Home Generator Systems
Illustrated Parts List
Model
040229-2
12000 Rated Watts
Home Generator System
Manual No. 194689A Rev. B (03/28/2008)
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Illustrated Parts List - Main Unit
Item Part #
Description
Item Part #
Description
1
2
3
4
5
6
7
8
9
U203030GS
BASE, Mounting
50 692062
SCREW
198899GS
24910GS
194683GS
194829GS
194830GS
195936GS
202382GS
*
MOUNT, Vibration
51 NSP
ASSY, Alternator (see page 7)
SHCS, M8 - 1.25 x 20
DECAL, Caution Hot Surface
GASKET
HHS, Trilobular 5/16 - 18 x 1/2
SOLENOID, Gas Fuel
FITTING, Coupling
52 40976GS
53 193506GS
54 806425
REGULATOR
55 198758GS
56 194681GS
57 198928GS
58 56893GS
59 201282GS
MUFFLER
BRACKET, Mounting Solenoid
FITTING, 1/2 Flare 3/8 - 18 NPT
HHCS, M8 - 1.25 x 12
HHCS, M6 - 1.0 x 30
WASHER, 1/4 Lock
NUT, M6 - 1.0
BASE, Muffler Box
KIT, Insulation, Muffler Base
CRIMPTITE, 10 - 24 x 1/2
ASSY, Bulkhead, Alternator End w/
Insulation
10 *
11 *
12 *
60 198929GS
61 194682GS
62 194680GS
63 192445GS
64 *
KIT, Insulation, Muffler Box
COLLECTOR, Muffler Box
BOX, Muffler Top
SCREW. 10 - 32 x 5/8
PPHMS, 4-40 x 0.19
WASHER, Lock #4
SWITCH, Oil Temp
WIRE-A
SOLENOID/BRACKET
DECAL, Requirements, Fuel
ENGINE
FUEL HOSE
CLAMP
13 B4300GS
14 194818GS
15 198593BGS
16 198913GS
17 185939VGS
18 *
HHS, Trilobular, 1/4 - 20 x 1/2
BATTERY
WIRE-A, Red
KIT, Battery Hardware
WIRE-A, Black
HHCS, M8 1.25 x 16
BRACKET, Muffler Mounting Base
WASHER, Flat 5/16 - M8
HOSE, Oil Drain
DECAL, Oil Drain
HHCS, 5/16 - 18 x 1
NUT, 5/16 - 18
WASHER, Lock 5/16 - M8
HHCS, 5/16 - 24 x 3/4 SEMS
HHCS, 1/4 - 20 x 1
HHCS, 5/16 -18 x 1 - 3/4
BRACKET, Alt Support
PLATE, Blocking Air, Alt
NUT, 1/4 - 20 Flange, Nylok
WASHER, Shakeproof Ext. M6-1/4
WIRE, Ground
65 *
66 186205GS
67 198593CGS
68 691656
70 205397GS
900 §
19 201824GS
20 *
23 1723165SM
24 186649GS
25 *
901 843644
902 843438
26 *
27 *
28 *
Items Not Illustrated
199327GS
194689GS
MS3792
29 *
MANUAL, Install
MANUAL, Operator’s
MANUAL, Engine
KIT, Manual/Accessory HGS
PAINT, Touchup, Grey 1/2 oz Bottle
PAINT, Touchup, Sliver 1/2 oz Bottle
CAP, Funnel Oil Bottle
HOSE, Flex
KIT, Led Remote
KIT, Decals, Service
30 *
31 B198897GS
32 200013GS
33 194005GS
34 *
204516GS
198810GS
198811GS
B3518GS
202295GS
198866GS
198918GS
35 186790HGS
36 *
37 *
38 *
WASHER, Lock, M10
NUT, Hex, M10 - 1.5
HHCS, 1/4 - 20 x 3/4
BRACKET, Engine Mounting
DUCT, Air
39 B198896GS
40 201817GS
41 199999GS
42 *
Optional Accessories
199475GS
PTHS, #6 x 1/2"
PAINT, Touchup, Spray, Silver, 12oz
PAINT, Touchup, Spray, Gray, 12oz
KIT, Cold Weather (Includes Battery
and Oil Warmers)
WASHER, Lock 3/8
HHCS, 3/8 - 16 x 1-1/4
WIRE
199474GS
6030
43 *
44 186790CGS
45 186206GS
46 *
PLATE, Switch Oil Temp
NUT, Hex 1/4 - 20
* - Items without part numbers are common fasteners and
are available at local hardware stores.
§ - Contact Engine Manufacturer
47 *
48 *
49 B4260GS
WASHER, M6, Flat 1/4
HHCS, M10 - 1.5
DISK, Engine Air
3
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Exploded View - Enclosure
4
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Illustrated Parts List - Enclosure
Item Part #
Description
Item Part #
Description
1
2
3
197275GS
PAD, Mounting w/Holes
BASE, Mounting
16 199629GS
17 203303GS
18 195733GS
19 195935GS
20 203029GS
21 198893GS
SEAL, Foam, Engine Air
INSULATION, Engine Door, Bottom
MOUNT, Tie Wrap
U203030GS
198991GS
ASSY, Bulkhead, Engine End
. . . . . . . Bulkhead, Engine End
. . . . . . . Decal, Fuel Inlet
. . . . . . . Seal, Foam
DUCT, Rubber Alternator
ADAPTER, Alternator
ASSY, Roof/Siderails
. . . . . . . Seal, Foam Engine Air
. . . . . . . Bushing, 1-1/2
. . . . . . . Weldment Roof/Siderails
. . . . . . . Insulation
22 201282GS
. . . . . . . Bushing, 1-3/8
ASSY, Bulkhead, Alternator End
. . . . . . . Plug, Dome 1-1/2
. . . . . . . Pin, Hinges with Hardware
. . . . . . . Decal, Caution Hot Muffler
. . . . . . . Seal, Foam
4
5
6
198986GS
ASSY, Door, Engine. End
. . . . . . . Pin, Hinges with Hardware
. . . . . . . Bracket, Muffler
. . . . . . . Weldment, Door Engine End
. . . . . . . Insulation, Top
23 200409GS
DECAL, Caution Hot Muffler
COVER, Air Intake Alternator
ASSY, Vent, Exhaust
CLIP, Tree
ASSY., Vent, Alternator
SEAL, Foam
COVER, Air Intake Engine
INSULATION, Engine Door, Top
SEAL, Foam
. . . . . . . Insulation, Bottom
24 194679GS
25 198926GS
26 B1797GS
27 198927GS
28 198888GS
29 194694GS
30 203302GS
31 197312GS
32 196397GS
33 195597GS
35 198460GS
36 192940GS
38 198890GS
39 194828GS
40 198889GS
. . . . . . . Barrel, Hinges with Hardware
198910GS
ASSY, Duct, Engine Air
. . . . . . . Decals
. . . . . . . Lug, Ground Connect w/Hardware
. . . . . . . Bracket, Mounting Breaker
w/Hardware
198993GS
ASSY, Support, Rail
. . . . . . . Support Rail Engine End
. . . . . . . Seal, Foam
INSULATION, Front/Rear Door
INSULATION, Roof
PLUG, Dome
. . . . . . . Decal, Rainproof
7
8
9
B4300GS
186173GS
197493GS
HHS, Trilobular, 1/4-20 x ½
BUSHING, Snap, 1-3/8"
BUSHING, Snap, 1-1/2"
PLUG, Dome, 1-1/2"
HHCS, 3/8 - 16 x 1
WASHER, Flat, 3/8 - M10
WASHER, Lock 3/8
NUT, 3/8 - 16
RETAINER, Hose
KIT, Door, Hinge
SET, Latch Key
10 198461GS
11 *
KIT, Door Latch
12 *
* - Items without part numbers are common fasteners and
are available at local hardware stores.
13 *
14 *
15 200438GS
ASSY, Door
. . . . . . . Weldment Door
. . . . . . . Insulation
. . . . . . . Barrel Hinges with Hardware
. . . . . . . Decals
5
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Exploded View & Illustrated Parts List - Control Panel
Item Part #
Description
Item Part #
17 205394GS
18 205395GS
19 *
Description
1
198911GS
ASSY, Cover, Circuit Breaker w/
Decals
DECAL, Caution, Electric Shock
DECAL, Warning Shock
NUT, 1/4 - 20
2
3
4
5
6
7
8
9
*
SCREW, 10 x 0.62, Plastite
BREAKER, Circuit 60A, 2P
BRACKET, Mounting Breaker
LUG, Ground Connect
BOLT, 1/4-10 x 1, Plastite
FUSE, Auto Type 15 Amp
ASSY, Control Panel
SCREW, PT, M4 - 1.79 x 16.0
ASSY, Duct, Engine Air w/ Decals
DECAL, Terminal Block
DECAL, Ground, Neutral
DECAL, Warning, Outdoor Install
DECAL, Caution, Standby
DECAL, Warning, Auto Start
201089GS
192770GS
199011GS
191991GS
198573GS
196655GS
197492GS
21 *
WASHER, Shakeproof, Ext M6 1/4
HHCS, 1/4 - 20 x 3/4
22 *
Items Not Illustrated
201090GS
HARNESS, Wire, CTL Board to
Engine/Alternator
HARNESS, Wire, E1 & E2 Sensing
CONNECTOR, Terminal, 2 Pin
CONNECTOR, Terminal, 10 Pin
198517GS
198515GS
198516GS
10 198910GS
12 198549GS
13 198550GS
14 205393GS
15 193297GS
16 205392GS
* - Items without part numbers are common fasteners and
are available at local hardware stores.
6
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Exploded View & Illustrated Parts List - Alternator
Item Part #
Description
1
2
3
4
5
6
7
9
192970GS
BRACKET, Drive End
SCREEN, Protection
BOLT, Shaft Stay
SCREW, Socket Head Cap
FRAME and Stator
PLUG, Rubber Grid
GRID
192973GS
B4908GS
*
192969GS
192962GS
192966GS
192967GS
BOX, Terminal Lid
TERMINAL BOARD
WASHER, Flat, #10 - M5
NUT, 10 - 32
10 192968GS
11 *
12 *
13 192974GS
14 *
CAPACITOR
PPHMC, 10 - 32 x 3/4
DIODE
15 192972GS
16 192971GS
17 *
18 *
19 *
ASSY., Rotor
SCREW, M8 x 1.25 x 35mm
WASHER, Shakeproof, Ext M6 - 1/4
NUT, 1/4 - 20
* - Items without part numbers are common fasteners and are
available at local hardware stores.
7
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