Bradley Smoker Plumbing Product SS 3 User Manual

Installation

Instructions

For Service Only

SS-3/AST/WH97TAS

Express® Lavatory

System SS-Series

*Complies with Texas Accessibility

Standards (TAS) for Juvenile Height

applications.

Table of Contents

Pre-Installation Information . . . . . . . . . . . . . . . .2

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

Installation Instructions . . . . . . . . . . . . . . . . 5-11

Cleaning and Maintenance . . . . . . . . . . . . . . . .12

Soap Dispenser Maintenance . . . . . . . . . . .13-14

Check Valve Troubleshooting . . . . . . . . . . . . . .14

Assembly of Components . . . . . . . . . . . . . .15-16

Metering Air Valve Maintenance . . . . . . . . . . .17

Metering Air Valve Troubleshooting . . . . . .17-18

Vernatherm™ Thermostatic Mixing Valve . . . .19

IMPORTANT

Read this entire installation manual

to ensure proper installation, then

file these instructions with the

owner or maintenance department.

Flush all the water supply lines

before making connections.

Wall anchors used must have a

minimum pull-out rating of 1,000

lbs.

Product warranties may be found

under "Product Information" on our

web site at www.bradleycorp.com..

P.O. Box 309, Menomonee Falls, WI 53052-0309

TEL. 1-800-BRADLEY FAX 262-251-5817

http://www.bradleycorp.com

215-1240 Rev. D; EN 03-813

Page 1 of 19 5/11/04

Download from Www.Somanuals.com. All Manuals Search And Download.

Express® Lavatory System SS-Series

SS-3/AST/WH97TAS

Installation Instructions - For Service Only

SS-3/AST/WH97TAS Express® Lavatory System Dimensions

Dimensions continue . . .

Bradley Corporation • 215-1240 Rev. D; EN 03-813

5/11/04

Download from Www.Somanuals.com. All Manuals Search And Download.

Express® Lavatory System SS-Series

SS-3/AST/WH97TAS

Installation Instructions - For Service Only

Dimensions continued . . .

Juvenile Height

SS-3/AST/WH97TAS

Grades Pre-K thru 5 or 6

Juvenile Height

SS-3/AST/WH97TAS

Grades 6 thru 8 or 9

5/11/04

Bradley Corporation • 215-1240 Rev. D; EN 03-813

Download from Www.Somanuals.com. All Manuals Search And Download.

Express® Lavatory System SS-Series

SS-3/AST/WH97TAS

Installation Instructions - For Service Only

Installation Instructions

Step 1: Rough in

Note: See Figure 1a (below) and Figures 1b and 2 (on page 6) when roughing in the Express®.

IMPORTANT: Flush the supply lines before making connections. Debris in supply

lines will cause the valves to malfunction.

IMPORTANT: Dimensions shown in Figure 1a are for Juvenile Height grades Pre-K

thru 5 or 6, and in Figure 1b for Juvenile Height grades 6 thru 8 or 9.

1. Rough in 1/2" NPT hot and cold supply lines through wall at dimensions shown.

2. Rough in 1-1/2" NPT drain waste connection through wall at dimensions shown.

3. Install (10) 3/8" wall anchors with a minimum pull-out rating of 1,000 lbs. (supplied by

installer) at the locations shown in Figures 1a and 1b.

NOTE: The anchors will be used to mount the Express® bowl and frame to the wall.

SS-3/AST/WH97 Express® Lavatory System Dimensions

Juvenile Height Mounting (Grades Pre-K thru 5 or 6)

Figure 1a

Installation Instructions continue . . .

Bradley Corporation • 215-1240 Rev. D; EN 03-813

5/11/04

Download from Www.Somanuals.com. All Manuals Search And Download.

Express® Lavatory System SS-Series

SS-3/AST/WH97TAS

Installation Instructions - For Service Only

SS-3/AST/WH97 Express® Lavatory System Dimensions

Juvenile Height Mounting (Grades 6 thru 8 or 9)

Figure 1b

Figure 2

Installation Instructions continue . . .

5/11/04

Bradley Corporation • 215-1240 Rev. D; EN 03-813

Download from Www.Somanuals.com. All Manuals Search And Download.

Express® Lavatory System SS-Series

SS-3/AST/WH97TAS

Installation Instructions - For Service Only

Installation Instructions continued . . .

Step 2: Mount frame to wall

1. Remove the nine Torx-head screws securing the panel to the frame, and remove the panel

(see Figure 3).

2. Position the frame against the wall, ensuring that it is level.

IMPORTANT: Anchoring the frame to a wall that is not flat may cause the frame to

bend. If necessary, install shims to compensate for wall distortion.

3. Ensure that the back of the frame is flat against the wall. If wall is not flat, insert shims

behind the frame to ensure that it will not bend when anchored.

4. Once you have positioned the frame such that it is level and flat against the wall or shimmed,

use the 3/8" bolts and washers to mount the frame to the wall (see Figure 4).

FRAME

(9) TORX-HEAD

SCREW

PANEL

Figure 3

FRAME

3/8" BOLTS

AND WASHERS

Figure 4

Installation Instructions continue . . .

Bradley Corporation • 215-1240 Rev. D; EN 03-813

5/11/04

Download from Www.Somanuals.com. All Manuals Search And Download.

Express® Lavatory System SS-Series

SS-3/AST/WH97TAS

Installation Instructions - For Service Only

Installation Instructions continued . . .

Step 3: Install bowl assembly

IMPORTANT: Moving and positioning the bowl will require more than one person.

Note: Refer to Figure 5 below when installing the bowl assembly.

1. With someone to assist you, place the bowl assembly squarely onto the frame.

2. Attach the front of the bowl assembly to the frame using the four 1/4"-20 x 3/8" pan-head

screws and washers provided. Do not tighten screws at this time.

IMPORTANT: When bolting the bowl assembly to the frame and wall, do not

overtighten the bolts. Overtightening bolts can damage the

Terreon® material.

3. After the bowl assembly is attached to the frame, use two 3/8" bolts and washers (supplied

by the installer) to bolt the bowl to the wall anchors.

4. Tighten the screws installed in procedure #2 above to secure the bowl assembly to the frame.

Do not overtighten.

Installation Instructions continue...

BACK VIEW

Figure 5

5/11/04

Bradley Corporation • 215-1240 Rev. D; EN 03-813

Download from Www.Somanuals.com. All Manuals Search And Download.

Express® Lavatory System SS-Series

SS-3/AST/WH97TAS

Installation Instructions - For Service Only

Installation Instructions continued . . .

Step 4: Connecting supply

1. FOR HOT AND COLD SUPPLY: Connect the flexible hoses installed to the Vernatherm™

Mixing Valve to the hot and cold water supply piping from the wall (see Figure 6a).

Note: The red marking on Vernatherm™ Mixing Valve indicates hot water supply inlet.

FOR SINGLE TEMPERED SUPPLY: Attach the stop/strainer/check valve to the 1/2" tem-

pered supply line. Connect the flexible hose to the stop/strainer/check valve and air valve (see

Figure 6b).

Figure 6a

FLEXIBLE

SUPPLY

HOSE

VERNATHERM™

THERMOSTATIC

MIXING VALVE

FLEXIBLE

SUPPLY

HOSE

CONNECT TO

1/2" NPT COLD

WATER SUPPLY

CONNECT TO

1/2" NPT HOT

WATER SUPPLY

CHECK VALVE

FLEXIBLE

SUPPLY

HOSE

CONNECT E TO

TEMPERED

WATER SUPPLY

1/2 NIPPLE

(113-006DJ)

Figure 6b

Installation Instructions continue . . .

Bradley Corporation • 215-1240 Rev. D; EN 03-813

5/11/04

Download from Www.Somanuals.com. All Manuals Search And Download.

Express® Lavatory System SS-Series

SS-3/AST/WH97TAS

Installation Instructions - For Service Only

Installation Instructions continued . . .

Step 5: Connecting plastic tubing

NOTE: Refer to Figure 7a for hot and cold supplies, and refer to Figure 7b for tempered supply.

1. Connect the plastic tubing for the water supplies from the sprayhead assembly to the quick-

connect fittings on the air valve as follows:

• insert the tubing with the red marking to the left valve

• insert the tubing with the black marking to the middle valve

• insert the tubing with the green marking to the right valve

IMPORTANT: The plastic tubing for the water supplies and pushbuttons are

pre-cut to the correct lengths. If the tubing is cut too short,

kinking can occur and cause leaks at the fitting locations.

2. Connect the plastic tubing for the pushbuttons from the sprayhead assembly to the quick-connect

fittings on the air valve as follows:

• insert the tubing with the red marking to the left valve

• insert the tubing with the black marking to the middle valve

• insert the tubing with the green marking to the right valve

3. Assemble the P-trap (supplied) and make drain connections.

AIR TUBING

(BLACK)

(GREEN)

WATER SUPPLY

(BLACK)

AIR TUBING

(RED)

WATER

SUPPLY

(GREEN)

WATER SUPPLY

(RED)

AIR VALVE

FLEXIBLE

SUPPLY

HOSES

VERNATHERM™

MIXING VALVE

Figure 7a

AIR TUBING

(BLACK)

FLEXIBLE

SUPPLY

HOSE

WATER SUPPLY

(BLACK)

AIR TUBING

(GREEN)

AIR TUBING

(RED)

WATER SUPPLY

(RED)

WATER

SUPPLY

(GREEN)

AIR VALVE

Figure 7b

5/11/04

Bradley Corporation • 215-1240 Rev. D; EN 03-813

Download from Www.Somanuals.com. All Manuals Search And Download.

Express® Lavatory System SS-Series

SS-3/AST/WH97TAS

Installation Instructions - For Service Only

Installation Instructions continued . . .

Step 5: Completing installation

1. Turn on the water supply to the Express® and check for leaks.

2. Install the panel to the frame. Fasten panel with the nine Torx-head screws provided (see

Figure 8 below).

FRAME

PANEL

(10) TORX-

HEAD SCREW

Figure 8

Bradley Corporation • 215-1240 Rev. D; EN 03-813

5/11/04

Download from Www.Somanuals.com. All Manuals Search And Download.

Express® Lavatory System SS-Series

SS-3/AST/WH97TAS

Installation Instructions - For Service Only

Cleaning and Maintenance Instructions

IMPORTANT: Strong alkaline or acid-based chemicals and cleansers should not be used

to clean Terreon®. If these chemicals come in contact with the Terreon® surface, wipe off

the surface immediately and flush with soapy water.

Terreon® and panel maintenance

The bowl and sprayhead cover are constructed of Terreon®, a densified solid surface material composed

of an acrylic modified polyester resin. Terreon® is resistant to chemicals, stains, burns and impact.

Surface damage can be easily repaired with everyday cleaners or fine grit abrasives. The panel and

sprayhead body are made of an acrylic/ABS laminate, and will not chip, peel or flake. With regular

cleaning, your Terreon® fixture will provide years of dependable service.

Cleaning

• Daily Cleaning: Wipe the surface with a damp cloth and wipe dry.

• Weekly Cleaning: Wipe the surface with a damp cloth and a household liquid detergent.

Stubborn stains can be removed as follows:

1. Using a #7448 Scotch-Brite® pad, scrub with an abrasive cleanser such as Ajax®,

Comet® or Soft Scrub® and water.

2. Clean thoroughly with soapy water and allow to dry.

• Scorch Marks: Although Terreon® will not burn, a lit cigarette in contact with Terreon® could

leave a scorch mark. Scorch marks can be removed by buffing with a #7448 Scotch-Brite pad or

with an abrasive cleaner.

• Repair kit: In the unlikely event your Terreon® surface becomes damaged, it can easily and

expensively be repaired. Contact your Bradley representative to order a repair kit and be sure to

specify color when ordering.

Panel cleaning

IMPORTANT: Do not use abrasive cleansers to clean the panel or sprayhead body.

Abrasive cleaners can mar the surface.

• Graffiti/Vandalism: If vandals create markings on the panel, Bradley recommends using

Motsenbocker’s LIFT OFF® to remove ink and spray paint. Remover #3 is for ink and markers, and

Remover #4 is for spray paint. Motsenbocker’s LIFT OFF® can be ordered through Sanitary

Maintenance Service Inc. (call 1-800-451-5523 x 425 or visit

www.santitarymaintenance.com/product.htm for ordering information). After cleaning with LIFT

OFF®, give the panel a final thorough cleaning with a liquid tub and tile cleaner to remove soil

and maintain the glossy finish.

NOTE: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an

endorsement, nor does the omission of any brand name cleaner imply its inadequacy. Many products

named are regional in distribution and can be found in local supermarkets, department and hardware

stores or through your cleaning service. It is emphasized that all products should be used in strict accor-

dance with package instructions.

5/11/04

Bradley Corporation • 215-1240 Rev. D; EN 03-813

Download from Www.Somanuals.com. All Manuals Search And Download.

Express® Lavatory System SS-Series

SS-3/AST/WH97TAS

Installation Instructions - For Service Only

Soap Dispenser Maintenance

Step 1: Fill soap dispensers

The two soap valves will dispense vegetable/coconut oil liquid soaps, synthetic detergents, viscous

lotion soaps, and antiseptic solutions. A 10-15% concentration is recommended for vegetable

or coconut oil liquid soaps. Synthetic detergents, lotion soaps, and antiseptic soaps require no

dilution.

1. Using two screwdrivers (or similar tool), push up on the release tabs located beneath each

soap dispenser and pull out the soap tanks from the sprayhead (see Figure 9a).

2. To remove packing dust, rinse out each soap tank with hot water. Shake water out thoroughly

and allow to dry.

3. Pour the soap into each soap tank's filler hole (see Figure 9b).

4. After each soap tank is filled, position the soap tanks into the sprayhead openings and push into

place.

Figure 9a

FILLER HOLE

(2) SOAP TANK

133-107 (GRAY)

133-131 (PUTTY)

(2) SOAP DISPENSER VALVE

S09-007

133-131A (COAL)

Figure 9b

Bradley Corporation • 215-1240 Rev. D; EN 03-813

5/11/04

Download from Www.Somanuals.com. All Manuals Search And Download.

Express® Lavatory System SS-Series

SS-3/AST/WH97TAS

Installation Instructions - For Service Only

Soap Dispenser Maintenance continued . . .

Step 2: Change soap type

1. Pour out all of the soap from the dispenser.

2. Rinse the soap dispenser with hot water several times until all of the residue is removed, and

pump the valve until clean water appears.

3. Rinse the dispenser with ethyl alcohol and allow to air dry.

4. After the dispenser is dry, pour the new soap into the soap dispenser.

Step 3: Cleaning Instructions

Regular cleaning of the soap dispenser is recommended to ensure optimum performance and

maximum service life. Cleaning the soap dispenser monthly to remove soap residue, dirt, and

other accumulations should become a regular part of your washroom cleaning routine and general

maintenance program.

IMPORTANT: Do not use abrasive cleansers to clean the soap tank. Abrasive

cleaners can mar the surface.

Clean exterior: Use warm water and soap to clean the exterior of the soap dispenser. Dry with

a soft cloth.

Clean interior: Inspect the interior of the soap tank for residue or coagulation of soap. If

necessary, clean the soap tank according to the following procedure:

1. Pour out any remaining soap in the tank.

2. Fill the tank half-full of hot water and shake the tank to dislodge the soap residue.

3. Empty the water from the container and repeat steps 1 and 2 until the soap container is clean.

NOTE: If rinsing alone does not remove the soap residue, place a small chain (24 inches long)

into the soap tank with hot water and shake the container until the chain dislodges the residue.

Then remove the chain and rinse out the soap tank.

Clean internal components: To clean the internal components of the soap dispenser, pump

hot water through the soap dispenser until a clean flow of water comes out of the valve.

Check Valve Troubleshooting

If water just dribbles or does not flow from sprayhead:

1. Close the stops and check the valves that supply water to the lavatory system.

2 Inspect the stop/check valves for proper installation.

3. Remove the flexible hoses from the stop/check valves and clean the strainers, if necessary.

If water sprayhead delivers all hot or cold water:

1. Close the stops and check the valves that supply water to the lavatory system.

2. Inspect the stop/check valves for proper installation.

3. Remove the flexible hoses from the stop/check valves and clean the strainers, if necessary.

4. Inspect mixing valve for proper installation (see Vernatherm valve on page 19).

• A red marking indicates the hot inlet.

5/11/04

Bradley Corporation • 215-1240 Rev. D; EN 03-813

Download from Www.Somanuals.com. All Manuals Search And Download.

Express® Lavatory System SS-Series

SS-3/AST/WH97TAS

Installation Instructions - For Service Only

Assembly of Components

Vernatherm™ Thermostatic Mixing Valve

Assembly S67-571

Optional Stop/Strainer/Check Valve

90° ELBOW

169-639

VERNATHERM

VALVE

(S01-116B)

FLEX HOSE WITH

SWIVEL END

269-653

FILTER

WASHER

269-1188

1/2 NIPPLE

(113-006DJ)

STOP/STRAINER/CHECK

VALVE S60-003

STOP/CHECK

VALVE

S27-102

Bradley Corporation • 215-1240 Rev. D; EN 03-813

5/11/04

Download from Www.Somanuals.com. All Manuals Search And Download.

Express® Lavatory System SS-Series

SS-3/AST/WH97TAS

Installation Instructions - For Service Only

Assembly of Components continued . . .

Pushbutton assembly

SCREW

160-396

ACTUATOR

BODY

118-279

1/8" TUBE CONNECTOR

169-890

U-CUP

125-099

PUSHBUTTON

ASSEMBLY

S08-324

1/4" TUBE CONNECTOR

145-090

SPRING

135-065

AERATOR

HOUSING

115-133

PISTON

119-227

NUT

110-115

O-RING

125-001CK

DIFFUSER

269-508

STREAMFORMER

115-125

SCREW

160-289

Other Replacement Parts

Drain Assembly

5/11/04

Bradley Corporation • 215-1240 Rev. D; EN 03-813

Download from Www.Somanuals.com. All Manuals Search And Download.

Express® Lavatory System SS-Series

SS-3/AST/WH97TAS

Installation Instructions - For Service Only

Metering Air Valve Maintenance

Metering Air Valve Repair Kits and Parts List

RUBBER DIAPHRAGM

VALVE SEAT

269-665

117-036

PLASTIC DISK

269-664

PARTS INCLUDED

IN KIT S65-110

LOWER

VALVE BODY

118-183

STAINLESS

STEEL DISK

179-082

SPRING

135-053

REPAIR KIT

S73-054A

(Note: This repair

kit also includes

kit S65-110)

CENTER HOLE

LOCKWASHER

142-002CR

SCREW

160-313

Metering Air Valve Troubleshooting

Problem: Water is dripping from the streamformers

Cause: Debris on valve seat or orifices.

Solution: Clean and inspect the valve seat.

1. Remove screws and disassemble metering valve.

2. Clean the valve seat and inspect for deep gouges or scratches. Replace if necessary.

3. Remove all debris that may be clogging center hole of plastic diaphragm assembly.

4. Remove any debris clogging the off-center hole in the rubber diaphragm.

Metering Air Valve Troubleshooting continued . . .

Bradley Corporation • 215-1240 Rev. D; EN 03-813

5/11/04

Download from Www.Somanuals.com. All Manuals Search And Download.

Express® Lavatory System SS-Series

SS-3/AST/WH97TAS

Installation Instructions - For Service Only

Metering Air Valve Troubleshooting

Problem: Valve will not shut off.

Cause: Timing mechanism is clogged.

Solution: Clean timing mechanism:

1. If compressed air is available, blow water and debris from perforated metal sleeve of timing

mechanism.

2. Turn the adjusting screw in all the way but do not force screw.

3. Turn adjusting screw out to desired cycle time.

Problem: Valve will not turn on.

Cause: Water is not being supplied to the unit.

Solution: Open all stops on the mixing valve.

Problem: Timing can not be adjusted for more than 5 seconds.

Cause: There is an air leak.

Solution: Check assembly:

1. Check all tubing and fittings for proper assembly.

2. Tighten all screws which hold valve together.

Problem: Pushbutton does not work properly.

Cause: Air volume may not be sufficient to operate valve.

Solution: Check for leaks and lubricate U-cup:

1. Check all fittings for air leaks.

2. Disassemble pushbutton and lubricate U-cup seal (see pushbutton assembly diagram on page 15).

1/4" TUBE CONNECTOR

WITH FLOW CONTROL

METERING

AIR VALVE

5/11/04

Bradley Corporation • 215-1240 Rev. D; EN 03-813

Download from Www.Somanuals.com. All Manuals Search And Download.

Express® Lavatory System SS-Series

SS-3/AST/WH97TAS

Installation Instructions - For Service Only

Vernatherm™ Mixing Valve Maintenance and Service

*Repair kit S45-049 is pre-packaged and includes O-Ring, Flip Ring, Power Element and Spring.

Maintenance Instructions

Body

S73-027

1. Disassemble the Vernatherm™ Valve as shown,

Body (chrome)

being careful not to damage the power element.

Replace the element, if necessary.

Power Element*

S73-028

S27-019

Flip Ring*

125-015

2. If necessary, remove the old flip ring and replace

with a new ring.

Valve Slide

S01-039

Spring*

135-008

NOTE: An old or worn flip ring may cause temperature

fluctuation and/or water chatter.

3. Reassemble the power element and valve body.

Apply grease to the main valve slide and gently

ease into position, rotating so that grease is

applied to the flip ring. Do not force the slide as

this may push the flip ring from its position. To

test, rotate the slide; a slight drag should be felt

when correctly installed.

O-Ring*

125-001CH

Cover

107-261B

Screw

160-175

4. Reassemble the valve.

Service Suggestions

When servicing the valve, make sure it is installed in the correct position. The most common error

occurs when the valve is installed in the reversed position, that is, the hot line is connected to the

cold line and the cold is connected to the hot.

NOTE: A red marking indicates the hot side of the valve.

The table below lists conditions that occur when the valve is installed correctly, and when it is in

the reversed position.

THEN

Valve Position is

Hot Supply

Cold Supply

Valve Delivers

Correct

Hot

Cold

Mixed 107°

Correct

Hot

No Water

Cold

Valve shuts off or drips

Correct

No Water

Hot

Valve shuts off or drips

Correct

Hot

Correct

Cold

Hot

Cold

Reversed

Cold

Cold/below 107° Hot/above 107°

Hot

No Water

Cold

Hot

No Water

Hot

Cold

Hot

Cold

Bradley Corporation • 215-1240 Rev. D; EN 03-813

5/11/04

Download from Www.Somanuals.com. All Manuals Search And Download.

Black Decker Sander 584483 01 00 User Manual
Blodgett Oven AC 500 User Manual
Bose Portable Speaker R 51 User Manual
Bose Stereo System 235 User Manual
Broan Ventilation Hood QTR050 User Manual
Brother Cell Phone MFC 5460CN User Manual
Calphalon Slow Cooker 1779208 User Manual
CDA Oven SV 980 User Manual
Chief Manufacturing Indoor Furnishings PWC 2000 User Manual
Cisco Systems IP Phone IP phone 7960 User Manual