Bradford White Corp Water Heater Commerical 24 Volt Flue Damper series Water Heater User Manual

COMMERCIAL 24 VOLT FLUE DAMPER  
SERIES WATER HEATER  
Gas Water Heaters  
SERVICE  
MANUAL  
Troubleshooting Guide  
and Instructions for Service  
(To be performed ONLY by  
qualified service providers)  
Models Covered  
by This Manual:  
For The Bradford White  
“D” Series Models:  
D38T155  
D75T(125,160,300)  
D65T(370,399)  
D80T(180,199,250)  
D80T(425,505)  
D100T(199,250)  
D80L(399,450,505)  
D100L(199,250,270,300)  
D100S(199,250)  
Manual 47324A  
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Introduction  
It is intended for this manual to be used by qualified service personal for the primary purpose of  
troubleshooting analysis and repair of the Bradford White 24 Volt Flue Damper Series Water  
Heater. Understanding the sequence of operation section of this manual will contribute greatly to  
troubleshooting this product.  
Troubleshooting begins simply by resetting the water heater and observing the lighting sequence  
to determine failure mode. This step by step procedure beginning on page 5 will direct the service  
provider to a series of test procedures to determine root cause of failure.  
Contact Technical support immediately if diagnosis is not determined using the methods described  
in this service manual.  
Tools Required for Service  
Manometer:  
Multi-Meter:  
Two types available, a liquid “U” tube type or a digital (magna-helic)  
type. This device is used to measure gas and/or air pressures and  
vacuum.  
A digital type is strongly recommended. This device is used to measure  
electrical values. The meter you select must have the capability to  
measure volts AC, volts DC, Amps, micro-amps and ohms.  
Thermometer:  
Used to measure water temperature. An accurate thermometer is  
recommended.  
Water Pressure Gage:  
Used to measure water supply pressure. Also used to determine tank  
pressure by adapting to the drain valve of the heater.  
Jumper Leads:  
A length of wire (12" min.) with alligator clip at both ends.  
Various Hand Tools:  
Pipe wrench, channel locks, open end wrench set, 12" crescent wrench,  
Allen wrench set, torx bit set, screw drivers (common & phillips), long  
reach (12") magnetic tip phillips head screw driver #2 tip, ¼" nut driver,  
pliers (common & needle nose), socket set including a 1-1/16 deep well  
socket, wire cutters, wire strippers, wire crimpers, torpedo level, small  
shop vac, step ladder, and flashlight.  
3
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Sequence of Operation  
1
2
Thermostat calls for heat.  
The relay closes on the thermostat board, sending 24 volts from the “COM” terminal of the thermostat board  
to the flue damper.  
Flue damper begins to rotate open. Once damper is full open, 24 volts is allowed to continue through damper to the  
“TH” terminal of ignition module.  
3
4
LED on ignition module illuminates.  
Trial for ignition (90 second trials, 3 trials with 30 second pause between trials).  
Ignition module simultaneously sends:  
1. 24 volts from “MV/PV” terminal, to “MV/PV”  
terminal of gas valve (common terminal).  
2. 24 volts from “PV” terminal, through the  
ECO located in the lower thermister, to “PV”  
terminal of gas valve to establish  
gas flow at pilot.  
3. Low current high voltage from “spark”  
terminal, to generate spark at the pilot and  
ignite pilot gas flow.  
4. Pilot flame proving signal (measured in  
micro-amps). from the “sense” terminal, to  
prove pilot flame.  
5
6
Once pilot flame is proven, sparking will stop.  
Once sparking stops, 24 volts is sent from “MV” terminal on  
module, to “MV” terminal on gas valve to establish main  
burner gas flow. Main burners ignite from the pilot flame.  
The ignition module constantly monitors pilot flame. If pilot  
flame is lost, pilot and main burner are shut down. After a  
30 second purge period, module will attempt to re-light pilot  
beginning at sequence 4 above.  
7
8
Main burner fires until the thermostat is satisfied. The relay on  
the thermostat board opens, interrupting 24 volts through the  
damper and ignition module. Pilot and main burner is turned off.  
Flue damper rotates to the closed position.  
LOCKOUT CONDITION  
Ignition module will “lockout” if the pilot can not be lit after 3  
ignition trials. The ignition module indicates a lockout condition  
by the continues flash of the LED located on the module.  
Lockout reset is accomplished by interrupting 120 VAC to the  
unit for at least 5 seconds.  
WIRING DIAGRAM  
4
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TROUBLESHOOTING  
CAUTION  
Use Caution Not to Damage Connectors when making Voltage Measurements or Jumping Terminals  
DANGER  
1
Verify Primary and secondary voltage  
at the transformer  
120 volt exposure. Use Caution  
To Avoid Personal Injury.  
(see photo 1)  
Rear terminals  
primary  
Ignition Module LED Status  
OFF = No power to module  
ON = Module has power  
(120 VAC)  
If LED on ignition module is flashing,  
reset water heater by turning “OFF”  
power. Wait 5 seconds and turn  
power back “ON”  
Flashing = Module is in lock-out  
Forward terminals  
secondary  
Ignition module  
(24 VAC)  
Rotate thermostat dial to the  
highest setting.  
See thermostat testing  
(page 6).  
N
Remove damper from  
heater and  
Jump black & yellow wires  
of heater harness  
(see photo 2)  
Does LED light on  
ignition module  
illuminate?  
Check for debris limiting  
damper rotation, if no  
debris, replace damper  
Does damper vane Move to the full  
N
Y
open position?  
Y
Y
N
Is there 24 VAC between  
terminals “TR” & “TH” of the  
ignition module?  
Replace ignition module  
1A  
Does LED light on ignition module  
illuminate?  
N
N
N
N
N
Check damper harness  
connection.  
(see photo 1A)  
Y
See pilot will not light  
(page 8)  
Is there pilot flame?  
Y
Check for 24 VAC  
across terminals  
“TR” & “TH”  
See pilot lights, no flame  
signal.  
Damper vane show in open position. If damper  
is closed, disconnect from harness and  
REMOVE damper from water heater.  
Does Main burner operate?  
Y
(page 9)  
See main burner  
short cycle  
2
Does burner continue until thermostat  
set point is reached?  
(page 11).  
Y
Check for debris limiting  
damper rotation, if no  
debris, replace damper  
Does flue damper rotate to the closed  
position?  
Y
System okay.  
Harness shown disconnected from damper  
with BLACK and YELLOW wires jumped.  
P
5
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SERVICE PROCEDURE D24-I  
Thermostat Circuit Testing  
CAUTION  
DANGER  
Be Careful When Making Voltage  
Measurements or Jumping Terminals  
Not to Damage or Deform Connectors or  
Connector Pins.  
120 volt exposure. To avoid personal injury,  
use caution while performing this procedure.  
This procedure assumes the flue damper is in working order. Be sure damper opens under its own power when the  
thermostat circuit is by-passed. Damper must be open or removed during this test. Do not force damper open using your  
hands or tools.  
3
With power on to water heater,  
Verify Primary and secondary voltage at  
4
the transformer  
(see photo 3)  
Rear terminals  
primary  
(120 VAC)  
THERMOSTAT CIRCUIT BY-PASS  
Forward terminals  
Turn power “OFF” to water heater and  
locate thermostat board inside control box  
of water heater. Disconnect YELLOW wires  
from the thermostat board at location  
“N.O.” & “COM”. Use a jumper to connect  
these two wires together  
secondary  
(24 VAC)  
(see photos 4 & 5).  
5
DANGER  
Do not leave thermostat jumper in  
place for normal operation.  
Turn power on to water heater.  
Does LED on ignition module illuminate?  
(see photo 6)  
Verify transformer voltage  
(see photo 3)  
N
N
Y
7
See pilot operation testing  
(page 8)  
Does pilot and main burner operate?  
Y
LED Location  
Turn power “OFF”.  
Remove jumper and re-connect wires to  
thermostat board. Wires are identified for  
proper connection to board.  
6
Disconnect ORANGE potentiometer (temp  
adjustment dial) wires from thermostat  
board (see photo 7)  
8
N
Check potentiometer for proper resistance values of:  
Greater then 4800 Ohms with dial at minimum setting.  
Less than 50 Ohms with dial at maximum setting.  
(see photo 8).  
Replace potentiometer  
Check Thermisters  
(see page 7)  
Are readings correct?  
Y
P
6
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SERVICE PROCEDURE D24-I  
Thermostat Circuit Testing  
Thermister Resistance Testing  
Upper Thermister:  
1. Determine resistance value of upper thermister. Test across  
grey wires. (see photo 9).  
Upper thermister location  
(applicable models)  
2. Draw quart of water off T&P valve. Using a thermometer,  
9
determine water temperature.  
3. Use table below to verify correct resistance per water  
temperature measured.  
Lower Thermister:  
1. Determine resistance value of lower thermister. Test across  
blue wires. (see photo 10).  
2. Draw quart of water off Drain Valve. Using a thermometer,  
Lower thermister  
access located inside  
control box.  
determine water temperature.  
3. Use table below to verify correct resistance per water  
temperature measured.  
10  
Are readings  
correct?  
Replace  
N
N
thermister  
Y
Check harness  
continuity.  
Continuity okay?  
Replace  
harness  
CAUTION  
Be Careful When Making Resistance  
Measurements Not to Damage or  
Y
Deform Connectors or Connector Pins.  
Replace  
thermostat  
board  
Thermister Resistance at Various Temperatures  
Example: If water temperature is 84°F, then the resistance through the sensor would be 8449 (see shaded area).  
NOTE: Sensor resistance increases as the temperature falls.  
In Degrees F  
°F  
40  
50  
60  
70  
80  
90  
100  
110  
120  
130  
140  
150  
160  
170  
180  
190  
200  
0
1
2
3
4
5
6
7
8
9
26109  
19906  
15314  
11884  
9299  
7333  
5827  
4663  
3758  
3048  
2488  
2043  
1688  
1402  
1170  
982  
25400  
19383  
14925  
11592  
9078  
7165  
5697  
4562  
3679  
2986  
2439  
2004  
1656  
1376  
1150  
965  
24712  
18876  
14548  
11308  
8862  
7000  
5570  
4464  
3602  
2925  
2391  
1966  
1625  
1351  
1129  
949  
24045  
18383  
14180  
11032  
8653  
6839  
5446  
4368  
3527  
2866  
2344  
1928  
1595  
1327  
1110  
933  
23399  
17905  
13823  
10763  
8449  
6683  
5326  
4274  
3453  
2808  
2298  
1891  
1566  
1303  
1090  
917  
22771  
17440  
13477  
10502  
8250  
6531  
5208  
4183  
3382  
2752  
2253  
1856  
1537  
1280  
1071  
901  
22163  
16990  
13140  
10248  
8057  
6383  
5094  
4094  
3312  
2697  
2209  
1820  
1509  
1257  
1053  
886  
21573  
16553  
12812  
1000  
7869  
6238  
4982  
4006  
3244  
2643  
2166  
1786  
1481  
1235  
1035  
871  
21000  
16128  
12494  
9760  
7685  
6098  
4873  
3922  
3177  
2590  
2124  
1753  
1454  
1213  
1017  
857  
20445  
15715  
12185  
9526  
7507  
5961  
4767  
3839  
3112  
2538  
2083  
1720  
1427  
1191  
999  
842  
713  
828  
814  
801  
788  
775  
762  
749  
737  
725  
7
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SERVICE PROCEDURE D24-II  
Pilot Operation Testing  
CAUTION  
DANGER  
Be Careful When Making Voltage  
Measurements or Jumping Terminals  
Not to Damage or Deform Connectors or  
Connector Pins.  
120 volt exposure. To avoid personal injury,  
use caution while performing this procedure.  
Condition:  
Pilot will not light,  
Ignition module LED is “ON”  
11  
Check across  
“MV/PV” & “PV”  
terminals  
Reset heater by turning power  
“OFF”. Wait 5 seconds and turn  
power “ON”. When LED of  
ignition module turns “ON” does  
ignition module send “spartk”  
signal (buzzing or clicking sound)  
N
Replace ignition  
module  
Check across “MV/PV”  
& “PV” Wire leads to  
gas valve  
Y
Check for:  
Is there spark at the  
pilot?  
Loose or damaged ignition wire  
Grounded pilot electrode  
Damaged pilot.  
N
12  
Y
Is there 22-27 volts AC output across  
terminals “MV/PV” & “PV” of Ignition  
Module? Disconnect wires & check  
across terminal of module.  
N
Replace ignition  
module  
(see photo 11)  
Y
Is there 22-27 volts AC input  
Loosen pilot tubing connection at  
the gas valve and soap test.  
Is there pilot gas flow out of the  
gas valve?  
Check for clogged or kinked  
pilot tube, clogged pilot orifice.  
Clean or replace as needed.  
(see page 13)  
across wire leads  
Y
Y
“MV/PV” & “PV”  
at Gas Valve?  
(see photo 12)  
N
N
Tighten pilot tube connection at  
the gas valve. Check incoming  
gas pressure to water heater. if  
okay, replace gas valve  
Check across RED  
wire leads of lower  
thermister (ECO).  
13  
Check continuity across ECO  
ECO Specifications  
Opens between 181°F/201°F  
Closes between 160°F/100°F  
(RED) leads of lower thermister  
(see photo 13)  
N
Is continuity okay?  
Y
Check wire harness for damage  
or loose connections. Repair or  
replace as needed.  
8
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SERVICE PROCEDURE D24-II  
Pilot Operation Testing  
CAUTION  
DANGER  
Be Careful When Making Voltage  
Measurements or Jumping Terminals  
Not to Damage or Deform Connectors or  
Connector Pins.  
120 volt exposure. To avoid personal injury,  
use caution while performing this procedure.  
Condition:  
Pilot lights, no flame signal.  
Flame rod  
Module continues to spark until  
system “Lock Out”.  
White flame  
sense lead from  
pilot  
Main burner will not light.  
Check for loose or damaged  
flame sense lead from pilot to  
module. (see illustration 1).  
Is flame sense lead okay?  
Repair wire lead  
N
N
N
Y
or replace pilot.  
Y
Illustration 1  
Check for loose or damaged  
ground wire(s). Are ground wires  
okay?  
Repair ground  
wire(s) or replace  
as needed.  
Flame rod  
Meter  
Probe  
Y
Check venting conditions or  
negative pressure  
Correct improper  
venting condition.  
Is vent system okay?  
Multi-meter set  
to micro-amp  
setting (ȝA)  
Y
Determine cause for  
Is heater condensing causing  
pilot interruption?  
condensing and correct.  
Under sized heater or high  
demand periods  
White wire lead  
from pilot  
Meter  
Probe  
N
Disconnect white flame sense  
lead from ignition module at the  
“SENSE” location. Set multi-  
meter to the “Micro Amps”  
setting (ȝA) (see note). Check  
micro amp reading. Be sure  
module is sparking during this  
test.  
Illustration 2  
NOTE:  
If multi meter is not capable of  
testing micro amps, check  
continuity of sense lead. If no  
continuity, clean pilot flame rod  
or replace pilot.  
Meter  
Probe  
Flame rod  
Multi-meter set  
to check  
continuity.  
(see illustration 3)  
(see illustration 2)  
Micro-amp readings  
0.000 Micro Amp =  
1.0 micro amp or less =  
Replace module.  
Clean pilot flame rod or replace pilot.  
Meter  
Probe  
Illustration 3  
9
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SERVICE PROCEDURE D24-III  
Main Burner Operation Testing  
CAUTION  
DANGER  
Be Careful When Making Voltage  
Measurements or Jumping Terminals  
Not to Damage or Deform Connectors or  
Connector Pins.  
120 volt exposure. To avoid personal injury,  
use caution while performing this procedure.  
Condition:  
Main burner will not light,  
Ignition module LED is “ON”  
Ground  
Disconnect “brown”  
wire from “MV”  
location of ignition  
module.  
See “pilot will not light”  
(page 8).  
N
Y
Is Pilot lit?  
Y
Check voltage from  
“MV” Terminal of  
Ignition module  
& ground.  
14  
Does module continue to spark  
with pilot lit?  
See “Pilot lights, no flame signal”  
(Page 9).  
N
Disconnect “brown” wire from  
“MV” terminal of ignition module.  
Is there 22-27 volts AC across  
“MV” terminal of Ignition Module & ground?  
(see photo 14)  
Be sure module LED is “ON”,  
pilot is lit and module is not sparking  
Recheck voltage across  
Replace ignition  
module  
N
N
“MV” terminal of Ignition Module & ground.  
Is voltage present?  
Y
Y
Reconnect brown wire  
to ignition module.  
Brown wire disconnected  
from “MV” terminal of gas  
valve  
Ground lug of  
gas valve  
Disconnect brown wire lead from  
“MV” terminal of gas valve.  
Check incoming gas pressure to  
gas valve. if okay,  
Y
Is there 22-27 volts AC across  
15  
brown wire lead & ground  
replace gas valve.  
(see photo 15)  
N
Check wire harness for damage or  
loose connections. Repair or replace  
as needed.  
10  
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SERVICE PROCEDURE D24-III  
Main Burner Operation Testing  
CAUTION  
DANGER  
Be Careful When Making Voltage  
Measurements or Jumping Terminals  
Not to Damage or Deform Connectors or  
Connector Pins.  
120 volt exposure. To avoid personal injury,  
use caution while performing this procedure.  
Condition:  
Main burner short cycle  
Check gas (line) pressure to the  
water heater.  
Minimum line pressure should be  
5.5" W.C.  
Determine cause of incorrect gas  
pressure and correct.  
Is gas pressure within proper  
specification? (see photo 16)  
Check venting conditions,  
clogged vent, down drafts or  
negative building pressure  
Is vent system okay?  
Correct improper  
N
N
venting condition.  
Is there sufficient combustion air  
being supplied to the water  
heater?  
Provide proper  
combustion air to  
water heater.  
Y
Check for unstable pilot flame or  
oxidize flame rod on pilot  
causing weak pilot signal  
(See page 9)  
Line gas  
pressure port  
Check burner tubes for scale or  
debris build-up. Clean burner as  
necessary.  
(see page 12)  
Check tank flues for blockage or  
debris build-up causing  
restriction.  
16  
(see page 14)  
Manifold  
Pressure Port  
11  
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SERVICE PROCEDURE D24-IV  
Main Burner & Pilot  
Removal and Inspection  
WARNING  
Heater components may be HOT when performing the following steps in this procedure.  
Take necessary precaution to prevent personal injury.  
Gas Valve  
Wire Leads  
Main Burner Removal  
Burner Rack  
Mounting  
Screw  
Gas Valve  
Control Knob  
Step 1.  
Disconnect (un-plug) water heater from  
electrical supply.  
Gas Supply  
Line  
Step 2.  
Step 3.  
Turn “OFF” gas supply to water heater.  
Rotate gas valve control knob to the “OFF” position  
(see photo 17).  
17  
Step 4.  
Step 5.  
Step 6.  
Disconnect Gas supply line from the gas valve  
(see photo 17).  
Flame sense  
wire  
Ignition wire  
Disconnect wire leads from gas valve  
(see photo 17).  
18  
Disconnect white flame sense wire & orange ignition  
wire from Ignition module (see photo 18).  
Step 7.  
Step 8.  
Remove the two burner rack mounting screws.  
Slide complete burner rack out from heater  
(see photo 19).  
Step 9.  
To install burner, reverse above procedure.  
19  
Main Burner Inspection  
Step 1.  
Burner tubes should be free of any flue  
scale or other debris. Clean  
burner tubes using a stiff brush and/or  
shop vac. Burner ports should have uniform  
openings. Replacement is recommended for  
burners where port area is deteriorated or  
other unintended openings are present.  
Pilot  
Shield  
Step 2.  
Step 3.  
Insure pilot shield is in place (see photo 20).  
Inspect pilot position to insure smooth burner  
ignition from pilot flame. Pilot should be  
mounted using the two mounting screws thru  
the burner support bracket resulting in a level  
pilot position.  
20  
12  
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SERVICE PROCEDURE D24-IV  
Main Burner & Pilot  
Removal and Inspection  
Pilot Shield  
Pilot Burner Removal  
Step 1.  
With burner rack removed from heater, disconnect  
pilot tube connection from gas valve  
Step 2.  
Remove the two pilot burner mounting screws  
securing the pilot and pilot shield in place.  
Step 3.  
Step 4.  
Remove pilot shield and pilot from burner rack.  
To install pilot burner and pilot shield, reverse above  
procedure. Be sure to reconnect green ground wire.  
Ground Wire  
Location  
Pilot & Pilot Shield  
Mounting Screws  
Pilot Burner Inspection  
Step 1. Inspect pilot for the following:  
a) Broken or cracked ceramic insulators. If found,  
pilot must be replaced.  
Flame  
Rod  
b) Damaged electrode or flame sense wire. If found,  
pilot must be replaced.  
Ceramic  
c) Oxidation build-up on flame rod. Clean flame rod  
or replace pilot as necessary.  
Insulators  
Pilot  
Orifice  
Step 2.  
Inspect pilot orifice:  
Ignition  
Wire  
a) Remove 7/16" ferrule nut from bottom of pilot.  
b) Remove pilot tube and orifice from pilot.  
7//16"  
ferrule  
Nut  
Flame Sense  
Wire  
c) Inspect pilot tube for blockage. Clean or replace  
as necessary.  
Aluminum  
Pilot Tubing  
d) Inspect pilot orifice for blockage. Clean or replace  
as necessary.  
13  
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SERVICE PROCEDURE D24-V  
Flue Baffle Removal, Inspection  
WARNING  
Heater components may be HOT when performing the following steps in this procedure.  
Take necessary precaution to prevent personal injury.  
Step 1.  
Disconnect (unplug) water heater from electrical supply.  
Step 2.  
Step 3.  
Step 4.  
Step 5.  
Disconnect venting from draft diverter and remove draft diverter from top of water heater.  
Disconnect flue damper from wire harness and remove flue damper from top of water heater.  
If required disconnect top plumbing connection from top of water heater.  
Remove screws holding jacket head to top of water heater and remove jacket head  
from top of water heater.  
Step 6.  
Step 7.  
Remove insulation from top of water heater to expose collector cover.  
Remove screw from side (or top) of collector cover and remove collector cover from  
water heater.  
Step 8.  
Step 9.  
Remove flue baffles from heater. Note, it may be necessary to use pliers to loosen and  
remove baffles from flue tubes.  
Visually inspect flue baffles. Flue baffles should show signs of oxidation, this is normal.  
If the oxidation has deteriorated any portion of the flue baffle, replacement is  
recommended. If any restrictors are missing, replacement is recommended.  
Step 10. Upon completion of inspection or subsequent replacement, reinstall flue baffles into  
heater.  
Step 11. Reinstall collector cover and insulation over collector cover.  
Step 12. Reinstall jacket head, flue damper and draft diverter. Reconnect venting.  
Step 13. Reconnect plumbing connection to top of water heater if required.  
14  
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SERVICE PROCEDURE D24-VI  
Anode Removal and Inspection  
WARNING  
Heater components may be HOT when performing the following steps in this procedure.  
Take necessary precaution to prevent personal injury.  
Step 1.  
Disconnect (unplug) water heater from electrical supply.  
Turn “OFF” water supply to water heater.  
Step 2.  
Step 3.  
Step 4.  
Open a near by hot water faucet to relieve tank pressure.  
Connect hose to drain valve of water heater and route to an open drain. Open  
drain valve and drain approximately 1 gallon of water from the water heater. Close drain  
valve and disconnect drain hose from water heater.  
Step 5.  
Step 6.  
Step 7.  
Step 8.  
Disconnect venting from draft diverter and remove draft diverter from top of water heater.  
Disconnect flue damper from wire harness and remove flue damper from top of water heater.  
If required disconnect top plumbing connection from top of water heater.  
Remove screws holding jacket head to top of water heater and remove jacket head  
from top of water heater.  
Step 9.  
Remove insulation from top of water heater to expose collector cover.  
Step 10. Remove screw from side (or top) of collector cover and remove collector cover from  
water heater.  
Step 11. Locate and remove anode rods from top of water heater (1-1/16 hex socket).  
Step 12. Visually inspect anode rod. Anode rod should show signs of depletion, this is normal.  
If the depletion is half the original diameter (approximately ¾"), replacement is  
recommended. If any of the steel core of the anode is exposed, replacement is  
recommended.  
Step 13. Upon completion of inspection or subsequent replacement, reinstall anode rods into  
heater.  
Step 14. Reinstall collector cover and insulation over collector cover.  
Step 15. Reinstall jacket head, flue damper and draft diverter. Reconnect venting.  
Step 16. Reconnect plumbing connection to top of water heater if required.  
Step 17. Restore water supply and power to water heater.  
15  
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Generic Parts List  
1. Draft Diverter w/Leg Kit.  
2. Draft Diverter.  
3. Draft Diverter Leg.  
4. Damper Outlet Reducer.  
5. Flue Damper.  
11. Flue Core.  
12. 1" x ¾" Reducer Bushing.  
13. Nipple T&P Valve.  
14. T&P Valve.  
15. Cleanout O-Ring.  
21. Brass Drain Valve.  
22. Cold Water Inlet Nipple (side).  
23. Gas Valve Harness.  
24. Damper Harness.  
25. Lower Thermister.  
6. Hot Outlet Nipple.  
7. Cold Water Inlet Dip  
Tube.  
8. Hex Head Anode.  
9. Flue Baffle.  
10. Flue Reducer.  
15A. Cleanout Gasket (ASME).  
16. Cleanout Access Cover.  
16A. Cleanout Access Cover (ASME).  
17. Cleanout Cover Screw.  
17A Cleanout Cover Screw (ASME)  
18. Cleanout Jacket Cover.  
19. Cleanout Jacket Cover Screw.  
20. Burner Assembly Complete.  
26. Control Box Assembly Complete.  
27. Hot Water Outlet Nipple (side).  
28. Upper Thermister.  
29. Utility Cover.  
30 ASSE Approved Nixing Valve.  
16  
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Generic Parts List  
1A. Draft Panel.  
11A. Pilot Mounting Screw.  
12A. Burner Tube Support.  
13A. Manifold Bracket.  
21A. 1" Close Nipple Black.  
22A. Pilot Regulator.  
2A. Burner Rack.  
3A. Burner Tube.  
4A. Gas Valve.  
23A. Pilot Solenoid.  
14A. C-Cane Manifold.  
24A. 1/8" Pipe Plug Black.  
25A. 1" x 1/8" Reducer Bushing.  
26A. 1" pipe Tee Black.  
27A. 1" Close Nipple Black  
28A. 1" Union Black.  
5A. Burner Manifold.  
6A. Main Burner Orifice.  
7A. Pilot Shield.  
8A. Pilot Burner.  
9A. Pilot Orifice.  
10A. Pilot Tubing.  
15A. Manifold Straight.  
16A. Manifold Bracket.  
17A. 90° Street Elbow Black.  
18A. 1" Down Pipe Nipple Black.  
19A. 1" 90° Elbow Black.  
20A. 1" Manifold Ball Valve.  
29A. 1" 90° elbow Black.  
17  
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Generic Parts List  
1C. Temperature Control Knob.  
2C. Potentiometer Gasket.  
3C. Potentiometer (Temperature Control).  
4C. 7/8" Snap Bushing.  
5C. Temperature Scale Plate.  
6C. Control Box Panel.  
9C. Power Cord train Relief Bushing.  
10C. Power Cord.  
11C. Pilot wire Strain Relief Bushing.  
12C. 7/8" Snap Bushing.  
13C. Transformer.  
14C. Thermostat Board.  
15C. Ignition Module.  
16C. Control Box Cover.  
7C. Terminal Strip.  
8C. Ground Terminal.  
18  
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Glossary of Terms  
AC  
Alternating Current  
British Thermal Units  
Carbon Monoxide  
Carbon Dioxide  
BTU/H  
CO  
CO2  
DC  
ECO  
GFI  
GPM  
Hz  
Direct Current  
Energy Cut Off  
Ground fault interrupt  
Gallons per Minute  
Hertz  
LED  
NOx  
NPT  
PSI  
VA  
VAC  
W.C.  
°C  
Light Emitting Diode  
Oxides of Nitrogen  
National Pipe Thread  
Pounds per Square Inch  
Volt Amps  
Volts Alternating Current  
Inches of Water Column  
Degrees Centigrade  
Degrees Fahrenheit  
Micro Amp  
°F  
ȝA  
NOTES  
19  
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