Cal Flame Charcoal Grill LTR50001086 User Manual

LTR50001086, Rev. A  
3/18/10  
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1
Safety Instructions  
WARNING: Improper installation, adjustment,  
alteration, service or maintenance can cause injury or  
property damage. Read the installation, operating and  
maintenance instructions thoroughly before installing or  
servicing this equipment.  
Carbon Monoxide Hazard  
This appliance can produce carbon monoxide  
which has no odor.  
Using it in an enclosed space can kill  
you.  
Never use this appliance in an en-  
closed space such as a camper, tent,  
car, or home.  
Placement and Location  
Cal Flame grills are designed for outdoor use only  
Never locate this appliance in an enclosed room, under a sealed  
overhead structure, or in any type of enclosed area such as a ga-  
rage, shed, or breezeway. Keep clear of trees and shrubs.  
Do not place this grill under or near windows or vents that can be  
opened into your home.  
Cal Flame grills are not intended for installation in or on recre-  
ational vehicles or boats.  
Maintain sufficient distance as to not overheat any overhead com-  
bustible material such as a patio cover.  
The area surrounding your new grill should be kept clean and free  
from flammable liquids and other combustible materials such as  
mops, rags or brooms, as well as solvents, cleaning fluids, and  
gasoline.  
Do not use the grill, grill cabinet, or area surrounding the grill as a  
storage area for flammable or plastic items.  
Charcoal Grill  
LTR50001086, Rev. A  
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2
Set-Up  
Before installing built in grills in enclosures, copy all product in-  
formation such as model number and serial number and store  
information in a safe place. This information is located on a plate  
located behind the grill and is visible when the hood is lowered or  
on the right side of the chassis. There is an area on the back cover  
of this manual where you can write down this information.  
To prevent fire and smoke damage, remove all packaging material  
before operating grill.  
Before you start cooking, clean the entire grill thoroughly with hot,  
soapy water. This is necessary to remove residual solvents, oil and  
grease used in the manufacturing process. The grates should also  
be thoroughly cleaned in the same manner.  
Operation  
Do not use grill for other than intended use.  
Never use the grill if the drip pan is not properly installed. Drip  
pan should be pushed all the way to the rack located just under the  
grill. Fire can result from an improperly installed drip pan.  
Keep all electrical supply cords away from the heated areas of the  
grill.  
Never leave the grill unattended when in use.  
Do not use water on grease fires.  
Never allow clothing, pot holders or other flammable materials to  
come in contact with or be close to any grate or hot surface until  
it has fully cooled. Never wear loose fitting or hanging garments  
while using your grill. Fabric may ignite and result in personal in-  
jury.  
When using the grill, do not touch the grill rack or immediate sur-  
roundings as these areas become extremely hot and can cause  
burns.  
Only use dry pot holders and do not use a towel or other bulky  
cloth in place of pot holders. Moist or damp pot holders used on  
hot surfaces can cause burns.  
Do not heat any unopened glass or metal container of food on the  
grill. Pressure may build up and cause the container to burst, pos-  
sibly resulting in serious personal injury or damage to the grill.  
Do not reach over your grill or any other surfaces when hot or in  
use.  
Charcoal Grill  
LTR50001086, Rev. A  
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3
Maintenance and Repair  
Unless specifically recommended in this manual, do not repair or  
replace any part of the grill. A qualified technician should perform  
all service. Any repairs made by a non-L.M.S. approved dealer  
technician will void your warranty.  
Precautions Regarding Children  
Never leave children unattended in the area where the grill is being  
used. Close supervision of children is necessary when any appli-  
ance is use near children.  
Do not store items of interest to children around or below the  
grill.  
Never allow children to sit or stand on any part of the grill.  
Charcoal Grill  
LTR50001086, Rev. A  
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4
Installation / Assembly  
Most cities and counties require permits for exterior construction and  
electrical circuits. In addition, some communities have codes requiring  
residential barriers such as fencing and/or self-closing gates on prop-  
erty to prevent unsupervised access to the property by children under  
the age of five. Your dealer can provide information on which permits  
may be required and how to obtain them prior to the delivery of your  
equipment.  
We recommend the installation, adjustment and service of your new  
grill be performed by L.M.S. qualified installers and service technicians  
to ensure proper operation and prevent accidents.  
When determining a suitable location, consider factors such as expo-  
sure to wind, proximity to traffic paths, and windows that open into  
the home.  
Cabinet Cut-out Dimensions  
Your Cal Flame grill is designed for easy installation into a non-com-  
bustible enclosure. The supporting deck or counter must be flat and  
level.  
Width Depth Height  
31”  
22”  
9 ¼”  
DEPTH  
WIDTH  
HEIGHT  
Charcoal Grill  
LTR50001086, Rev. A  
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5
Placing Grill in a Barbecue Island  
You will need a second person to help you to avoid damaging  
the grill or your barbecue island  
Before installing a grill in any island or cut out, make sure that the  
opening is not bigger than the outside frame of the grill unit. The grill  
should rest on the lip of the frame.  
Keep your fingers away from where the grill will be supported on coun-  
ter. Your fingers could become trapped and serious injury could oc-  
cur.  
Check to make sure the grill is level and is supported around the entire  
outside edge. If the grill is not level or is unstable, use non-combustible  
shims under the outside lip to stabilize it.  
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LTR50001086, Rev. A  
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6
Using Your Grill  
Read all instructions before you  
operate your grill  
We recommend you wash your entire grill with soap and water prior  
to lighting it for the first time. Oils are used during the manufacturing  
process and some residual oil may still be on the stainless steel parts  
of your grill. Washing will reduce the possibility of discoloration. We  
also recommend you keep your grill covered when not in use. This will  
minimize the amount of dust and dirt that accumulates on your grill  
and extend the life of your grill.  
Lighting Instructions  
NEVER use flammable materials and fluids such as gasoline, kerosene,  
butane or propane, diesel fuel, or alcohol to light or re-light fires. Keep  
the grill away from such substances when lit.  
Use high quality hardwood charcoal to ensure a good flame. Char-  
coal briquettes made from maple, oak, birch, or elm woods will burn  
cleanly, minimizing smoke and unpleasant odors.  
Make sure the drip tray is in place.  
Allow the grill to cool and clean the drip tray after each use.  
Do not leave the grill unattended while cooking.  
1. Open the hood and remove cooking grates.  
2. Place charcoal on the ashtray at the bottom of grill and arrange  
charcoal in a pyramid shaped stack.  
3. Add charcoal lighting fluid according to manufacturer’s instructions.  
Let it stand for about a minute to let fluid penetrate charcoal.  
4. Carefully light charcoal, allowing it to burn approximately 15 to 20  
minutes or until a light gray ash develops.  
Leave about a one-half inch space between each piece of charcoal.  
This helps to avoid flare-ups from the meat juices and provides the  
even heat best suited for grilling.  
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Grilling  
NEVER allow children or pets unattended in an area where a grill is being  
used. Never allow children to sit, stand or play on or around the grill at  
any time. When in use, certain areas of the grill get hot enough to cause  
severe burns.  
Leave the hood open for “Texas Style” open air grilling. Close the hood for  
“smoker” cooking.  
For the greatest concentration of heat, leave the hood open. Adjust the  
crank handle to lift the charcoal tray up so the burning charcoal will be  
close to the grilling meat. Lower the charcoal tray to lower the grilling  
temperature.  
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8
Cleaning and Maintenance  
To ensure safe and proper maintenance, we recommend you  
follow these directions carefully.  
Clean internal parts of the grill regularly as determined by the  
amount of use and foods cooked. The entire grill should be cleaned  
at least once a year.  
In addition, keep the area around your grill clear and free from  
combustible materials, gasoline, and other flammable vapors and  
liquids.  
These instructions describe the best way to care for your stainless  
steel. Although stainless steel grills will discolor and accumulate  
grime with regular use, they can keep their original shine with peri-  
odic cleaning. We strongly recommend using a surface protectant to  
prevent smudging and surface rust from accumulating.  
The easiest way to clean the grill is immediately after cooking is  
completed. Doing so will extend the life of your grill, prevent grease  
fires, and present a pleasant appearance while you grill.  
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9
Cleaning Products and Materials  
Avoid using these common cleaning products and materials – they  
will damage the surface of your stainless steel.  
CLR  
Lime-Away  
Oven cleaner  
Cleansers such as Ajax or Comet  
Ammonia  
Bleach  
Chlorine  
Steel wool pads  
Wire brushes  
Scrapers  
Pumice  
We recommend these products for cleaning your stainless steel:  
Mild dish detergent such as Dawn  
Formula 409  
Fantastik  
Sheila Shine (exterior ONLY)  
WD-40 (exterior ONLY)  
We have had best success with Sheila Shine, but WD-40 works very  
well too. Sheila Shine is available in some hardware stores; WD-40  
is widely available.  
Some people have reported that using baking soda, lemon oil, olive  
oil, vinegar, or club soda can be effective for cleaning light soil on all  
stainless steel surfaces.  
Do not use steel wool or wire brushes to scrub your grill. For light  
soil, use a damp sponge or cloth. For heavier stains, use a Scotch-  
Brite scrubber or similar product.  
Charcoal Grill  
LTR50001086, Rev. A  
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10  
Stainless Steel Care and Cleaning  
All exposed stainless steel surfaces require special attention if you want  
to keep them looking clean and bright. Following these simple instruc-  
tions will help avoid scratching or damaging the finish and keep your  
stainless steel attractive.  
Cleaning instructions for grill interiors, including racks, are described  
after this section.  
1  Clean  
Thoroughly clean stains, food, and grime using a sponge or damp  
cloth with warm water and a mild dish soap. Use Fantastik or For-  
mula 409 to remove heavier soil.  
2  Rinse  
Thoroughly rinse all surfaces and dry them completely with a clean  
towel. Do not allow stainless steel to air dry.  
3  Polish  
We strongly recommend that you apply a surface protectant to all  
exposed stainless steel surfaces.  
Spray a small amount of WD-40 or Sheila Shine on a piece of paper  
towel and rub with the grain over the surface of the appliance. Using  
a clean terry cloth or paper towel, polish the appliance by rubbing  
with the grain until excess liquid is removed and the surface shines. It  
should not be oily to the touch, however some residue is acceptable.  
Some people have reported that using lemon oil products such as Old  
English furniture polish is effective for polishing stainless steel and pro-  
tecting the surface.  
Do not use WD-40 or Sheila Shine near food or on food  
preparation surfaces as it is a health hazard. This includes  
the interior of the grill, grill racks, stainless steel sinks, the  
inside of cabinets, warming drawers, and ovens.  
Caution  
NEVER spray WD-40 or Sheila Shine near an open flame!  
These products are extremely flammable while in their  
aerosol forms.  
Fire  
Hazard  
Charcoal Grill  
LTR50001086, Rev. A  
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11  
Rust Removal  
It is a common misconception that stainless steel does not rust. It does  
not stain, corrode, or rust as easily as ordinary steel (it stains less),  
but it is not stain-proof. If not properly protected and maintained, it  
can corrode, pit, and discolor.  
Because salt will accelerate rust and corrosion, grill  
owners who live near the beach need to be diligent in  
maintaining their stainless steel hardware. You need to  
clean and polish your stainless steel frequently, apply  
Important  
a protectant, and ensure water does not collect and  
puddle.  
Periodically clean exterior stainless steel surfaces with WD-40 or Sheila  
Shine and wipe down with a dry cloth or paper towel until surface is  
free of rust. If there is significant rust or corrosion, use a Scotch-Brite  
scrubber.  
Both of these products will act as a surface protectant and help resist  
smudges, stains, and rust.  
Although nitric acid (also called aqua fortis) can be effec-  
tive for rust removal, it is a highly corrosive chemical. Be-  
cause of the potential for injury or damage to your stain-  
Caution  
less steel, we do not recommend using nitric acid.  
Cleaning the Interior of Your Grill  
1. Thoroughly clean stains, food, and grime using a sponge or damp  
cloth with warm water and a mild dish soap. Use Fantastik or For-  
mula 409 to remove heavier soil.  
2. Thoroughly rinse all surfaces and dry them completely with a clean  
towel. Do not allow water to accumulate and puddle on stainless  
steel. Water from various sources such as garden hoses contains  
iron which will give the appearance of rusting on stainless steel. If  
allowed to stand for long periods of time on stainless steel, it will  
cause pitting.  
3. The racks can be removed for cleaning and are dishwasher safe.  
Charcoal Grill  
LTR50001086, Rev. A  
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12  
Cooking Grates  
Use a solution equal parts detergent and hot water just as you would  
for any cooking equipment. A stiff wire brush or steel wool may also be  
helpful in removing grime and food deposits.  
Do not use a wire brush or stainless steel on any other  
part of your grill or any other stainless steel surface ex-  
cept the cooking grates!  
Note  
Charcoal Pan  
For your safety, make sure unit is cool and wood and charcoal embers  
completely extinguished before storing.  
Remove the ashes as soon as possible after each use. Wait until the  
charcoal has cooled, slide out the drip pan and pour out the ashes. You  
can save the larger pieces of charcoal for the next time you cook. Use  
a garden hose to wash out accumulated grease and ashes. Allow the  
drip pan to dry before reinserting into the grill.  
Steam Cleaning Your Grill  
Steam cleaning the interior of your grill is very effective and will not  
void your warranty. Portable hand-held steam cleaners are inexpensive  
and do not require chemicals. You can steam clean all parts of your  
Cal Flame grill. When you are finished, make sure you wipe all surfaces  
down.  
Covering Your Grill  
When not in use and after cooling, cover your grill with our full length,  
zippered side canvas cover. (See your local Cal Flame dealer for de-  
tails.) The cover will help protect your grill from detrimental effects of  
weather and environmental pollutants. Never put a cover on a hot grill.  
Allow the grill to cool before covering.  
Charcoal Grill  
LTR50001086, Rev. A  
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Appendix  
13  
LMS warrants the charcoal grill against deterioration and corrosion for  
90 days.  
Extent of Warranty  
This warranty is only valid on Cal Flame charcoal grills delivered in the  
United States or Canada and extends through the selling dealer to  
the original purchaser at the original site of installation. This warranty  
becomes valid at time of purchase and ends either by specified time-  
frame listed above or upon owner transfer or relocation.  
Manufacturer Warranty  
All Cal Flame charcoal grills are manufactured with the highest quality  
appliances and are warranted to be free from defects in material and  
workmanship at time of delivery. The appliance warranty is extended  
through the manufacturer of the product.  
Warranty Performance  
In the event of a malfunction or defect covered under the terms of this  
warranty, a factory authorized service agent of LMS will perform the  
necessary repairs. To obtain service, contact the selling dealer. In the  
event the consumer is unable to obtain satisfactory customer service  
from the selling dealer or service agent, written notification must be  
given to the LMS Customer Relations Department within 30 days of the  
reported failure. There will be no charge for parts on a covered item.  
However, the service agent may assess a reasonable travel or mileage  
charge per service call. If LMS determines that repair of a covered item  
is not feasible, L.M.S. reserves the right to replace the defective mer-  
chandise with merchandise equal in value to the original purchase price.  
Warranty repair and / or replacement is the sole discretion of LMS and  
this warranty does not cover costs therein, including but not limited to:  
freight, removal, re-installation, etc. This warranty is non-transferable  
and may not be extended beyond the above mentioned time frames  
under any circumstances, by any of LMS’s representatives.  
Warranty Limitations  
This warranty is void if the barbecue grill has been subject to negli-  
gence, alteration, misuse, repairs, dings, dents, scratches, or incorrect  
and / or prohibited applications, as specified in the owner’s manual.  
Incorrect electrical installation by unlicensed electricians, service by  
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14  
non-LMS authorized representatives, acts of God and other cases be-  
yond the control of LMS are not covered by this warranty. Please refer  
to the owner’s manual for examples of exclusions and common acts in-  
validating this warranty. This limited warranty applies only to barbecue  
grills used for personal, family, and outdoor household purposes. This  
warranty does not apply to labor charges on grills, replacement parts  
and hardware. This limitation is retroactive and applies to all grills and  
hardware manufactured from 2000 and hereafter.  
Disclaimers  
LMS shall not be liable for loss of use of the barbecue grills, related  
hardware or other incidental or consequential costs, expense or dam-  
ages. Any implied warranty shall have duration equal of the applicable  
warranty stated above.  
Legal Remedies  
This limited warranty gives you specific legal rights. You may have  
other rights, which may vary from state to state.  
Customer Service  
For customer service, contact the authorized selling dealer immedi-  
ately. If you need additional information or assistance, please contact  
the LMS Customer Relations Department at 1462 E. Ninth St., Pomona  
CA 91766 or call (800) 225-7727.  
See your Cal Flame barbecue dealer for a copy of the applicable war-  
ranty, details and any questions you may have regarding the warranty  
coverage on your barbecue.  
Warranty Limitations  
The Limited Warranty is void if the grill has been subject to negligence,  
alteration, misuse, abuse, repairs by non-LMS authorized representa-  
tives, incorrect electrical installation, acts of God and any other cases  
beyond the control of LMS Examples of common acts invalidating this  
warranty include but are not limited to:  
Scratches caused by normal use.  
Damage caused by extreme weather conditions (hot, cold, etc.)  
Damage caused by dirt, sand, and/or water damage.  
Charcoal Grill  
LTR50001086, Rev. A  
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15  
Damage caused by continued operation of the barbecue with ei-  
ther known or unknown problems.  
Damage caused by direct sunlight.  
Damage caused as a result of failure to follow the operating in-  
structions as defined in this owner’s manual.  
This Limited Warranty applies only to barbecues normally used for per-  
sonal, family, or household purposes.  
This Limited Warranty specifically excludes commercial and rental ap-  
plications.  
Replacement Cover  
You can order a replacement cover for your charcoal grill. The part  
number is CVRBLT003 and it comes in a standard size of 31 1/2” x  
24” x 22 7/16.  
Call 1-800-CAL-SPAS and customer service representative can help  
you with your order.  
Charcoal Grill  
LTR50001086, Rev. A  
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16  
Charcoal Grill  
LTR50001086, Rev. A  
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17  
Charcoal Grill  
LTR50001086, Rev. A  
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LMS Customer Service Department  
1462 East Ninth Street  
Pomona, CA 91766  
Toll Free: 1-800-CAL-SPAS  
Fax: 1-909-629-3890  
www calspas com  
LTR50001086, Rev. A  
3/18/10  
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