Illustrated Parts List
Les Parties Illustrées Enumèrent
Las Partes Ilustradas Listan
Model / Modelo / Modèle
040212-1
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1-800-743-4115 M-F 8-5 CT
BRIGGSandSTRATTON.COM
12000
Rated Watts
Home Generator System
Manual No. 203064GS Rev. A (10/15//07)
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WIRING DIAGRAM
UNIT WIRING DIAGRAM
3
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EXPLODED VIEW
UNIT EXPLODED VIEW
4
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PARTS LIST
UNIT PARTS LIST
Item Part #
Description
Item Part #
Description
1
2
3
4
5
6
7
8
9
T203030GS
BASE, Mounting
49 B4260GS
50 692062
DISK, Engine Air
SCREW
198899GS
24910GS
194683GS
194829GS
194830GS
195936GS
202382GS
*
MOUNT, Vibration
HHS, Trilobular 5/16 - 18 x 1/2
SOLENOID, Gas Fuel
FITTING, Coupling
51 NSP
ASSY, Alt (see pages 8 & 9)
SHCS, M8 - 1.25 x 20
DECAL, Caution Hot Surface
GASKET
52 40976GS
53 193506GS
54 806425
REGULATOR
BRACKET, Mounting Solenoid
FITTING, 1/2 Flare 3/8 - 18 NPT
HHCS, M8 - 1.25 x 12
HHCS, M6 - 1.0 x 30
WASHER, 1/4 Lock
NUT, M6 - 1.0
55 198758GS
56 194681GS
57 198928GS
58 56893GS
59 201281GS
MUFFLER
BASE, Muffler Box
KIT, Insulation, Muffler Base
CRIMPTITE, 10 - 24 x 1/2
ASSY, Bulkhead, Alt End w/
Insulation
10 *
11 *
12 *
13 B4300GS
14 194818GS
15 198593BGS
16 198913GS
17 185939VGS
18 *
HHS, Trilobular, 1/4 - 20 x 1/2
BATTERY
WIRE-A, Red
KIT, Battery Hardware
WIRE-A, Black
60 198929GS
61 194682GS
62 194680GS
63 192445GS
64 *
KIT, Insulation, Muffler Box
COLLECTOR, Muffler Box
BOX, Muffler Top
SCREW. 10 - 32 x 5/8
PPHMS, 4-40 x 0.19
WASHER, Lock #4
SWITCH, Oil Temp
WIRE-A
SOLENOID/BRACKET
DECAL, Requirements, Fuel
ENGINE
FUEL HOSE
CLAMP
HHCS, M8 1.25 x 16
BRACKET, Muffler Mounting Base
WASHER, Flat 5/16 - M8
VALVE, Oil Drain
65 *
19 201824GS
20 *
66 186205GS
67 198593CGS
68 691656
70 202896GS
900 §
21 186071GS
22 48031JGS
23 186430GS
24 186649GS
25 *
CLAMP, Hose Band
HOSE, Oil Drain
DECAL, Oil Drain
901 843644
902 843438
HHCS, 5/16 - 18 x 1
NUT, 5/16 - 18
26 *
Parts Not Illustrated
199327GS
27 *
WASHER, Lock 5/16 - M8
HHCS, 5/16 - 24 x 3/4 SEMS
HHCS, 1/4 - 20 x 1
HHCS, 5/16 -18 x 1 - 3/4
BRACKET, Alt Support
PLATE, Blocking Air, Alt
NUT, 1/4 - 20 Flange, Nylok
WASHER, Shakeproof Ext. M6-1/4
WIRE, Ground
MANUAL, Install
MANUAL, Operator’s
MANUAL, Engine
28 *
194689GS
29 *
MS3792
30 *
203061GS
KIT, Manual/Accessory HGS
PAINT, Touchup, Bottle, Metallic
Silver 1/2 oz
31 B198897GS
32 200013GS
33 194005GS
34 *
198811GS
B3518GS
202295GS
198866GS
203064GS
198918GS
CAP, Funnel Oil Bottle
HOSE, Flex
35 186790HGS
36 *
37 *
38 *
KIT, Led Remote
WASHER, Lock, M10
NUT, Hex, M10 - 1.5
HHCS, 1/4 - 20 x 3/4
BRACKET, Engine Mounting
DUCT, Air
MANUAL, IPL
KIT, Decals, Service
39 B198896GS
40 201817GS
41 199999GS
42 *
Optional Accessories
199475GS
PAINT, Touchup, Spray, Silver, 12oz
KIT, Cold Weather (Includes Battery
and Oil Warmers)
PTHS, #6 x 1/2"
6030
WASHER, Lock 3/8
HHCS, 3/8 - 16 x 1-1/4
WIRE
43 *
44 186790CGS
45 186206GS
46 *
* - Items without part numbers are common fasteners and
are available at your local hardware store.
§ - Contact Engine Manufacturer
PLATE, Switch Oil Temp
NUT, Hex 1/4 - 20
WASHER, M6, Flat 1/4
HHCS, M10 - 1.5
47 *
48 *
5
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EXPLODED VIEW
ENCLOSURE EXPLODED VIEW
6
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PARTS LIST
ENCLOSURE PARTS LIST
Item Part #
Description
Item Part #
Description
1
2
3
197275GS
PAD, Mounting w/ Holes
BASE, Mounting
16 199629GS
17 203303GS
18 195733GS
19 195935GS
20 203029GS
21 198893GS
SEAL, Foam, Engine Air
INSULATION, Engine Door, Bottom
MOUNT, Tie Wrap
T203030GS
198915GS
. . . . . . Bulkhead, Eng End
. . . . . . . Decal, Fuel Inlet
. . . . . . . Seal, Foam
ASSY, Bulkhead, Eng End
DUCT, Rubber Alt
ADAPTER, Alt.
ASSY, Roof/Siderails
. . . . . . . Seal, Foam Engine Air
. . . . . . . Bushing, 1-1/2
. . . . . . . Bushing, 1-3/8
. . . . . . . Plug, Dome 1-1/2
. . . . . . . Pin, Hinges with Hardware
. . . . . . . Weldment Roof/Siderails
. . . . . . . Insulation
22 201281GS
ASSY, Bulkhead, Alt End
. . . . . . . Decal, Caution Hot Muffler
. . . . . . . Seal, Foam
4
5
198891GS
ASSY, Door, Eng. End
. . . . . . . Pin, Hinges with Hardware
. . . . . . . Bracket, Muffler
. . . . . . . Weldment, Door Eng End
. . . . . . . Insulations
23 77816AGS
DECAL, Caution Hot Muffler
COVER, Air Intake Alt
ASSY, Vent, Exhaust
CLIP, Tree
ASSY., Vent, Alt.
SEAL, Foam
COVER, Air Intake Engine
INSULATION, Engine Door, Top
SEAL, Foam
. . . . . . . Barrel, Hinges with Hardware
24 194679GS
25 198926GS
26 B1797GS
27 198927GS
28 198888GS
29 194694GS
30 203302GS
31 197312GS
32 196397GS
33 195597GS
35 198460GS
36 192940GS
38 198890GS
39 194828GS
40 198889GS
198910GS
ASSY, Duct, Engine Air
. . . . . . . Decals
. . . . . . . Lug, Ground Connect w/Hardware
. . . . . . . Bracket, Mounting Breaker
w/Hardwire
6
198917GS
ASSY, Support, Rail
. . . . . . . Support Rail Eng. End
. . . . . . . Seal, Foam
. . . . . . . Decal, Rainproof
INSULATION, Front/Rear Door
INSULATION, Roof
PLUG, Dome
7
8
9
B4300GS
186173GS
197493GS
HHS, Trilobular, 1/4-20 x 1/2
BUSHING, Snap, 1-3/8"
BUSHING, Snap, 1-1/2"
PLUG, Dome, 1-1/2"
HHCS, 3/8 - 16 x 1
WASHER, Flat, 3/8 - M10
WASHER, Lock 3/8
NUT, 3/8 - 16
RETAINER, Hose
KIT, Door, Hinge
10 198461GS
11 *
SET, Latch Key
KIT, Door Latch
12 *
* - Items without part numbers are common fasteners and
are available at your local hardware store.
13 *
14 *
15 198892GS
ASSY, Door
. . . . . . . Weldment Door
. . . . . . . Insulation
. . . . . . . Barrel Hinges with Hardware
. . . . . . . Decals
7
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EXPLODED VIEW
ALTERNATOR EXPLODED VIEW
8
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PARTS LIST
ALTERNATOR PARTS LIST
Item Part #
Description
1
2
3
4
5
6
7
9
192970GS
BRACKET, Drive End
SCREEN, Protection
BOLT, Shaft Stay
SCREW, Socket Head Cap
FRAME and Stator
PLUG, Rubber Grid
GRID
192973GS
B4908GS
*
192969GS
192962GS
192966GS
192967GS
BOX, Terminal Lid
TERMINAL BOARD
WASHER, Flat, #10 - M5
NUT, 10 - 32
10 192968GS
11 *
12 *
13 192974GS
14 *
CAPACITOR
PPHMC, 10 - 32 x 3/4
DIODE
15 192972GS
16 192971GS
17 *
18 *
19 *
ASSY, Rotor
SCREW, M8 x 1.25 x 35mm
WASHER, Shakeproof, Ext M6 - 1/4
NUT, 1/4 - 20
*Items without part numbers are common fasteners, available at local hardware stores.
9
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EXPLODED VIEW
CONTROL PANEL EXPLODED VIEW
10
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PARTS LIST
CONTROL PANEL PARTS LIST
Item Part #
Description
1
2
3
4
5
6
7
8
9
198911GS
ASSY, Cover, Circuit Breaker w/ Decals
SCREW, 10 x 0.62, Plastite
BREAKER, Circuit 60A, 2P
BRACKET, Mounting Breaker
LUG, Ground Connect
*
201089GS
192770GS
199011GS
191991GS
198573GS
196655GS
197492GS
BOLT, 1/4-10 x 1, Plastite
FUSE, Auto Type 15A
ASSY, Control Panel
SCREW, PT, M4 - 1.79 x 16.0
ASSY, Duct, Engine Air w/ Decals
DECAL, Danger High Voltage
DECAL, Terminal Block
DECAL, Ground, Neutral
DECAL, Warning, Outdoor Install
DECAL, Caution, Standby
DECAL, Warning, Auto Start
DECAL, Caution, Electric Shock
DECAL, Warning Shock
NUT, 1/4 - 20
WASHER, Shakeproof, Ext M6 1/4
HHCS, 1/4 - 20 x 3/4
10 198910GS
11 B5082AGS
12 198549GS
13 198550GS
14 186647GS
15 193297GS
16 186646GS
17 186645GS
18 190992GS
19 *
21 *
22 *
Parts Not Illustrated
201090GS
HARNESS, Wire, CTL Board to Eng/Alt
HARNESS, Wire, E1 & E2 Sensing
CONNECTOR, Terminal, 2 Pin
198517GS
198515GS
198516GS
CONNECTOR, Terminal, 10 Pin
* - Items without part numbers are common fasteners and are available at your local hardware store.
11
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SPECIFICATIONS
SPECIFICATIONS
Rated Maximum Power (LP*) . . . 12.0 kW
Rated Maximum Load Current:
at 240 Volts . . . . . . . . . . . . . . . 50 Amps
at 120 Volts . . . . . . . . . . . . . . . 100 Amps
Rated AC Voltage . . . . . . . . . . . . . 120/240 Volts
Rated Frequency . . . . . . . . . . . . . 60 Hz at 3600 rpm
Phase . . . . . . . . . . . . . . . . . . . . . . Single Phase
Power Factor . . . . . . . . . . . . . . . . 1.0
Normal Operating Range. . . . . . -20°F (-28.8°C) to 104°F (40°C)
Output Sound Level. . . . . . . . . . 65 dB(A) at 23 ft. (7 m) at normal load
Shipping Weight . . . . . . . . . . . . 484 lbs.
* Natural gas rating will depend on specific fuel but typical derates are
between 10 to 20% off the LP gas rating.
NOTES
12
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