Bryan Boilers Water Heater CLM 120 WT FDG 844 AV CM IN User Manual

Form No. 2300  
(Rev. 05/04)  
Bryan “Flexible Water Tube”  
TM  
Water-Pak Indirect  
Water Heater Systems  
350,000 to 8,000,000 BTUH  
Atmospheric Gas Fired and Forced Draft Gas, Oil or Dual Fuel Fired  
335 to 3,533 Gallons Storage Capacity  
ModelCLM-120-WT-FDG-844-AV-CM-IN  
Originators of the “Flexible Water Tube” design  
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Bryan Water-Pak “Indirect Storage Water Heating”  
is scale-free, corrosion-free and trouble-free  
This is the secret — Service hot water  
circulated continuously through the copper  
indirectheatexchanger,absorbingheatfrom  
warmPrimaryWater. Servicehotwaterdoes  
not come in contact with hot flue gases; thus  
itremainsbelowcriticalscalingandcorrosion  
temperatures.  
Insulated PVC tank jacket (optional)  
Heat transfer fluid (Primary  
Water) recirculated by thermal  
action up through heater  
tubes, past indirect heat  
exchanger and down.  
Hot water storage tank — 125 psi  
or 150 psi ASME Code.  
Hot service  
water.  
Non-ferrous water connections  
Flue gases  
to vent.  
Manhole  
11" × 15"  
Cold service  
water  
Structural  
steel skid  
Hightemperaturecombus-  
tion gases heat Primary  
Water(heatertransferfluid)  
only.  
Burner — gas, oil or  
gas-oilcombination.  
Drain  
Bronze circulation pump — operates  
continuouslytoreducestratificationin  
storage tank during standby.  
Internal tank lining for  
corrosion protection —  
phenolic-epoxy or  
cement.  
Heat  
Burner Flame  
Hot Service Water  
Cold Service Water  
Primary Water  
Horizontal Heater-Tank Setting AH  
Vertical Heater-Tank Setting AV  
Hot outlet  
tapping  
Relief  
Hot water  
storage tank  
Relief  
valve  
Cold inlet  
tapping  
valve  
Hot water  
storage tank  
Thermometer  
Hot outlet  
tapping  
Thermometer  
Draft diverter or  
barometric  
control  
Draft diverter or  
barometric  
control  
Cold inlet  
tapping  
Water  
heater  
Structural  
steel skid  
Structural  
steel skid  
Water  
heater  
Tank drain  
Circulator  
Expansion tank  
Circulator  
Expansion tank  
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TM  
Bryan Water-Pak Indirect Water Heater Systems  
Selection Procedure Example  
Water-Pak Selection  
Arequirementof800gphat100°rise.Storagecapacity1000  
gallons. Fuel, gas. Tank lining, cement.  
Water-Pak units are built to furnish a very wide selection of  
recovery rates, storage capacities and configurations. Both  
horizontal and vertical tanks are available to best fit into the  
spaceallocation.Inadditiontothecombinationsof"settings"  
shown below, other combinations, arrangements and sizes  
are possible. Fuel selection includes gas (atmospheric or  
forced draft), oil, gas-oil or electric (consult factory).  
1. From"HeaterSpecifications"table,selectModelNo.CLM-  
120-WT Gas, rated at 1,152 gph, 40° to 140° rise.  
2. From the "Storage Tank Specifications" tables, suppose  
you select the 1045 gallon horizontal tank.  
3. Then the setting shown in diagram "AH" (horizontal tank)  
wouldbeappropriate.  
1. SelectHeaterModelbasedon"HeaterSpecifications"table  
below.  
Specify:  
2. Selectstoragecapacityfrom"StorageTankSpecifications"  
tables, horizontal or vertical tank depending on space  
considerations.  
Water-Pak System CLM-120-WT - G - 1045 - AH - CM - IN  
3. Chooseappropriate"Setting"from"Heater, TankSetting"  
diagramsonpreviouspage.  
Indirect  
Heater  
Model  
Fuel  
G—gas  
O—oil  
GO—gas-oil  
Storage  
Section  
Size  
Setting  
Tank Lining  
Tank  
CM—cement Insulated  
PH—phenolic PVC  
Jacket  
(gals.)  
Indirect Heater Specifications  
Storage Tank Specifications  
Heater Capacity  
Tank  
Capacity  
gallons  
Tank  
Dia × Length  
in (cm)  
Approximate  
Weight  
Heater  
Series  
Model  
Number  
Gallons Per Hour*  
Output  
BTU/HR  
80°-140° 60°-140° 40°-140° 40°-160°  
lbs (Kg)  
DR SERIES  
DR/F-350-WT 280,000  
DR/F-450-WT 360,000  
DR/F-650-WT 520,000  
DR/F-850-WT 680,000  
559  
720  
1,039  
1,359  
420  
540  
780  
336  
432  
624  
816  
Horizontal Tanks  
36×96 (91.4×243.8)  
42×96 (106.7×243.8)  
(Forced Draft)  
H-387  
H-520  
2,000 (907)  
2,200 (998)  
F SERIES  
(Atmospheric)  
1,020  
H-802  
42×144 (106.7×365.8) 3,000 (1,361)  
48×144 (121.9×365.8) 3,800 (1,724)  
54×168 (137.2×426.7) 5,600 (2,540)  
60×192 (152.4×487.7) 6,900 (3,130)  
72×168 (182.9×426.7) 8,100 (3,674)  
72×216 (182.9×548.6) 10,100 (4,581)  
Vertical Tanks  
CLM SERIES CLM-120-WT 960,000  
1,920  
1,440  
1,800  
2,160  
2,520  
2,880  
3,240  
3,600  
1,152  
1,440  
1,728  
2,016  
2,304  
2,592  
2,880  
960  
H-1045  
H-1546  
H-2188  
H-2699  
H-3533  
(Forced Draft)  
CLM-150-WT 1,200,000 2,400  
CLM-180-WT 1,440,000 2,880  
CLM-210-WT 1,680,000 3,660  
CLM-240-WT 1,920,000 3,840  
CLM-270-WT 2,160,000 4,320  
CLM-300-WT 2,400,000 4,800  
1,200  
1,440  
1,680  
1,920  
2,160  
2,400  
&
(Atmospheric)  
K SERIES  
(Atmospheric)  
K-350-WT  
K-400-WT  
K-450-WT  
2,800,000 5,600  
3,200,000 6,400  
3,600,000 7,200  
4,200  
4,800  
5,400  
6,000  
6,600  
7,200  
7,800  
3,360  
3,840  
4,320  
4,800  
5,280  
5,760  
6,240  
2,800  
3,200  
3,600  
4,000  
4,400  
4,800  
5,200  
V-335  
V-520  
36×84 (91.40×213.4)  
42×96 (106.7×243.8)  
48×96 (121.9×243.8)  
54×96 (137.2×243.8)  
60×96 (152.4×243.8)  
72×96 (182.9×243.8)  
84×96 (213.4×243.8)  
1,700 (771)  
2,200 (998)  
K-500-WT † 4,000,000 8,000  
K-550-WT † 4,400,000 8,800  
K-600-WT † 4,800,000 9,600  
K-650-WT † 5,200,000 10,400  
V-665  
2,700 (1,225)  
3,100 (1,406)  
4,000 (1,814)  
5,300 (2,404)  
7,000 (3,175)  
V-844  
V-1030  
V-1447  
V-1922  
AB SERIES  
(Forced Draft)  
AB-90-WT  
AB-120-WT  
AB-150-WT  
AB-200-WT  
AB-250-WT  
AB-300-WT  
720,000  
960,000  
1,200,000 2,400  
1,680,000 3,360  
2,000,000 4,000  
2,400,000 4,800  
1,440  
1,920  
1,080  
1,440  
1,800  
2,520  
3,000  
3,600  
864  
720  
960  
1,200  
1,680  
1,999  
2,400  
1,152  
1,440  
2,016  
2,400  
2,880  
Specifications subject to change without notice.  
Contact factory to consult on other boiler options.  
RV SERIES  
(Forced Draft)  
RV-350-WT  
RV-400-WT  
RV-450-WT  
RV-500-WT † 4,000,000 8,000  
RV-550-WT † 4,400,000 8,800  
RV-600-WT † 4,800,000 9,600  
RV-700-WT † 5,600,000 11,200  
RV-800-WT † 6,400,000 12,800  
2,800,000 5,600  
3,200,000 6,400  
3,600,000 7,200  
4,200  
4,800  
5,400  
6,000  
6,600  
7,200  
8,400  
9,600  
3,360  
3,840  
4,320  
4,800  
4,280  
5,760  
6,720  
7,680  
2,800  
3,200  
3,600  
4,000  
4,400  
4,800  
5,600  
6,400  
† These units are equipped with two heat exchangers as standard and require a copper header to be field supplied.  
Note 1: Contact factory for ratings at other conditions.  
*
Note 2: Heater is not intended to provide the temperature increases shown above instantly, but will raise the  
temperature of the gallons listed to final storage temperature within one hour.  
BryanSteamLLCLeadersSince1916  
783 N. Chili Ave., Peru, Indiana 46970 U.S.A.  
Note 3: Select adequate storage tank capacity to handle peak demand. Keep in mind that, typically, only 75%  
of tank capacity is usable storage.  
Phone:765-473-6651  
Fax: 765-473-3074  
Internet:www.bryanboilers.com  
Form No. 2300  
©2004 Bryan Steam LLC  
Printed in USA  
54-5368  
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