Briggs Stratton Power Supply 1461 2 User Manual

OWNER’S MANUAL  
8000/10000 Watt  
Backup Power System  
with Automatic Power Transfer Switch  
For Models 1461-2 and 1535-1 Manual No. 189141 Revision 2 (12/04/2001)  
Visit our Generac website: www.generac-portables.com  
NOT INTENDED FOR USE AS PRIMARY POWER IN PLACE OF UTILITY  
OR IN LIFE-SUPPORT APPLICATIONS  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
• Remain alert at all times while working on this  
equipment. Never work on the equipment when you are  
physically or mentally fatigued.  
SAFETY RULES  
WARNING!  
• An adequate, unobstructed flow of cooling and ventilating  
Only qualified electricians and gaseous fuel  
technicians should attempt installation of this  
system, which must strictly comply with  
applicable codes, standards and regulations.  
air is critical for generator operation. Do Not alter the  
installation or permit even partial blockage of ventilation  
provisions, as this can seriously affect safe operation of  
the generator.The Oil Service door and/or the Control  
Panel door must be installed whenever the unit is  
running.  
Your Briggs & Stratton Backup Power System produces  
dangerous electrical voltages that can cause a fatal  
electrical shock.Avoid contact with bare wires, terminals  
and connections at all times while the unit is running.  
Ensure that all the appropriate covers, guards and  
barriers are in place before operating the generator. If  
you must work around a unit while it is operating, stand  
on an insulated dry surface to reduce shock hazard.  
• Before performing any maintenance on the generator,  
remove the 15 Amp fuse AND disconnect the battery  
NEGATIVE, NEG, or (-) cable.  
Do Not operate engine if smell of fuel is present or  
other explosive conditions exist.  
Do Not tamper with governor springs, links or other  
parts to increase engine speed.  
• In case of an accident caused by electrical shock  
immediately shut down the source of electrical power. If  
this is not possible, attempt to free the victim from the  
live conductor.  
Do Not touch hot muffler, engine cylinder, or engine  
exhaust port which can cause burns.  
Do Not start engine with air cleaner or air cleaner  
cover removed.  
DANGER! Avoid direct contact with the  
victim. Use a non-conducting implement, such as a  
rope or board to free the victim from the live  
conductor. If the victim is unconscious, apply first aid  
and get immediate medical help.  
CAUTION! Despite the safe design of the  
Backup Power System, operating this equipment  
imprudently, neglecting its maintenance or being  
careless can cause possible injury or death. Permit  
only responsible and capable persons to operate  
and/or maintain this equipment.  
Your Backup Power System is powered by gaseous fuel.  
Liquid Propane (LP) or natural gas is extremely  
Explosive! Do Not smoke around the generator.Wipe  
up any oil spills immediately. Ensure that no combustible  
materials are left in the generator compartment. Keep  
the area near the generator clean and free of debris.  
NOTE:Your generator is equipped with a spark arrester  
muffler.The spark arrester must be maintained in effective  
working order by the owner/operator. In the State of  
California, a spark arrester is required by law (Section 4442  
of the California Public Resources Code). Other states may  
have similar laws. Federal laws apply on federal lands.  
Do Not use the generator or any of its parts as a step.  
Stepping on the unit can stress and break parts.This may  
result in dangerous operating conditions from leaking  
exhaust gases, fuel leakage, oil leakage, etc.  
The manufacturer cannot possibly anticipate every possible  
circumstance that might involve a hazard.The warnings in  
this manual, and the tags and decals affixed to the unit are,  
therefore, not all-inclusive. If you use a procedure, work  
method or operating technique that the manufacturer does  
not specifically recommend, you must satisfy yourself that it  
is safe for you and others.You must also make sure that the  
procedure, work method or operating technique that you  
choose does not render the generator unsafe.  
CAUTION! After the installation of your Backup  
Power System is complete, the generator may crank  
and start without warning any time there is a power  
interruption.To prevent possible injury, before  
working on the equipment, always set the  
AUTO/OFF/MANUAL switch to OFF and remove  
the 15 Amp fuse.  
Do Not handle any kind of electrical device while  
standing in water.Avoid electrical devices while barefoot  
or while hands or feet are wet.  
3
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
To arrange for proper installation, contact the store at  
which you purchased your Briggs & Stratton Backup Power  
System, your dealer, or your utility power provider.  
INTRODUCTION  
Congratulations on your purchase of a Briggs & Stratton  
Backup Power System (BPS).Your BPS was designed to  
provide automatic auxiliary electrical power for the  
duration of normal power interruption. It is not intended  
for use as primary power in place of utility nor for use in  
life-support applications.The generator unit has been  
engineered and tested to exacting standards of  
The BPS Warranty is VOID unless the system  
is installed by certified electrical and  
plumbing professionals.  
For the Installing Dealer/Contractor:  
For most applications, the Installation manual contains all  
the information required to properly install and start the  
Backup Power System.This Owner’s Manual describes  
essential circuit selection, routine operation and owner  
maintenance procedures.  
performance and reliability and is equipped with a UL®  
listed Automatic Power Transfer Switch.  
Generac Portable Products has made every effort to  
provide for a safe, streamlined and cost-effective  
installation. Because each installation is unique, it is  
impossible to know of and advise the trade of all  
conceivable procedures and methods by which installation  
might be achieved. Neither could we know of possible  
hazards and/or the results of each method or procedure.  
For these reasons,  
If you need more information, call 920-674-3750,  
extension 2716, between 8:00 AM and 5:00 PM CT.  
The Emission Control System for this generator is  
warranted for standards set by the U.S. Environmental  
Protection Agency and by the California Air Resources  
Board (CARB). For warranty information refer to the back  
of this Owner’s manual.  
Only current qualified electrical and  
plumbing contractors should attempt  
BPS installations.  
Installations must strictly comply with  
all applicable codes, industry standards  
and regulations.  
OWNER ORIENTATION  
This section provides Backup Power System owners with  
the information necessary to achieve the most satisfactory  
and cost effective installation possible.  
The illustrations are for typical circumstances and are  
meant to familiarize you with the installation options  
available with your Backup Power System.A thorough  
understanding of these options will provide fundamental  
control over the cost of your installation, as well as ensure  
your final satisfaction and security.  
Your Briggs & Stratton Backup Power System is supplied  
with this “Owners Manual” and a separate “Installation  
Manual” (Generac part number 184957).These are both  
important documents and should be retained by the owner  
after the installation has been completed.  
Installation Assistance  
For the Home or Business Owner:  
Local codes, appearance, noise levels, fuel types, and  
distances are the factors that must be considered when  
negotiating with an installation professional. Remember that  
as the distance from the existing electrical service and  
gaseous fuel supply increases, equal compensations in piping  
and wiring materials must be allowed for.This is necessary  
to comply with local codes and overcome electrical voltage  
drops and gaseous fuel pressure drops.  
To help you make informed choices and communicate  
effectively with your installation contractor(s),  
Read and understand the  
Owner Orientation Section of this manual  
BEFORE contracting or starting  
your BPS installation.  
The factors mentioned above will have a direct  
affect on the overall price of your Backup Power  
System installation.  
4
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
NOTE: In some areas you may need to acquire electrical  
Generator Location  
The actual physical location of your backup generator has a  
direct affect on:  
permits for installing the Backup Power System, building  
permits for installing gas lines, and permits for noise  
allowances.Your installer should check your local codes  
AND obtain the permits before installing the system.  
1. The amount of plumbing required to fuel your  
generator.  
Fuel Factors  
2. The amount of wiring required to control and connect  
your generator.  
An important consideration affecting the entire installation  
is the type of fuel used by your Backup Power System.The  
system was factory tested and adjusted using natural gas as  
a fuel. Liquid propane (LP) may also be used as a fuel (see  
the Installation Manual).  
NOTE: Specific location guidelines are discussed in the  
Installation Manual.Acquaint yourself with that information  
and confer with your installer. Be sure to ask how your site  
might affect installation costs and compliance with local  
codes and standards.  
Although there are specific factors that are inherent to  
each of these fuels, your location and the duration of  
possible utility interruptions should guide your selection of  
fuel type. For urban installations, Natural Gas (if available)  
should be your fuel of choice. For remote installations, a  
Liquefied Petroleum (LP) tank might better meet your  
needs.  
Generator Clearances  
The generator enclosure must be a minimum of 3 ft.  
(92 cm) from combustible material (NFPA 37). Leave at  
least 3 ft. (92 cm) all around the enclosure for access to the  
inside of the enclosure (NEC Art. 110-26a,Art. 110-26b).  
For proper engine function, the following fuel guidelines are  
recommended:  
The unit’s exhaust port must be at least 5 ft. (152 cm) from  
any building opening (window, door, vent etc.), and the  
exhaust must not be able to accumulate in any occupied  
area (Figure 1).  
• Use clean, dry fuel, free of moisture or any particulate  
material. Using fuels outside the following recommended  
values may cause performance problems.  
Figure 1 — Backup Power System Clearances  
In engines set up to run on propane (LP) gas,  
commercial grade HD5 propane with a minimum fuel  
3
energy of 2500 BTUs/ft with maximum propylene  
content of 5% and butane and heavier gas content of  
2.5% and minimum propane content of 90%.  
CAUTION!This equipment is equipped with an  
automatic safety gas “fuel shut-off” valve. Do Not  
operate the equipment if the “fuel shut-off” valve is  
missing or inoperative.  
Exhaust  
Power Decrease at High Altitude or High  
Temperature  
Port  
Exhaust port must be  
5 ft (152 cm) minimum  
distance from building  
openings  
Air density is less at high altitudes, resulting in less available  
engine power. Specifically, engine power will decrease 3.5%  
for each 1,000 feet (300 meters) above sea level and 1% for  
each 10° F (5.6°C) above 77°F (25°C). Make sure you and  
your installer consider these factors when determining  
total generator load.  
5
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
Figure 2 identifies system components and shows typical  
can be switched to the Backup Power System for the  
installation details.Variations to this illustration are related  
to code issues, piping distances and materials.  
duration of normal power interruption.  
The essential circuits are gathered in a special circuit  
breaker box, referred to as the Essential Circuit “sub-  
panel”, that is connected by conduit to the transfer switch.  
This breaker box is provided by the installer because it  
allows him to use the brand that is most compatible with  
your existing electrical service components.  
Essential Circuits  
As a Backup Power System owner, it is important that you  
clearly identify the circuits in your building that are  
"essential" to you. Because the Backup Power System is  
equipped with an Automatic Transfer Switch, your selection  
of essential circuits will be transferred to the Backup  
Power System within 15 seconds (+/- 5 seconds).  
The wattage reference guide shown in Figure 3 will assist  
you with your decision-making process. It provides the  
wattage used by many ordinary household devices. Use it  
as a guide when selecting your essential circuits. Review  
this information with your installer and ask about any  
technical considerations that might affect the cost of your  
installation.  
It is important that your installer understand which circuits  
you want to include as "Essential Circuits". Depending on  
the power consumed by these circuits, most or all of them  
Figure 2 — Typical Installation Diagram for Backup Power System  
Utility Power  
Meter  
Backup Power  
System Generator  
Power Leads  
Main  
Distribution  
Panel  
Signal Leads  
Automatic  
Power  
Transfer  
Switch  
NEUTRAL to White wire  
GND to chassis  
Rear of  
Control  
Essential  
Circuit  
Sub-panel  
Power Lead  
Panel  
Connections  
Control Signal  
Connections  
6
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
Essential Circuit Selection  
Figure 3 — Wattage Reference Guide  
When selecting the essential circuits that will be switched  
to “Backup Power,” it is important that the sum of the  
combined circuit loads does not exceed the  
wattage/amperage capacity of the generator.To help you  
with your selection of essential circuits, please consider the  
following:  
Running  
Watts  
1700  
3800  
6000  
500  
800 to 1000  
5750  
Device  
Air Conditioner (12,000 Btu)*  
Air Conditioner (24,000 Btu)*  
Air Conditioner (40,000 Btu)*  
Battery Charger (20 Amp)  
Circular Saw (6-1/2")  
Clothes Dryer (Electric)*  
Clothes Dryer (Gas)*  
Clothes Washer*  
Add up the total wattage of all electrical devices to be  
connected at one time.This total should NOT be  
greater than the generator’s wattage capacity.  
700  
1150  
1750  
2000  
1400  
1800  
700  
650  
400  
1500  
1250  
700  
The rated wattage of lights can be taken from light bulbs.  
The rated wattage of tools, appliances and motors can  
usually be found on a data plate or decal affixed to the  
device.  
Coffee Maker  
Compressor (1 HP)*  
Compressor (1/2 HP)*  
Compressor (3/4 HP)*  
Curling Iron  
Dehumidifier*  
Electric Blanket  
Electric Range (per element)  
Electric Skillet  
If the appliance, tool or motor does not give wattage,  
multiply 120Volts times the ampere rating to determine  
watts (Volts x Amps = Watts).  
Some electric motors (induction types) require about  
three times more watts of power for starting than for  
running.This surge lasts for only a few seconds. Be sure  
you allow for this high starting wattage when selecting  
electrical devices that will be energized by the backup  
power system:  
Freezer*  
Furnace Fan (3/5 HP)*  
Garage Door Opener*  
Hair Dryer  
875  
500 to 750  
1200  
250 to 1100  
1200  
800  
100  
700 to 1000  
1100  
Hand Drill  
Figure the watts required to start the largest motor.  
Iron  
Jet Pump*  
Light Bulb  
Add that to the total running watts of all other  
connected loads.  
This Briggs & Stratton Backup Power System  
complies with the following “stationary standby  
power rating”:  
Microwave Oven  
Milk Cooler*  
Oil Burner on Furnace  
Oil Fired Space Heater (140,000 Btu)  
Oil Fired Space Heater (30,000 Btu)  
Oil Fired Space Heater (85,000 Btu)  
Radio  
Refrigerator  
Slow Cooker  
Submersible Pump (1 HP)*  
300  
400  
150  
225  
The standby power rating is applicable for supplying  
emergency power for the duration of normal power  
interruption. No sustained overload capability is available  
for this rating.  
50 to 200  
700  
200  
2000  
1500  
2800  
800 to 1050  
1750 to 2000  
200 to 500  
1000 to 1650  
This rating is applicable to installations served by a  
reliable normal utility source.This rating is only applicable  
to variable loads with an average load factor of 80% of  
the standby rating for a maximum of 500 hours of  
operation per year.The standby rating is only applicable  
for emergency and standby power where the generator  
set serves as the backup to the normal utility source.  
Submersible Pump (1/2 HP)*  
Submersible Pump (1-1/2 HP)*  
Sump Pump*  
Table Saw (10")*  
Television  
Toaster  
Use the “Wattage Reference Guide” provided and mark  
those circuits you consider “critical” or “essential”. Make  
sure you and your installer consider the system’s altitude  
above sea level and the ambient temperature range when  
determining total generator load.  
*Allow three (3) times listed watts for starting device  
7
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
Shipment Contents  
UNPACKING  
The Backup Power System is supplied with:  
• Backup Power generator  
• Pre-attached mounting pad  
• Automatic Power Transfer switch  
• One 18” flexible fuel hook-up pipe  
• Installation manual  
Refer to the Installation Manual for detailed unpacking  
instructions, if desired.  
Delivery Inspection  
After removing the carton, carefully inspect the Backup  
Generator and Automatic Power Transfer Switch  
components for any damage that may have occurred during  
shipment.  
• Owner’s manual  
• Installation checklist  
IMPORTANT: If loss or damage is noted at time of  
delivery, have the person(s) making delivery note all damage  
on the freight bill and affix his signature under the  
consignor's memo of loss or damage. If loss or damage is  
noted after delivery, separate the damaged materials and  
contact the carrier for claim procedures. Missing or  
damaged parts are not warranted.  
• Three access door keys  
• Four lifting hole plugs  
• Oil fill spout  
Touch-up paint  
• One spare 15 Amp fuse  
8
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
KNOWYOUR BACKUP GENERATOR  
Read this owner’s manual and safety rules before operating your generator.  
Compare the illustrations with your generator to familiarize yourself with the locations of various controls and  
adjustments. Save this manual for future reference.  
Control Panel  
(see page 10)  
Exhaust  
Port  
15 Amp Fuse  
Unit Data Decal  
Oil Fill Cap  
Oil Dip Stick  
Fuel Inlet  
Air Cleaner  
Oil  
Drain  
Hose  
Battery  
Oil  
Filter  
Engine Label  
Battery Door Opening  
Control Panel Door Opening  
Oil Service Door Opening  
15 Amp Fuse — Protects the DC control circuits.  
Engine Label — Identifies engine model and type.  
Air Cleaner — Uses a dry type filter element and foam  
precleaner to limit the amount of dirt and dust drawn into  
the engine.  
Exhaust Port — High-performance muffler lowers engine  
noise to comply with most residential codes.  
Oil Dip Stick — Used to check the engine oil level.  
Oil Drain Hose — Provided to facilitate oil changing.  
Battery — 12Volt DC, 18 Amp-Hour sealed battery  
provides power to start the engine. Battery receives trickle  
charge whenever generator is not running.  
Oil Fill Cap — Remove to service the engine with  
recommended oil.  
Control Panel — Used for various test, operation and  
maintenance functions. See “KNOWYOUR SYSTEM  
CONTROL PANEL” on the next page.  
Oil Filter — Filters engine oil to prolong system life.  
Unit Data Decal — Identifies unit by serial number.  
9
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
KNOWYOUR SYSTEM CONTROL PANEL  
Compare this Control Panel illustration with your generator to familiarize yourself with the location of these important  
controls:  
Set Exercise  
Switch  
Circuit  
Breaker  
Diagnostic  
LED  
Hour Meter  
AUTO/OFF/MANUAL  
15 Amp  
Switch  
Fuse  
15 Amp Fuse — Protects the Backup Power System DC  
control circuits. If the fuse has ‘blown’ (melted open) or  
was removed, the engine cannot crank or start. Replace the  
fuse using only an identical BUS AGC 15A fuse.  
• “MANUAL” position starts the engine but does not  
disconnect the sub-panel from utility power. It is used for  
maintenance or diagnostic functions.  
Circuit Breaker — Protects the system from shorts and  
other over-current conditions. Must be ON to supply  
power to the Automatic Transfer Switch.  
AUTO/OFF/MANUAL Switch — This three-position  
device is the most important control on the system and is  
used as follows:  
Diagnostic LED — Used for troubleshooting operational  
problems with the Backup Power System.All fault  
conditions are described in the section “Fault Detection  
System”.  
• “AUTO” position is the normal operating position. If a  
utility power outage is sensed, the system will start the  
generator, let it reach stable operating speed, then  
connect generator power to the sub-panel.When utility  
power is restored, the system reconnects utility power  
to the sub-panel, lets the engine stabilize internal  
temperatures, shuts off the generator, and waits for the  
next utility power outage.While waiting, it maintains  
battery with trickle charge.  
Hour Meter — The hour meter records the total number  
of hours the generator has been running and is used to  
schedule maintenance tasks.  
Set Exercise Switch — Used to set the exercise cycle  
start time and day-of-the-week. Exercise cycle only occurs  
in AUTO mode.  
• “OFF” position turns off running generator, takes system  
out of Automatic mode and resets any detected faults.  
10  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
(away) from the unit while pulling the door down and  
out of the upper door channel.The door will come  
free of the generator enclosure.  
Access Doors  
The Backup Power System is equipped with an enclosure  
that has four access doors (Figure 4).The doors are named  
for a significant component located behind them. Starting  
with the side that has the fuel connection and proceeding  
clockwise, the doors are named:  
The battery door and the air intake door do not have locks  
or lift handles.They are opened by lifting on the louvers  
instead of a lift handle. However, you must remove the  
door lock screw, found directly above the center of the  
door. Replace the screw to secure the access door.  
• Oil Service door  
• Air Intake door  
• Control Panel door  
• Battery door  
CAUTION! Burn Hazard! The exhaust port  
can reach a temperature of 600° F during use and  
remains hot after shutdown. Carelessness could  
cause severe burns.  
Each backup power system is equipped with three identical  
keys.These keys fit the locks that secure the oil service and  
control panel doors.  
To install an access door:  
1. Support the door by grasping the lift handle or louver.  
Guide the top of the door into the generator  
enclosure.  
CAUTION! Do Not operate the backup generator  
unless the Oil Service and/or Control Panel doors are  
installed. Failure to do so will cause overheating.  
2. Lift the door up into its upper channel until the  
security pins clear the sill of the enclosure.  
To remove an access door:  
3. Push the lower half of the door into the door recess  
until it is flush with the sides.  
1. Insert a key into the lock of the access door you wish  
to remove and turn one quarter turn clockwise.  
4. Seat the door by pushing it down until the rubber  
coated security pins engage and the door rests on the  
mounting sill.  
NOTE: The key is retained in the lock when the locks are  
open.  
2. Grasp the door’s lift handle and pull the door upwards  
until the security pins are free of the lower base.  
5. If installing a lockable door, turn the key one quarter  
turn counterclockwise. Remove the key.  
3. With the security pins free, pull the lift handle outward  
Figure 4 — Enclosure Access Doors  
Door Lock  
Exhaust  
Port  
Screw  
Fuel  
Inlet  
Door  
Lock  
Screw  
11  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
Gaseous Fuel System  
• Ensure that all fuel pipe connections are tight, secure and  
without leaks.  
BEFORE INITIAL START-UP  
Engine Oil  
• Ensure that all shutoff valves are OPEN and that  
adequate pressure is available.  
This engine is shipped from the factory filled with the  
recommended oil. Before starting the engine, check oil level  
and ensure that engine is serviced as described on page 18  
in “Checking Oil Level”.  
If you smell ‘raw’ gaseous fuel (natural or LP) near the unit,  
immediately turn off the gas supply to the generator.  
Contact your gas utility or the system installer for  
assistance in determining the source of the smell.  
CAUTION! Any attempt to crank or start the  
engine before it has been properly serviced with the  
recommended oil will result in an engine failure that  
is not covered under warranty.  
The AUTO/OFF/MANUAL Switch  
This three-position device is referred to herein as  
“AUTO/OFF/MANUAL”. It is found on the control panel, as  
shown earlier, and is used as follows:  
Oil Considerations  
Your Backup Power System is equipped with an engine that  
has been pre-run at the factory and does not require the  
traditional “break-in” procedure.  
• “AUTO” position is the normal operating position. If a  
utility power outage is sensed, the system will start the  
generator, let it reach stable operating speed, then  
connect generator power to the sub-panel.  
When utility power is restored, the system reconnects  
utility power to the sub-panel, lets the engine ‘cool  
down’, shuts off the generator, and waits for the next  
utility power outage.  
In order to provide a greater “backup” capability, the  
system is filled with synthetic oil (API SJ/CF 5W-30W).This  
allows for system operation in the widest range of  
temperature and climate conditions.  
NOTE: The use of synthetic oil DOES NOT alter the  
required oil change intervals described later in the  
Maintenance section of this manual.  
• “OFF” position turns off a running generator, takes the  
system out of Automatic mode and resets faults.The unit  
will not exercise, but the ‘Set Exercise’ setting is not lost.  
Battery Connection  
• “MANUAL” position starts the engine but does not  
disconnect utility power from the sub-panel. It is used for  
maintenance or diagnostic functions.  
The Backup Power System is supplied with a 12Volt DC  
18 Amp-Hour sealed rechargeable battery. It is installed in  
the unit and the battery cables are connected at the  
factory.The unit’s 15 Amp fuse has been removed for  
shipping (this prevents the unit from starting).  
CAUTION!With the switch set to AUTO, the  
engine may crank and start at any time without  
warning. Such automatic starting normally occurs  
when utility source voltage drops below a preset  
level or during the normal exercise cycle.To prevent  
possible injury that might be caused by such sudden  
starts, always set the AUTO/OFF/MANUAL switch  
to OFF and remove the 15 Amp fuse before  
working on or around the generator or transfer  
switch.  
CAUTION! Do Not install the 15 Amp fuse until  
all plumbing and wiring has been completed and  
inspected. Failure to install the fuse as described in  
the Installation Manual could cause the engine to  
start.  
NOTE: With the battery installed, utility power supplied to  
the Automatic Transfer Switch, and the unit in AUTO mode,  
the battery receives a trickle charge while the engine is not  
running.The trickle charger cannot be used to recharge a  
battery that is completely discharged.  
The other controls and devices installed on the control  
panel are described on page 10,KnowYour System  
Control Panel”.  
12  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
5. With the generator output supplying its loads, turn  
AUTOMATIC OPERATION  
ON the main distribution panel circuit breaker that  
supplies utility power to the Automatic Power Transfer  
Switch.  
To select automatic transfer operation, do the following:  
1. Set the main distribution panel circuit breaker that  
6. After about 6 seconds, the automatic transfer switch  
will transfer loads back to the utility power.  
sends utility voltage to the transfer switch to ON.  
2. Set the AUTO/OFF/MANUAL switch to AUTO.  
7. About one minute after re-transfer, the engine will shut  
down.  
3. Set the generator’s main circuit breaker to its ON  
position.  
This completes the test procedures for automatic  
operation.The backup power system will now start  
automatically when utility power is lost and will supply  
power to the essential circuit sub-panel.  
Checking Automatic Operation  
To check the system for proper automatic operation,  
proceed as follows:  
1. Check that AUTO/OFF/MANUAL is set to OFF.  
2. Apply utility power to the Automatic Transfer Switch  
by turning ON the main distribution panel circuit  
breaker.  
To disable the power transfer system for maintenance:  
1. Ensure that the main distribution panel circuit breaker  
that sends utility voltage to the transfer switch is ON.  
3. Set the AUTO/OFF/MANUAL switch to AUTO.The  
Automatic Power System is now ready for automatic  
operation.  
2. Set the AUTO/OFF/MANUAL switch to OFF.  
3. Set the generator’s main circuit breaker to its OFF  
position.  
4. Turn OFF the main distribution panel circuit breaker  
sending power to the automatic transfer switch.  
Setting ExerciseTimer  
The engine will crank and start once the utility voltage  
drops out and the sensor has timed out.After starting, the  
Automatic Power Transfer System will transfer essential  
circuit sub-panel loads to the generator. Let the system go  
through its entire automatic operation sequence.  
The Backup Power System is equipped with an exercise  
timer that will start and exercise the system once every  
seven days. During this exercise period, the unit runs for  
approximately 12 minutes and then shuts down. Electrical  
load transfer DOES NOT occur during the exercise cycle  
(unless an utility power outage occurs).  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
A switch on the control panel is labeled “Set Exercise”  
SPECIFICATIONS  
(depicted on page 10).The specific day and the specific time  
of day this switch is pressed is programmed into the  
control board memory.This date and time is then used to  
automatically initiate the system exercise cycle.  
Model . . . . . . . . . . . . . . . . . . . . 1461  
Rated Maximum Power (LP*). . . 10.0 kW  
Rated Maximum Load Current:  
1535  
To perform the Set Exercise procedure:  
8.0 kW  
1. Choose the day and time you want your backup power  
system to exercise.  
at 240Volts. . . . . . . . . . . . . . . 41.7 Amps 33.3 Amps  
at 120Volts. . . . . . . . . . . . . . . 83.3 Amps 66.7 Amps  
Rated ACVoltage . . . . . . . . . . . . 120/240Volts  
Rated Frequency . . . . . . . . . . . . 60 Hz at 3600 rpm  
Phase . . . . . . . . . . . . . . . . . . . . . Single Phase  
2. On that day and time, set the AUTO/OFF/MANUAL  
switch to OFF.  
3. Press and hold down the “Set Exercise” switch.The  
Diagnostic LED blinks.  
4. Hold the switch down until the Diagnostic LED stops  
blinking. Release the Set Exercise switch.  
Power Factor. . . . . . . . . . . . . . . 1.0  
5. Set the AUTO/OFF/MANUAL switch to AUTO.Set  
NG Fuel Supply Pressure. . . . . 5-14 in W.C. (127-356 mm)  
Exercise” is complete.  
LP Fuel Supply Pressure. . . . . . 11-14 in W.C. (279-  
356 mm)  
For example, if you press the “Set Exercise” switch on  
Sunday morning at 10:00 AM, the unit will run an exercise  
cycle the following Sunday at 10:00 AM.  
Normal Operating Range . . . . -20°F (-28.8°C) to 104°F  
(40°C)  
NOTE: “Set Exercise” will only work if the unit is in the  
Automatic mode and this exact procedure is followed.The  
exerciser does not need to be re-set if the 15 Amp fuse is  
removed or changed.The exerciser will need to be re-set if  
the 12Volt DC battery is disconnected.  
Output Sound Level . . . . . . . . 70 dB(A) at 23 ft. (7 m) at  
full load  
* Natural gas rating will depend on specific fuel but typical derates  
are between 10 to 20% off the LP gas rating.  
If you want to change the day and time the unit exercises,  
simply perform the “Set Exercise” procedure at the exact  
weekday and time you want it to take place.  
Type. . . . . . . . . . . . . . . . . . . . . . Air Cooled, 4 stroke,V-Twin,  
Horizontal Shaft, OHV dual  
fuel engine  
Bore x Stroke . . . . . . . . . . . . . . 2–72 mm x 70 mm  
Displacement . . . . . . . . . . . . . . . 570 cc  
Spark Plug . . . . . . . . . . . . . . . . . Champion RC12YC  
Oil Type . . . . . . . . . . . . . . . . . . . Synthetic SAE 5W30,API  
SJ/CF  
Oil Capacity (w/filter) . . . . . . . . 48 oz. (1.6 l)  
Spark Plug gap . . . . . . . . . . . . . 0.030 in (.76 mm)  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
Low BatteryVoltage  
This fault is indicated by one blink.This condition occurs if  
the generator cannot start because the starting battery  
output power is below that needed to ‘turn-over’ the  
Fault Detection System  
The generator may have to run for long periods of time  
with no operator present. For that reason, the system is  
equipped with sensors that automatically shut down the  
generator in the event of potentially damaging conditions,  
such as low oil pressure, high oil temperature, over speed,  
and other conditions.  
engine. Causes for this problem may be a failed battery or a  
failed trickle charger circuit.  
To remedy the problem, remove the 15 Amp fuse and  
disconnect the battery from the generator.Take the battery  
to a local battery store for analysis. Replace battery only  
with a genuine Generac part number 188443.  
A light on the control panel called the Diagnostic LED will  
turn on and off in a series of blinks.The blink pattern is  
repeated with a brief pause between each series.The  
number of blinks in the series indicates the detected fault,  
as listed on the control panel and below:  
Replace the battery in the battery compartment after it has  
been fully recharged, connecting the NEGATIVE cable last.  
Install the 15 Amp fuse. Reset the Fault Detection system  
as described above. Check battery trickle charge output.  
Low Oil Pressure  
Number of LED Flashes  
Fault Description  
Low battery voltage  
Low oil pressure  
Low voltage  
This fault is indicated by two blinks.The unit is equipped  
with an oil pressure switch (Figure 5) using normally closed  
contacts that are held open by engine oil pressure during  
operation. Should oil pressure drop below the 8 psi range,  
switch contacts close and the engine is shut down.  
1
2
3
4
5
6
7
Engine fail to start  
Low frequency  
Engine overspeed  
Oil temperature high  
Figure 5 — Low Oil Pressure & High Temp. Switches  
Reset Fault Detection System  
The operator must reset the fault detection system each  
time it activates.To do so, place the AUTO/OFF/MANUAL  
switch in the OFF position for 30 seconds or more.  
Return the backup power system to service after  
correcting the problem by placing the  
High  
Temperature  
Switch  
Oil  
Pressure  
Switch  
AUTO/OFF/MANUAL switch in the AUTO position.  
A description of each fault and suggested remedies are as  
follows:  
Oil Drain  
Fitting  
No Blinks - ‘Dead’ Unit  
This condition is caused by a completely dead starting  
battery.To remedy the problem, remove the 15 Amp fuse  
and disconnect the battery from the generator.Take the  
battery to a local battery store for analysis. Replace battery  
only with a genuine Generac part number 188443.  
To remedy the low oil pressure condition, fix any obvious  
oil leak and/or add the recommended oil to the FULL mark  
on the dipstick. Reset the Fault Detection system as  
described above.  
Replace the battery in the battery compartment after it has  
been fully recharged, connecting the NEGATIVE cable last.  
Install the 15 Amp fuse. Reset the Fault Detection system  
as described above.  
If low oil pressure condition still exists, engine will start,  
then shut down after about 10 seconds and diagnostic LED  
will flash. In this case, contact an authorized service facility.  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
LowVoltage  
Engine Overspeed  
This fault is indicated by three blinks.This condition is  
caused by a restriction in the fuel flow, a broken or  
disconnected signal lead, a failed alternator winding, the  
control panel circuit breaker is open, or overloaded circuits  
in the essential circuit sub-panel.  
This fault is indicated by 6 blinks.This feature protects  
devices connected to the essential circuit sub-panel by  
shutting the generator down if its engine happens to run  
faster than the preset limit.The overspeed fault is detected  
as follows:  
Remedy the problem (you may need to contact your  
installer or Generac Technical Services for assistance), then  
reset the Fault Detection system, as described above.  
• If the generator output frequency runs at 72 Hz for five  
seconds, the generator will shut down.  
• If the generator output frequency reaches 75 Hz, the  
generator will shut down instantly.  
Engine FailTo Start  
This condition is caused by a failed engine governor.To  
remedy the problem, you should contact your installer or  
Generac Technical Services for assistance.When the  
problem is corrected, reset the Fault Detection system as  
described above.  
This fault is indicated by four blinks.This feature prevents  
the generator from damaging itself if it continually attempts  
to start in spite of another problem, such as no fuel supply.  
Each time the system is directed to start, the unit will  
crank for 15 seconds, pause for 15 seconds, crank for  
15 seconds, pause for 15 seconds, and repeat. If the system  
does not begin producing electricity after approximately  
90 seconds, the unit will stop cranking and the LED will  
blink.  
OilTemperature High  
This fault is indicated by seven blinks.The contacts of the  
temperature switch (Figure 6) are normally open. If the  
engine temperature exceeds approximately 140°C (284°F),  
the fault is detected and the engine shuts down.  
The most likely cause of this problem is no fuel supply.  
Check the inside and outside fuel shut off valves to ensure  
they are fully open. Other causes could be failed spark  
plug(s), failed engine ignition, or the engine air filter is  
clogged.You may need to contact your installer for  
assistance if you can’t remedy these problems.When the  
problem is corrected, reset the Fault Detection system as  
described above.  
Common causes for this condition include running the unit  
with all access doors removed, obstructed air inlet or  
exhaust port, or debris in the engine cylinder cooling fins.  
To resolve the problem, remove any accumulated debris  
and obstructions and let the engine cool down. Ensure that  
the Oil Service door and/or the Control Panel door is  
installed whenever the unit is running.When the problem is  
corrected, reset the Fault Detection system as described  
above.  
Low Frequency  
This fault is indicated by 5 blinks.This feature protects  
devices connected to the essential circuit sub-panel by  
shutting the generator down if its engine runs slower than  
the preset limit.  
Power During Fault Condition  
Whenever the backup power system is in an uncorrected  
fault condition, the automatic transfer switch is reset to  
UTILITY POWER.This means that when utility power is  
restored, utility power will be applied to the essential  
circuit sub-panel loads.The generator is disconnected from  
the automatic transfer switch for the duration of any  
detected fault condition.  
This condition is caused by a failed engine governor or by  
excessive loads on the essential circuit sub-panel.To  
remedy the problem, you may need to contact your  
installer or Generac Technical Services for assistance.When  
the problem is corrected, reset the Fault Detection system  
as described above.  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
Maintenance Schedule  
The following chart is based on normal engine operation. Follow the hourly or calendar intervals, whichever occurs first.  
More frequent service is required when operating in extremely dusty or heavy load conditions.  
Every  
8 Hours  
or Daily  
X (Note 1)  
Every  
25 Hours or  
Every Season  
Every 50 Hours  
or Every  
Every  
100 Hours or  
Every Season  
Maintenance Operation  
Yearly  
Season  
Check and refill engine oil  
Service air cleaner precleaner  
Change engine oil  
X (Note 2)  
X (Note 1)  
Replace air cleaner precleaner  
Inspect (and clean) spark arrester  
Service air cleaner cartridge  
Change oil filter  
Clean cooling fins, screens  
Check and adjust valve lash  
Replace spark plugs  
X
X
X (Note 2)  
X
X
X
X
Note 1 - Change oil every 25 hours when operating under heavy load or in high temperatures.  
Note 2 - Clean more often under dusty conditions or when airborne debris is present. Replace air cleaner parts, if very  
dirty.  
cooling air slots, some water will be retained in voids and  
cracks may develop in the rotor and stator winding  
The generator warranty does not cover items that have  
insulation.Water and dirt buildup on the generator internal  
been subjected to operator abuse or negligence.To receive  
windings will eventually decrease the insulation resistance  
full value from the warranty, the operator must maintain  
of these windings.  
the system as instructed in this manual.  
To Clean the Generator:  
All adjustments in this section should be made at least  
once each season. Follow the requirements in the  
CAUTION! Never insert any object or tool  
“Maintenance Schedule” chart above.  
through the air cooling slots, even if the engine is  
not running.  
Generator maintenance consists of keeping the unit clean  
and dry. Operate the unit in an environment where it will  
not be exposed to excessive dust, dirt, moisture or any  
corrosive vapors. Cooling air louvers on the enclosure  
must not become clogged with snow, leaves, or any other  
foreign material.  
• Use a damp cloth to wipe exterior surfaces clean.  
• A soft, bristle brush may be used to loosen caked on  
dirt, oil, etc.  
• A vacuum cleaner may be used to pick up loose dirt and  
debris.  
Check the cleanliness of the unit frequently and clean when  
dust, dirt, oil, moisture or other foreign substances are  
visible on its exterior surface.  
• Low pressure air (not to exceed 25 psi) may be used to  
blow away dirt. Inspect cooling air slots and openings on  
the generator.These openings must be kept clean and  
unobstructed.  
NOTE: Do Not use direct spray from a garden hose to  
clean generator.Water can enter the engine and cause  
problems. In addition, if water enters the generator through  
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Owner’s Manual  
Figure 7 — Oil Fill Spout on Oil Bottle  
CAUTION!When working on the generator,  
always remove the 15 Amp fuse from control panel.  
Also disconnect spark plug wires from spark plugs  
and keep wires away from spark plugs.This will  
prevent accidental start–up.  
Check fuel lines and fittings frequently for cracks or leaks.  
Replace if necessary.  
Before placing the backup generator in service and at the  
recommended maintenance interval, check the engine oil  
level, as follows:  
• Remove Oil Service door. Clean area around oil fill and  
dipstick locations.  
• Remove dipstick.Wipe with clean cloth.  
• Insert dipstick fully. Remove and check oil level.  
Oil capacity is approximately 1-1/2 quarts (48 ounces or  
1.6 liters) when changing oil and filter. Use only 5W-30 API  
Service Grade SJ or greater synthetic oil.  
• If oil level is low, slowly add recommended oil to bring  
level to “Full” mark on dipstick (Figure 6).  
Change the oil after every 50 hours and replace oil  
filter every 100 hours. If you are using this engine under  
dirty or dusty conditions, or in extremely hot weather,  
change the oil more often.  
Figure 6 — Oil Dipstick Markings  
Use the following instructions to change the oil  
while the engine is still warm:  
1. Unclip and wipe the oil drain hose clean with a rag.  
Place the oil drain hose into a suitable container. Grasp  
the oil drain fitting (see Figure 5), push it in towards  
the engine, rotate it counterclockwise to its stop, then  
pull the fitting outwards. Oil should begin to flow out  
of the oil drain hose.  
2. When the oil is drained, grasp the oil drain fitting and  
rotate it clockwise until it locks in place. Position the  
oil drain hose into its storage clip.  
• A reusable oil spout that fits most oil bottles is supplied  
to make it easier to pour oil into the engine (Figure 7).  
3. Place a suitable container beneath the oil filter and  
remove the filter.  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
4. Coat the o-ring of a new filter with fresh, clean engine  
CAUTION! Never run this equipment without the  
complete air cleaner system installed on the engine. Failure  
to do so will result in premature engine wear and  
significantly reduced engine life.  
oil.Turn the new filter by hand clockwise until the  
gasket contacts the filter adapter, then tighten 1/2 to  
3/4 turn more.  
5. Fill engine with oil as described above.  
6. Install and tighten the oil fill cap.  
To service the air cleaner components:  
1. Unhook clips on both sides of cover and remove cover  
(Figure 9).  
7. Run the engine for a minute; stop the engine and check  
for oil leakage around the oil filter. Recheck oil level.  
Figure 9 — Engine Air Cleaner Components  
Clips  
Replace the plugs every year. Use the recommended  
spark plugs gapped for 0.030 in. (0.76 mm).  
Knob  
Plate  
1. Stop the engine and pull the spark plug wires off of the  
spark plugs.  
Cartridge  
2. Clean around the spark plugs and remove them from  
the cylinder head.  
3. Clean off carbon deposits on the spark plug electrode  
using a wire brush or commercial solvent. Do Not  
blast clean.  
Precleaner  
4. Set the spark plugs’ gap as recommended (Figure 8).  
Install the correctly gapped spark plugs into the  
cylinder heads.  
Figure 8 — Gapping A Spark Plug  
Body  
2. Carefully slide foam precleaner off cartridge.  
3. To service precleaner, wash in liquid detergent and  
water. Squeeze dry in a clean cloth. Never twist!  
Saturate in clean, fresh engine oil. Squeeze in clean,  
absorbent cloth to remove all EXCESS oil. Replace if  
very dirty or damaged.  
4. Remove knob and plate. Carefully remove cartridge to  
prevent debris from entering carburetor.  
Service Air Cleaner  
The engine’s air cleaner is one of the most important areas  
to maintain.The engine will not run properly and will be  
damaged if it is run with a dirty air cleaner system.  
5. To service cartridge, clean by tapping gently on a flat  
surface. Do Not oil cartridge. Replace if very dirty or  
damaged.  
Use only genuine Briggs & Stratton parts or their  
equivalent.The use of replacement parts which are not of  
equivalent quality may damage the engine.  
NOTE: Do Not use petroleum solvents, e.g. kerosene,  
which will cause the cartridge to deteriorate. Do Not use  
pressurized air to clean cartridge. Pressurized air can  
damage the cartridge.  
Clean the foam precleaner every 25 hours and the  
cartridge every 100 hours of operation. Clean or  
replace more often in dusty or dirty conditions.  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
4. Reinstall cartridge, plate and knob.  
5. Reassemble precleaner on cartridge.  
6. Replace cover and attach clips to body.  
Valve Lash  
Valve lash must be checked while engine is cold after every  
100 hours of operation.Adjust if necessary.Valve lash is:  
Intake and Exhaust. . . . . 0.004 - 0.006 in. (0.10 - 0.15 mm)  
Carburetor Adjustments  
The engine exhaust muffler has a spark arrester screen.  
Inspect the screen every 50 hours of operation or once  
each year, whichever comes first..The spark arrester must  
be maintained in good condition by the owner/operator.  
The engine carburetor is preset at the factory.The  
carburetor should not be tampered with because doing so  
will void the emission control system warranty. If you  
experience problems or your engine is used at an altitude  
higher than 5,000 feet, contact your installer or the factory.  
Inspect the spark arrester as follows:  
• Using a powerful flashlight, examine the circular screen  
installed in the end of the exhaust port.There should be  
no rips or tears in the screen.There should be little or  
no accumulated soot on the screen.  
IfYou Call the Factory:  
You must have the following information at hand if it is  
necessary to contact Generac Technical Services regarding  
service or repair of this unit:  
• Replace the screen if torn, perforated or otherwise  
damaged. Do Not use a defective screen. Consult  
Generac Technical Services for assistance in changing the  
screen.  
1. Obtain the unit Model Number and Serial Number  
from the unit data decal. See “KnowYour Backup  
Generator” diagram for location.  
• If screen is not damaged, it may be cleaned in place with  
a gentle brushing from a wire brush or bottle brush.  
2. Obtain the engine Model/Type/Code numbers from the  
engine label. See “KnowYour Backup Generator”  
diagram for location. Please note that the model  
number may vary slightly from that presented herein.  
CAUTION!The engine speed was properly adjusted at  
the factory and should require no additional adjustment.  
Do Not attempt to change engine speed. If you believe the  
engine is running too fast or too slow, contact the factory  
for assistance. CHANGING THE ENGINE GOVERNED  
SPEED WILLVOID THE ENGINE WARRANTY AND WILL  
ADVERSELY AFFECT SYSTEM OPERATION.  
The Briggs & Stratton Backup Power System is designed for  
continuous backup operational duty.As such, there is no  
need to take any storage precautions. However, if it  
becomes necessary to take the system out of service for  
an extended period, call Generac Technical Services at  
920-674-3750, extension 2716, between 8:00 AM and  
5:00 PM CT for specific recommendations.  
To assure smooth operation, keep governor linkage, springs  
and controls free of debris.  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
TROUBLESHOOTING  
Problem  
Cause  
Correction  
1. Generator circuit breaker is open.  
2. Fault in generator.  
1. Reset circuit breaker.  
2. Contact Generac Portable Products  
service facility.  
Engine is running, but no  
AC output is available.  
3. Poor wiring connections or defective  
transfer switch.  
3. Check and repair.  
4. Sub-panel circuit breaker open or  
defective.  
4. Reset or replace circuit breaker.  
1. Short circuit in a connected load.  
2. Generator is overloaded.  
3. Shorted generator circuit.  
1. Disconnect shorted electrical load.  
2. See “Essential Circuits” on page 6.  
3. Contact Generac Portable Products  
service facility.  
Engine runs good at no-  
load but “bogs down"  
when loads are  
connected.  
1. 15 Amp fuse missing or blown.  
2. Dirty air cleaner.  
3. Out of fuel.  
4. Spark plug wire not connected to  
spark plug.  
1. Install (new) 15 Amp fuse.  
2. Clean or replace air cleaner.  
3. Open fuel valve(s); check propane tank..  
4. Connect wire to spark plug.  
Engine will not start; or  
starts and runs rough.  
5. Bad spark plug.  
6. Intake valve stuck open or closed.  
5. Replace spark plug.  
6. Contact Generac Portable Products  
service facility.  
7. Engine compression lost.  
7. Contact Generac Portable Products  
service facility.  
8. Failed battery.  
8. Replace battery.  
1. Out of fuel.  
2. Fault indicator blinking.  
1. Check fuel valves, fill propane tank.  
2. Count blinks and refer to “Fault  
Detection System” on page 15.  
1. Replace air filter.  
Engine shuts down during  
operation.  
1. Dirty air filter.  
2. Generator overloaded  
Engine lacks power.  
2. See “Essential Circuits” on page 6.  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
UNIT SCHEMATIC DIAGRAM  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
UNIT WIRING DIAGRAM  
PLG  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
TRANSFER SWITCH SCHEMATIC DIAGRAM  
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Owner’s Manual  
TRANSFER SWITCH WIRING DIAGRAM  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
UNIT EXPLODEDVIEW  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
UNIT PARTS LIST  
Item Part #  
Qty. Description  
Item Part #  
45 186375GS  
46 185955GS  
47 187049GS  
48 49813GS  
49 22097GS  
50 22473GS  
51 H186125GS  
52 H186030GS  
53 56893GS  
54 22264GS  
55 186790BGS  
56 67897GS  
57 185900GS  
58 186062GS  
59 86307GS  
60 B4260GS  
61 186242GS  
62 186205GS  
63 27772GS  
64 186206GS  
65 B4268GS  
66 22511GS  
67 H186320GS  
68 H186038GS  
69 185894GS  
70 22471GS  
71 185939CGS  
72 23152GS  
73 27482GS  
74 186790CGS  
75 186649GS  
76 B4986GS  
77 186551GS  
78 26915GS  
79 69397GS  
80 45771GS  
81 187277GS  
Qty. Description  
1
2
3
4
5
6
7
8
9
NSP  
1
6
ENGINE, B&S, 18 HP  
NUT, 5/16" - 18  
1
4
1
4
9
4
4
1
CLAMP, Hose  
22259GS  
22129GS  
48031JGS  
92134GS  
H186285GS  
186071GS  
186430GS  
25017GS  
STUD, Muffler Mount  
PLUG, Dome  
16 LOCKWASHER, 5/16" - M8  
1
1
1
1
1
2
CLIP, Hoseband  
NUT, M6 - 1.0  
FILTER, Oil  
LOCKWASHER, M6 - 1/4"  
FLAT WASHER, M6 - 1/4"  
BRACKET, Muffler  
BASE, Muffler Box  
PAN, Engine Mounting  
VALVE, Oil Drain  
HOSE, Oil Drain  
HHCS, 3/8" - 16 x 1/2"  
16 CRIMPTITE, 10 - 24 x 1/2"  
10 22237GS  
11 38353GS  
12 H185972GS  
13 22531GS  
14 92609GS  
15 29745GS  
16 22241GS  
17 51754GS  
18 187032GS  
19 H185957GS  
20 22127GS  
21 186152GS  
22 57822GS  
23 H185966GS  
24 186647GS  
25 H189952GS  
26 B4300GS  
27 42907GS  
28 188574GS  
29 188443GS  
30 22131GS  
31 22145GS  
32 188573GS  
33 186070GS  
34 39253GS  
35 186148GS  
36 186151GS  
14 LOCKWASHER, 3/8"  
2
1
2
1
1
2
1
2
1
2
1
1
4
1
1
1
2
1
2
1
1
1
1
1
1
4
8
1
LOCKWASHER, M4 #8  
WIRE, Ground  
MANIFOLD, Gasket  
MANIFOLD, Exhaust  
GASKET, Manifold, Muffler  
HHCS, 5/16" x 3/4" SEMS  
DISK,Air Blocker  
PPHMS, #4 - 40 x .019"  
SWITCH,Thermodisk Oil Temp.  
LOCKWASHER, #4 Int.Tooth  
PLATE, Oil Temp Switch  
ALTERNATOR, Sincro  
HHCS, 3/8 - 16 x 1-1/4"  
DEFLECTOR, 45° Muffler Box  
BOX, Muffler  
4
1
2
2
2
6
1
1
1
5
1
2
1
1
1
2
6
1
1
2
2
1
4
2
1
1
MOUNTS,Vibration  
BASE, Mount  
HHCS, 5/16" - 18 x 1-3/4"  
MOUNTS,Vibration  
HHCS, 3/8" - 16 x 1"  
NUT, 3/8" - 16  
HHCS, M8 - 1.25 x 12  
WASHER, 3/8 Ext., Shakeproof  
SUPPORT,Alt.  
NUT, 1/4" - 20  
HOSE, Gas Regulator to Engine  
CLAMP, Hose  
BULKHEAD,Alternator Side  
DECAL, Outdoor Use Only  
STRAP, Battery Hold Down  
SWAGE BOLT, 1/4" - 20 x 1/2"  
HHCS, M8 1.25 x 16  
CABLE, Battery Positive  
BATTERY, 33AH  
MUFFLER, with Brackets  
NUT, #8-32  
CABLE, Starter  
HHCS, 3/8" - 16 x 3/4"  
WASHER, 5/16" Ext. Shakeproof  
WIRE, Ground  
WASHER, Flat 3/8"  
WASHER, Flat 5/16 - M8  
CABLE, Battery Negative  
WASHER, Fiber .26 x .62 x .06  
HHCS, M8 x 20  
DECAL, Oil Drain  
DECAL, Ground, Green  
INSULATION, Fuel Hose  
NIPPLE, 3/4" NPT  
HOSE, Gas - regulator  
ELBOW, Brass, 3/4" NPT x 1/2"  
Gas  
BOLT, Manifold  
NUT, M8 - 1.25  
SCREEN, Spark Arrestor w/  
screws  
37 22413GS  
38 B4774GS  
39 186150GS  
40 B4773GS  
41 H185961GS  
42 26850GS  
2
1
1
1
1
3
HHCS, 1/4" - 20 x 1"  
REGULATOR, Gas Fuel  
ELBOW, Brass 3/8 NPT  
SOLENOID, Gas Fuel  
CORNER,Alt.Air Inlet, Left  
WASHER, Ext. M6-1/4"  
Shakeproof  
82 H189951GS  
83 96924GS  
84 49820GS  
85 59637GS  
86 96137GS  
87 189295GS  
88 A6344GS  
89 189294GS  
1
2
2
1
1
1
1
1
TRAY, Battery Support  
J-BOLT  
NUT, Locking Hex  
TAPTITE, 3/8" - 16 x 3/4"  
PLUG, 1/8" - 27  
FLAT WASHER  
FITTING, Barbed, 90°, 1/8" NPT  
E-RING  
43 B4300GS  
44 B4769GS  
2
1
BOLT SWAG, 1/4 - 20  
CONTACTOR, Starter  
27  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
ENCLOSURE EXPLODEDVIEW  
28  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
ENCLOSURE PARTS LIST  
Item Part #  
1
2
3
4
5
6
7
8
9
186564GS  
PAD, Fountation Base w/ Holes  
H185972GS  
186061GS  
H185971GS  
186049GS  
189792GS  
H185962GS  
B4300GS  
H185968GS  
10 H185961GS  
11 H185965GS  
12 186582GS  
13 H185966GS  
14 B5053GS  
15 186172GS  
16 H187232GS  
17 H186046GS  
18 H187234GS  
19 H185963GS  
20 H186047GS  
21 H185969GS  
22 H185964GS  
23 H187235GS  
24 74908GS  
25 B4986GS  
26 186173GS  
27 H185967GS  
28 186065GS  
29 B4889GS  
30 H186760GS  
31 29745GS  
32 185976GS  
33 22131GS  
34 22237GS  
35 22241GS  
36 187060GS  
37 186202GS  
38 186277GS  
39 B5082GS  
40 22097GS  
41 49813GS  
42 186790AGS  
43 186345GS  
44 186642GS  
45 186827GS  
46 28739AGS  
47 26850GS  
Part Not Illustrated  
187008GS  
1
KIT, Door Seal  
29  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
INSULATION SET EXPLODEDVIEW  
30  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
INSULATION SET PARTS LIST  
Item Part #  
Qty. Description  
1
2
3
4
5
6
7
8
9
H187234GS  
1
2
1
1
1
ROOF, with Insulation  
186188GS  
H186030GS  
H185966GS  
186186GS  
B4772GS  
H185968GS  
H187232GS  
189144GS  
INSULATION, Baffle Alt. Side  
BASE, Muffler Box  
BULKHEAD,Alternator Side  
INSULATION, Bulk Head Alt.. End  
27 CLIPS, Dart  
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
BAFFLE, Horizontal,Alt. Side  
DOOR, with Insulation  
DECAL, Unit  
10 H185972GS  
11 186641GS  
12 186646GS  
13 H185962GS  
14 186351GS  
15 186189GS  
16 186190GS  
17 H185961GS  
18 186643GS  
19 H186038GS  
20 77816GS  
BASE, Mounting  
DECAL, Operation Instructions  
DECAL,Warning Engine Can Start  
CORNER,Alt.Air Inlet Right  
INSULATION, Muffler Box  
INSULATION, Corner, Right Side  
INSULATION, Corner, Left Side  
CORNER,Alt.Air Inlet, Left  
DECAL, Fuel Inlet  
BOX, Muffler  
DECAL, Hot Muffler  
21 186352GS  
INSULATION, Muffler Base  
31  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
ALTERNATOR EXPLODEDVIEW AND PARTS LIST  
Item Part #  
Qty. Description  
1
2
3
4
5
6
7
8
9
B4906GS  
B4907GS  
B4908GS  
B4909GS  
B4910GS  
B4911GS  
B4912GS  
B4913GS  
B4914GS  
1
2
1
4
1
1
1
1
2
1
1
1
1
2
8
1
1
6
6
SHIELD, Front  
GRID, Front  
BOLT, Shaft Stay  
STAY BOLT, M8 x 30  
ASSEMBLY, Housing  
CAP  
COVER, Blind End  
COVER,Top Black  
CAPACITOR, 25mF 450V  
BEARING, 62052RS C3  
CAPACITOR, Diode +Varistor + EMC  
ROTOR, (Includes Item 13)  
FAN  
SCREW, M6 - 1.0 x 10mm  
SCREW, M5 - 0.8 x 10mm  
LOCK NUT, M8 - 1.25  
CONNECTOR, 6-Pin Sincro  
WASHER, Flat M6  
NUT, M6  
10 B4915GS  
11 B4916GS  
12 B4917GS  
13 B4918GS  
14 B4919GS  
15 B4920GS  
16 49820GS  
17 188928GS  
18 22473GS  
19 49813GS  
32  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
CONTROL PANEL EXPLODEDVIEW AND PARTS LIST  
Item Part #  
Qty. Description  
Item Part #  
14 87799GS  
15 B5133GS  
16 186443GS  
17 32300GS  
18 22676GS  
19 22264GS  
20 51715GS  
21 22985GS  
22 49226GS  
23 23897GS  
24 51716GS  
25 43182GS  
26 51714GS  
27 187060GS  
28 186645GS  
29 186648GS  
Qty. Description  
1
187225GS  
1
CONTROL PANEL, with Silk  
1
1
1
1
1
SWITCH, Set Exercise  
Screen  
DIODE, Light  
2
3
4
5
6
7
8
B4776GS  
B4799GS  
65795GS  
H185967GS  
77604GS  
B5111GS  
186280GS  
1
1
1
1
1
1
1
TRANSFORMER  
SWITCH,Auto/Off/Manual  
HOLDER, Fuse  
STRIP,Terminal  
RECTIFIER, Battery Charge  
BULKHEAD, Engine Side  
HOUR METER  
FUSE, 15 Amp AGC  
10 LOCKWASHER, M4  
10 NUT, M4 - 0.7  
CONTROL BOARD  
CIRCUIT BREAKER, 50 Amp,  
Model 1461  
CIRCUIT BREAKER, 40 Amp,  
Model 1535  
4
1
1
1
4
4
1
1
1
FLATWASHER, M4  
LOCKWASHER, M5  
FLATWASHER, M5  
NUT, M5 - 0.8  
LOCKWASHER, M3  
NUT, M3 - 0.5  
CLAMP, Cable 3/4" I.D.  
DECAL, Caution Electrical Shock  
DECAL, Control Panel Fault  
Description  
186280BGS  
B4893GS  
1
9
2
1
2
4
6
BRACKET, Resistor  
RESISTOR, 25W, .5 OHM  
NEUTRAL, 4 Prong  
STANDOFF, Control Board  
BOLT, Swage, 1/4-20  
10 B4867GS  
11 57345GS  
12 186413GS  
13 B4300GS  
33  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
TRANSFER SWITCH EXPLODEDVIEW  
34  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
TRANSFER SWITCH PARTS LIST  
Item Part #  
Qty. Description  
1
2
3
4
5
6
7
8
9
B4852GS  
B5079GS  
B4852GS  
57073GS  
185890GS  
B4858GS  
B4857GS  
75475GS  
75476GS  
1
1
1
1
2
1
4
4
6
1
1
4
4
4
1
BOX, Plastic  
DECAL, Utility Load  
INSERT, Box  
NEUTRAL BLOCK  
RELAY, 900 Series  
FUSE HOLDER, 30 Amp  
FUSE, 2 Amp, 600Volt  
SCREW, M4 x 10  
SCREW, M4 x 16  
SCREW, M6 x 12  
CONNECTION LUG, Ground  
SCREW, M5 x 12  
LOCK WASHER, M5  
FLAT WASHER, #10  
TERMINAL STRIP  
10 43116GS  
11 B4856GS  
12 91526GS  
13 49226GS  
14 23897GS  
15 B5052GS  
16 22264GS  
17 51715GS  
18 22097GS  
19 49813GS  
20 B5084GS  
21 B5083GS  
22 B4986GS  
23 B5107GS  
24 B5081GS  
25 B5106GS  
26 B5105GS  
27 B5087GS  
28 B5080GS  
29 186021GS  
30 B5086GS  
31 B5082GS  
32 B5085GS  
33 B5088GS  
34 B4854GS  
35 22241GS  
36 22237GS  
10 LOCK WASHER, #8  
10 NUT, M4  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
LOCK WASHER, 1/4  
NUT, M6  
DECAL, UL Type  
DECAL, UL Listed  
DECAL, Ground  
DECAL, Generator Connection  
DECAL, Neutral  
DECAL, Utility Connection  
DECAL, Load Connection  
DECAL, Intended Use  
DECAL,Terminal Strip  
DECAL, Identification  
DECAL,Warning, Live Circuit  
DECAL, Danger HighVoltage  
DECAL,Warning Shock  
DECAL,Auto Sequence  
TERMINAL, 14-6 Awg  
NUT, 3/8"-16  
LOCK WASHER, 3/8"  
35  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
ENGINE EXPLODEDVIEW  
Briggs & Stratton 18 hp Engine, Model 354445 0123-E1  
36  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
37  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
38  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
39  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
40  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
ENGINE PARTS LIST  
Item Part #  
Description  
Item Part #  
305 692056  
305A 692539  
308 806546  
308A 806547  
309 691564  
310 692033  
311 497605  
322 692539  
332 690887  
333 492341  
334 692066  
337 491055  
Description  
Item Part #  
Description  
Gear-Ring (In Flywheel Kit Only,  
Ref 23)  
Cover-Starter Drive  
Clip-Wire  
Screw (Starter Drive Cover)  
Screw (Starter Drive Cover)  
Screw (Oil Filter Adapter)  
Gear- Timing  
Screw (Oil Pump Cover)  
Nut (Brush Retainer)  
Nut (Brush Retainer)  
Cap-Drive  
Cap-End  
Housing-Starter  
Nut (Rocker Arm Cover)  
Washer (Oil Filter Adapter)  
Stud-Rocker Arm  
Screw (Cleaner Mounting Strap)  
Terminal-Sparkplug  
Strap-Cleaner Mounting  
Cover-Air Guide  
1
2
3
5
808702  
808534  
Cylinder Assembly  
Screw (Blower Housing)  
Screw (Blower Housing)  
Cover-Cylinder Head (Cyl. #1)  
Cover-Cylinder Head (Cyl. #2)  
Motor-Starter (Steel Pinion)  
Bolt (Starter Motor)  
Brush Set  
726  
Kit-Bushing/Seal (Magneto Side)  
805101* Seal-Oil (Magneto Side)  
727 690714  
729 690586  
732 690688  
732A 692539  
737 690679  
741 691530  
750 692539  
797 691029  
797A 693167  
801 808777  
802 691286  
803 693547  
812 692055  
816 690706  
830 691544  
833 692539  
851 493880  
862 692153  
865 690750  
808698  
5A 808699  
Head-Cylinder (Cylinder #1)  
Head-Cylinder (Cylinder #2)  
7
8
9
690888*§ Gasket-Cylinder Head  
808984 Breather Assembly  
807893* Gasket-Breather  
Screw (Cylinder Head Cover)  
Nut (Flywheel)  
Armature-Magneto  
Screw (Magneto Armature)  
Sparkplug  
10 690751  
10A 806421  
11 808686  
Screw (Breather Assembly)  
Screw (Breather Assembly)  
Tube-Breather  
12 691684* Gasket-Crankcase  
13 692059  
15 690946  
16 692173  
17 690752  
18 808847  
Screw (Cylinder Head)  
Plug-Oil Drain  
Crankshaft  
Bearing-Ball  
Cover-Crankcase  
338 691312* Gasket-Dipstick  
358 808784* Gasket Set-Engine  
359 691077  
363 19203  
365 690711  
373 691612  
377 806066  
413 693587  
432 691509  
Washer (Ground Terminal)  
Flywheel Puller  
Screw (Carburetor to Manifold)  
Nut (Ground Terminal)  
Key-Woodruff  
Nut (Starter Motor)  
Cap-Spring  
20 805049* Seal-Oil (PTO Side)  
22 692540  
23 808768  
25 808326  
26 807889  
27 690683  
28 807886  
29 807900  
32 690698  
33 808687  
34 807680  
35 692084  
36 692084  
39 690745  
40 692058  
42 807683  
45 690977  
46 691557  
50 692124  
Screw (Crankcase Cover)  
Flywheel  
Piston Assembly-Std (Standard)  
Ring Set (Standard)  
Lock-Piston Pin  
439 692154* O-Ring Seal (Crankcase Cover)  
868 691963*§ Seal-Valve  
445 394018  
447 692539  
454 693289  
466 806466  
467 691985  
Filter-Air Cleaner Cartridge  
Screw (Air Guide Cover)  
Cap-Breather  
O-Ring Seal (Breather Assembly)  
Knob-Air Cleaner  
871 692057  
879 690757  
934 691058  
967 272490  
968 692097  
971 692537  
Bushing-Valve Guide  
Cover-Carburetor  
Screw (Fan Retainer)  
Filter-Pre Cleaner  
Cover-Air Cleaner  
Screw (Air Cleaner Base)  
Pin- Piston  
Rod-Connecting (Standard)  
Screw (Connecting Rod)  
Valve - Exhaust  
Valve- Intake  
468 690690* O-Ring Seal (Oil Pump Screen)  
Spring-Valve (Intake)  
Spring-Valve (Exhaust)  
Deflector-Oil  
479 692537  
503 691532  
505 690238  
506 690872  
506A 690677  
507 691972  
510 496881  
520 691084  
522 491832  
523 693175  
Screw (Oil Pump Screen)  
Strap-Starter  
988 692063* Gasket-Oil Adapter  
996 691577  
1004 690743  
1005 690911  
1006 690452  
1017 690900  
Shield-Carburetor  
Duct-Air  
Fan-Flywheel  
Retainer-Fan  
Screen-Oil Pump  
Nut (Governor Control Lever)  
Screw (Carburetor Cover)  
Screw (Carburetor Cover)  
Insulator  
Retainer-Valve  
Keeper-Valve  
Tappet-Valve  
Camshaft  
Drive-Starter  
1022 806039*§ Gasket-Rocker Cover  
Manifold-Intake  
Terminal-Ground  
Plug-Dipstick/Fill  
1023 690758  
1023A 808648  
1024 693185  
1025 690689  
1026 691836  
1028 808237  
1029 691543  
1051 691124  
1054 280275  
1090 691293  
1095 808391  
1100 690973  
Cover-Rocker Arm  
Cover-Rocker Arm Assembly  
Pump-Oil  
Spool-Governor  
Rod-Push (Steel)  
Adapter-Oil Filter  
Arm-Rocker  
Ring-Retaining  
Tie-Cable  
Retainer-Brush  
Gasket Set-Valve  
Pivot-Rocker Arm  
51 806457* Gasket-Intake  
51A 692035*§ Gasket- Intake  
Dipstick  
54 690676  
89 690283  
122 690747  
125 808692  
146 691639  
161 691561  
Screw (Intake Manifold)  
Plug-Oil  
Spacer-Carburetor  
Carburetor  
Key-Timing  
Base-Air Cleaner  
524 693172* Seal-Dipstick Tube  
525 693174  
529 690744  
544 693544  
552 690701  
552A 806686  
555 692067  
562 690239  
565 690682  
572 690686  
573 690902  
578 692319  
596 691492  
598 807625  
601 691145  
615 691550  
616 806685  
635 692076  
638 691551  
643 692079  
683 691029  
689 691272  
Tube-Dipstick  
Grommet  
Armature- Starter  
Bushing-Governor Crank  
Bushing-Governor Crank  
Screw (Starter Solenoid)  
Bolt (Governor Control Lever)  
Stud (Oil Filter Adapter)  
Baffle-Breather  
Plate-Back  
Wire Assembly  
Screw (Oil Pump)  
Shim- End Play  
Clamp-Hose  
Retainer-Governor Shaft  
Crank-Governor  
Boot-Sparkplug  
Washer (Cylinder Head Cover)  
Retainer-Air Filter  
Nut (Starter Solenoid)  
Spring-Friction  
163 692081* Gasket-Air Cleaner  
188 692056  
192 807623  
206 691244  
208 691549  
209 691506  
211 692068  
212 690712  
222 808454  
227 690236  
232 692073  
239 690233  
262 692083  
Screw (Control Bracket)  
Adjuster-Rocker Arm  
Nut-Governor Control  
Rod-Governor Control  
Spring-Governor  
Spring-Governor Idle  
Link-Throttle  
Bracket-Control  
Lever-Governor Control  
Spring-Governor Link  
Switch-Oil Pressure  
Screw (Rod Bracket)  
* Included in Engine Gasket Set, Ref Number 358.  
§ Included inValve Gasket Set, Ref Number 1095.  
Routine Engine Maintenance Parts  
Part #  
Description  
394018 CARTRIDGE,Air Cleaner  
272490 PRECLEANER,Air Cleaner  
5050  
SET,Air Cleaner Cartridge and Precleaner  
491055 PLUG, Spark, (RC12YC)  
492932 FILTER, Oil  
273 690681* O-Ring Seal (Oil Pump)  
276 691766*§ Washer-Sealing  
276A 690704  
280 691526  
287 692062  
304 690930  
19374  
19368  
WRENCH, Spark Plug  
TESTER, Spark  
Washer-Sealing (Governor Crank)  
Bracket-Rod  
Screw (Dipstick Tube)  
Housing-Blower  
691 690680* Seal-Governor Shaft  
697 692062  
718 806469  
Screw (Drive Cap)  
Pin-Locating  
Please note that your engine may be marked as ‘354447 0044-E1. Both engine models are interchangeable in this unit.  
41  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
NOTES  
42  
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Briggs & Stratton Power Products Backup Power System  
Owner’s Manual  
Briggs and Stratton Emission Control Defects Warranty  
Provisions  
The following are specific provisions relative to your Emissions Control  
DefectsWarranty Coverage. It is in addition to the B&S engine warranty for  
non-regulated engines found in the Operating and Maintenance Instructions.  
EMISSION CONTROL  
SYSTEM WARRANTY  
Briggs & Stratton Corporation (B&S) , the California Air Resources Board  
(CARB) and the United States Environmental Protection Agency (U.S. EPA)  
Statement (Owner's Defect Warranty Rights and Obligations)  
1. Warranted Parts  
Coverage under this warranty extends only to the parts listed below  
(the emission control systems parts) to the extent these parts were  
present on the engine purchased.  
EMISSION CONTROL WARRANTY COVERAGE IS APPLICABLE TO  
CERTIFIED ENGINES PURCHASED IN CALIFORNIA IN 2000 AND  
THEREAFTER,WHICH ARE USED IN CALIFORNIA,AND TO CERTIFIED  
MODELYEAR 2000 AND LATER ENGINES WHICH ARE PURCHASED  
AND USED ELSEWHERE IN THE UNITED STATES.  
a.  
Fuel Metering System  
Carburetor and internal parts  
b.  
Air Induction System  
Air cleaner  
Intake manifold  
California and United States Emission Control Defects  
Warranty Statement  
c. Ignition System  
CARB, U.S. EPA and B&S are pleased to explain the Emission Control  
System Warranty on your model year 2000 and later small off-road engine  
(SORE). In California, new small off-road engines must be designed, built  
and equipped to meet the State's stringent anti-smog standards. Elsewhere  
in the United States, new non-road, spark-ignition engines certified for  
model year 1997 and later, must meet similar standards set forth by the  
U.S. EPA. B&S must warrant the emission control system on your engine  
for the periods of time listed below, provided there has been no abuse,  
neglect or improper maintenance of your small off-road engine.  
Your emission control system includes parts such as the carburetor, air  
cleaner, ignition system, muffler and catalytic converter.Also included may  
be connectors and other emission related assemblies.  
Where a warrantable condition exists, B&S will repair your small off-road  
engine at no cost to you including diagnosis, parts and labor.  
Briggs and Stratton Emission Control Defects Warranty  
Coverage  
Small off-road engines are warranted relative to emission control parts  
defects for a period of two years, subject to provisions set forth below. If  
any covered part on your engine is defective, the part will repaired or  
replaced by B&S.  
Spark plug(s)  
Magneto ignition system  
d.  
Miscellaneous Items Used in Above Systems  
Vacuum, temperature, position, time sensitive valves and  
switches  
Connectors and Assemblies  
2. Length of Coverage  
B&S warrants to the initial owner and each subsequent purchaser that the  
Warranted Parts shall be free from defects in materials and workmanship  
which caused the failure of theWarranted Parts for a period of two years  
from the date the engine is delivered to a retail purchaser.  
3. No Charge  
Repair or replacement of any Warranted Part will be performed at  
no charge to the owner, including diagnostic labor which leads to the  
determination that a Warranted Part is defective, if the diagnostic  
work is performed at an Authorized B&S Service Dealer. For  
emissions warranty service contact your nearest Authorized B&S  
Dealer as listed in the "Yellow Pages" under "Engines, Gasoline,"  
"Gasoline Engines," "Lawn Mowers" or similar category.  
4. Claims and Coverage Exclusions  
Owner's Warranty Responsibilities  
Warranty claims shall be filed in accordance with the provisions of  
the B&S Engine Warranty Policy.Warranty coverage shall be excluded  
for failures of Warranted Parts which are not original B&S parts or  
because of abuse, neglect or improper maintenance as set forth in  
the B&S Engine Warranty Policy. B&S is not liable to cover failures of  
Warranted Parts caused by the use of add-on, non-original, or  
modified parts.  
As the small off-road engine owner, you are responsible for the  
performance of the required maintenance listed in your Operating and  
Maintenance Instructions. B&S recommends that you retain all of your  
receipts covering maintenance on your small off-road engine, but B&S  
cannot deny warranty solely for the lack of receipts or for your failure to  
ensure the performance of all scheduled maintenance.  
As the small off-road engine owner, you should however be aware that  
B&S may deny you warranty coverage if your small off-road engine or a  
part has failed due to abuse, neglect, improper maintenance or unapproved  
modifications.  
You are responsible for presenting your small off-road engine to an  
Authorized B&S Service Dealer as soon as a problem exists.The  
undisputed warranty repairs should be completed in a reasonable amount  
of time, not to exceed 30 days.  
If you have any questions regarding your warranty rights and  
responsibilities, you should contact a B&S Service Representative at  
1-414-259-5262.  
5. Maintenance  
Any Warranted Part which is not scheduled for replacement as  
required maintenance or which is scheduled only for regular  
inspection to the effect of "repair or replace as necessary" shall be  
warranted as to defects for the warranty period.Any Warranted part  
which is scheduled for replacement as required maintenance shall be  
warranted as to defects only for the period of time up to the first  
scheduled replacement for that part.Any replacement part that is  
equivalent in performance and durability may be used in the  
performance of any maintenance or repairs.The owner is responsible  
for the performance of all required maintenance, as defined in the  
B&S Operating and Maintenance Instructions.  
The emission warranty is a defects warranty. Defects are judged on  
normal engine performance.The warranty is not related to an in-use  
emission test.  
6. Consequential Coverage  
Coverage hereunder shall extend to the failure of any engine components  
caused by the failure of anyWarranted Part still under warranty.  
43  
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LIMITED WARRANTY  
BRIGGS & STRATTON BACKUP POWER SYSTEM GENERATORS  
This Generac Portable Products (hereinafter “Company”) backup generator system has been manufactured and inspected with care by  
experienced craftsman. If you are the original purchaser, the Company warrants for three (3) years or 1,500 hours, whichever occurs  
first, that the generator system will be free from defects and workmanship if properly installed, maintained, and operated in accordance  
with Company instruction manuals.The Company will, at its option, repair or replace any part which, upon examination and inspection  
by a Company-authorized service facility, is found to be defective.This warranty applies only to a Generac Portable Products backup  
generator used in a “standby application”.This warranty is void when the system is used in a life support application or in a prime power  
application in place of utility power. See section below named “Power Section” for standby power rating.  
Warranty Schedule  
The Generac Portable Products backup generator will be warranted for three (3) years or 1,500 hours, whichever occurs first.The  
Installation Checklist must be completed in full, returned and on file at Generac Portable Products.  
All warranty expenses are subject to the conditions defined in the Generac Portable Products Policies, Procedures and Flat Rate Manual.  
Power Section: Standby Power Rating  
The standby power rating is applicable for supplying emergency power for the duration of normal power interruption. No sustained  
overload capability is available for this rating.This rating is applicable to installations served by a reliable normal utility source.This rating  
is only applicable to variable loads with an average load factor of 80% of the standby rating for a maximum of 500 hours of operation  
per year.The standby rating is only applicable for emergency and standby power where the generator set serves a the backup to the  
normal utility source.  
THIS WARRANTY SHALL NOT APPLYTOTHE FOLLOWING:  
• Cost of normal maintenance, adjustments, installation, and start-up.  
• Units sold, rated or used for “Prime Power” applications as the Company has defined Prime Power. Contact a Generac Portable  
Products authorized service facility for definition.  
• Failures due to, but not limited to, normal wear and tear, accident, misuse, abuse, neglect, improper installation, or rodent damage.  
• Failures caused by an external cause or act of God, such as collision, theft, vandalism, fire, lightning, flooding, or any other kind of  
natural disaster.  
Telephone or any other kind of communication expenses.  
• Living or travel expenses of person(s) performing service, except as specifically included within the terms of a specific unit warranty  
period.  
• Rental equipment used while repairs are being performed.  
• Overtime charges such as labor and travel.  
• Overnight freight charges for replacement parts.  
• Starting batteries, fuses, light bulbs, and engine fluids.  
• Repairs performed by an unauthorized service facility without prior approval from the Company warranty / service department.  
• Expenses incurred investigating performance complaints, unless defective Company materials or workmanship causes the problem.  
THERE IS NO OTHER EXPRESS WARRANTY.THE COMPANY HEREBY DISCLAIMS ANY AND ALL IMPLIED  
WARRANTIES, INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR  
PURPOSE TO THE EXTENT PERMITTED BY LAW.THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT  
BE DISCLAIMED IS LIMITED TO THE TIME PERIOD AS SPECIFIED IN THE EXPRESS WARRANTY. LIABILITY FOR  
CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED.THE  
COMPANY ALSO DISCLAIMS ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, SUCH AS THE  
LOSS OF TIME OR THE USE OF THE POWER EQUIPMENT, OR ANY COMMERCIAL LOSS DUE TO THE FAILURE OF THE  
EQUIPMENT.AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY.This  
warranty gives you specific legal rights that vary from state to state.  
For service, see your nearest Generac Portable Products authorized service facility or call 920-674-3750, extension 2716.  
GENERAC PORTABLE PRODUCTS  
Jefferson,Wisconsin U.S.A.  
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