and 2” knobs located around the  
Rotating the face of an adjustable jet to the left (counter- top of your spa. They allow you to divert water through  
clockwise) will decrease the amount of water flow jets from one side of the spa to the other, or in most  
through the jet. Rotating the face of an adjustable jet to cases from floor jets to wall jets. This is accomplished by  
the right (clockwise) will increase the amount of water rotating the diverter  
flow through the jet. (See example shown below.)  
knob to the left  
(counterclockwise),  
Neck jets adjust in the opposite directions (counter-  
clockwise to increase, clockwise to decrease).  
decreasing  
amount of water  
flow through  
the  
a
section of jets.  
To increase the  
amount of water  
flow through the  
other section of jets,  
rotate the handle to  
the right (clockwise).  
Air Venturis  
Air venturis are the 1” knobs located around the top of  
your spa. Each one will let you add a mixture of air with  
the jet pressure. This is accomplished by rotating the  
air venturi knob to the  
left (counterclockwise) to  
increase the amount of  
airflow through the jets.  
To decrease the amount  
of airflow through the  
jets, rotate the handle to  
the right (clockwise).  
2008 Portable Spa Owner’s Manual  
Page 19  
LTR20081000, Rev. D  
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Operating Your Spa  
blink for one minute then shut off automatically. After the  
second 15-minute session, the system will run through  
a cool down cycle for up to two hours. In this cool down  
mode, the user will only be able to operate the pump (by  
again pressing the “PUMP ON/OFF” button). However,  
the massage mode will remain off until the cool down  
mode is completed.  
Adjustable Therapy System™  
Pump On/Off  
This button allows  
the user to turn on  
and off the ATS™  
seat pump. Press  
this button once to  
Pulse Mode System  
turn the pump on.  
Once on, the green  
LED light on the  
control panel will  
illuminate, indicating  
that the system is  
Pulse mode system will shut off for two hours unless  
reset by the following procedure. During this time the  
pump will run at a maximum speed.  
In the off position, press the “PULSE MODE” button  
once.  
operational. To turn  
The green power light will flash to indicate reset.  
off the pump, press the “PUMPON/OFF” button a second  
time. Note: The pump must be on prior to operating any  
other features of this system.  
Multi-Colored Spa Light  
Operation  
Pulse Mode  
1. Turn the spa light on by pressing the “LIGHT” button  
on the topside control panel.  
This button allows the user to turn the ATS™ massage  
control on and off. Press the pulse button once to turn  
on the massage control. Once pressed, the orange LED  
in position number 1will light, indicating the number one  
pulse mode. Each press of either the up or down button  
will move the orange LED up or down to the next pulse  
mode.  
2. To lter through the different color choices, press the  
button on and off. Each time you press the button,  
you advance to the next color.  
3. To turn the spa light off when not in use, press the  
“LIGHT” button.  
Note: Allow one second between each button press.  
Pressing the button quickly may cause improper  
operation. To turn the pulse mode off and return to  
normal pump operation, press the “PULSE MODE”  
button a second time.  
Aromatherapy  
This optional accessory is very easy to use. Unscrew  
the cap on the aromatherapy chamber and drop in a bag  
of scented aromatherapy beads and replace the cap.  
Up  
This button allows the user to cycle up from one through  
seven massage modes one at a time. Each mode  
offers a different pulsating massage. Some modes are  
faster than others, so just cycle through them to find the  
massage you like best.  
Waterfalls  
Some spa series include optional waterfalls. When the  
booster pump is on, turn the knob near the waterfall,  
or rotate the dial on top of the waterfall. Water will  
immediately start flowing through it.  
Down  
This button allows the user to cycle down through all  
seven massage modes, one at a time.  
Time Reset Mode  
Pulse mode will normally run for 15 minutes then  
automatically shut off. For another 15-minute session,  
press the “PUMP ON/OFF” button and the “PULSE  
MODE” button. A green LED will blink and the pump  
will run on high-speed mode as part of a 15-minute cool  
down period. After that, the pump will stop automatically  
and the green LED light on the panel will continue to  
Page 20  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
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Water Quality Maintenance  
Before You Begin  
Water Quality Maintenance  
Before you begin a Clear Water Plan, you should  
understand that chemicals or systems alone will not take  
care of your spa water. Other factors such as Filtration  
and Bather Load also play an important part.  
Cal Spas Clear Water Plan  
Great spa water is easily achieved when the right  
chemicals and / or systems are used and the Cal Spas  
Clear Water Plan is implemented. The key to clean,  
clear, and safe water is to fully understand how spa water  
reacts to users, system operation and chemical use. The  
Clear Water Plan will help give you that understanding.  
Filtration  
The filter is the part of your spa that removes the debris  
from the water. Even though Cal Spas uses the advanced  
Bio Clean filter cartridge that protects itself from bacterial  
growth, the filter still needs to be cleaned on a regular  
basis to maximize your spa’s filtering performance and  
heating efficiency.  
The first thing to understand about taking care of your  
spa water is that preventive actions are much easier to  
do than correcting water quality issues. For this reason,  
we offer the Clear Water Plan as a simple, easy to follow  
guide to clean, safe spa water.  
In addition to spraying off the filter weekly to remove  
surface debris, your filter should be deep cleaned  
periodically to dissolve scale and other contaminants  
that get lodged deep within the filter fibers and impede  
the filtration process. Even if the filter looks clean, the  
contaminants can clog the fibers and prevent water from  
flowing through the filter resulting in the most common  
spa problem—no heat, caused by a dirty filter.  
Follow the Right Plan  
You will need to decide which chemical plan or alternative  
sanitation option works best for your spa water. Consult  
your Cal Spas dealer for the right decision with regards  
to your lifestyle and spa usage. Whichever plan you  
decide on, follow it completely and don’t take shortcuts.  
These plans will provide you with clean, safe, clear spa  
water with a minimum of effort.  
Filter Cleaning  
Place the dirty filter into a bucket of water deep  
enough to cover the filter. Add 8 oz of Cal Spas  
“Liquid Filter Cleaner” to the bucket of water.  
Traditional Chemical Options  
Choose from either Bromine tablets or Chlorinating  
granules as your sanitizer of choice. Both work well when  
the appropriate Clear Water Plan is followed. Make sure  
you follow all instructions and use only Cal Spas brand  
chemicals.  
Note: It is a good idea to keep a spare filter to be deep  
cleaned while the regular filter is in the spa. This way,  
you can rotate the filters and both will last longer.  
Soak the filter for a minimum of 24 hours.  
Remove the filter and spray clean with a water hose.  
Alternative Sanitation Options  
Spray each pleat carefully.  
Allow filter to dry completely (a minimum of 2 days  
drying time is recommended).  
Cal Zone Quest 2000 / 3000 Ozonator  
This system automatically generates ozone gas and  
injects it into the spa water. Ozone gas is far superior  
to chemical bromine or chlorine in sanitizing spa water.  
Saves replacement chemical cost and guards against  
forgetting to add chemicals.  
Reinstall filter as described in the Clear Water Plan.  
Filtration Cycles  
The filtration cycle of your spa is the process that allows  
the water to flow through the filter. Your spa will filter  
automatically twice each day. The factory set default time  
for filtration is usually enough for normal use, however  
heavy bather load or frequent use may require longer  
filtration times or more frequent filtration cycles to keep  
the spa water clean. Consult your Owner’s Manual for  
setting your spa’s filtration times.  
Cal Clarity Automatic Bromine Generator  
This system automatically generates and releases  
free bromine into the spa water. No more need to add  
chemical bromine tablets or chlorine granules. Saves  
replacement chemical cost and circumvents the need to  
add chemicals on a regular basis.  
2008 Portable Spa Owner’s Manual  
Page 21  
LTR20081000, Rev. D  
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Water Quality Maintenance  
Bather Load  
“Bather Load” is the term used to describe the number of  
Chemical Safety  
people using a spa, combined with the length of usage, Failure to follow chemical directions may result in serious  
and the frequency of usage. All these factors have a injury, sickness, or even death.  
great effect on the spa water. The higher the bather  
Read and follow all printed instructions listed on bottles,  
load, the more chemicals need to be added and a longer  
packages and in your owner’s manual.  
filtration time will be needed.  
Do not exceed chemical dosages as recommended  
All versions of the Cal Spas Clear Water Plan are  
in the Clear Water Plan, or on chemical bottles and  
designed for spas with average bather load. (3-4 people,  
packages. (Most chemical instructions are figured for a  
15 minutes of usage, 3 times a week at 100 degrees)  
500 gallon spa however, most spas hold less than 500  
If your bather load exceeds these guidelines, and you  
gallons, consult your owner’s manual for the approximate  
experience water quality problems, increase the amount  
gallons of your spa)  
of filtration first, (go to the next higher filtration number)  
then if water quality is still not adequate, consult the Never mix chemicals together.  
advice of your Cal Spas dealer for additional chemical  
Never change chemical brands or types without  
or system recommendations. Be sure to give them your  
completely draining, flushing and thoroughly cleaning  
bather load information.  
the spa and cover first.  
Chemical Overview  
Always protect your eyes while introducing chemicals  
into the spa. Wear protective eyeglasses to prevent  
powdered chemicals from blowing into the eyes or liquid  
chemicals from splashing into the eyes.  
The following information is intended for use with Cal  
Spas chemicals only. Other brands of chemicals may  
have similar names and/or usage descriptions but due  
to manufacturing differences, use of other chemicals  
can increase the likelihood of under- or over-dosing the  
spa chemicals. Damage to the spa or spa’s components  
from improper chemicals or chemical usage is not  
covered under the spa’s warranty.  
In the event of overdosing a sanitizing chemical (chorine  
or bromine), immediately turn off the power to the spa  
and drain water to a safe and approved area. Refill with  
fresh water and proceed with the Clear Water Plan start  
up.  
Physical Chemical Hazards  
Do not allow chemicals to come in contact with skin,  
eyes or clothing.  
Always wear rubber gloves, protective eye wear and  
clothing to reduce the risk of chemical contact and  
irritation.  
Remove and wash clothing that may have been exposed  
to chemical contact prior to wearing them again.  
Inhaling or ingesting chemicals will cause serious injury,  
sickness, or even death.  
Do not mix chemicals. Mixing chemicals together can  
cause dangerous chemical reactions including the  
release of toxic gas, fire and explosions.  
Chemical Storage  
Chemicals must be stored completely out of the reach  
of children in an area that is well vented, cool, and dry.  
Failure to provide a proper area for chemical storage  
may result in serious injury, sickness, fire explosion  
and even death. Do not store your chemicals inside the  
equipment area of your spa.  
Page 22  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
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Water Quality Maintenance  
Chemical Descriptions  
The following descriptions and recommendations are intended for use with Cal Spas chemicals only. Many of these  
chemicals will be used with alternative sanitation systems as well.  
For use with any Clear Water Plan  
Oxidizer Shock  
Iron Out  
Stain and Scale Defense  
Destroys  
Helps prevent metals in  
water from staining spa.  
Use during start up.  
Helps prevent minerals  
ammonia, organic  
contaminants, and  
odor causing wastes  
in spa water.  
from  
damaging  
spa  
components.  
Ph / Alkalinity Up  
Ph / Alkalinity Down  
Liquid Hardness  
Increaser  
Raises pH and alkalinity  
levels in spa water.  
Lowers pH and alkalinity  
levels in spa water.  
Helps reduce foaming and  
corrosion by increasing  
hardness levels in spa  
water.  
Spa Brite  
Foam Gone  
Helps to quickly clear up cloudy spa water.  
Quickly breaks up existing foam on spa water.  
Filter Cartridge Cleaner  
Enzyme Formula  
Deep cleans filter cartridge. Dissolves scale  
and removes imbedded organic contaminants  
from filter cartridge fibers.  
Biodegrades body oils, suntan lotions, and  
organic contaminants in spa water. Do not use  
on same day as adding Chlorine Granules.  
2008 Portable Spa Owner’s Manual  
Page 23  
LTR20081000, Rev. D  
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Water Quality Maintenance  
For use with the chlorine Clear Water Plan  
Chlorinating Granules  
Test Strips – Chlorine  
Quick acting sanitizer / disinfectant for spa  
water.  
Provides accurate spa water testing for  
bromine, pH, and total Alkalinity.  
For use with the bromine Clear Water Plan  
Test Strips -- Bromine  
Provides accurate  
spa water testing for  
bromine, pH, and total  
alkalinity.  
Go Brom  
Brominating  
Tablets  
Establishesabromide  
reserve in spa water.  
Use during start up.  
Long lasting sanitizer  
/ disinfectant for spa  
water.Add to bromine  
floater.  
For use with the Cal Clarity Bromine Generator  
Test Strips -- Sodium Bromide  
Provides accurate spa water testing for sodium bromide.  
Page 24  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
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Water Quality Maintenance  
Traditional Chemical Start Up  
Bromine Clear Water Plan  
Prior to filling a spa for the first time, or after a routine This plan and its chemical dosages are intended for Cal  
draining, you will want to follow this start-up plan to Spas chemicals only. Most chemical manufacturers use  
extend water life and performance. If you are following different chemical formulas and strengths. Only Cal spas  
either the Bromine or Chlorine Clear Water Plans, you chemicals are specially formulated to provide chemical  
will notice that both start-up processes are the same with balance at lower dosages.Always read and follow printed  
the exception of Step 7. As with all chemical dosages instructions on chemical bottles and packages.  
listed in these Clear Water Plans, start-up dosages are  
Day One (Monday)  
intended for 500-gallon spas. Please adjust the chemical  
dosages to the capacity of your particular spa.  
1. Test spa water using “Bromine Test Strips”.  
2. Based on the test strip readings:  
Start Up  
Adjust total alkalinity first (acceptable range of  
80-120 ppm).  
1. Clean surface of spa with Cal Spas “Multi-Purpose  
Cleaner”.  
Adjust the pH if needed (range is between 7.2  
to 7.8).  
2. Apply a protective coat of Cal Spas “Fast Sheen” to  
the acrylic surface.  
Add Cal Spas “Bromine Tablets” if needed (do  
not add more than 2).  
3. Fill spa to proper water level with normal tap water.  
(Do not use soft water.)  
The recommended level of bromine is 3-5 ppm.  
4. Use test strip and balance the spa water.  
3. Add 2 oz of “Stain and Scale Defense”.  
Adjust total alkalinity (acceptable range is  
80-120ppm).  
4. Remove dirty filter from the spa and rinse off. Allow  
to dry.  
Adjust pH if necessary (between 7.2 to 7.8).  
5. Place your extra clean filter cartridge back into the  
5. Pour in 16 oz of Cal Spas “Metal Protector” in the  
center of the spa.  
spa.  
6. Vacuum debris from the bottom of your spa with the  
spa vacuum.  
6. Add either bromine or chlorine (according to your  
preferred plan).  
Bromine: Add 2 oz of Cal Spas “Go Brom” to  
Day Two (Wednesday)  
establish a bromine base.  
1. Test spa water using bromine test strips.  
Add 2 Cal Spas “Bromine Tablets” to  
bromine floater.  
2. Based on the test strip reading, adjust total alkalinity,  
then the pH if needed.  
Set floater opening at #2.  
Day Three (Friday)  
Chlorine: Add two tablespoons of Cal Spas  
1. Test spa water using bromine test strips.  
“Chorine Granules” to the spa water.  
2. Based on the test strip reading:  
7. Sprinkle 2 oz of Cal Spas “Oxidizer Shock” in the  
center of the spa and turn on jets for 15 minutes.  
Leave spa uncovered during this time.  
Adjust total alkalinity, then the pH if needed.  
Add one bromine tablet (if needed).  
8. Put cover on spa and allow to heat up to desired  
temperature.  
3. Add 2 oz of Cal Spas “Oxidizer Shock” to spa. Run  
spa for 15 minutes with cover off.  
4. Replace cover.  
2008 Portable Spa Owner’s Manual  
Page 25  
LTR20081000, Rev. D  
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Water Quality Maintenance  
5. Place your extra clean filter cartridge back into the  
Chlorine Clear Water Plan  
spa.  
This plan and its chemical dosages are intended for Cal  
Spas chemicals only. Most chemical manufacturers use  
different chemical formulas and strengths. Only Cal Spas  
chemicals are specially formulated to provide chemical  
balance at lower dosages.Always read and follow printed  
instructions on chemical bottles and packages.  
6. Vacuum debris from the bottom of your spa with the  
spa vacuum.  
Day Two (Wednesday)  
1. Test spa water using chlorine test strips.  
2. Based on the test strip reading, adjust total alkalinity,  
then the pH if needed.  
Day One (Monday)  
1. Test spa water using chlorine test strips.  
Day Three (Friday)  
1. Test spa water using chlorine test strips.  
2. Based on the test strip readings:  
Adjust total alkalinity (acceptable range of  
80-120 ppm).  
2. Based on the test strip reading:  
Adjust total alkalinity, then the pH if needed.  
Adjust the pH if needed (range is between 7.2  
to 7.8).  
Add 2 tablespoons of chlorine granules (if  
needed).  
Add 2 tablespoons of chlorine granules.  
3. Add 2 oz of Cal Spas “Oxidizer Shock” to spa. Run  
spa for 15 minutes with cover off.  
The recommended level of chlorine is 3-5 ppm.  
3. Add 2 oz of “Stain and Scale Defense”.  
4. Replace cover.  
4. Remove dirty filter from the spa and rinse off.  
Ozonator Clear Water Plan  
This plan and its chemical dosages are intended for spas equipped with the optional  
Cal Zone Quest 2000 / 3000 Ozonator or Del Zone Eclipse Ozonator. The chemical  
references are designed for Cal Spas chemicals only.  
Start Up  
1. Follow the spa start up procedures for chlorine Clear Water Plan.  
2. Set the spa’s filtration time for “F-4”. This activates the ozonator and produces  
the ozone gas. (Follow the instructions in the owner’s manual.)  
Note: Filtration time may need to be increased with heavy bather load.  
Day One (Monday)  
1. Test spa water using chlorine test strips. (You will need to use a small amount  
of chlorine as a supplemental sanitizer)  
2. Based on the test strip readings:  
Adjust total alkalinity (acceptable range of 80-120 ppm).  
Adjust the pH if needed (range is between 7.2 to 7.8).  
Add 1 tablespoon of chlorine granules.  
The recommended level of Chlorine is 1-3 ppm.  
3. Add 2 oz of “Stain and Scale Defense”.  
4. Remove dirty filter from the spa and rinse off.  
Page 26  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
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Water Quality Maintenance  
5. Place your extra clean filter cartridge back into the  
Adjust total alkalinity, then the pH if needed.  
spa.  
Add 1 tablespoon of chlorine granules (if  
needed).  
6. Vacuum debris from the bottom of your spa with the  
spa vacuum.  
3. Add 2 oz of Cal Spas “Oxidizer Shock” to spa. Run  
spa for 15 minutes with cover off.  
Day Two (Friday)  
1. Test spa water using chlorine test strips.  
4. Replace cover.  
2. Based on the test strip reading:  
Bromine Generator Clear Water Plan  
This plan and its chemical dosages are intended for spas equipped with the optional Cal Clarity Automatic Bromine  
Generator. The chemical references are designed for Cal Spas chemicals only. Note: Following these instructions  
is very important to ensure proper operation of your Cal Clarity Automatic Bromine Generator.  
Start Up  
1. Clean surface of spa with Cal Spas “Multi-  
Purpose Cleaner”.  
2. Apply a protective coat of Cal Spas “Fast  
Sheen” to the acrylic surface.  
3. Fill spa to proper water level with normal  
tap water. (Do not use soft water.)  
4. Use bromine test strip and balance the spa  
water:  
Adjust total alkalinity (acceptable range  
is 80 to 120 ppm),  
Adjust pH if necessary (between 7.2 to  
7.8).  
5. Pour in 16 oz of Cal Spas “Metal Protector”  
in the center of spa.  
6. Test for TDS (total dissolved solids).  
The ideal range is 50 to 300 ppm.  
TDS must be less than 500 ppm to start with.  
7. Phosphate level should be below 200 ppb. Remove phosphates if necessary.  
8. Determine the gallon capacity of the spa. Be accurate, because this determines the amount of TRU BLU that  
will be added. Consult the Cal Spas Pre-delivery Guide for spa gallons.  
9. Power up the spa and make sure all the spa’s pumps are set to high speed. Turn the dial on the face of the Cal  
Clarity Bromine Generator to OFF.  
10. Sprinkle evenly over the surface of the spa one 2lb bottle of TRU BLU sodium bromide per 100 US gallons (370  
liters) of water. Do not add too much!  
Note: Each bottle of TRU BLU will raise TDS / conductivity amount approximately 500 ppm.  
11. Allow spa to run for 15 minutes so the TRU BLU can dissolve completely before proceeding to the next step.  
2008 Portable Spa Owner’s Manual  
Page 27  
LTR20081000, Rev. D  
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Water Quality Maintenance  
12. Use sodium bromide test strips (not bromine) and 3. Once the desired level has been achieved, turn the  
adjust sodium bromide level to 7.4 to 8.2 (equates  
to 1700 to 2500 ppm TDS level).  
dial down until a maintenance setting is achieved.  
4. The common maintenance setting for an average  
bather load is #4.  
13. Add 2 oz of Cal Spas “Oxidizer Shock” to help burn  
out impurities in fill water.  
When changing the setting, use bromine test strips to  
14. Turn the dial on the bromine generator clockwise determine when you have reached the level you want.  
until the LED display reads 10.  
Once a Week  
1. Test spa water with bromine test strip.  
15. This will initiate the build up of a bromine bank.  
16. Set the filtration cycle to “continuous” (F-C) for the  
2. Based on test strip readings:  
first 24 hours.  
Adjust alkalinity if necessary.  
Adjust pH if necessary.  
17. Put the cover on and allow the spa to heat to desired  
temperature.  
Increase / decrease bromine production with  
dial if required.  
Adjusting The Proper Bromine Levels  
1. After start up, decrease the filtration cycle to F-4  
and monitor the bromine level until it is within the 3. Remove dirty filter from the spa and rinse off.  
recommended range.  
4. Place your clean, extra filter cartridge back into the  
2. Use bromine test strips to achieve a 3-5 ppm  
recommended level.  
spa.  
5. Add 2 oz of Cal Spas “Oxidizer Shock” to spa. Run  
spa for 15 minutes  
Note: It can take several days for the bromine level to  
stabilize because the fill water that was used sometimes  
contains contaminants that need to be neutralized,  
thereby using up the initial bromine that is generated.  
6. Vacuum debris from the bottom of your spa with the  
“Spa Vacuum”.  
7. Replace cover.  
2. Polish the acrylic surface with “Fast Sheen”.  
Maintenance Schedule  
3. Clean and treat spa cover, pillows, and Cal Select  
cabinet (if equipped) with “Cover Protector”.  
Regardless of which Clear Water Plan you are using,  
you should also do the following:  
4. When re-filling your spa, follow your specific Clear  
Water Plan Start Up procedures.  
Every Month  
5. If you are using the Cal Clarity Automatic Bromine  
Generator Clear Water Plan, don’t forget to add new  
TRU BLU sodium bromide to the water.  
1. Deep clean your spa’s filter. (Follow filter cleaning  
instruction at beginning of Clear Water Plan)  
2. Check inside the equipment area for leaks, rodents,  
and insects.  
Once A Year  
3. If a leak is discovered, contact your Cal Spas dealer  
for service.  
1. Clean and treat redwood spa cabinets and  
gazebos with “Nu-Spa Redwood Stain Renew and  
Brightener”.  
4. If you see evidence of rodents or insects, take  
necessary actions to remove them and precautions  
to prevent them from returning.  
2. If you use the Cal Zone Quest 2000 Ozonator, you  
will need to replace the ozone cartridge.  
3. Check the filter cartridge pleats. If they are frayed,  
Every 3 To 4 Months  
1. Drain and clean your spa with “Multi-Purpose  
Cleaner”.  
replace the cartridge.  
Page 28  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
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Cleaning and Maintenance  
Cleaning and Maintenance  
Removing and Reseating the Pillows  
You can remove the pillows for cleaning and maintenance quickly and easily. This method works for all types of  
pillows.  
Grab the lower edge of the pillow with both hands firmly and pull up. As you do this, the pillow inserts will pop out  
of the holes.  
Reseat the pillows by aligning the pillow inserts with the holes and striking the pillow hard enough to insert the pegs  
back into the holes.  
Spa Cover  
Important! Keep the spa covered when not in use!  
Covered spas will use less electricity in maintaining See the manual enclosed with your cover for instructions  
your set temperature.  
on mounting the locks and how to lock and unlock the  
cover.  
Covering your spa will protect your spa’s finish from  
the sun’s ultraviolet rays.  
In addition, while the spa cover is rigid, it is not designed  
to support any weight. Therefore, as a safety precaution  
and to preserve the life of your cover, you must not sit,  
stand, or lie on it; nor should you place objects of any  
You are required to keep the spa covered to maintain  
warranty coverage.  
Covering your spa helps prevent children from kind on top of it.  
drowning in the spa.  
2008 Portable Spa Owner’s Manual  
Page 29  
LTR20081000, Rev. D  
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Cleaning and Maintenance  
Draining Your Portable Spa  
Your spa should be drained every four to six months, and refilled  
with fresh tap water. The following is the recommended method  
for draining your spa.  
1. Turn off the power at the breaker.  
2. Remove all filters.  
If your drain valve is mounted on the side of the spa cabinet as  
shown at right, proceed to step 5.  
If your drain valve is located inside the spa cabinet:  
3. Using a Phillips screwdriver, remove the screws to the  
access panel and open it.  
4. Locate hose ending with the 3/4 inch hose-bib fixture.  
5. Hook up the female end of a garden hose to the drain fitting.  
6. Place the other end of the garden hose where you would like the water to drain to.  
7. Twist the hose-bib fixture counterclockwise and pull to open the drain.  
8. Let spa drain completely, then remove garden hose.  
9. Twist the hose-bib fixture clockwise to close it.  
Winterizing (Cold Climate Draining)  
In many areas of the country, the temperature drops below 32˚F (0°C). We recommend that you always have your  
spa full of water and running at normal spa temperatures (80˚F to 100˚F, 26.7°C to 37.8°C). This will help reduce  
the risk of freezing in your spa and your spa’s equipment.  
Warning: If you find the need to drain your spa, please be aware of the potential of freezing in your spas  
equipment and plumbing. Even if the directions below are followed perfectly, there is no guarantee that  
your spa will not suffer freeze damage.  
Freeze damage is not covered by your warranty.  
1. Open all filter covers.  
Page 30  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
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Cleaning and Maintenance  
2. Remove the filter baskets and filters.  
All-Purpose Cleaner (Spa Finish cleaning)  
3. Drain your spa completely as described in the Cal Spas™ All-Purpose Cleaner is an  
instructions above.  
essential part of maintaining your spa’s  
finish. Through normal use, the spa’s  
finish can accumulate dirt, oil, and calcium  
causing a rough feel and unsightly scum  
lines. Cal Spas™ All-Purpose Cleaner  
is a low detergent, non-abrasive cleaner  
specifically formulated to clean the spa  
without damaging its acrylic finish.  
4. Remove drain plugs from the front of the pumps.  
5. Disconnect the unions from both sides of the pump.  
6. Use a wet/dry vacuum to blow any remaining water  
out of the jets and equipment area.  
Cover your spa with a good spa cover and an all-weather  
tarp to ensure that neither rain nor snow enters the spa.  
The most effective solution to minimize  
cleaning time is prevention. When the  
Cleaning the Cover, Shell and  
Pillows  
following steps are followed, the spa’s finish will actually  
start to resist most of the elements that cause calcium  
build-up and make scum line clean up easier.  
Due to the constant punishment your spa cover and  
pillows receive, you should protect them by applying  
Vinyl and Leather Cleaner as part of your monthly  
maintenance plan. Cal Spas™ Vinyl and Leather  
Cleaner is specifically designed to protect spa covers  
and pillows from chemical and ultraviolet light damage. It  
accomplishes this without leaving an oily residue behind  
that is normally associated with common automotive  
vinyl protectants.  
Prior to Spa Start-Up and Refilling  
1. Spray Cal Spas™ Multi-Purpose Cleaner directly on  
to the spa’s finish.  
2. Wipe clean with a clean soft cloth.  
3. Repeat on heavily calcified areas.  
4. Wipe spa thoroughly with a wet sponge, rinsing  
often with a bucket of clean water.  
Use of Vinyl and Leather Cleaner  
5. Allow spa to dry completely.  
Cal Spas™ Vinyl and Leather Cleaner  
should be used sparingly. Incorrect  
usage may cause water clarity issues.  
6. Apply a coat of Cal Spas™ Fast Sheen to the spa’s  
entire finish with a soft towel or sponge.  
7. Allow Fast Sheen to dry until white and powdery.  
8. Buff clean with a soft cloth, rotating frequently.  
Spa Covers  
1. Remove spa cover from spa.  
2. Allow spa cover to dry completely.  
Periodic Maintenance  
1. Spray Cal Spas™ Multi-Purpose Cleaner directly to  
3. Spray Vinyl and Leather Cleaner  
to cover evenly and wipe dry.  
the spa’s finish.  
2. Wipe clean with a clean soft cloth.  
4. Allow spa cover to dry completely.  
5. Reinstall cover on spa.  
3. Wipe spa thoroughly with a wet sponge, rinsing  
often in a bucket of clean water.  
Pillows  
Cal Spas™ Multi-Purpose Cleaner should not be  
sprayed directly into the spa water. Incorrect usage of  
this product will cause water clarity issues.  
1. Wipe pillows dry with a soft cloth.  
2. Carefully spray Vinyl and Leather Cleaner directly  
onto pillow.  
Fast Sheen (Spa Finish  
Protecting Wax)  
3. Wipe pillows dry.  
4. Allow pillows to dry completely.  
Cal Spas™ Fast Sheen is an essential  
part of maintaining your spa’s finish.  
Through normal use, the spa’s finish  
can accumulate dirt, oil, and calcium,  
causing a rough feel and unsightly scum  
lines. Cal Spas™ Fast Sheen is a non-oil  
Warning: Do not use automotive vinyl protectants on  
spa covers or pillows. These products are generally oil-  
based and will cause severe water clarity issues that are  
difficult to correct.  
2008 Portable Spa Owner’s Manual  
Page 31  
LTR20081000, Rev. D  
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Cleaning and Maintenance  
based wax that is specifically formulated to protect the the flow of water goes through the filter, dirt and debris is  
spa’s finish from the chemicals and minerals associated removed and accumulated in the filter cartridge. As the  
with normal spa use.  
filter cartridge accumulates dirt and debris, water flow  
is restricted and jet performance is reduced. This can  
cause your spa to not run or heat effectively.  
The most effective solution to minimize cleaning time  
is prevention. When the following steps are followed,  
the spa’s finish will actually start to resist most of the Clean your filter regularly and replace as needed.  
elements that cause calcium build-up and make scum  
Filter Cleaning  
line clean-up easier.  
Your new spa has been designed for quick and easy  
filter maintenance. The filter cartridge should be cleaned  
Prior to Spa Start-Up and Refilling  
1. Spray Cal Spas™ Multi-Purpose Cleaner directly to once a week. These instructions apply to both dual and  
the spa’s finish.  
single filtration systems.  
2. Wipe clean with a soft cloth.  
3. Repeat on heavily calcified areas.  
1. Turn the power off at the breaker.  
2. Remove the filter by turning it counterclockwise and  
unscrewing the bottom threads. Then pull it up and  
out.  
4. Wipe spa thoroughly with a wet sponge, rinsing  
often in a bucket of clean water.  
3. Clean the filter with a garden hose as follows:  
a. Hold the filter vertically.  
5. Allow the spa to dry completely.  
6. Apply a coat of Cal Spas™ Fast Sheen to the spa’s  
entire finish with a soft cloth or sponge.  
b. Spray the filter cartridges with a pressure nozzle,  
starting from the top and spraying down each  
pleat.  
7. Allow Fast Sheen to dry until white and powdery.  
8. Buff clean with a soft cloth, rotating frequently.  
c. Turn the filter cartridge over and repeat Step  
IMPORTANT: Cal Spas™ Fast Sheen should not be  
used on spas full of water. Only apply to clean, cool,  
dry surfaces. Incorrect product usage may cause water  
clarity issues.  
3b.  
d. Deep clean filter cartridge every month. Use  
only a Cal Spas™-approved filter-cleaning  
chemical.  
Cleaning and Replacing the  
Filter  
Exclusive Bio-Clean™ Filter Cartridge  
The filter cartridge is designed to remove dirt, sand,  
minerals, phosphates, batherwasteandothersolidsfrom  
the spa. Unfortunately, some spa owners fail to include  
filter cleaning as part of their chemical maintenance  
plan. Filters accumulate debris and become prime areas  
for bacteria growth.  
Filtration  
Filtration is one of the most important steps you can  
take to ensure clean, clear water. Regardless of what  
some people may think, it is far less expensive to fix  
water clarity problems by filtering your spa than by using  
excessive amounts of chemicals, excessive filtration  
times, or by water replacement.  
The Cal Spas™ exclusive Bio-Clean™ Filter is the only  
antibacterial filter cartridge on the market today. Having  
a filter cartridge that prevents bacteria growth is added  
protection for those times you forget to clean the filter.  
We recommend that you only replace your spa’s filter  
cartridge with a Bio-Clean™ filter cartridge for ensured  
protection and peace of mind.  
Cal Spas™ filtration system draws contaminated water  
through the exclusive Bio-Clean™ filter removing debris  
from the water. It then pumps the newly cleaned water  
back into the spa through various jets. Spas equipped  
with the optional Quest 2000 Ozonator will also receive  
ozoneinjectionintothelteredwaterforfurtherprotection  
against contaminants during filtration cycles. Filtration  
also ensures that chemicals are mixed thoroughly  
through the water, increasing performance.  
Filtration starts on electronically controlled spas as soon  
as the pumps are primed and water flow is steady. As  
Page 32  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
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Using the Entertainment System  
Using the Entertainment System  
Some spas may be equipped with audio/visual entertain-  
Listening to the Radio  
ment options. Several options are available and include  
marine grade CD players, DVD players, and an iPod®  
docking station. Each spa equipped with an audio/visual  
system is delivered with the manufacturer’s operating  
instructions in a clear plastic bag.  
5. Press the POWER button on the unit or the remote  
control to turn the system on. The system automati-  
cally starts in the mode it was in when it was last  
shut off.  
The instructions contained in this manual describe only  
basic functions. See the manufacturer’s operating in-  
structions for other features and functions. We strongly  
recommend that you read the manufacturer’s instruc-  
tions prior to operating this unit.  
6. Press the SOURCE or MODE button to switch to the  
radio mode.  
7. Press the left and right arrows located at the far right  
of the panel to tune the radio to a station.  
Observe the following precautions for your entertain-  
ment system:  
Inserting and Ejecting a CD or  
DVD  
Make sure that hands and CDs / DVDs are dry be-  
fore coming in contact with this or any electronic op-  
tion.  
For the Sony CDX-HS70MW and Aeware systems:  
1. Press the OPEN button on the unit. The faceplate  
will lower and expose the disk drive.  
Always close the CD / DVD protective door.  
Do not place wet CD’s or DVD’s into this unit at any  
time.  
2. Insert a disk in the disk drive.  
3. Flip up the faceplate.  
Water damage is not covered by Cal Spas or the  
manufacturer’s warranty.  
Toremovethedisc,presstheOPENbutton.Thefaceplate  
will open. Press the small EJECT button located to the  
left of the disk drive slot.  
Although the marine grade entertainment system is en-  
cased in a plastic housing with weather seals, the sys-  
tem is water resistant and NOT waterproof. You must  
take every precaution to keep this system dry! Water  
damage is not covered by Cal Spas or the manufactur-  
er’s warranty.  
For the Sony CDX-GT10M system, simply insert a disk  
into the slot in the faceplate. To remove the disc, press  
the EJECT button.  
WARNING! Although the TV monitor is water resistant,  
make sure that hands are dry before coming in contact  
with this or any electronic option. DO NOT SPLASH WA-  
TER ON THE TV MONITOR!  
Functions for the  
Aeware DVD player  
2008 Portable Spa Owner’s Manual  
Page 33  
LTR20081000, Rev. D  
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Using the Entertainment System  
Playing a CD  
You can play CDs with any of the media systems (Sony  
or Aeware).  
1. Insert a disc in the disc drive as described above.  
The player will identify the type of disc and begin  
playing it.  
2. Use either the remote control or the buttons on the  
faceplate to start and stop the player and to jump to  
selections.  
3. To remove the disc, press the EJECT button.  
Raising and Lowering the 20”  
TV  
Press the TV button on the auxiliary control panel to  
raise and lower the TV monitor.  
Press the button once to raise the TV.  
Press it again to lower the TV.  
Note: Make sure you turn off the TV before you lower  
it. The TV does not automatically shut off and will  
remain on while it is in the lowered position unless  
you turn it off.  
Playing a Movie  
This applies to the Aeware system only.  
Note: The Cal Spas universal remote control  
requires a direct line of sight between the remote  
and the CD/DVD player in order to function. The  
remote will not function when used inside the  
spa.  
1. Press the TV button on the auxiliary control panel to  
raise the TV monitor.  
2. Press the TV function button on the remote control,  
aim it toward the TV, then press the red POWER  
button to turn on the TV. The red LED beneath the  
screen will appear.  
NOTE: The only DVD functions available  
with the universal remote control are shown  
above  
3. Press the ENTER button until the message VIDEO  
appears on the TV screen.  
4. Press the VCR/DVD function button.  
You will have to use the function buttons on  
the DVD player to navigate DVD menus on the  
TV screen.  
5. Insert a disc in the DVD player as described above.  
The disc will begin playing. Either the DVD menu  
will appear on the TV screen or the movie will begin  
playing automatically.  
Page 34  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
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Using the Entertainment System  
To navigate the DVD menu on the TV screen, press the  
TRACK UP or TRACK DOWN buttons on the Aeware DVD  
player (not the remote control). Each time you press one of  
these buttons, the pointer on the TV screen will move from  
one selection to the next.  
To confirm a selection, press the ENTER button on the  
DVD player.  
To play the movie, select the PLAY MOVIE feature  
on the DVD menu, or press the PLAY button on the  
remote control.  
To return to the DVD menu, press the MENU button  
on the DVD player, or press the ENTER button on the  
remote control.  
To remove the disc, press the OPEN button on the DVD  
player. The faceplate will open. Press the small EJECT but-  
ton located to the left of the disk drive slot.  
Using the Universal Remote  
Control  
The Cal Spas universal remote control requires a di-  
rect line of sight between the remote and the CD/DVD  
player in order to function. The remote will not function  
when used inside the spa.  
The universal remote and control several functions with  
your entertainment system.  
The commands are organized into five areas.  
Device selection Selects the devices to be controlled  
buttons  
Channel and  
Adjusts the volume up and down  
volume control  
Spa controls  
Selects among eight functions  
specific to the spa, such as blower,  
pumps and light  
Keypad  
Used to enter TV channels  
CD and DVD  
controls  
Use to control a CD or DVD player  
2008 Portable Spa Owner’s Manual  
Page 35  
LTR20081000, Rev. D  
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Using the Entertainment System  
Programming the Universal  
Remote Control  
Using the iPod Docking Station  
To play an iPod from the docking station to the spa’s  
stereo system:  
The Cal Spas universal remote has been pre-pro-  
grammed to function with the entertainment system the  
spa has been configured with. However, in case you  
need to reprogram the remote, use the device list below  
for the programming code.  
1. Place the iPod in the docking station.  
2. PresstheSOURCEbuttononthestereo(ifequipped)  
until the display shows AUX.  
3. Play the iPod.  
1. Turn on the device (TV, CD player, DVD player) with  
the manufacturer’s remote control.  
4. Adjust volume using the volume control in the  
docking station.  
2. Press the button on the remote for the device you  
want to program (TV, CD, DVD, etc.)  
3. Press and hold the SETUP button until the LED  
blinks twice.  
4. Enter the device code. If you perform this procedure  
correctly, the LED will blink twice. If not, repeat steps  
2 and 3.  
Device Manufacturer  
Samsung 42” plasma  
River Park 20”  
Device Type Code  
TV  
1312  
1530  
1866  
TV  
Aeware  
DVD  
CD  
CD  
Sony CDX-GT10M  
Sony CDX-HS70MW  
Page 36  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Appendix  
Appendix  
Replacement Parts  
CXLW  
MFRW  
3.25”, STORM JET, MAXI FLOW W/DRK EYEBALL  
6.5” POWER STORM JET DIRECTIONAL  
Stainless steel  
PLU21703622  
Standard gray  
PLU21703431  
Stainless steel  
PLU21703627  
Standard gray  
PLU21703421  
MFW  
CXW  
5.5”. POWER STORM JET, DIRECTIONAL  
3.25”, STORM JET, MICRO FLOW W/DRK EYEBALL  
Stainless steel  
Standard gray  
PLU21703432  
Standard gray  
PLU21703425  
Stainless steel  
PLU21703624  
PLU21703631  
MJLW  
E / EW / EP / EPW  
6.5”, POWER STORM JET, DIRECTIONAL  
INTERNAL CLUSTER STORM, PULSATOR, EURO  
Standard gray  
PLU21703422  
Stainless steel  
PLU21703625  
Standard gray  
PLU21703420  
Stainless steel  
PLU21703621  
MJW  
5.5”, POWER STORM JET, DIRECTIONAL  
MFLW / MFW  
4.25”, STORM JET, MAXI FLOW W/ DRK EYEBALL  
Standard gray  
PLU21703423  
Stainless steel  
PLU21703600  
Standard gray  
PLU21703430  
Stainless steel  
PLU21703630  
2008 Portable Spa Owner’s Manual  
Page 37  
LTR20081000, Rev. D  
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Appendix  
MNW  
SXW  
2.5”, NECK JET, QUAD BLASTER  
5.5”, POWER STORM JET, SWIRLEY  
Standard gray  
PLU21703424  
Stainless steel  
PLU21703623  
Standard gray  
PLU21703427  
Stainless steel  
PLU21703628  
TW  
4.75”, POWER SWIM JET TORNADO  
MSRW / MFS  
3”, STORM JET, MICRO SWIRL W/DRK EYEBALL  
Standard gray  
PLU21703428  
Stainless steel  
PLU21703629  
Standard gray  
PLU21703433  
Stainless steel  
PLU21703632  
W
SFW  
5.5”, POWER STORM JET, SURE-FLO  
WHIRLPOOL  
Standard gray  
PLU21703122  
OZONE INJECTOR JET  
Standard gray  
PLU21703426  
Stainless steel  
PLU21703626  
S / SJW / SJ  
5”, POWER STORM JET W/DRK EYEBALL  
Standard gray  
PLU21700818  
DIRECTIONAL JET EURO  
Standard gray  
PLU21703429  
Stainless steel  
PLU21703429  
Stainless steel  
PLU21703643  
SW  
AIR INJECTOR CAP  
STREAM (SWIM) JET COMPLETE  
Stainless steel  
FIX12500050  
PLU21700565  
Page 38  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
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Appendix  
Valves  
DIVERTER VALVE 1” (2 WAY) SILVER, TEARDROP HANDLE (2 TONE)  
DIVERTER VALVE 2” (2 WAY) SILVER, TEARDROP HANDLE (2 TONE)  
VENT, 1” AIR CONTROL SILVER, TEARDROP (2 TONE)  
AROMATHERAPY CHAMBER AND CAP  
PLU21300052  
PLU21300062  
PLU21700378  
PLU21700637  
Pillows  
QUAD BLASTER PILLOW  
NECK JET/ BLASTER PILLOW  
STD PILLOW, #965 RECTANGULAR  
PILLOW, VX  
ACC01400884  
ACC01400874  
ACC01400864  
ACC01400886  
ACC01400479  
ACC01400481  
PILLOW, FLOATING, GREY  
BOOSTER SEAT, GREY  
Drains  
MAIN DRAIN, SUPER HI FLO SUCTION 2” SILVER  
HEAT RETURN  
PLU21400132  
PLU21400155  
PLU21400197  
PLU21400065  
PLU21400195  
PLU21400196  
OZO18300005  
BOTTOM DRAIN STAR SUCTION COVER  
HI FLO SUCTION SILVER 1 1/2”-  
BOTTOM DRAIN OZONE FITTING-  
BOTTOM DRAIN WALL FITTING-  
BOTTOM DRAIN-FILTRATION RETURN ASSY  
Waterfalls  
WATERFALL SILVER  
PLU21800618  
PLU21800611  
PLU21800700  
PLU21800730  
PLU21800642  
PLU21800800  
WATERFALL SILVER, 4 PORT LED  
WATERFALL SILVER W/4” SLOT CLEAR FACE  
WATERFALL SILVER W/9” SLOT CLEAR FACE  
POP-UP WATERFALL  
WATERFALL SILVER AQUA SPRING 11”  
Lights  
LIT16100153  
LIT16000151  
LIT16100155  
LIT16100156  
WALLFITTING, CLEAR LENS CAP, JUMBO SPA LIGHT, 5”  
LIGHT MINI 2-1/2 DIA  
RED LENS INSERT, JUMBO SPA LIGHT  
BLUE LENS INSERT, JUMBO SPA LIGHT,  
2008 Portable Spa Owner’s Manual  
Page 39  
LTR20081000, Rev. D  
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Appendix  
Filters  
FIL11100190  
FIL11100191  
FIL11100193  
FIL11100125  
FIL11703200  
FIL11100200  
FILTER CARTRIDGE, 50 SQ FT. ANTI-BACTERIAL RED  
FILTER CARTRIDGE, 75 SQ FT. ANTI-BACTERIAL WHITE  
FILTER CARTRIDGE, 35 SQ FT. ANTI-BACTERIAL WHITE  
FILTER CARTRIDGE CAL 75 SQ FT 10 1/16 X 15 1/6 (REMOTE EQUIPMENT)  
FILTER CARTRIDGE 75 SQ FT ANTI-BACTERIAL SCREW-IN  
FILTER CARTRIDGE, 50 SQ FT. ANTI-BACTERIAL WHITE, SCREW-IN  
Pumps  
PUM22000951  
PUM22000941  
PUM22000031  
PUM22000916  
PUM22000952  
PUM22200051  
PUM22000977  
PUM22100944  
BLO05000085  
PLU21100160  
PUMP, 5.0 HP 2 SP SWITCHLESS, DBL SEAL 240V  
PUMP 6.0 HP 2SP 145T DBL SEAL, SWITCHLESS 2” 240V  
PUM 1.5 HP 2 SP 2” WET END 120V - 56 FRAME SWITCHLESS  
PUMP DUALLY, DBL SEAL SWITCHLESS 2” ULTIMA-240V  
PUMP 1.0 HP ATS – 240V  
PUMP, 1.5 BHP DUALLY GE-56 FRAME, DBL SEAL-120V  
24 HOUR FILTRATION PUMP ASSEMBLY 240V  
SPA CAL FILTRATION CIRC PUMP 240V  
BLOWER W/CORD COMPLETE 1.5 HP 240V 3.5 AMPS  
CHECK VALVE 1 ¼ lb.  
1.5 HP 2 SP 48 FRAME  
LED Lights  
LIT16100179  
LIT16100183  
LIT16100208  
LIT16100209  
LIT16100211  
LIT16100212  
LIT16100214  
LIT16100215  
SMALL CONTROLLER DAISY CHAIN  
2’ DAISY CHAIN JUMPER  
SILICONE O-RING FOR LENS  
OVERMOLD ADAPTER FOR SMALL CONTROLLER  
QUAD LED DAISY CHAIN ASSEMBLY  
DUAL LED DAISY CHAIN ASSEMBLY  
7 LED 2” LIGHT DAISY CHAIN WITH STAND-OFF  
FACETED BULLET LENS, POLYCARBONATE, UV STABLE  
Cover Lifts  
ACC01600116  
ACC01600117  
COVER LIFT KIT, BOTTOM MOUNTING  
COVER LIFT ADJUSTABLE(top mount)  
Hand Rails  
FIX12400002  
FIX12400003  
SWIVEL HAND RAIL  
SWIVEL HAND RAIL (BLACK)  
Replacement Cabinet Panels  
The complete selection of replacement cabinets for all models is very extensive and too lengthy for this owner’s  
manual. See your Cal Spas deal to order replacement panels for your spa, or call 1-800-CAL-SPAS.  
Page 40  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
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Appendix  
Covers  
Avalon Series  
Classic / Legacy Series  
A515/A526/A534 - 84 x 64  
Standard Rust  
CLASSIC / LEGACY ATLANTIC, BEL AIR, MALIBU - 93 x 93  
ACC01200460  
ACC01200461  
ACC01200464  
ACC01200466  
ACU02200500  
ACU02200501  
ACU02200502  
ACU02200499  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
ACC01200420  
ACC01200421  
ACC01200422  
ACC01200423  
ACU02200260  
ACU02200261  
ACU02200266  
ACU02200267  
ACU02200262  
ACU02200263  
ACU02200264  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
Deluxe Gray  
Deluxe Gray  
Deluxe Slate  
Deluxe Slate  
Deluxe Palomino  
Deluxe Palomino  
Custom Teal  
A726 / A734 / A744 - 84 x 84  
Standard Rust  
Custom Navy  
Custom Hunter  
ACC01200410  
ACC01200411  
ACC01200412  
ACC01200419  
ACU02200250  
ACU02200251  
ACU02200256  
ACU02200257  
Standard Gray  
Standard Slate  
CLASSIC / LEGACY DEL MAR – 93” OCTAGON  
Standard Rust  
Standard Palomino  
Deluxe Rust  
ACC01200434  
ACC01200435  
ACC01200436  
ACC01200433  
ACU02200277  
ACU02200278  
ACU02200279  
ACU02200276  
ACU02200287  
ACU02200288  
ACU02200298  
Standard Gray  
Deluxe Gray  
Standard Slate  
Deluxe Slate  
Standard Palomino  
Deluxe Rust  
Deluxe Palomino  
Deluxe Gray  
A826 / A834 / A844 / A857 - 93 x 93  
Standard Rust  
Deluxe Slate  
ACC01200420  
ACC01200421  
ACC01200422  
ACC01200423  
ACU02200260  
ACU02200261  
ACU02200266  
ACU02200267  
Deluxe Palomino  
Custom Teal  
Standard Gray  
Standard Slate  
Custom Navy  
Standard Palomino  
Deluxe Rust  
Custom Hunter  
Deluxe Gray  
CLASSIC/LEGACY EL GRANDE - 96 x 135  
Standard Rust  
Deluxe Slate  
ACC01200440  
ACC01200441  
ACC01200444  
ACC01200445  
ACU02200280  
ACU02200281  
ACU02200285  
ACU02200286  
ACU02200282  
ACU02200283  
ACU02200284  
Deluxe Palomino  
Standard Gray  
Standard Slate  
A969L - 93 x 130  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
Standard Palomino  
Deluxe Rust  
ACC01200450  
ACC01200451  
ACC01200452  
ACC01200454  
ACU02200290  
ACU02200291  
ACU02200295  
ACU02200289  
Deluxe Gray  
Deluxe Slate  
Deluxe Palomino  
Custom Teal  
Deluxe Gray  
Custom Navy  
Deluxe Slate  
Custom Hunter  
Deluxe Palomino  
2008 Portable Spa Owner’s Manual  
Page 41  
LTR20081000, Rev. D  
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Appendix  
CLASSIC/LEGACY NEWPORTER - 93 x 130  
Standard Rust  
Deluxe Slate  
ACU02200512  
ACU02200509  
ACU02200513  
ACU02200514  
ACU02200515  
ACC01200450  
ACC01200451  
ACC01200452  
ACC01200454  
ACU02200290  
ACU02200291  
ACU02200295  
ACU02200289  
ACU02200296  
ACU02200297  
ACU02200299  
Deluxe Palomino  
Custom Teal  
Standard Gray  
Standard Slate  
Custom Navy  
Custom Hunter  
Standard Palomino  
Deluxe Rust  
Deluxe Gray  
Designer Series  
Deluxe Slate  
Deluxe Palomino  
Custom Teal  
DIJ-401 - 93” ROUND  
Deluxe Rust  
ACU02200310  
ACU02200311  
ACU02200315  
ACU02200316  
ACU02200312  
ACU02200313  
ACU02200314  
Custom Navy  
Deluxe Gray  
Custom Hunter  
Deluxe Slate  
Deluxe Palomino  
Deluxe Teal  
CLASSIC/LEGACY LAGUNA - 64 x 84  
Standard Rust  
ACC01200460  
ACC01200461  
ACC01200464  
ACC01200466  
ACU02200500  
ACU02200501  
ACU02200502  
ACU02200499  
ACU02200503  
ACU02200504  
ACU02200505  
Deluxe Navy  
Standard Gray  
Deluxe Hunter  
Standard Slate  
Standard Palomino  
Deluxe Rust  
DIJ-402 - 93” OCTAGON  
Deluxe Rust  
ACU02200330  
ACU02200331  
ACU02200332  
ACU02200329  
ACU02200333  
ACU02200334  
ACU02200335  
Deluxe Gray  
Deluxe Gray  
Deluxe Slate  
Deluxe Slate  
Deluxe Palomino  
Custom Teal  
Deluxe Palomino  
Deluxe Teal  
Custom Navy  
Deluxe Navy  
Custom Hunter  
Deluxe Hunter  
CLASSIC / LEGACY PACIFICA, TROPICAL  
84 X 84  
-
DIJ-403 - 93 x 93  
Deluxe Rust  
ACU02200550  
ACU02200551  
ACU02200552  
ACU02200553  
ACU02200554  
ACU02200555  
ACU02200556  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
ACC01200410  
ACC01200411  
ACC01200412  
ACC01200419  
ACU02200250  
ACU02200251  
ACU02200256  
ACU02200257  
ACU02200252  
ACU02200253  
ACU02200254  
Deluxe Gray  
Deluxe Slate  
Deluxe Palomino  
Deluxe Teal  
Deluxe Navy  
Deluxe Hunter  
Deluxe Gray  
Deluxe Slate  
Deluxe Palomino  
Custom Teal  
DIJ-404 - 93 x 130  
Deluxe Rust  
ACU02200339  
ACU02200343  
ACU02200344  
ACU02200338  
ACU02200345  
ACC02200346  
ACC02200347  
Custom Navy  
Custom Hunter  
Deluxe Gray  
Deluxe Slate  
Deluxe Palomino  
Deluxe Teal  
CLASSIC/LEGACY VENICE - 84 x 93  
Standard Rust  
ACC01200462  
ACC01200463  
ACC01200465  
ACC01200467  
ACU02200510  
ACU02200511  
Deluxe Navy  
Standard Gray  
Deluxe Hunter  
Standard Slate  
Standard Palomino  
Deluxe Rust  
Deluxe Gray  
Page 42  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
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Appendix  
DIJ-405 - 93 x 130  
Deluxe Rust  
FP4700 - 96 x 202  
Deluxe Rust  
ACU02200540  
ACU02200541  
ACU02200542  
ACU02200543  
ACU02200544  
ACU02200545  
ACU02200546  
ACU02200407  
ACU02200408  
ACU02200409  
ACU02200410  
ACU02200411  
ACU02200412  
ACU02200413  
Deluxe Gray  
Deluxe Gray  
Deluxe Slate  
Deluxe Slate  
Deluxe Palomino  
Deluxe Teal  
Deluxe Palomino  
Custom Teal  
Deluxe Navy  
Custom Navy  
Custom Hunter  
Deluxe Hunter  
DIJ-406 - 80 x 120  
Deluxe Rust  
Family Series  
ACU02200340  
ACU02200341  
ACU02200348  
ACU02200356  
ACU02200349  
ACU02200516  
ACU02200517  
Deluxe Gray  
FII510/20R - 78” ROUND  
Standard Rust  
Deluxe Slate  
ACC01002600  
ACC01002601  
ACC01002602  
ACC01002603  
Deluxe Palomino  
Deluxe Teal  
Standard Gray  
Standard Slate  
Deluxe Navy  
Standard Palomino  
Deluxe Hunter  
FII515B - 54 x 78  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
DIJ-407 - 93 x 200  
Deluxe Rust  
ACC01200370  
ACC01200371  
ACC01200373  
ACC01200374  
ACU02200210  
ACU02200211  
ACU02200216  
ACU02200217  
ACU02200212  
ACU02200213  
ACU02200214  
ACU02200300  
ACU02200301  
ACU02200305  
ACU02200306  
ACU02200302  
ACU02200303  
ACU02200304  
Deluxe Gray  
Deluxe Slate  
Deluxe Palomino  
Deluxe Teal  
Deluxe Gray  
Deluxe Navy  
Deluxe Slate  
Deluxe Hunter  
Deluxe Palomino  
Deluxe Teal  
Fitness Series  
Deluxe Navy  
Deluxe Hunter  
F2400 - 96 x 169  
Deluxe Rust  
ACU02200420  
ACU02200421  
ACU02200422  
ACU02200423  
ACU02200424  
ACU02200425  
ACU02200426  
FII530 - 84 x 64  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
Deluxe Gray  
ACC01200460  
ACC01200461  
ACC01200464  
ACC01200466  
ACU02200500  
ACU02200501  
ACU02200502  
ACU02200499  
ACU02200503  
ACU02200504  
ACU02200505  
Deluxe Slate  
Deluxe Palomino  
Custom Teal  
Custom Navy  
Custom Hunter  
FP2500 - 93 x 206  
Deluxe Rust  
Deluxe Gray  
Deluxe Slate  
ACU02200400  
ACU02200401  
ACU02200402  
ACU02200406  
ACU02200403  
ACU02200404  
ACU02200405  
Deluxe Palomino  
Deluxe Teal  
Deluxe Gray  
Deluxe Slate  
Deluxe Navy  
Deluxe Palomino  
Custom Teal  
Deluxe Hunter  
Custom Navy  
Custom Hunter  
2008 Portable Spa Owner’s Manual  
Page 43  
LTR20081000, Rev. D  
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Appendix  
FII730B/L, FII745B/L - 84 x 84  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
Custom Navy  
ACU02200373  
ACU02200374  
ACC01200410  
ACC01200411  
ACC01200412  
ACC01200419  
ACU02200250  
ACU02200251  
ACU02200256  
ACU02200257  
ACU02200252  
ACU02200253  
ACU02200254  
Custom Hunter  
VX724L - 84 x 78  
Standard Rust  
ACC01200520  
ACC01200521  
ACC01200522  
ACC01200523  
Standard Gray  
Deluxe Gray  
Standard Slate  
Standard Palomino  
Deluxe Slate  
Deluxe Palomino  
Deluxe Teal  
VX726B/L, VX740L - 84 x 84  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
Deluxe Navy  
ACC01200410  
ACC01200411  
ACC01200412  
ACC01200419  
ACU02200250  
ACU02200251  
ACU02200256  
ACU02200257  
ACU02200252  
ACU02200253  
ACU02200254  
Deluxe Hunter  
FII830B/L, FII845B/L - 93 x 93  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
ACC01200420  
ACC01200421  
ACC01200422  
ACC01200423  
ACU02200260  
ACU02200261  
ACU02200266  
ACU02200267  
ACU02200262  
ACU02200263  
ACU02200264  
Deluxe Gray  
Deluxe Slate  
Deluxe Palomino  
Custom Teal  
Deluxe Gray  
Custom Navy  
Deluxe Slate  
Custom Hunter  
Deluxe Palomino  
Deluxe Teal  
VX834B/L, VX848B/L, VX860B/L - 93 x 93  
Standard Rust  
Deluxe Navy  
ACC01200420  
ACC01200421  
ACC01200422  
ACC01200423  
ACU02200260  
ACU02200261  
ACU02200266  
ACU02200267  
ACU02200262  
ACU02200263  
ACU02200264  
Deluxe Hunter  
Standard Gray  
Standard Slate  
Galaxy Series  
Standard Palomino  
Deluxe Rust  
GX49 - 93 x 93  
Deluxe Rust  
Deluxe Gray  
ACU02200260  
ACU02200261  
ACU02200266  
ACU02200267  
Deluxe Slate  
Deluxe Gray  
Deluxe Palomino  
Custom Teal  
Deluxe Slate  
Deluxe Palomino  
Victory Xtreme Series  
Custom Navy  
Custom Hunter  
VX901 - 72 x 72  
Standard Rust  
VX624B - 76 x 84  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
ACC01200566  
ACC01200567  
ACC01200568  
ACC01200559  
ACC01200406  
ACC01200407  
ACC01200508  
ACC01200509  
ACU02200362  
ACU02200363  
ACU02200367  
ACU02200358  
ACU02200372  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Gray  
Deluxe Slate  
Deluxe Palomino  
Custom Teal  
Page 44  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
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Appendix  
Keeping Fit with your Spa  
IMPORTANT: Always consult your physician before starting any exercise activity or program. The Ultimate Fitness  
series spas feature rubber exercise bands. When stretched, these bands create a high tension condition. Improper  
use or failure to connect the exercise bands properly may cause injury. Always inspect all of the exercise equipment  
prior to beginning any exercise. Do not use any damaged equipment  
The fitness equipment consists of: two rowing arm bars, two 62” exercise bands, two 32” exercise bands, two 27”  
exercise bands, two hand grips, two ankle bands, two hand loops, and an exercise belt. This equipment attaches  
to the exercise anchors located on the spa walls.  
Ultimate Fitness Series Exercise Program  
Refer to the equipment configurations shown on the next page for the following exercises.  
Seated Row  
Standing Shoulder Press  
Use the exercise bars in a seated position with your Using the exercise grips, place your palms facing away  
feet stable, abs tight and lower back stable. Keep your from your body with your elbows bent at 90˚. Press  
palms down, arms extended with elbows slightly bent. upward bringing your hands together in front of you,  
Pull towards your chest squeezing your shoulder blades above your head and slowly return to the start position.  
to the middle back and returning slowly to the starting  
Arm Curls  
position.  
Using the exercise grips, place your hands face up with  
your elbows slightly bent, pull upward towards your chin  
Standing Chest Fly  
Using the exercise grips, place palms sideways facing squeezing and flexing your biceps then slowly return to  
your body with your elbows slightly bent. Pull your body start position.  
forward, bringing hands together, squeezing and flexing  
chest muscles, then slowly returning to the starting  
Running or Walking  
position.  
Attach the exercise belt around your waist and attach the  
two 62” exercise bands to the far wall of the spa. Turn on  
the two swim jets and walk or run into jet stream.  
Standing Chest Press  
Using the exercise grips, place your palms down with  
your elbows bent at 90˚. Press forward bringing your  
Leg Streching and Strength Training  
hands together, squeezing and flexing your chest Attach an ankle band to your ankle and attach a 62”  
muscles, then slowly return to the start position.  
exercise band to any exercise anchor. Lift your leg to the  
side or back as the band provides tension.  
2008 Portable Spa Owner’s Manual  
Page 45  
LTR20081000, Rev. D  
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Appendix  
Connecting the Exercise Equipment  
The drawings below show different ways the exercise  
kit can be connected depending on the exercises you  
wish to do.  
Page 46  
2008 Portable Spa Owner’s Manual  
LTR20081000, Rev. D  
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Appendix  
Cal Spas™ Chemicals  
2008 Portable Spa Owner’s Manual  
Page 47  
LTR20081000, Rev. D  
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U.S. and Canada  
Portable Spas  
This limited warranty is effective for portable spas manufactured after January 14, 2008  
Spa Shell / Structural  
Manufacturer Warranty  
LMS warrants against the loss of water through the spa shell due  
to defects in materials and/or workmanship for a period of 10  
years from the original date of purchase.  
All Cal Spas hot tubs are manufactured with the highest quality appliances  
and are warranted to be free from defects in material and workmanship at  
the time of delivery. Cal Spas electronic component warranty is extended  
through the manufacturer of the product including, but not limited to:  
televisions, stereos, DVD players, etc.  
Interior Surface – Altair Plus / Quarite Plus  
Proration of Warranty  
LMS warrants against cracks, blisters, peeling, discoloration and  
delamination of Altair Plus / Quarite Plus interior surfaces for a  
period of ten years from the original date of purchase.  
Units determined by the Company to be non-repairable will be replaced  
on a prorated basis with the same or a comparable unit. The user will  
be charged one percent of the current retail cost for each full month of  
ownership from the date of purchase through the date failure is determined  
to be non-repairable. This charge will be waived during the first twelve  
months of ownership.  
Interior Surface – Standard Acrylic / Quarite  
LMS warrants against cracks, blisters, peeling, discoloration and  
delamination of standard acrylic/quarite interior surfaces for a  
period of five years from the original date of purchase.  
Warranty Performance  
In the event of a malfunction or defect covered under the terms of this  
warranty, the factory authorized selling dealer is responsible for performing  
all necessary repairs. To obtain service, contact the selling dealer. In the  
event the consumer is unable to obtain satisfactory customer service from  
the selling dealer, written notification must be given to the LMS Customer  
Relations Department within 30 days of the reported failure. There will be  
no charge for parts or labor on a covered item. However, the LMS Service  
Agent may assess a reasonable travel or mileage charge per service call,  
which may include diagnostic time. If LMS determines that repair of a  
covered item is not feasible, LMS reserves the right to replace the defective  
merchandise with merchandise equivalent or equal in value to the original  
merchandise. In the event of any warranty replacement, all removal,  
replacement, installation and shipping costs are the responsibility of the  
spa owner.  
Equipment  
LMS warrants the spa’s electrical and electronic components,  
specifically: the control system, pumps and air blowers against  
malfunction due to defects in materials and/or workmanship for a  
period of five years from the original date of purchase.  
Plumbing  
LMS warrants all factory installed plumbing and Eliminator™  
Plus Wet Ends from loss of water due to defects in material and/  
or workmanship for a period of five years from the original date  
of purchase.  
Warranty Exclusions and Limitations  
This warranty is void if the spa has been subject to negligence, alteration,  
misuse, abuse, repairsbynon-LMSauthorizedpersonnel, incorrectelectrical  
installation, installation of any component other than by the manufacturer,  
acts of God (including, but not limited to, acts of nature and surrounding  
environments), and any other cases beyond the control of LMS Refer to  
the owner’s manual for further information and examples of exclusions and  
common acts invalidating this warranty. This warranty excludes Designer  
Series in-ground spas.  
Cabinets  
LMS warrants Cal Premium™, Cal Select™ and Cal Stone™  
panels against cracking and warping for a period of three years  
from the original date of purchase.  
Disclaimers  
Components  
This limited warranty is made with the express understanding that the spa  
is not an essential device or medical device as defined under State and  
Federal Law. LMS shall not be liable for loss of use of the spa or other  
incidental or consequential costs, expense or damages, which may include  
but are not limited to removal of permanent deck or other custom fixtures or  
the necessity for crane removal. Any implied warranty shall have duration  
equal of the applicable warranty stated above. Under no circumstances  
shall LMS or any of its representatives be held liable for injury to any person  
or damage to any property, however arising.  
LMS warrants manufacturer-installed XL Heat Exchanger™ and  
Cal Zone Quest 2000 Ozonator™ against malfunction due to  
defects in materials and/or workmanship for the lifetime of the  
spa.  
Electrical and Electronic Components  
LMS warrants stereos, DVD players, TVs and the LED light source  
for a period of one year from the original date of purchase.  
Legal Remedies  
This limited warranty gives you specific legal rights and you may have other  
rights, which may vary from state to state.  
Extent of Warranty  
Customer Service  
This limited warranty is only valid on portable hot tubs delivered in the United  
States and Canada. However, it does not apply to special offers and events  
and extends through the selling dealer to the original purchaser at the  
original site of installation. This warranty becomes valid at time of purchase  
and ends either by specified time-frame listed above, owner-transfer,  
relocation, or installation of any component other than by manufacturer.  
The Designer series in-ground spas are excluded from this warranty.  
For customer service, contact the authorized selling dealer immediately.  
If you need additional information or assistance, please contact the LMS  
Customer Relations Department at 1462 E. Ninth St., Pomona CA 91766  
or call (800) 225-7727.  
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Appendix  
See your Cal Spas™ dealer for a copy of the applicable warranty, details, and any questions you may have regarding  
the warranty coverage on your spa.  
Warranty Specifics  
Five Year Cabinet Warranty: Cabinet surface peeling, blistering, fading, or delamination are specifically excluded  
from this warranty.  
Lifetime Warranty on XL Heat Exchanger and Quest 2000 Ozonator: After original five-year coverage from date  
of delivery, lifetime warranty covers parts only. Specifically excludes replacement ozone cartridge, which has a  
one year warranty  
One Year Spa Cover Warranty: Spa covers are warranted for one year by manufacturer unless otherwise  
specified.  
Warranty Limitations  
The 2008 Limited Warranty is void if the spa has been subject to negligence, alteration, misuse, abuse, repairs by  
non-LMS authorized representatives, incorrect electrical installation, acts of God and any other cases beyond the  
control of LMS Examples of common acts invalidating this warranty include, but are not limited to:  
Use of spa in a non-residential application.  
Scratches caused by normal use.  
Operation of spas water temperature out of the normal operating range of 32˚F (0°C) to 118˚F (47.8°C).  
Damage caused by incorrect water level (low, overflow, etc.).  
Damage caused by extreme weather conditions (hot, cold, etc.).  
Damage caused by dirt, sand and calcium.  
Damage caused by clogged filter cartridges. See filter cleaning recommendations in this owner’s manual.  
Damage caused by continued operation of this spa with either a known or an unknown problem.  
Damage caused by tri-chlor, acids, chlorine tablets, any floating chemical devices, or any spa chemicals not  
authorized by LMS  
Damage caused by improper water chemistry. (High levels of chlorine, bromine, calcium, pH and other excessive  
chemical levels.)  
Damage caused by direct sunlight. Spas should always be covered when not in use.  
Damage caused as a result of failure to follow operating instructions as defined within this owner’s manual.  
Damage caused by incorrect electrical installation, electrical brownout, voltage spikes, or operation of spa out  
of voltage range by more than ±10%.  
Spas improperly installed or placed on non-approved surfaces.  
Although shell cracks, which are breaks in the shell that go all the way through, are covered by this limited warranty,  
cosmetic scratches, gouges and crazing are not considered cracks and are not covered.  
The limited warranty applies only to spas normally used for personal, family or household purposes.  
For relocating your spa without voiding your warranty, contact Customer Service for relocation procedures.  
Warranty Exclusions  
Replaceable service items such as filters, light bulbs, pillows, jet inserts, and filter covers are specifically excluded  
from the limited warranty.  
Spa covers and stereo systems are delivered with their own manufacturer’s warranty. For more information, please  
see their warranties in the owner’s information package that was delivered with your spa for more information.  
Equipment adjustments (such as pressure switch adjustments) are specifically excluded from this warranty.  
2008 Portable Spa Owner’s Manual  
Page 49  
LTR20081000, Rev. D  
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Locating the product serial number  
The serial number of your spa is located on a metal plate attached to the  
lower right front panel of the spa.You will need this number to properly  
register your spa and activate coverage. Write this information in the space  
provided below.  
Spa Model: _________________________________________________  
Spa Serial Number: __________________________________________  
Date Purchased: _____________________________________________  
Date Installed: _______________________________________________  
Dealer’s Phone Number: ______________________________________  
Dealer’s Address: ____________________________________________  
CONTACT INFORMATION  
For customer service, please contact your authorized dealer immediately. If you need additional information and/or  
assistance, please contact:  
LMS Customer Service Department  
1462 East Ninth Street  
Pomona, CA 91766.  
Toll Free: 1-800-CAL-SPAS  
Fax: 1-909-629-3890  
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