Blue Rhino Gas Grill HBT601B User Manual

OWNER’S MANUAL

Outdoor LP Gas Barbecue Grill

Model No. HBT601B

Table of Contents

WARNING

Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Exploded View & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Installing LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Inserting LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Connecting LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Check for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Turning Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Initial Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Cooking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Tips For Better Cook Outs and Longer Product Life . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Using Charcoal Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Using the On-lid Griddle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

WARNING

FOR YOUR SAFETY:

1. Improper installation, adjustment, alteration,

service or maintenance can cause injury or

property damage.

2. Read the installation, operation, and

maintenance instructions thoroughly before

installing or servicing this equipment.

3. Failure to follow these instructions could

result in fire or explosion, which could

cause property damage, personal injury, or

death.

California Proposition 65:

Chemicals known to the State of California

to cause cancer, birth defects, or other

reproductive harm are created by the

combustion of propane.

Save these instructions for future reference.

If you are assembling this unit for someone else,

give this manual to him or her to read and save

for future reference.

The use and installation of this product must conform to local codes. In absence of local

codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, CAN/CGA-B149.1, Natural

Gas and Propane Installation Code.

Manufactured in China for:

Blue Rhino Global Sourcing, LLC

104 Cambridge Plaza Drive, Winston-Salem, NC 27104 USA

1.800.762.1142, www.bluerhino.com

HBT601B-OM-103 ES

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Exploded View

1. Lid Handle . . . . . . . . . . . . . . . . . . . 55-15-378

2. Lid* . . . . . . . . . . . . . . . . . . . . . . . . 55-15-377

3. Warming Rack . . . . . . . . . . . . . . . . 55-15-393

4. Cooking Grid. . . . . . . . . . . . . . . . . . 55-15-362

5. Heat Plate (2) . . . . . . . . . . . . . . . . . 55-15-369

6. Heat Plate Support (2)*. . . . . . . . . . 55-15-370

7. Grill Body . . . . . . . . . . . . . . . . . . . . 55-15-367

8. Left Side Shelf . . . . . . . . . . . . . . . . 55-15-388

9. Right Side Shelf . . . . . . . . . . . . . . . 55-15-389

10. Control Knob (2)* . . . . . . . . . . . . . . 55-15-359

11. Grease Pan. . . . . . . . . . . . . . . . . . . 55-15-366

12. Lighting Rod (2)* . . . . . . . . . . . . . . 55-15-395

13. LP Tank Support . . . . . . . . . . . . . . . 55-15-391

14. Grease Cup. . . . . . . . . . . . . . . . . . . 55-15-364

15. Grease Cup Support . . . . . . . . . . . . 55-15-365

16. Ignitor Button* . . . . . . . . . . . . . . . . 55-15-374

17. Back Leg . . . . . . . . . . . . . . . . . . . . 55-15-347

18. Charcoal Tray Assembly . . . . . . . . . 55-15-396

19. Front Leg . . . . . . . . . . . . . . . . . . . . 55-15-363

*Pre-assembled

Hardware

Tools Not Included

A. Small Screw

4 pcs

M5x8 Zinc Plated Phillips Truss Head Screw

G. Screwdriver**

1 pc

B. Large Screw

10 pcs

6 pcs

H. Wrench**

M6x16 Zinc Plated Phillips Truss Head Screw

** Not shown at actual size.

C. Bolt

M6x20 Zinc Plated Hex Head Bolt

D. Washer

16 pcs

ø6.4 Zinc Plated Washer

E. Lock Washer

16 pcs

1 pc

ø6.5 Zinc Plated Lock Washer

F. AAA Battery**

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Outdoor LP Gas Barbecue Grill Model No. HBT601B

Assembly Instructions

Attach back leg

Step

DO NOT RETURN PRODUCT TO STORE.

Attach back leg to grill body assembly using 4 sets of large screws (B), lock

washers (E), and washers (D).

For assistance call 1.800.762.1142 toll free. Please have your owner’s manual and serial

number available for reference.

For Easiest Assembly:

• To avoid losing any small components or hardware, assemble your product on a hard level

surface that does not have cracks or openings.

• Clear an area large enough to layout all components and hardware.

• When applicable, tighten all hardware connections by hand first. Once the step is

completed, go back and fully tighten all hardware.

• Follow all steps in order to properly assemble your product.

Estimated assembly time: 30 to 40 minutes

Attach lid handle

Step

Attach lid handle to grill body assembly using 4 sets of large screws (B), lock

washers (E), and washers (D).

Insert charcoal tray assembly

Step

Insert charcoal tray into the second opening on front of grill assembly.

Attach front leg

Step

Attach front leg to grill body assembly using 2 sets of bolts (C), lock washers (E),

washers (D) and 2 sets of large screws (B), lock washers (E), and washers (D).

Insert grease pan and cup

Step

A. Attach grease cup support to grease tray using 2 small screws (A).

B. Insert grease cup into grease cup support.

C. Insert grease tray into slots on bottom of grill body.

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Attach left and right side shelves

Attach ignitor

Step

A. Loosen pre-attached screws.

Attach ignitor wires to ignition box.

B. Insert keyhole opening on side shelf onto loosened screw.

C. Attach left and right side shelves to grill body assembly using 4 sets of bolts (C),

lock washers (E), and washers (D).

D. Tighten all screws.

Attach regulator

Insert heat plates

Step

Attach regulator to right side shelf using 2 small screws (A).

Insert heat plates into grill body assembly.

Note: locate the “UP” embossed in the plates for orientation.

Attach tank support

Step

Insert cooking grid

Step

Attach tank support to right side shelf, by sliding hook on tank support through

opening, rotate into place.

Insert cooking grid into grill body assembly.

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Outdoor LP Gas Barbecue Grill Model No. HBT601B

Installing LP Gas Tank

Insert warming rack

Step

This grill is designed to operate with a (DOT 39 Cylinder) one pound 7-3/8” high disposable

/ 16.4 oz. propane gas tank. DO NOT ATTEMPT TO REFILL ANY ONE POUND (16.4 oz.)

PROPANE GAS TANKS!

Slide warming rack into holes in lid and bottom bowl.

Note: Look for corresponding holes on side of lid. Insert short wire ends into lid

holes, one side at a time. Position warming rack legs into slots on grill body sides.

If you use a 20 lb. LP tank and hose adapter (sold separately), follow these connection

and leak checking instructions in addition to the directions from the adapter hose

manufacturer on every use.

Insert LP Gas Tank

Insert LP gas tank through LP tank support.

Install AAA battery and lighting rod placement

Step

Connect LP Gas Tank

A. Install AAA battery (F) by unscrewing ignitor button. Insert battery into ignitor

opening. Screw ignitor button onto grill body assembly.

Before connecting, be sure that there is no debris caught in the head of the gas tank, head

of the regulator valve or in the head of the burner and burner ports.

B. Hook ring on lighting rod onto hook on side shelf.

Lubricate the threads of the regulator valve with petroleum jelly, insert the gas tank into the

regulator valve and hand-tighten firmly.

Operating Instructions

Completed

Checking for Leaks

Step

Congratulations your assembly is now complete. Read Operating Instructions

before proceeding.

Burner Connections

Gas Valve

Make sure the regulator valve and hose

with oriﬁce

connections are securely fastened to the

burner and the tank.

Burner

Venturi

If your unit was assembled for you, visually

check the connection between the burner

pipe and oriﬁce. Make sure the burner pipe

ﬁts over the oriﬁce.

WARNING: Failure to inspect

this connection or follow these

instructions could cause a ﬁre or an explosion which can cause

death, serious bodily injury, or damage to property.

Please refer to diagram for proper installation.

If the burner pipe does not rest ﬂush to the oriﬁce, please contact 1.800.762.1142 for

assistance.

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1# LP Gas Tank Connection

Make 2-3 oz. of leak solution by mixing one part liquid dishwashing soap with three

parts water.

Make sure control knobs are “OFF”.

Spoon several drops of solution, or use squirt bottle, at the LP gas tank to regulator

connection, and on the regulator hose connection to the grill body.

Inspect the solution at the connections, looking for bubbles. If NO bubbles appear, the

connections are secure. If bubbles appear, you have a leak.

Loosen and retighten this connection, making sure the connection is secure.

Retest with solution. If you continue to see bubbles after several attempts, disconnect

propane source and contact 1.800.762.1142 for assistance.

Using Charcoal Tray

Lighting

WARNING

FOR YOUR SAFETY

1. This is not a charcoal grill. It is a gas grill designed to add the flavor of

charcoal or wood.

1. Open lid before lighting burners

Attempting to light the burner with the lid

closed may cause an explosion!

Make sure there are no obstructions of airflow to

the gas unit. Spiders and insects can nest within

and clog the burner / venturi tube at the orifice. A

clogged burner tube can lead to a fire beneath

the appliance. Clean burner holes with a

heavy-duty pipe cleaner.

2. Do not use instant light charcoal

3. Position the grill so wind cannot carry ashes to combustible surfaces.

4. Always wear protective gloves when adding charcoal or wood

5. Allow coals/embers to extinguish and cool before transporting, storing,

or moving the grill. Do not cover the grill until contents of the charcoal

tray are completely and fully extinguished and empty.

2. Make sure all control knobs are in the “OFF”

position.

3. Attach LP gas tank securely.

6. Do not use burning charcoal to relight gas burners. Always light the

burners using the built in ignition or a match.

4. Push and turn control knob

counterclockwise to “HIGH”.

1/2"

12.7 mm

Flame

5. Press the electronic igniter button and

hold for 5 seconds to light burner.

1/4"

6.4mm

Burner

• Use charcoal or wood chips if desired. The grill will operate like a normal LP gas grill if

the charcoal tray is empty.

Note: Repeat step 5 every time you turn on

a burner, even if the other burner is “ON”.

• If using wood chips, either dry or soaked chips are good.

• Use natural, standard or lump charcoal if desired.

0mm

6. If ignition does not occur in 5 seconds,

turn burner control knob OFF, wait 5

minutes, and repeat lighting procedure.

Proper flame height.

• Add charcoal or wood chips to the tray during the grill preheat. The LP gas burners

will ignite the charcoal. This guarantees full flavor once cooking begins. Do not place

charcoal anywhere other than the dedicated tray. Do not overfill the charcoal tray.

Make sure the charcoal tray closes properly and completely.

7. If igniter does not light burner, use a lit match secured with the lighting rod provided

to light burners manually. Access the burners through the holes in the side of the grill.

Position the lit match near side of the burner.

• Keep the charcoal tray closed during operation. Do not operate the grill without the

tray fully in place.

Important: Always use the lighting rod provided when lighting burners with a match.

8. After lighting, observe the burner flame, make sure all burner ports are lit and flame

height matches illustration.

• After every use, empty ashes once completely cool and fully extinguished.

CAUTION: If burner flame goes out during operation, immediately turn

the gas “OFF” and open lid to let the gas clear for about 5 minutes

before re-lighting.

Turning Off

1. Turn all control knobs clockwise to the OFF position one at a time.

2. Allow charcoal/wood chips to extinguish.

3. Empty charcoal tray once charcoal/wood chips are extinguished and cool.

4. Remove LP gas tank.

Using the On-lid Griddle

Initial Use

WARNING

FOR YOUR SAFETY

1. The griddle will be hot when the grill is in use

Before cooking on this grill for the first time, operate the grill for about 15 minutes with

the lid closed and the gas turned on “HIGH.” This will “heat clean” the internal parts and

dissipate odor from the manufacturing processes.

2. If cooking fatty or otherwise moist foods, use caution to clean up

drippings before opening lid to prevent damage to the painted finish

Cooking

3. Plan ahead if attempting to cook on the griddle and in the grill

simultaneously. Make sure you will have the ability to access all foods

as needed.

1. Light burner per lighting instructions.

2. Add desired charcoal or wood chips to charcoal tray and allow to form an ash layer.

3. Set burner to desired temperature

• Once the grill and griddle are at the desired temperature, use as you would any traditional

griddle.

4. Place food on grid.

5. With lid open or closed, cook until desired internal temperatures are achieved.

• The griddle can be used as a warming plate for bread, buns, or other foods.

Tips For Better Cook Outs and Longer Product Life

1. Spray or coat cooking surfaces with vegetable oil before cooking to avoid sticking.

2. Place vegetables or delicate foods into aluminum foil pouches.

3. Use a quality grill brush after each event to keep cooking grids clean and rust free.

4. Use a standard 20 lb LP gas tank and adapter hose (sold separately) for more cooking

enjoyment.

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Outdoor LP Gas Barbecue Grill Model No. HBT601B

Cleaning and Care

Remove cooking grid

Step

Caution

1. All cleaning and maintenance should be done when grill is cool

and with the fuel supply disconnected.

2. DO NOT clean any grill part in a self cleaning oven. The extreme heat

will damage the finish.

Notices

1. Abrasive cleaners will damage this product.

2. Never use oven cleaner to clean any part of grill.

3. Do not clean any grill part in a self cleaning oven. The extreme heat will damage

the finish.

Cleaning Surfaces

1. Wipe surfaces clean with mild dishwashing detergent or baking soda.

2. For stubborn surfaces use a citrus based degreaser and a nylon scrubbing brush.

3. Rinse clean with water.

Remove heat plates

Step

Griddle Cleaning and Maintenance

• Each time the griddle is used, coat the entire surface with a thin coat of vegetable

shortening or cooking spray.

• Slowly warm griddle.

• With use the grill and griddle, the griddle surface will become seasoned and will antique

over time. Variations in color are normal and should be expected.

• Wash, rinse and dry thoroughly after every use. Use mild soapy water (NEVER use an

abrasive detergent). You may wish to use a plastic scrubber to remove stubborn food

particles.

Cleaning Burners

Turn off and replace LP gas tank

Step

Turn the control knobs to off, and remove LP gas tank.

Disconnect ignition

Step

Remove burners

Step

Disconnect ignitor wires from ignition box.

Remove burners from bottom bowl by removing burner screw, burner washer,

burner lock washer and burner nut.

Remove warming rack

Step

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Product Registration

Clean venturi

Step

Please register your product immediately at www.BlueRhino.com or call 1.800.762.1142.

Clean venturi of burner with small bottle brush or compressed air.

Note: Make sure to remove all food residue and dirt.

Limited Warranty

Blue Rhino Global Sourcing, LLC (“Vendor”) warrants to the original retail purchaser

of this grill, and to no other person, that if this grill is assembled and operated in

accordance with the printed instructions accompanying it, then for a period of one

(1) year from the date of purchase, all parts in such grill shall be free from defects

in material and workmanship. Vendor may require reasonable proof of your date of

purchase from an authorized retailer or distributor. Therefore, you should retain your

sales slip or invoice. This Limited Warranty shall be limited to the repair or replacement

of parts, which prove defective under normal use and service and which Vendor shall

determine in its reasonable discretion upon examination to be defective. Before returning

any parts, you should contact Vendor’s Customer Service Department using the contact

information listed below. If Vendor conﬁrms, after examination, a defect covered by this

Limited Warranty in any returned part, and if Vendor approves the claim, Vendor will

replace such defective part without charge. If you return defective parts, transportation

charges must be prepaid by you. Vendor will return replacement parts to the original

retail purchaser, freight or postage prepaid.

This Limited Warranty does not cover any failures or operating difﬁculties due to

accident, abuse, misuse, alteration, misapplication, improper installation or improper

maintenance or service by you or any third party, or failure to perform normal and routine

maintenance on the grill, as set out in this owner’s manual. In addition, the Limited

Warranty does not cover damage to the ﬁnish, such as scratches, dents, discoloration,

rust or other weather damage, after purchase.

Clean and inspect burner

Step

A. Clean burner ports with a stiff wire (such as an open ended paperclip).

This Limited Warranty is in lieu of all other express warranties. Vendor disclaims all

warranties for products that are purchased from sellers other than authorized retailers

or distributors. AFTER THE PERIOD OF THE ONE (1)-YEAR EXPRESS WARRANTY, VENDOR

DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION

THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR

PURPOSE. FURTHER, VENDOR SHALL HAVE NO LIABILITY WHATSOEVER TO PURCHASER

OR ANY THIRD PARTY FOR ANY SPECIAL, INDIRECT, PUNITIVE, INCIDENTAL, OR

CONSEQUENTIAL DAMAGES. Vendor assumes no responsibility for any defects caused by

third parties. This Limited Warranty gives the purchaser speciﬁc legal rights; a purchaser

may have other rights depending upon where he or she lives. Some jurisdictions do

not allow the exclusion or limitation of special, incidental or consequential damages, or

limitations on how long a warranty lasts, so the above exclusion and limitations may not

apply to you.

B. Inspect burner for any damage (crack or holes). If damage is found, replace with

new burner.

Vendor does not authorize any person or company to assume for it any other obligation

or liability in connection with the sale, installation, use, removal, return, or replacement of

its equipment, and no such representations are binding on Vendor.

Blue Rhino Global Sourcing, LLC

104 Cambridge Plaza Drive

Winston-Salem, North Carolina 27104 USA

(800) 762-1142

Completed, reassemble

Step

A. Congratulations the cleaning is now completed. Follow these steps in reverse for

correct installation.

24 Hour Fax: (336) 659-6743

[email protected]

B. Preform a leak check once everything is connected.

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Outdoor LP Gas Barbecue Grill Model No. HBT601B

Troubleshooting

Problem

Possible Cause

Prevention/Cure

Clean wire and/or electrode with rubbing alcohol.

Wipe dry with cloth.

Burner will not light using ignitor

Wires or electrode covered with cooking residue.

Electrode and burners are wet.

Electrode cracked or broken - sparks at crack.

Wire loose or disconnected.

Replace electrode.

Reconnect wire or replace electrode/wire assembly

Replace ignitor wire/electrode assembly

Replace ignitor

Wire is shorting (sparking) between ignitor and electrode.

Bad ignitor.

Burner will not light with match

No gas flow.

Check if LP gas tank is empty.

Clear burner tubes.

Obstruction of gas flow.

Spider webs or insect nest in venturi.

Burner ports clogged or blocked.

Out of gas.

Clean venturi.

Clean burner ports.

Sudden drop in gas flow or reduced flame height

Check for gas in the LP gas tank

Clean burner ports.

Irregular flame pattern, flame does not run the full length

of burner.

Burner ports are clogged or blocked.

Flame is yellow or orange.

New burner may have residual manufacturing oils.

Spider webs or insect nest in venturi

Food residue, grease or seasoning salt on burner.

High or gusting winds

Burn grill for 15 minutes with the lid closed

Clean venturi.

Clean burner.

Flame blow out

Flare-up

Turn front of grill to face wind or increase flame height to HIGH

setting

Low on LP Gas

Replace or refill LP gas tank

Clean grill.

Grease buildup.

Excess fat in meat.

Trim fat from meat before grilling.

Adjust (lower) temperature accordingly.

Excessive cooking temperature.

Grease trapped by food buildup around burner system

Persistent grease fire.

Turn knobs to OFF. Turn gas off at LP gas tank. Leave lid in

closed position and let fire burn out. After grill cools, remove

and clean all parts.

Flashback (fire in burner tube(s))

Burner and/or burner tubes are blocked

The lid is porcelain coated, not paint.

Clean burner and/or burner tubes

Inside of lid is peeling-like paint peeling

Baked on grease buildup has turned to carbon and is flaking

off. Clean thoroughly.

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c o n e c t a d o q . u e h d a a d o t o d o q u e v e z u n a f u g d a s e

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A S U N M O E A F B R I E C L A N T E A D E M A S , T I C A U P R L A R . P R O U P N O S I A T P R O A

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p r o p g a a n s o d . e

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p r o p g a a n s o d e d e s e c h a g b a l o e r r a f a

G A O R R A F B O M B U O N N A A L L E N A R

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o n z a s ( 1 6 , 4 l i b r a , u n a d e

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p e r f l o a r s a e c n i o n e s a l a m s b u r s e s

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g r a b a d “ a U P ” , p a l a b r a U b i q u e N o t a :

p a r l a r i l l d a e .

c u e r d p e o l

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p e q u e ñ o s t o r 2 n i l l o s u s a n d o d e r e c l a h d o o , d e l r e p l a i s a a

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p a r r i l l a .

l a d e

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p o d c r i o d a l a . h u e l e q u e

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a u t o r i z a p d i e a z s a s

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p r o e p l a n o n a t u r a l , e s t a s u d o E n c .

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p r e s i b ó n a j , o x e p l o s i g v a o s u n e s

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a s i e s e n t a

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m o n t a d a A M E N T E C O M P e L s E t é T q u e m a e n o s p a r l a r i l l a u t i l i N c o e 2 3 .

f o r m a . n i n d g e u n a p a r l a r i l l a a l t e N r e o 2 2 .

u n l i a d a d e .

g a r l a n t í a a l i d i n a e v

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ú n i c a m u e t n i l t i z e a p a r r i l E l a s t 4 a .

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