Cal Flame Burner BBQ08852P User Manual

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1
Safety Instructions  
WARNING: Improper installation, adjustment, altera-  
tion, service or maintenance can cause injury or property  
damage. Read the installation, operating and maintenance  
instructions thoroughly before installing or servicing this  
equipment.  
Placement and Location  
Cal Flame side burners are designed for outdoor use only  
Never locate this appliance in an enclosed room, under a sealed  
overhead structure, or in any type of enclosed area such as a ga-  
rage, shed, or breezeway. Keep clear of trees and shrubs.  
Do not place a side burner under or near windows or vents that  
can be opened into your home.  
Cal Flame side burners are not intended for installation in or on  
recreational vehicles or boats.  
Maintain sufficient distance as to not overheat any overhead com-  
bustible material such as a patio cover.  
The area surrounding your new side burner should be kept clean  
and free from flammable liquids and other combustible materials  
such as mops, rags or brooms, as well as solvents, cleaning fluids,  
and gasoline.  
Do not use the side burner or area surrounding the side burner  
as a storage area for flammable or plastic items. Do not store the  
liquid propane (LP) cylinder in the vicinity of this or any other ap-  
pliance when it is not being used.  
Set-Up  
We recommend that a licensed contractor install your Cal Flame  
side burner. Installation must conform to local codes, or in the  
absence of local codes, with either the National Fuel Gas Code,  
ANSI Z223.1 / NFPA54, Natural Gas and Propane Installation  
Code, CSA B149.1, or Propane Storage and Handling Code,  
B149.2), as applicable.  
To prevent fire and smoke damage, remove all packaging material  
before operating side burner.  
Before you start cooking, clean the entire side burner thoroughly  
with hot, soapy water. This is necessary to remove residual sol-  
vents, oil and grease used in the manufacturing process. The  
grates should also be thoroughly cleaned in the same manner.  
Cal Flame Side Burners  
LTR50001082, Rev. B  
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Operation  
Do not use side burner for other than intended use.  
In the event that a burner goes out, turn burner knobs to the  
full OFF position and let it air out. Do not attempt to use the side  
burner until the gas has had time to dissipate.  
Keep all electrical supply cords and the rotisserie motor cord away  
from the heated areas of the side burner.  
Never use the side burner in windy conditions. If used in a consis-  
tently windy area a windbreak will be required. Always adhere to  
the specified clearances listed in this manual.  
Never line the side burner with aluminum foil.  
When the unit is not in use, be sure to turn off the gas at the  
source.  
When handling LP gas line and connectors, do not allow them to  
come in contact with any metal surfaces of the cart or cabinet. Do  
not drop LP connectors.  
Do not use solid fuel such as charcoal briquettes.  
Never leave the side burner unattended when in use. When using  
pots and pans, boil-overs will cause smoking and greasy boil-overs  
may ignite.  
Always use the proper size pan. Select utensils with flat bottoms  
large enough to cover the burner. The use of under-sized utensils  
exposes the sides of the utensils to direct contact with a portion  
of the flame. This can scorch utensils and hamper cleanup. Exces-  
sive flames on large stainless steel pots can result in permanent  
discoloration. For best results, we recommend commercial quality  
aluminum pans and utensils.  
Always position handles of utensils so they do not extend over ad-  
jacent work areas or cooking areas. This reduces the risk of burns,  
ignition of flammable materials, and spillage due to accidental con-  
tact with the utensils.  
Do not use water on grease fires. Never pick up a flaming pan.  
Turn the appliance off and smother the flaming pan with a tight-  
fitting lid, a cookie sheet or a flat tray. For flaming grease outside  
of the pan, smother it with baking soda or use a dry chemical or  
foam-type fire extinguisher.  
Never allow clothing, pot holders or other flammable materials  
come in contact with or be close to any grate, burner or hot sur-  
face until it has fully cooled. Never wear loose fitting or hanging  
Cal Flame Side Burners  
LTR50001082, Rev. B  
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garments while using your side burner. Fabric may ignite and result  
in personal injury.  
Only use dry pot holders and do not use a towel or other bulky  
cloth in place of pot holders. Moist or damp pot holders used on  
hot surfaces can cause burns.  
Do not heat any unopened glass or metal container of food on  
the side burner. Pressure may build up and cause the container to  
burst, possibly resulting in serious personal injury or damage to  
the side burner.  
Do not reach over your side burner when hot or in use.  
Maintenance and Repair  
Spiders and other insects can nest in the burners of the side burner  
and block the gas and airflow to the burner ports. This creates a  
dangerous condition that can result in a fire behind the valve pan-  
el. Inspect and clean the burners periodically and follow the guide-  
lines in the Cleaning and Maintenance section of this manual.  
Unless specifically recommended in this manual, do not repair or  
replace any part of the side burner. A qualified technician should  
perform all service. Any repairs made by a non-L.M.S. approved  
dealer technician will void your warranty.  
Storage  
When your side burner is not in use, turn off the gas at the supply  
cylinder.  
Precautions Regarding Children  
Never leave children unattended in the area where the side burner  
is being used. Close supervision of children is necessary when any  
appliance is use near children.  
Do not store items of interest to children in the side burner.  
Never allow children to sit or stand on any part of the side burner.  
Cal Flame Side Burners  
LTR50001082, Rev. B  
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Installation / Assembly  
Most cities and counties require permits for exterior construction and  
electrical circuits. In addition, some communities have codes requiring  
residential barriers such as fencing and/or self-closing gates on prop-  
erty to prevent unsupervised access to the property by children under  
the age of five. Your dealer can provide information on which permits  
may be required and how to obtain them prior to the delivery of your  
equipment.  
We recommend the installation, adjustment and service of your new  
side burner be performed by LMS qualified installers and service tech-  
nicians to ensure proper operation and prevent accidents.  
When planning your Cal Flame side burner location, access to gas lines  
should be considered. The location with the shortest gas line run is  
recommended.  
When determining a suitable location, consider factors such as expo-  
sure to wind, proximity to traffic paths, and windows that open into  
the home.  
Cabinet Cut-out Dimensions  
Your Cal Flame side burner is de-  
signed for easy installation into a  
DEPTH  
WIDTH  
non-combustible enclosure. The  
supporting deck or counter must  
be flat and level. When determin-  
ing the final location of your side  
burner, adequate cross ventilation  
must be present to prevent gas  
from being trapped in the event of  
a leak.  
HEIGHT  
The drawing at right shows the dif-  
ferent types of cabinet cut-out di-  
mensions for slide-in side burners.  
Model  
BBQ08954P Deluxe Side by Side Burner 25 ¼” 12 ½”  
BBQ08899P Deluxe Double Side Burner 12 ¼” 22”  
Description  
Width Depth Height  
7 ¼”  
7 ¼”  
Cal Flame Side Burners  
LTR50001082, Rev. B  
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DEPTH  
WIDTH  
The drawing at right shows the  
different types of cabinet cut-out  
dimensions for drop-in side burn-  
ers.  
Model  
Description  
Width Depth  
24 ¼” 19 ¾”  
11 ½” 17 ¾”  
BBQ08953P Standard Side By Side Flat Burner  
BBQ08852P Standard Single Flat Side Burner  
Gas Requirements and Connection  
Gas Requirements and Connection  
IMPORTANT: The Cal Flame side burner is manufactured to operate  
on liquid propane (LP). However, it can be converted to operate on  
natural gas (NG) by an authorized service technician. Consult your Cal  
Flame dealer for information on converting your side burner.  
Owners must not convert their side burners themselves  At-  
tempting to convert the side burner from LP to NG may result  
in serious injury and will void the warranty coverage  
If you do not have an updated filler valve on your existing propane tank,  
you will need to purchase one at your local hardware store. Without it  
you will not be able to attach your tank to your Cal Flame side burner  
or refill the tank at your local propane refill station.  
Cal Flame Side Burners  
LTR50001082, Rev. B  
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6
Leak Testing Procedure  
Perform a leak test at least once a year whether the gas supply cyl-  
inder has been disconnected or not. In addition, whenever the gas  
cylinder is connected to the side burner or whenever any part of the  
gas system is disconnected or replaced, perform a leak test.  
As a safety precaution, remember to always leak test your side  
burner outdoors in a well-ventilated area. Never smoke or permit  
sources of ignition in the area while doing a leak test. Do not use  
a flame, such as a lighted match to test for leaks. Use a solution of  
soapy water.  
1. Prepare a leak testing solution of soapy water by mixing in a  
spray bottle one part liquid soap to one part water.  
2. Make sure all the control knobs are in the OFF position.  
3. Turn on the gas.  
4. Apply the leak-testing solution by spraying it on joints of the gas  
delivery system. Blowing bubbles in the soap solution indicates  
that a leak is present.  
5. Stop a leak by tightening the loose joint or by replacing the  
faulty part with a replacement part recommended by the manu-  
facturer. Do not attempt to repair the cylinder valve if it is dam-  
aged. The cylinder must be replaced.  
6. Turn all control knobs back to the full OFF position.  
If you are unable to stop a leak:  
1. Turn all control knobs back to the full OFF position.  
2. Shut off the gas supply to the side burner and release pressure  
in the hose and manifold by pushing in and turning any of the  
control valves one quarter turn counter-clockwise.  
3. On LP systems, remove the cylinder from the side burner.  
4. Call an authorized gas appliance service technician or an LP gas  
dealer.  
Do not use the appliance until the leak is corrected.  
Cal Flame Side Burners  
LTR50001082, Rev. B  
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7
LP Gas  
Tank Requirements  
For plumbed-in LP installation, use a convertible regulator and set it  
for LP gas.  
Maximum line pressure for plumbed-in propane is 14” WC (3.5 kPa).  
Minimum line pressure for propane is 11” WC.  
The side burner unit must be used with the gas pressure regulator. The  
regulator will control and maintain a uniform gas pressure in the mani-  
fold. The burner orifices have been sized for the gas pressure delivered  
by the regulator.  
WARNING: Attempting to operate the side burner unit without the  
gas regulator installed could cause an explosion and possible death.  
Cylinder Specification  
Any LP gas supply cylinder used with this side burner must be:  
Constructed and marked in accordance with the Specifications  
for LP-Gas Cylinders of the U.S. Department of Transportation  
or the National Standard of Canada, CAN/CSA-B339, Cylin-  
ders, Spheres and Tubes for Transportation of Dangerous  
Goods; and Commission, as applicable.  
Approximately 12 inches in diameter and 18 inches high.  
The maximum fuel capacity is 20 lbs. of propane, or 5 gallons. Full cyl-  
inder weight should be approximately 38 lbs. (43.7 lbs. nominal water  
capacity.) Never fill the cylinder beyond 80% full.  
Cal Flame Side Burners  
LTR50001082, Rev. B  
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Place the dust cap on the cylinder valve outlet whenever the cylinder is  
not in use. Only install the type of dust cap on the cylinder valve outlet  
that is provided with the cylinder valve. Other types of caps or plugs  
may result in leakage of propane.  
LP Gas Hook Up  
An enclosure for an LP gas cylinder shall be vented by openings at the  
level of the cylinder valve and at floor level. The effectiveness of the  
openings for purposes of ventilation shall be determined with the LP-  
gas supply cylinder in place. This shall be accomplished in one of the  
following manners:  
1. One side of the enclosure shall be completely open.  
2. Enclosures that have four sides, complete with a top and bottom:  
a. At least two ventilation openings at cylinder valve level shall be  
provided in the sidewall, equally sized, spaced at 180º (3.14  
rad), and unobstructed. Each opening shall have a total free  
area of not less than one square inch per pound (7.1 cm²/kg)  
of stored fuel capacity, and not less than a total free area of 10  
square inches (64.5 cm²).  
b. Ventilation openings shall be provided at floor level and shall  
have a total free area of not less than one square inch per  
pound (7.1 cm²/kg) of stored fuel capacity and not less than  
a total free area of 10 square inches (64.5cm²). If ventilation  
openings at floor level are in a sidewall, there shall be at least  
two openings. The bottom of the openings shall be at floor  
level and the upper edge no more than 5 inches (127 mm)  
above the floor. The openings shall be equally sized, spaced at  
180º (3.14 rad) and unobstructed.  
c. Every opening shall have minimum dimensions so as to permit  
the entrance of a 1/8 inch (3.2 mm) diameter rod.  
Transporting and Storing LP Gas  
Transport only one cylinder at a time. Ensure the cylinder is secured in  
an upright position with the control valve turned off and the dust cap  
in place. Store cylinders outdoors and out of reach of children. Do not  
store cylinders in a building, garage, or any other enclosed area.  
Cal Flame Side Burners  
LTR50001082, Rev. B  
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Natural Gas  
Requirements  
The installation of this appliance must conform with local codes or,  
in the absence of local codes, to the national fuel gas code, ANSI  
Z223.1a-1998. Installation in Canada must be in accordance with the  
standard CAN/CGA-B149.2, Propane Installation Code.  
A licensed contractor or local gas company representative must per-  
form all natural gas connections.  
Ensure that the service supplying the side burner is fitted with a shut  
off valve conveniently positioned near the side burner and giving ease  
of access.  
The side burner must be isolated from the gas supply piping system by  
closing its individual manual shutoff valve during any pressure testing  
of the gas supply piping system at test pressures equal to or less than  
0.5 psi (3.5 kPa).  
The side burner and its individual shutoff valve must be disconnected  
from the gas supply piping system during any pressure testing of that  
system at test pressure in excess of 0.5 psi (3.5 kPa).  
Connection  
1. Slide the side burner forward to gain access to the gas connection  
point in the rear.  
2. Connect a suitable flex connector to the gas connection point.  
3. Check the side burner controls to ensure all control valves are in  
the full OFF position.  
4. Turn on the main gas supply and check all connections for leaks  
using soapy water as described in the leak testing procedure sec-  
tion.  
Warning: If you see bubbles in the soapy solution at any of the connec-  
tions, turn off the gas supply and tighten the connection. If tightening  
the connection does not seal the leak, it may be necessary to replace  
the flex hose.  
Cal Flame Side Burners  
LTR50001082, Rev. B  
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10  
Installing Side Burner with a Grill  
If you are installing a side burner in conjunction with a gas grill, install  
it in the following manner.  
1. Assemble a 3/8” pipe nipple to the 3/8” pipe tee using Teflon tape  
or pipe sealant. Use only sealant that is approved for use on LP  
gas.  
2. Install the pipe tee assembly to the grill intake pipe. Tighten as-  
sembly and align the branch opening of the tee with the hole of  
the cabinet.  
3. Connect the flexible hose (male end) to the pipe tee.  
4. Install and secure the side burner into the island by simply setting  
it in place.  
5. Connect the female end of the flexible hose to the side burner  
intake pipe.  
6. Connect gas supply to the grill.  
7. Check for gas leaks using soap water solution.  
Cal Flame Side Burners  
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"T" Adapter (3/8" Threaded)  
To grill, located  
underneath and  
behind grill  
To side burner, located  
underneath behind burner.  
From Side Burner  
To Propane Tank  
From Grill  
3/8" Fittings  
NOTE: You will need to use a gas rated sealer on gas connectors that are not flared.  
Open barbecue door. Install hose with regulator on propane tank.  
Then connect the other end to "T" adapter. Make sure to use gas  
A
rated tape seal when installing adapter to insure proper seal.  
C
B
Grill  
A
Then take other end of "T" adapter with hose attached and connect  
to end of male located underneath and at the back of the grill. (Use  
gas rated tape seal on all connections).  
B
Connect the last open line to the side burner (Use gas rated tape seal  
on all connections)  
C
Cal Flame Side Burners  
LTR50001082, Rev. B  
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12  
Using Your Side Burner  
Read all instructions before you  
operate your side burner  
We recommend you wash your side burner with soap and water prior  
to lighting it for the first time. Oils are used during the manufacturing  
process and some residual oil may still be on the stainless steel parts  
of your side burner. Washing will reduce the possibility of discoloration.  
We also recommend you keep your side burner covered when not in  
use. This will minimize the amount of dust and dirt that accumulates on  
your side burner and extend the life of your side burner.  
Remember to use your Cal Flame side burner safely by following these  
reminders:  
It is dangerous to use side burners in any manner other than for  
what it is designed for.  
Do not use charcoal in a side burner.  
Do not heat sealed containers such as cans or jars on side burners.  
Explosion may result resulting in injury or death. Any sealed con-  
tainer, such as a pressure cooker, must have a properly operating  
pressure relieve valve to minimize explosion hazard.  
Never put combustible material such as paper, cloth, or flammable  
liquids on your side burner at any time. Do not use the side burner  
to store flammable materials.  
Lighting the Side Burner  
Each time you light the side burner, check the following:  
Inspect the hose before using the side burner. If there is excessive  
abrasion or wear, or if the hose is cut, it must be replaced prior  
to using the side burner. If you need a replacement hose, contact  
your Cal Flame dealer.  
Ensure the area around the barbecue is clear of flammable sub-  
stances such as gasoline, yard debris, wood, etc.  
Ensure there is no blockage of the airflow through the vent space  
located below the face of the unit.  
When using propane gas:  
Keep the special ventilation openings in the enclosure  
free and clear of debris  
Cal Flame Side Burners  
LTR50001082, Rev. B  
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If connected to a propane cylinder, carefully inspect  
the rubber hose attached to the regulator before each  
use  
Ensure the propane cylinder, regulator, and rubber  
hose are installed in a location not subject to heating  
above 125º F (51º C)  
Ensure the burner flames burn evenly along both sides of each  
burner with a steady flame (mostly blue with yellow tipping). If  
burner flames are not normal, check the orifice and burner for  
insects or insect nests.  
Ensure the in-line gas valve or gas cylinder valve is always shut  
OFF when the side burner is not in use.  
Do not operate the side burner with its cover closed or the back  
burner with its cover installed.  
Electronically Lighting the Side Burners  
1. Open the hood.  
2. Keep your face as far away from the burners as possible.  
3. Rapidly rotate the burner knob counter clockwise past the light  
position to HIGH. You will hear a loud click as the electronic lighter  
produces a spark.  
4. Listen for the sound of the gas igniting. If the burner does not light  
on the first try, repeat immediately.  
5. If the burner does not light after three attempts, turn the control  
knobs to the OFF position. Wait five minutes until the gas clears  
before attempting to light it again.  
6. Repeat the procedure or try the manual lighting procedure below.  
7. Upon successful lighting, repeat the process on the other burners  
you wish to light.  
8. To shut off the burners, rotate the knob and turn to OFF. It is nor-  
mal to hear a popping sound when the burners are turned off.  
Cal Flame Side Burners  
LTR50001082, Rev. B  
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Manually Lighting the Side Burners  
WARNING: Do not use standard matches or cigarette lighters to per-  
form match lighting procedures. Serious burns can occur and lighters  
can explode.  
1. Open the hood.  
2. If you have just attempted to light the burner, allow five minutes  
for any accumulated gas to dissipate.  
3. Keep your face as far away from the burners as possible.  
4. Light and insert a long stem match, holding it near the burner  
ports.  
5. Push in and turn the control knob just past the LIGHT position to  
HIGH.  
6. Listen for the sound of the gas igniting. If the burner does not  
light after five seconds, turn the control knobs to the OFF position.  
Wait five minutes until the gas clears before attempting to light it  
again.  
7. If the burner does not light after several attempts see Trouble-  
shooting Guide in the back of this manual.  
Basic Side Burner Operation  
Before lighting, make sure all burner controls are off. Do not attempt  
to light the burners if the smell of gas is present. Check the connection  
with a soap and water solution after attaching the hose. For LP units,  
make sure there is gas in the tank and it is sitting upright. For natural  
gas units, make sure the shut off valve is on.  
1. Light the side burners using the instructions on the previous  
page.  
2. Place pots on the side burners and cook to desired completion.  
Adjust heat setting if necessary. You may set the control knob to  
any position between HIGH and LOW.  
Do not leave the side burner unattended while cooking.  
Cal Flame Side Burners  
LTR50001082, Rev. B  
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15  
Cleaning and Maintenance  
To ensure safe and proper maintenance, we recommend you follow  
these directions carefully.  
Clean the side burner regularly as determined by the amount of use  
and foods cooked. In addition, keep the area around your side burner  
clear and free from combustible materials, gasoline, and other flam-  
mable vapors and liquids. Do not obstruct the flow of combustion and  
ventilation air.  
These instructions describe the best way to care for your stainless  
steel.  
Although stainless steel will discolor and accumulate grime with regular  
use, it can keep its original shine with periodic cleaning. We strongly  
recommend using a surface protectant to prevent smudging and sur-  
face rust from accumulating.  
The easiest way to clean the side burner is immediately after cooking  
is completed. Doing so will extend the life of your side burner, prevent  
grease fires, and present a pleasant appearance while you cook.  
Stainless Steel Care and Cleaning  
All exposed stainless steel surfaces require special attention if you want  
to keep them looking clean and bright. Following these simple instruc-  
tions will help avoid scratching or damaging the finish and keep your  
stainless steel attractive.  
Cal Flame Side Burners  
LTR50001082, Rev. B  
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16  
Cleaning Products and Materials  
Avoid using these common cleaning products and materials – they  
will damage the surface of your stainless steel.  
CLR  
Lime-Away  
Oven cleaner  
Cleansers such as Ajax or Comet  
Ammonia  
Bleach  
Chlorine  
Steel wool pads  
Wire brushes  
Scrapers  
Pumice  
We recommend these products for cleaning your stainless steel:  
Mild dish detergent such as Dawn  
Formula 409  
Fantastik  
Sheila Shine (exterior ONLY)  
WD-40 (exterior ONLY)  
We have had best success with Sheila Shine, but WD-40 works very  
well too. Sheila Shine is available in some hardware stores; WD-40  
is widely available.  
Some people have reported that using baking soda, lemon oil, olive  
oil, vinegar, or club soda can be effective for cleaning light soil on all  
stainless steel surfaces.  
Do not use steel wool or wire brushes to scrub your side burner.  
For light soil, use a damp sponge or cloth. For heavier stains, use a  
Scotch-Brite scrubber or similar product.  
Cal Flame Side Burners  
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1  Clean  
Thoroughly clean stains, food, and grime using a sponge or damp  
cloth with warm water and a mild dish soap. Use Fantastik or For-  
mula 409 to remove heavier soil.  
2  Rinse  
Thoroughly rinse all surfaces and dry them completely with a clean  
towel. Do not allow stainless steel to air dry.  
3  Polish  
We strongly recommend that you apply a surface protectant to all  
exposed stainless steel surfaces.  
Spray a small amount of WD-40 or Sheila Shine on a piece of paper  
towel and rub with the grain over the surface of the appliance. Using  
a clean terry cloth or paper towel, polish the appliance by rubbing  
with the grain until excess liquid is removed and the surface shines. It  
should not be oily to the touch, however some residue is acceptable.  
Some people have reported that using lemon oil products such as Old  
English furniture polish is effective for polishing stainless steel and pro-  
tecting the surface.  
Do not use WD-40 or Sheila Shine near food or on food  
preparation surfaces as it is a health hazard.  
Caution  
NEVER spray WD-40 or Sheila Shine near an open flame!  
These products are extremely flammable while in their  
aerosol forms.  
Fire  
Hazard  
Do not use a wire brush or stainless steel on any part of  
your side burner!  
Note  
Cal Flame Side Burners  
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Rust Removal  
It is a common misconception that stainless steel does not rust. It does  
not stain, corrode, or rust as easily as ordinary steel (it stains less),  
but it is not stain-proof. If not properly protected and maintained, it  
can corrode, pit, and discolor.  
Because salt will accelerate rust and corrosion, side  
burner owners who live near the beach need to be dili-  
gent in maintaining their stainless steel hardware. You  
need to clean and polish your stainless steel frequently,  
apply a protectant, and ensure water does not collect  
Important  
and puddle.  
Periodically clean exterior stainless steel surfaces with WD-40 or Sheila  
Shine and wipe down with a dry cloth or paper towel until surface is  
free of rust. If there is significant rust or corrosion, use a Scotch-Brite  
scrubber.  
Both of these products will act as a surface protectant and help resist  
smudges, stains, and rust.  
Although nitric acid (also called aqua fortis) can be effec-  
tive for rust removal, it is a highly corrosive chemical. Be-  
cause of the potential for injury or damage to your stain-  
Caution  
less steel, we do not recommend using nitric acid.  
Burner rack  
The burner rack can all be removed for cleaning and is dishwasher  
safe.  
Use a solution equal parts detergent and hot water just as you would  
for any cooking equipment. A stiff wire brush or steel wool may also be  
helpful in removing grime and food deposits.  
Covering Your Side Burner  
When not in use and after cooling, cover your side burner with our  
canvas cover. (See your local Cal Flame dealer for details.) The cover  
will help protect your side burner from detrimental effects of weather  
and environmental pollutants. Never put a cover on a hot side burner.  
Allow the side burner to cool before covering.  
Cal Flame Side Burners  
LTR50001082, Rev. B  
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19  
Appendix  
Troubleshooting  
Problem: Smell of gas is present  
Solution: Check for loose connections in the gas line. Perform a  
leak test following the procedure described in this man-  
ual.  
Problem: Burner does not ignite  
Solution: Check the position of the sparker tip. It should be point-  
ing forward towards the front of the burner.  
Make sure there is a blue spark at the electrode tip  
to the burner.  
Make sure the igniter wire is connected firmly to the  
valve ignition device and the electrode.  
Make sure the valve orifice is free of any debris,  
dust or grease.  
If there is no spark at all, replace the electrode or  
igniter wire.  
Note: Turn off the gas at the source while troubleshoot-  
ing.  
Problem: Obstruction in the gas line  
Solution: Remove the fuel line from side burner. (Do not smoke  
or perform any maintenance in the vicinity of an open  
flame.) Open the gas valve for one second to blow out  
any debris. Close off the gas valve and reconnect the  
fuel line securely.  
Problem: Yellow Flame  
Solution: Once the entire burner is operating, check the flame  
color to be sure that it is mostly blue. Some yellow at  
the tips may be present due to impurities in the fuel. If  
the flame is golden or yellow in color, the reason could  
be oil film, residue from boil over, or other foreign mat-  
ter on the burner.  
Cal Flame Side Burners  
LTR50001082, Rev. B  
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20  
Problem: Plugged orifice  
Solution: Unplug the orifice as follows:  
Remove burner rack and brass burner.  
Using a 7mm socket or socket wrench, remove the  
brass orifice.  
Gently clear any obstruction with a fine wire.  
Reinstall the orifice and replace the burner racks.  
If an obstruction is suspected in the control valve, con-  
tact your local Cal Flame dealer for assistance.  
Problem: Misalignment of Igniter on Burner  
Solution:  
Check for proper position of the electrode tip, which  
is next to, but does not touch, the brass burner. It  
should be pointing straight up and free of grease to  
allow proper sparking.  
The ignition wire should be connected firmly to the  
valve ignition device and electrode. Reattach it if it  
has become disconnected. Replace the ignition wire  
if it is frayed or cracked.  
With the gas supply closed and control knobs set to  
the off position, check each position igniter individu-  
ally for the presence of a spark at the electrode.  
Push each knob in fully and rotate it about 1/4 turn  
to the left (counter-clockwise) until you hear a loud  
click. The trigger hitting the strike block should  
produce a blue spark at the electrode tip. Return  
control knob to the off position before checking the  
next igniter.  
Cal Flame Side Burners  
LTR50001082, Rev. B  
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21  
Converting Side Burner from LP to NG  
When converting an LP side burner that is connected to  
an LP grill, you MUST convert both appliances  
It is dangerous to have an LP appliance and an NG appliance  
supplied by the same fuel  
WARNING! You must have an authorized service technician  
perform this procedure  If these instructions are not followed  
exactly, a fire or explosion may result causing property dam-  
age, personal injury or loss of life  Lloyd’s Material Supply  
(LMS) will not be held responsible for an improperly converted  
gas side burner  
All Cal Heat side burners are manufactured to use standard liquid pro-  
pane (LP) and can be converted to burn natural gas (NG).  
You will need one or two orifices (depending on the size of the side  
burner), contained in the conversion kit provided with the side burner.  
The conversion kit contains orifices to convert five main burners, two  
small rear infrared burners, one large infrared burner, and two side  
burners. You will not need all of the parts in the kit.  
Before you begin, make certain the LP gas source has been discon-  
nected.  
Replacing the side burner orifices  
1. Remove the grate, burner cap and burner diffuser from the side  
burner.  
2. Using a 7mm wrench, remove the orifice for the burner.  
3. Apply a small amount of pipe compound to the orifice threads.  
4. Screw in the orifice until it is finger tight.  
5. Tighten the orifice with the 7mm wrench.  
6. If you have dual side burners, repeat the previous steps for the  
second burner.  
Cal Flame Side Burners  
LTR50001082, Rev. B  
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22  
Replacement Covers  
Cover Part  
Number  
Side Burner Model  
Cover Size  
BBQ08852P Standard  
Single Flat Side Burner  
CVRSBR050-G 11” x 17 ¼” x 5 ½”  
CVRSBR052-G 24 ¼” x 19 ½” x 6 ¼”  
BBQ08953P  
Standard Side By Side  
Burner  
BBQ08899P  
Deluxe Double Side Burner  
CVRSBR054-G 13” x 23 ½” x 10”  
CVRSBR055-G 26” x 13” x 10 ½”  
BBQ08954P Deluxe Double  
Side By Side  
Cal Flame Side Burners  
LTR50001082, Rev. B  
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23  
Limited Warranty  
All Cal Flame models are manufactured with the highest quality ap-  
pliances and are warranted to be free from defects in material and  
workmanship at time of delivery.  
LMS warrants side burners and associated hardware from deteriora-  
tion, corrosion, and defects in material and workmanship for a period  
of one year.  
Extent of Warranty  
This limited warranty is only valid on Cal Flame models delivered in the  
United States or Canada and extends through the selling dealer to the  
original purchaser at the original site of installation. This warranty be-  
comes valid at time of delivery and ends either by specified time-frame  
listed above or upon owner transfer or relocation.  
Warranty Performance  
In the event of a malfunction or defect covered under the terms of this  
warranty, a factory authorized service agent of LMS will perform the  
necessary repairs. To obtain service, contact the selling dealer. In the  
event the consumer is unable to obtain satisfactory customer service  
from the selling dealer or service agent, written notification must be  
given to the LMS Customer Relations Department within 30 days of  
the reported failure. There will be no charge for parts on a covered  
item. Cost of labor is the responsibility of the owner. Shipping and  
handling charges will apply to all warranted replacement parts. The  
service agent may assess a reasonable travel or mileage charge per  
service call. If LMS determines that repair of a covered item is not fea-  
sible, LMS reserves the right to replace the defective merchandise with  
merchandise equal in value to the original purchase price. Warranty  
repair and / or replacement is the sole discretion of LMS and this war-  
ranty does not cover costs therein, including but not limited to: freight,  
removal, re-installation, etc. This warrant is non-transferable and may  
not be extended beyond the above mentioned time frames under any  
circumstances, by any of LMS’s representatives.  
Warranty Limitations  
The stainless steel lid and burner racks are not covered by this war-  
ranty.  
Cal Flame Side Burners  
LTR50001082, Rev. B  
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24  
This warranty is void if the side burner has been subject to negligence,  
alteration, misuse, repairs, dings, dents, scratches, or incorrect and  
/ or prohibited applications, as specified in the owner’s manual. Gas  
lines must be installed by a licensed plumber only or local gas com-  
pany agent. Incorrect electrical installation by unlicensed electricians,  
service by non-LMS authorized representatives, acts of God and other  
cases beyond the control of LMS are not covered by this warranty.  
Please refer to the owner’s manual for examples of exclusions and  
common acts invalidating this warranty.  
This limited warranty applies only to side burners and associated hard-  
ware used for personal, family, and outdoor household purposes. This  
warranty does not apply to labor charges on side burners, replacement  
parts and hardware. This limitation is retroactive and applies to all side  
burners and hardware manufactured from 2000 and hereafter.  
Examples of common acts invalidating this warranty include but are  
not limited to:  
Scratches caused by normal use.  
Damage caused by extreme weather conditions (hot, cold, etc.)  
Damage caused by dirt, sand, and/or water damage.  
Damage caused by continued operation of the barbecue with ei-  
ther known or unknown problems.  
Damage caused by direct sunlight.  
Damage caused as a result of failure to follow the operating in-  
structions as defined in this owner’s manual.  
This limited warranty applies only to barbecues normally used for per-  
sonal, family, or household purposes and specifically excludes rental or  
commercial applications.  
Disclaimers  
LMS shall not be liable for loss of use of the barbecue side burner, re-  
lated hardware or other incidental or consequential costs, expense or  
damages, which may include, but are not limited to, removal of perma-  
nent deck or other custom fixtures or the necessity for crane removal.  
Any implied warranty shall have duration equal of the applicable war-  
ranty stated above.  
Cal Flame Side Burners  
LTR50001082, Rev. B  
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25  
Legal Remedies  
This limited warranty gives you specific legal rights. You may have  
other rights, which may vary from state to state.  
Customer Service  
For customer service, contact the authorized selling dealer immedi-  
ately. If you need additional information or assistance, please contact  
the LMS Customer Relations Department at 1462 E. Ninth St., Pomona  
CA 91766 or call (800) 225-7727.  
See your Cal Flame barbecue dealer for a copy of the applicable war-  
ranty, details and any questions you may have regarding the warranty  
coverage on your barbecue.  
Cal Flame Side Burners  
LTR50001082, Rev. B  
Download from Www.Somanuals.com. All Manuals Search And Download.  
CONTACT INFORMATION  
For customer service, please contact your authorized dealer  
immediately. If you need additional information and/or assistance,  
please contact:  
Customer Service Department  
1462 East Ninth Street  
Pomona, CA 91766  
Toll Free: 1-800-CAL-SPAS  
Fax: 1-909-629-3890  
LTR50001082, Rev. B  
5/26/11  
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