Home Generator Systems
Illustrated Parts List
Model
040210-1
15000 Rated Watts
Home Generator System
Manual No. 194689A Rev. B (03/25/2008)
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Illustrated Parts List - Main Unit
Item Part #
Description
Item Part #
Description
1
2
3
4
5
6
7
8
9
U203030GS
BASE, Mounting
50 809743
SCREW
187594GS
24910GS
194683GS
194829GS
194830GS
195936GS
842184
MOUNT, Vibration
51 NSP
53 193506GS
54 809872
55 197164GS
56 194681GS
57 198928GS
58 56893GS
59 201282GS
ASSY, Alternator (see page 7)
DECAL, Caution Hot Surface
GASKET
HHS, Trilobular 5/16 - 18 x 1/2
SOLENOID, Gas Fuel
FITTING, Coupling
REGULATOR
MUFFLER
BASE, Muffler Box
KIT, Insulation, Muffler Base
CRIMPTITE, 10 - 24 x 1/2
ASSY, Bulkhead, Alternator End w/
Insulation
BRACKET, Mounting Solenoid
ASSY, Tee
*
HHCS, M6 - 1.0 x 16
HHCS, M6 - 1.0 x 30
WASHER, 1/4 Lock
NUT, M6 - 1.0
10 *
11 *
12 *
60 198929GS
61 194682GS
62 194680GS
63 192445GS
64 *
KIT, Insulation, Muffler Box
COLLECTOR, Muffler Box
BOX, Muffler Top
SCREW. 10 - 32 x 5/8
PPHMS, 4-40 x 0.19
WASHER, Lock #4
SWITCH, Oil Temp
PLATE, Switch Oil Temp
WIRE
DECAL, Requirements, Fuel
ENGINE
FUEL HOSE
CLAMP
13 B4300GS
14 194818GS
15 185939RGS
16 198913GS
17 198593AGS
18 194813GS
19 *
HHS, Trilobular, 1/4 - 20 x 1/2
BATTERY
WIRE-A, Black
KIT, Battery Hardware
WIRE-A, Red
65 *
66 186205GS
67 194699GS
68 186790CGS
70 205397GS
900 §
TUBE, Air Cleaner
HHCS, M6 - 1.0 x 12
WASHER, Flat 5/16 - M8
HOSE, Oil Drain
20 *
23 1723165SM
24 186649GS
25 *
DECAL, Oil Drain
HHCS, 5/16 - 18 x 2.5 Full Thread
NUT, 5/16 - 18
901 843644
902 843438
26 *
27 *
WASHER, Lock 5/16 - M8
HHCS, 5/16 - 24 x 3/4 SEMS
HHCS, 5/16 - 18 x 2"
HHCS, M12 - 1.75 x 35
WASHER, M12
SUPPORT, Engine/Alternator, Black
WASHER, Shakeproof Ext. M6-1/4
WIRE, Ground
Items Not Illustrated
199327GS
194689GS
MS3483
28 *
MANUAL, Install
MANUAL, Operator’s
MANUAL, Engine
KIT, Manual/Accessory HGS
PAINT, Touchup, Gray 1/2 oz Bottle
PAINT, Touchup, Silver 1/2 oz Bottle
CAP, Funnel Oil Bottle
HOSE, Flex
KIT, Led Remote
KIT, Decals, Service
29 *
30 *
31 *
204507GS
198810GS
198811GS
B3518GS
202295GS
198866GS
198918GS
32 B194685GS
34 *
35 186790GGS
36 *
WASHER, Lock M10
WASHER, Flat, M10
HHCS, M10 - 1.5 x 30
BRACKET, Mounting Alternator,
Black
37 *
38 *
39 B196639GS
Optional Accessories
199475GS
40 196387GS
41 *
DUCT, Air
PAINT, Touchup, Spray, Silver, 12oz
PAINT, Touchup, Spray, Gray, 12oz
KIT, Cold Weather (Includes Battery
and Oil Warmers)
PPHMS, M5 - 0.8 x 20
WASHER, Lock 3/8
SHCS, 3/8 - 16 x 1-1/4
HHCS, 5/16 - 18 x 3/4
WASHER, M12 Lock
NUT, Hex M12 - 1.75
WASHER, Flat M12
NUT, M10 - 1.5
199474GS
6030
42 *
43 *
44 *
45 *
* - Items without part numbers are common fasteners and
are available at local hardware stores.
§ - Contact Engine Manufacturer
46 *
47 *
48 *
49 B4260GS
DISK, Engine Air
3
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Exploded View - Enclosure
4
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Illustrated Parts List - Enclosure
Item Part #
Description
Item Part #
Description
1
2
3
197275GS
PAD, Mounting w/ Holes
BASE, Mounting
16 194819GS
17 201459GS
18 195733GS
19 195935GS
20 201058GS
21 198893GS
SEAL, Foam, Engine Air
SEAL, Foam, Alternator Air
MOUNT, Tie Wrap
U201267GS
198915GS
ASSY, Bulkhead, Engine End
. . . . . . . Bulkhead, Engine End
. . . . . . . Decal, Fuel Inlet
. . . . . . . Seal, Foam
DUCT, Rubber Alternator
ADAPTER, Alternator
ASSY, Roof/Siderails
. . . . . . . Seal, Foam Engine Air
. . . . . . . Bushing, 1-1/2
. . . . . . . Weldment Roof/Siderails
. . . . . . . Insulation
. . . . . . . Bushing, 1-3/8
22 201282GS
ASSY, Bulkhead, Alternator End
. . . . . . . Decal, Caution Hot Muffler
. . . . . . . Seal, Foam
. . . . . . . Plug, Dome 1-1/2
. . . . . . . Pin, Hinges with Hardware
4
5
198986GS
ASSY, Door, Engine. End
. . . . . . . Pin, Hinges with Hardware
. . . . . . . Bracket, Muffler
. . . . . . . Weldment, Door Engine End
. . . . . . . Insulation
23 200409GS
DECAL, Caution Hot Muffler
COVER, Air Intake Alternator
ASSY, Vent, Exhaust
CLIP, Tree
ASSY., Vent, Alternator
SEAL, Foam
COVER, Air Intake Engine
INSULATION, Engine Door, Top
SEAL, Foam
. . . . . . . Barrel, Hinges with Hardware
24 194679GS
25 198926GS
26 B1797GS
27 198927GS
28 198888GS
29 194694GS
30 203302GS
31 197312GS
32 196397GS
33 195597GS
34 203303GS
35 198460GS
36 192940GS
38 198890GS
39 194828GS
40 198889GS
198910GS
ASSY, Duct, Engine Air
. . . . . . . Decals
. . . . . . . Lug, Ground Connect w/Hardware
. . . . . . . Bracket, Mounting Breaker
w/Hardware
6
198993GS
ASSY, Support, Rail
. . . . . . . Support Rail Engine. End
. . . . . . . Seal, Foam
. . . . . . . Decal, Rainproof
INSULATION, Front/Rear Door
INSULATION, Roof
INSULATION, Engine Door, Bottom
PLUG, Dome
7
8
9
B4300GS
186173GS
197493GS
HHS, Trilobular, 1/4-20 x ½
BUSHING, Snap, 1-3/8"
BUSHING, Snap, 1-1/2"
PLUG, Dome, 1-1/2"
HHCS, 3/8 - 16 x 1
WASHER, Flat, 3/8 - M10
WASHER, Lock 3/8
NUT, 3/8 - 16
RETAINER, Hose
10 198461GS
11 *
KIT, Door, Hinge
SET, Latch Key
12 *
KIT, Door Latch
13 *
14 *
* - Items without part numbers are common fasteners and
are available at local hardware stores.
15 200438GS
ASSY, Door
. . . . . . . Weldment Door
. . . . . . . Insulation
. . . . . . . Barrel Hinges with Hardware
. . . . . . . Decals
5
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Exploded View & Illustrated Parts List - Control Panel
Item Part #
Description
Item Part #
17 205394GS
18 205395GS
19 *
Description
1
198911GS
ASSY, Cover, Circuit Breaker w/
Decals
DECAL, Caution, Electric Shock
DECAL, Warning Shock
NUT, 1/4 - 20
2
3
4
5
6
7
8
9
*
SCREW, 10 x 0.62, Plastite
BREAKER, Circuit 70A, 2P
BRACKET, Mounting Breaker
LUG, Ground Connect
BOLT, 1/4-10 x 1, Plastite
FUSE, Auto Type 15 Amp
ASSY, Control Panel
SCREW, PT, M4 - 1.79 x 16.0
ASSY, Duct, Engine Air w/ Decals
DECAL, Terminal Block
DECAL, Ground, Neutral
DECAL, Warning, Outdoor Install
DECAL, Caution, Standby
DECAL, Warning, Auto Start
198313GS
192770GS
199011GS
191991GS
198573GS
196655GS
197492GS
21 *
WASHER, Shakeproof, Ext M6 1/4
HHCS, 1/4 - 20 x 3/4
22 *
Items Not Illustrated
201085GS
HARNESS, Wire, CTL Board to
Engine/Alternator
HARNESS, Wire, E1 & E2 Sensing
CONNECTOR, Terminal, 2 Pin
CONNECTOR, Terminal, 10 Pin
198517GS
198515GS
198516GS
10 198910GS
12 198549GS
13 198550GS
14 205393GS
15 193297GS
16 205392GS
* - Items without part numbers are common fasteners and
are available at local hardware stores.
6
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Exploded View & Illustrated Parts List - Alternator
Item Part #
Description
1
2
3
4
5
6
7
8
9
201472GS
FLANGE, Front
GUARD, Front
SHIELD, Front
FAN
201410GS
201397GS
201412GS
B4908GS
201473GS
201474GS
201383GS
201475GS
STAY ROD
ASSY, ROTOR (Includes Items 4, 7 & 8)
DIODE + VARISTOR
BEARING
STATOR
10 201406GS
11 201476GS
12 201477GS
13 201478GS
14 201407GS
15 201479GS
16 *
COVER, Side
CAPACITOR
TERMINAL BLOCK
GROMMET
SHEILD, Rear
BOLTS, Stator
SCREW, M5 - 0.8 x 10mm
CLIP
17 205171GS
* - Items without part numbers are common fasteners and are
available at local hardware stores.
7
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