595
OWNERS MANUAL
for
HEATED DISPENSER
MODEL:
HD8799 2½-Gallon
HD8802 5-Gallon
Includes:
Installation
Operation
Use & Care
Servicing Instructions
Model HD8799
Heated Dispenser
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or
MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of
this appliance. Additional manuals are available from your WELLS DEALER.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
p/n 75982 Rev. B ECN-12647
M595 040308 cps
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TABLE OF CONTENTS
Thank You for purchasing this Wells Manu-
facturing Co. appliance.
WARRANTY
SPECIFICATIONS
FEATURES & OPERATING CONTROLS
PRECAUTIONS & GENERAL INFORMATION
AGENCY LISTING INFORMATION
INSTALLATION
xi
1
2
3
3
4
5
6
7
Proper installation, professional operation
and consistent maintenance of this appliance
will ensure that it gives you the very best
performance and a long, economical service
life.
OPERATION
CLEANING INSTRUCTIONS
TROUBLESHOOTING SUGGESTIONS
SERVICING INSTRUCTIONS
EXPLODED VIEW & PARTS LIST
FAUCET REPAIR
This manual contains the information needed
to properly install this appliance, and to use
and care for the appliance in a manner which
will ensure its optimum performance.
8
10
10
11
WIRING DIAGRAM
PARTS & SERVICE
SPECIFICATIONS
MODEL
VOLTS
50/60 Hz
WATTS
AMPS
1ø
POWER SUPPLY
CORD
HD8799
HD8802
120
200
1.7
6' NEMA 5-15P
HD8799 2½-Gallon Dispenser
HEIGHT
OVERALL
WIDTH
OVERALL
DEPTH
CAPACITY
FIXED
TEMPERATURE
20 - 11/16"
(510 mm)
12 - 7/8"
(328 mm)
14 - 1/4"
(361 mm)
2 - 1/2 gallon
(10 liter)
140ºF
(60ºC)
HD8802 5-Gallon Dispenser
HEIGHT
OVERALL
WIDTH
OVERALL
DEPTH
CAPACITY
ADJUSTABLE TO
TEMPERATURE
24-1/4"
(621mm)
14-1/4"
( 361mm)
15"
( 381mm)
5 gallon
(20 liter)
170ºF
(77ºC)
APPLICABILITY
This manual applies to the following Wells Manufacturing products:
HD8799 2½-Gallon Heated Dispenser
HD8802 5-Gallon Heated Dispenser
1
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FEATURES & OPERATING CONTROLS
Fig. 1 Features & Operating Controls
2
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PRECAUTIONS AND GENERAL INFORMATION
WARNING: Electric Shock Hazard
All servicing requiring access to non-insulated components must be performed by qualified
service personnel. Do not open any access panels which require the use of tools. Failure to
heed this warning can result in electrical shock.
WARNING Electric Shock Hazard
Warmer must be properly grounded to prevent possible shock hazard. Electrical shock will
cause death or serious Injury.
This appliance is intended for commercial use only.
CAUTION: Equipment
Electrical Damage
This appliance is intended for use to warm syrup for human
consumption. No other use is recommended or authorized by
the manufacturer or its agents.
DO NOT plug in or energize this
appliance until all Installation
This appliance is intended for use in commercial establishments, Instructions are read and followed.
where all operators are familiar with the appliance use,
limitations and associated hazards. Operating instructions and
warnings must be read and understood by all operators and
users.
Damage to the warmer may occur
if these instructions are not
followed.
CAUTION:
Burn Hazard
Except as noted, this piece of equipment is made in the USA
and has American sizes on hardware. All metric conversions
are approximate and can vary in size.
Exposed surfaces of the
The following trouble shooting, component views and parts lists
are included for general reference, and are intended for use by
qualified service personnel.
appliance may be HOT to the
touch and can cause burns.
This manual should be considered a permanent part of this
appliance. The manual must remain with the appliance if it is
sold or moved to another location.
AGENCY LISTING INFORMATION
This dispenser is
and
listed under UL file E9253
This dispenser meets
Standard 4 only when installed,
operated and maintained in accordance with the enclosed
instructions.
3
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INSTALLATION
READ THIS CAREFULLY BEFORE STARTING THE INSTALLATION
CAUTION: Equipment
Electrical Damage
REFER TO EXPLODED VIEWS PAGE 9 FOR COMPONENT
NAMES/NUMBERS
Unpack the unit. Inspect all components for completeness and
condition. Ensure that all packing materials have been removed
from the unit.
DO NOT plug in or energize this
appliance until all Installation
Instructions are read and
followed. Damage to the
Brewer will occur if these
instructions are not followed.
LEVELING THE UNIT
Verify that a slip-resistant foot is installed at each corner of the
dispenser.
Set the warmer in its operating location. Be sure all four feet
touch the counter to prevent tipping.
CAUTION: Unstable
Equipment Hazard
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
It is very important for safety
and for proper operation that the
warmer is level and stable when
standing in its final operating
position. Provided non-skid feet
must be installed at each corner
of the unit. Do not install this
appliance if the feet are missing
or damaged.
REFER TO ELECTRICAL SPECIFICATIONS - Page 1
Check the nameplate to determine correct electrical service
required for the warmer.
Models HD8799 and HD8802 dispensers are equipped with a
cord and plug. They requires a 115 - 125 volt circuit (50/60 Hz,
2 wire plus ground, with NEMA 5-15R receptacle).
IMPORTANT: The ground prong of the plug is part of a system
designed to protect you from electrical shock in the event of
internal damage. Never cut off the ground prong nor twist a
blade to fit an existing receptacle. Contact a licensed electrician
to install the proper circuit and receptacle.
WARNING ELECTRIC
SHOCK HAZARD:
Warmer must be properly
grounded to prevent possible
shock hazard. Electrical shock
will cause death or serious
injury.
GROUND
PIN
IMPORTANT:
NEMA 5-15R
RECEPTACLE
NEMA 5-15P
PLUG
Supply power must match
nameplate for voltage and
phase. Connecting to the
wrong voltage will damage the
warmer or result in decreased
performance. Such damage is
not covered by warranty.
4
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OPERATION
PREPARATION
CAUTION:
Burn Hazard
Prior to first use, thoroughly clean warmer (see page 6).
Be sure faucet handle is "up" and that drip tray is in place under
faucet.
Exposed surfaces of the
appliance may be HOT to the
touch and can cause burns.
USE
Pour product into warming tank. Using pre-heated product will
reduce heat-up time.
Model HD8799 utilizes a fixed thermostat to hold
product at 140ºF (60ºC).
Model HD8802 thermostat may be adjusted to hold
product at 170ºF (77ºC) maximum.
NOTE: Product may continue
to flow for several seconds after
the faucet is released. Do not
remove the container until all
flow has stopped.
Reinstall tank cover.
Plug dispenser into an appropriate electrical receptacle. Turn
power switch to ON.
IMPORTANT: Your local Health
Department can advise whether
or not a particular product may
be left in the dispenser over-
night.
When the READY light glows, product is ready to serve:
Place an appropriate container under the faucet.
Pull the faucet handle to dispense product.
Release the handle to stop the flow of product.
NIGHTLY CLOSE
Turn the power switch to OFF and unplug the dispenser.
If required, empty the dispenser and clean.
IMPORTANT:
Temperature adjustment to be
performed by authorized
personnel only.
TEMPERATURE ADJUSTMENT (Model HD8802 only)
Remove button plug from rear of dispenser to access thermostat.
Turn shaft of thermostat to adjust setpoint temperature. Turn the
shaft clockwise to increase temperature. Moving the shaft 1/8
turn will change the temperature approximately 10ºF.
5
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CLEANING INSTRUCTIONS
PROCEDURE: Clean Heated Dispenser
CAUTION:
Electric Shock
Hazard
PRECAUTIONS: Disconnect dispenser from electric power.
Drain product and allow dispenser to cool.
Do not submerge or immerse
dispenser in water.
FREQUENCY:
TOOLS:
Daily or after draining product from
dispenser
CAUTION:
Burn Hazard
Mild Detergent, Clean Soft Cloth or Sponge
Long Handle Bristle Brush
This procedure requires the
use of very hot water. Wear
protective gloves while
cleaning the warmer. Very hot
water can cause burns.
1. Disconnect warmer from electric power.
Drain product and allow warmer to cool before cleaning.
2. Fill warmer with very hot water.
3. Place an appropriate container under the faucet. Use a long
handle bristle brush to stir the water while draining the hot
water from the warmer.
IMPORTANT:
DO NOT use steel wool, sharp
objects, or caustic, abrasive or
chlorinated cleansers to clean
the dispenser.
4. Wipe the warmer inside and out with a soft cloth or sponge
dampened with water and mild detergent.
5. Rinse the warmer inside and out with a soft cloth or sponge
dampened with clean water.
6. Wipe the tank cover with a soft cloth or sponge dampened
with water and mild detergent. Rinse with clean water.
7. If necessary, clean the faucet and drip tray (see page 8).
8. Allow all components to air dry, then reassemble.
Procedure is complete
6
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TROUBLESHOOTING SUGGESTIONS
SYMPTOM
POSSIBLE CAUSE
SUGGESTED REMEDY
Appliance will not heat
Not plugged in or circuit breaker Restore electric power to warmer
off or tripped
Power switch not ON
Turn power switch to ON
Internal wiring damage
Inspect wiring for burnt wires and
proper connections . Repair as
needed
Power cord damaged
Thermostat damaged
Power switch damaged
Light or wiring damaged
Thermostat damaged
Thermostat damaged
Faucet seat contaminated
Faucet seat cup damaged
Replace power cord
Replace thermostat
Replace power switch
Replace light and/or repair wiring
Replace thermostat
Replace thermostat
Clean faucet
"Ready" light does not glow
(dispenser operational)
"Ready" light always glows
Faucet leaks
Replace seat cup
7
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EXPLODED VIEW & PARTS LIST
MODEL HD8799 2½-GALLON DISPENSER
ITEM
1
PART # DESCRIPTION
85865 FAUCET ASSEMBLY
QTY
ITEM
6
PART # DESCRIPTION
QTY
1
1
85853
85863
50169
65174
80017
68689
HEATING ELEMENT 120V 200W
1.1*
BODY FAUCET
7
THERMOSTAT 140ºF 120V
SWITCH 250V DPST
1
1.2* 8700-25L
1.3*
SEAT CUP
8
1
ASSEMBLY, HANDLE & PLUNGER
NUT RETAINING WINGED
SHANK, FAUCET W/O SIGHT GLASS
C CLIP, FAUCET RETAINING
WASHER FLAT NYLON
SEAL, O-RING
9
GUARD, SWITCH
1
1.4* 8600-27
1.5*
10
11
12
13
14
15
16
17
18
POWER CORD, 120V NEMA5-15P, 6'
STRAIN RELIEF 120V STRAIGHT
1
1
1.6* 8600-26
8718-31 LIGHT, SIGNAL GREEN 120V
1
1.7
1.8*
1.9
2
8600-12
8855-1
65728
51053
55736
ASSEMBLY, DRIP TRAY (pk 6)
FOOT RUBBER #8-32 THREAD
NUT #8-32 KEP
1
4
8600-50
85862
FITTING, FAUCET NUT
ASSEMBLY, TANK BODY
ASSEMBLY, TANK COVER
PANEL, TANK BOTTOM
KNOB, TANK COVER
4
1
1
NUT #8-32 KEP GREEN
1
3
8600-6
85876
SCREW PAN PHL #6 x 3/8 DRILL POINT
6
4
8033-60 BUTTON PLUG 3/8”
1
5
8600-7
1
* included in 85865 FAUCET ASSEMBLY
8
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EXPLODED VIEW & PARTS LIST
MODEL HD8802 5-GALLON DISPENSER
ITEM
1
PART # DESCRIPTION
85865 FAUCET ASSEMBLY
QTY
ITEM
6
PART # DESCRIPTION
QTY
1
1
85853
HEATING ELEMENT 120V 200W
1.1*
BODY FAUCET
7
504682 THERMOSTAT ADJUST 170ºF 120V
1
1.2* 8700-25L
1.3*
SEAT CUP
8
50330
65174
80017
68689
SWITCH 250V DPST
1
ASSEMBLY, HANDLE & PLUNGER
NUT RETAINING WINGED
SHANK, FAUCET W/O SIGHT GLASS
C CLIP, FAUCET RETAINING
WASHER FLAT NYLON
SEAL, O-RING
9
GUARD, SWITCH
1
1.4* 8600-27
1.5*
10
11
12
13
14
15
16
17
18
19
POWER CORD, 120V NEMA5-15P, 6'
STRAIN RELIEF 120V STRAIGHT
1
1
1.6* 8600-26
8718-31 LIGHT, SIGNAL GREEN 120V
1
1.7
1.8*
1.9
2
8600-12
8600-50
8601-5
8855-1
65728
51053
55736
83457
ASSEMBLY, DRIP TRAY (pk 6)
FOOT RUBBER #8-32 THREAD
NUT #8-32 KEP
1
4
FITTING, FAUCET NUT
ASSEMBLY, TANK BODY
ASSEMBLY, TANK COVER
4
1
1
NUT #8-32 KEP GREEN
1
3
SCREW PAN PHL #6 x 3/8 DRILL POINT
6
4
506099 PANEL, TANK BOTTOM
8600-7 KNOB, TANK COVER
8033-60 BUTTON PLUG 3/8”
2
5
1
506100 BRACKET, THERMOSTAT MOUNTING
1
* included in 85865 FAUCET ASSEMBLY
9
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SERVICING INSTRUCTIONS
CAUTION
Electric Shock
Hazard
ACCESS - BOTTOM PANEL
All internal components are accessible by removing the bottom
panel.
Opening the bottom panel will
expose uninsulated electrical
components.
Remove four screws around the bottom of the warmer tank to
free bottom panel from tank assembly.
Disconnect dispenser from
electrical power before
removing bottom panel.
FAUCET
The faucet may be removed from the shank by turning the
winged collar clockwise.
The faucet bonnet may be removed by turning the bonnet nut
counterclockwise.
The seat cup snaps onto the end of the faucet stem.
DRIP TRAY
The grate sets in the drip tray base, and may be lifted out.
Faucet Assembly
Drip Tray Assembly
WIRING DIAGRAM
10
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PARTS & SERVICE
DESCRIPTION
PART NO.
IMPORTANT: Use only
factory authorized service
parts and replacement
DRIP TRAY ASSEMBLY (pk 6)
8855-1
filters
.
For factory authorized
service, or to order factory
authorized replacement
parts, contact your Wells
authorized service agency,
or call:
Wells Manufacturing Co
.
2 Erik Circle
P. O. Box 280
Verdi, NV 89439
phone: (775) 689-5700
fax:
(888) 492-2783
(Service Parts Dept.)
Service Parts Department
can supply you with the
name and telephone
number of the WELLS
AUTHORIZED SERVICE
AGENCY nearest you.
CUSTOMER SERVICE DATA
please have this information available if calling for service
RESTAURANT _____________________________ LOCATION _____________
INSTALLATION DATE ________________________ TECHNICIAN ___________
SERVICE COMPANY ________________________________________________
ADDRESS ___________________________ STATE ______ ZIP__________
TELEPHONE NUMBER (_____)_____-_________
EQUIPMENT MODEL NO. _______________
EQUIPMENT SERIAL NO. _______________
VOLTAGE: (check one)
120
11
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