Billy Goat Vacuum Cleaner HTR1803V User Manual

HTR/TR Owner’s Manual  
BILLY GOAT TRUCK LOADER VACUUM  
Owner's Manual  
HTR1803V, TR1304H, TR1104  
Accessories  
INTAKE  
EXHAUST  
HOSE COUPLER  
KIT 8" (203mm)  
TR  
HOSE  
EXHAUST  
EXTENSION  
KIT  
EXHAUST  
HOSE KIT  
EXHAUST HOSE  
COUPLER KIT  
EXHAUST  
HOSE  
CONNECT0R  
KIT  
PANEL  
FILTER  
KIT  
PORTABLE  
DEBRIS BAG  
CONNECTOR KIT  
8" (203mm) TR &  
10" (254mm) HTR  
Quick release  
coupler joins 2  
hoses together to  
increase  
Increases  
[6"(152mm) x  
10' (3.0m)]  
Quick release  
coupler and  
hose  
increases  
exhaust  
distance.  
Quick release  
coupler joins 2  
hoses together to  
increase exhaust  
distance and  
allows hoses to be  
separated for  
storage.  
Provides  
air filter  
panel for  
use on  
truck and  
trailer  
mounted  
debris  
enclosures. later pickup.  
1.3 yds.3  
(1.0m3) or  
For permanently  
connecting 2 hoses  
together to  
increase  
vacuuming  
exhaust height  
11"(280mm) for  
loading debris  
into elevated  
locations.  
[6"(152mm)]  
Permanently  
joins 2 exhaust  
hoses together  
to increase  
exhaust  
28.4 bushels  
(1000L). For  
portable use.  
Several bags  
can be filled  
and left for  
vacuuming  
distance and  
allows hoses to be  
separated for  
storage.  
distance.  
distance.  
P/N 810524 &  
810776  
P/N 810525  
P/N 810637  
P/N 811206  
P/N 811207  
P/N 800336  
P/N 810584 P/N 810660  
Part No 811202  
Form No F021307B  
1
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HTR/TR Owner’s Manual  
SERIAL PLATE DATA  
Record the model number, serial number, date of  
purchase, and where purchased.  
Purchase Date:  
Purchased From:  
Specifications  
HTR1803V  
TR1304H  
TR1104  
Engine: HP  
18 (13.4 kW)  
12 (10.68 kW)  
11 (9.04 kW)  
Engine: Model  
3564420186EI  
BRIGGS & STRATTON  
9qt. (8.52 L)  
GX390U1QA2  
HONDA  
2104320125E1  
BRIGGS & STRATTON  
4.0 qt (3.8 L)  
Engine: Type  
Engine: Fuel Capacity  
Engine: Oil Capacity  
Total Unit Weight:  
Max operating slope  
6.9 qt. (6.0 L)  
1.16 qt. (1.1 L)  
240# (108.0 kg)  
200  
1.75 qt. (1.66 L)  
274# (124.3 kg)  
200  
0.875 qt. (0.8 L)  
224# (101.6 kg)  
200  
Sound in accordance with  
2000/14/EEC standards  
121 dB(a)  
121 dB(a)  
121 dB(a)  
Sound at operators ear  
105 dB(a)  
0.02g  
105 dB(a)  
0.02g  
105 dB(a)  
0.02g  
Vibration at operator position  
Part No 811202  
Form No F021307B  
3
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HTR/TR Owner’s Manual  
GENERAL SAFETY INSTRUCTIONS and SYMBOLS  
The safety symbols shown below are used throughout this manual. You should become familiar with them before  
assembling, operating, or servicing this equipment.  
This symbol indicates important information that will prevent injury to yourself or others.  
This symbol indicates ear protection is recommended when operating this equipment.  
This symbol indicates eye protection is recommended when operating this equipment.  
This symbol indicates gloves should be worn when servicing this equipment.  
This symbol indicates that this manual and the engine manufacturer’s manual should be read  
carefully before assembling, operation, or servicing this equipment.  
This symbol indicates important information that will prevent damage to your BILLY GOAT ®  
HTR/TR VACUUM.  
This symbol indicates the engine oil level should be checked before operating this  
equipment.  
Read and make sure you thoroughly understand the following safety precautions before assembling, operating or  
servicing this equipment:  
READ this manual and the engine manufacturer’s manual carefully before assembling,  
operating, or servicing this equipment.  
EAR PROTECTION is recommended when operating this equipment.  
EYE PROTECTION is recommended when operating this equipment.  
BREATHING PROTECTION is recommended when operating this equipment.  
EXHAUST from this product contains chemicals known to the State of California to cause  
cancer, birth defects or other reproductive harm.  
DO NOT operate this equipment on any unimproved forested, brushy, or grass covered land  
unless a spark arrester is installed on the muffler as required by Section 4442 of the  
California Public Resources Code. The arrester must be maintained in good working order.  
Other states may have similar laws. Federal laws apply on federal lands.  
DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an  
odorless and possibly fatal poison.  
Part No 811202  
Form No F021307B  
4
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HTR/TR Owner’s Manual  
DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is recommended.  
DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least two minutes before  
refueling.  
DO NOT store gasoline near an open flame.  
DO NOT remove gas cap while engine is running.  
DO NOT start or operate engine if strong odor of gasoline is present.  
DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until gasoline has  
completely evaporated.  
DO NOT smoke while filling the fuel tank.  
DO NOT check for spark with spark plug or spark plug wire removed. Use an approved spark tester.  
DO NOT operate engine without a muffler. Inspect muffler periodically and replace if necessary. If equipped with  
muffler deflector, inspect deflector periodically and replace if necessary.  
DO NOT operate engine with grass, leaves or other combustible material near the muffler.  
DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may cause severe burns.  
DO NOT leave equipment unattended while in operation.  
DO NOT operate equipment with bystanders in or near the work area.  
DO NOT allow children to operate this equipment.  
DO NOT operate equipment with guards removed.  
DO NOT operate equipment near or pick up hot or burning debris or any toxic or explosive materials.  
DO NOT operate equipment on slopes greater than specified in Specifications section of this manual.  
DO NOT start engine without height adjust lever in up position and clutch bail disengaged.  
DO NOT place hands or feet inside nozzle intake, near debris outlet, or near any moving parts.  
WARNING: Important  
DO NOT use this machine for vacuuming exclusively sand, dust, fine dirt, rock, glass, string like material, grain, rags,  
cans, metal, bark or water.  
DO NOT start engine without hose and exhaust elbow connected firmly in place to housing and outlet.  
DO NOT operate without discharging exhaust into enclosed container.  
DO NOT operate with hose or exhaust elbow removed  
DO NOT remove hose until engine has been turned off and has come to a complete stop.  
ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting.  
ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary.  
ALWAYS keep hands and feet away from moving or rotating parts.  
ALWAYS store fuel in approved safety containers.  
Part No 811202  
Form No F021307B  
5
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HTR/TR Owner’s Manual  
SOUND  
SOUND LEVEL 105 dB(a) at Operator Position  
Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 5-28-2002 under the  
conditions listed below.  
Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on  
the unit for the sound power level for your model.  
General Conditions:  
Temperature:  
Wind Speed:  
Wind Direction:  
Humidity:  
Sunny  
45oF (7.2oC)  
5 mph (8.1 kmh)  
South West  
60%  
Barometric Pressure:  
30.18Hg (767 mm Hg)  
VIBRATION DATA  
VIBRATION LEVEL 0.02g  
Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using  
calibrated vibration test equipment. Tests were performed on 7-14-94 under the conditions listed below.  
General Conditions:  
Temperature:  
Wind Speed:  
Wind Direction:  
Humidity:  
Sunny  
78oF (23.8oC)  
16 mph (25.7kmh)  
South East  
62%  
Barometric Pressure:  
30.1”Hg (765mm Hg)  
INTENDED USE  
INTENDED USE: This machine is designed for vacuuming leaves, grass clippings and other types of organic litter.  
Debris mixed with cans, bottles and small amounts of sand can be vacuumed; however, it is not this machine's  
primary purpose. Vacuuming cans, bottles and sand will affect the longevity of your machine.  
Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check  
for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects. Note:  
See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 12).  
Part No 811202  
Form No F021307B  
6
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HTR/TR Owner’s Manual  
INSTRUCTION LABELS  
®
The labels shown below were installed on your BILLY GOAT TR/HTR Vacuum. If any labels are damaged or missing, replace them before  
operating this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement  
labels. The correct position for each label may be determined by referring to the Figure and Item numbers shown.  
LABEL DANGER KEEP HANDS LABEL EAR EYE BREATHING  
LABELENGINEOVERHEAT  
ITEM#49 P/N 811215  
DANGER FLYING DEBRIS  
ITEM #19 P/N 810736  
AND FEET AWAY  
ITEM# 48 P/N 830503  
ITEM #3 P/N 400424  
LABEL READ OWNERS MANUAL  
ITEM #15 P/N 830301  
LABEL EXPLOSIVE FUEL  
ITEM # 81 P/N 400268  
LABEL CAUTION  
ITEM #47 P/N 830138  
ENGINE LABELS  
BRIGGS & STRATTON (VANGUARD)  
HONDA  
BRIGGS AND STRATTON  
THROTTLE CONTROLS  
Engine  
Stop  
Switch  
TR Units have  
frame mounted  
throttle controls as  
shown here.  
Briggs Vanguard  
Units have an  
engine mounted  
throttle control.  
Start  
position  
Stop  
position  
Part No 811202  
Form No F021307B  
7
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HTR/TR Owner’s Manual  
PACKING CHECKLIST  
Your Billy Goat is shipped from the factory in one carton and is completely assembled except for the exhaust elbow,  
nozzle, handle loop for nozzle, hose booms, hose bands, hose coupler, hose clamps and related hardware.  
READ all safety instructions before assembling unit.  
TAKE CAUTION when removing the unit from the box.  
PUT OIL IN ENGINE BEFORE STARTING  
PARTS BAG &  
LITERATURE ASSY  
Warranty card P/N- 400972, Owner’s Manual P/N-811202, Declaration of Conformity P/N-811204,  
Literature HTR/TR Accessories 811208.  
TR MODELS  
Boxing Parts Checklist  
Honda 13 HP  
B&S 11 HP  
Exhaust Elbow 811191  
Boom Square Arm 810875  
Boom Pivot WA 810870  
Band Hose Boom 8" (203mm)  
TR 810880 Qty. 2  
HTR MODEL  
B&S 18 HP  
Vanguard- twin  
Band Hose Boom 10" (254mm)  
HTR 810868 Qty. 2  
Coupler Weld Assy. 8"  
(203mm) TR 811170  
Coupler Weld Assy. 10"  
(254mm) HTR 811179  
Hose Clamps 8"(203mm) TR  
810566 Qty. 2  
Hose 8”x12.5’ TR  
P/N 810523  
Hose 10"x 12.5'  
HTR P/N 810705  
Handle Loop  
Nozzle P/N 811019  
Hose Clamps 10" (254mm)  
HTR 810706 Qty. 2  
Handle Nozzle 811020  
and HTR  
Parts Bag &  
Literature Assy  
P/N 811128  
TR  
Nozzle 8"(203mm) TR 811007  
Nozzle 10" (254mm) HTR  
811005  
Parts Bag  
Hardware  
6
52  
79  
W asher 5/16 Flat Cut  
8171003 qty. 1  
Nut Lock 1/4-20  
8160001 qty. 4  
W asher 5/16 Fender  
8172020 qty. 4  
Screwcap 5/16-18x 1  
1/2 8041030 qty. 3  
80  
Nut Lock 5/16-18  
8160002 qty. 3  
W asher 5/16 SAE  
8172008 qty. 6  
Screwcap 1/4-20x 1 3/4  
8041009 qty. 2  
5
4
55  
54  
Chain Loop Assy  
810878 qty. 2  
Part No 811202  
Form No F021307B  
8
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HTR/TR Owner’s Manual  
ASSEMBLY  
1. ASSEMBLE exhaust elbow (item 10), to main unit and firmly tighten knobs (item 90), that are preassembled to main unit.  
2. SECURELY ATTACH unit to tailgate of a truck or to a trailer, so that the exhaust discharges into an enclosed container.  
3. ATTACH hose to hose coupler (item 24), using hose clamp (item 60) NOTE: This unit is equipped with a directional hose.  
Assemble hose so that interior hose material seams face toward unit.  
4. ASSEMBLE hose coupler to housing of main unit and securely tighten knob (item 13), that is preassembled to housing front plate.  
5. ASSEMBLE nozzle handle loop (item 82), to nozzle handle using screw (item 80), washer (item 6) and lock nut (item 5). Adjust  
handle loop to desired height and angle and securely tighten in place.  
6. ASSEMBLE nozzle handle (item 78), to nozzle (item 77), using screws (item 80), washers (item 79), washers (item 4) and lock  
nuts (item 5).  
7. ATTACH assembled nozzle to hose using hose clamp (item 60). Before tightening hose clamp, position nozzle handle upward  
when hose is stretched to prevent twisting load on hose assembly during operation.  
8. ASSEMBLE tube square boom (item 51), to boom pivot (item 50), using chain loop assembly (item 54), washers (item 4) and lock  
nut (item 52).  
9. ASSEMBLE remaining chain loop assembly (item 54), to end of tube square boom (item 51) using washer (item 4) and lock nut  
(item 52).  
10. SLIDE boom assembly into square tube on front of housing.  
11. ASSEMBLE hose bands (item 56) around hose and onto chain loop assemblies on boom assembly using screws (item 55) and  
lock nuts (item 52) (see ADJUSTING HOSE BOOM on page 10).  
OPERATION  
Like all mechanical tools, reasonable care must be used when operating machine.  
Inspect machine work area and machine before operating. Make sure that all operators of this  
equipment are trained in general machine use and safety.  
PUT OIL IN ENGINE BEFORE STARTING  
STARTING  
SECURE LOADER TO TAILGATE OR MOUNTING  
ENGINE: See engine manufacturer’s instructions for type and amount of oil and gasoline used. Engine must be level when  
checking and filling oil and gasoline.  
ENGINE SPEED: Controlled by throttle lever on the frame (18HP Twin on engine). Under normal conditions, operate at  
minimum throttle to accomplish your current cleaning task.  
FUEL VALVE: Move fuel valve to "ON" position (when provided on engine).  
INTAKE HOSE: Must be attached to front plate to start engine.  
CHOKE: Located on engine near engine throttle panel.  
STOP SWITCH: Move to on position (when provided).  
THROTTLE: Move remote throttle control to fast position. Pull starting rope to start engine.  
IF YOUR UNIT FAILS TO START:  
See Troubleshooting on page 12.  
HANDLING & TRANSPORTING:  
ALWAYS REMOVE LOADER FROM TAILGATE OR MOUNTING BEFORE TRANSPORTING OR OPENING  
TAILGATE. Using two people to lift machine is recommended. Lift holding the rear handle and front of frame. Secure in place  
during transport. See page 3 for weight specifications.  
HOSE: DO NOT drag the hose with vehicle.  
Never lift the machine while the engine is running.  
Part No 811202  
Form No F021307B  
9
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HTR/TR Owner’s Manual  
VACUUMING OPERATION  
EXHAUST FLAPPER: Discharging into enclosed container, position exhaust flapper  
to desired opening and secure adjustment knob before starting engine. NOTE: An  
enclosed container must capture all debris delivered into it preventing any debris from  
blowing back onto unit's engine (see page 1 optional accessories).  
NOZZLE: With machine running and fully assembled, move nozzle in sweeping  
motions over debris. For maximum pickup, move nozzle close to debris, but without  
blocking airflow into the nozzle (see figure 1). NOTE: Never bury nozzle into debris.  
HOSE OPERATION TIPS  
THE HOSE IS A REPLACEABLE WEAR ITEM.  
Fig. 1  
FOR BEST HOSE OPERATION RESULTS, FOLLOW THESE  
RECOMMENDATIONS.  
Keep hose as straight as possible during operation for best pick-up and to avoid  
clogs.  
Avoid sharp bends in hose, which will reduce efficiency and may promote clogs.  
Boom Assembly  
after hose has  
been stretched  
NEVER DRAG HOSE. Always remove and store hose before transporting unit.  
ADJUSTING HOSE BOOM  
Fig. 2  
Properly adjusting the boom will prevent most hose clogs from occurring and will  
give optimum vacuum performance by keeping hose straight next to housing  
(see fig. 2).  
Hose Bands.  
Stretch hose out  
before clamping  
UNCLOGGING A CLOGGED HOSE  
Hose  
With engine running and unit secured to tailgate, fully stretch hose in a straight line to  
dislodge the clog. If the clog will not clear, turn unit off, and allow engine to come to a  
complete stop. Remove hose and manually clear hose clog.  
UNCLOGGING A CLOGGED HOUSING OR EXHAUST ELBOW  
Turn engine off and wait for impeller to come to a complete stop. Disconnect spark plug  
wire. Danger, the clog may contain sharp materials. Wearing durable gloves, clear the  
clog. Reconnect spark plug wire.  
HOSE LIFE  
To increase hose life, periodically rotate hose and reposition nozzle and coupler on  
front plate of unit. This increases hose life by keeping hose from wearing only on one  
side.  
HEAVY DEBRIS REMOVAL  
TILT NOZZLE FORWARD TO PICK UP DIFFICULT DEBRIS.  
Fig. 3  
STORAGE  
Turn fuel supply off when unit is not in use.  
Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where fuel fumes may reach an  
open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance.  
If engine is to be unused for 30 days or more, prepare as follows:  
Be sure engine is cool. Do not smoke. Remove all gasoline from carburetor and fuel tank to prevent gum deposits  
from forming on these parts and causing possible malfunction of engine. Drain fuel outdoors, into an approved  
container, away from open flame. Run engine until fuel tank is empty and engine runs out of gasoline.  
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in minimizing the formation of fuel gum  
deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow mix ratio found  
on stabilizer container. Run engine at least 10 min. after adding stabilizer to allow it to reach the carburetor.  
HOSE STORAGE: Storing hose in a covered area, out of sunlight and heat will prolong hose life. Do not store  
hose where it could be stepped on or where other objects could crush or damage hose.  
Part No 811202  
Form No F021307B  
10  
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HTR/TR Owner’s Manual  
MAINTENANCE  
PERIODIC MAINTENANCE  
Periodic maintenance should be performed at the following intervals:  
Maintenance Operation  
Every use  
Every 5 hours (daily)  
Every 25 Hours  
z
Inspect for loose, worn or damaged parts.  
Check engine oil and air filter  
Clean hose  
z
z
Engine (See Engine Manual)  
Grease Exhaust Ring (see A pg. 14)  
Keep engine free of debris  
Check for excessive vibration  
z
z
z
IMPELLER REMOVAL  
1. Wait for engine to cool and disconnect spark plug.  
2. Disconnect hose from unit.  
3. Remove boom assembly.  
4. Remove cable assy. interlock (item 43), from front plate of assembly (item 41).  
5. Remove front plate assembly (item 41).  
6. Remove impeller bolt (item 16) and lock washer (item 17).  
7. Pull the impeller outward. If impeller slides freely, proceed to (steps 10 to 14 for TR units or to step 14 for HTR units). If not,  
complete steps 8 thru 9 as required.  
8. Place two crowbars between impeller and housing on opposite sides. Pry impeller away from engine until it loosens. Using a  
penetrating oil can help loosen a stuck impeller.  
9. If the impeller does not loosen, obtain a 1” (25.4mm) longer bolt of the same diameter and thread type as the impeller bolt. Thread  
longer bolt by hand into the crankshaft until bolt bottoms. Using a suitable gear or wheel puller against the bolt head and the  
impeller back-plate (near the blades), remove impeller from shaft.  
10. [TR ONLY] Remove engine base mounting bolts, and nuts.  
11. [TR ONLY] Access engine bolts on inside of housing that connect engine face to the fan housing. Bend ends of lock clip away  
from bolt heads and remove bolts.  
12. [TR ONLY] Slide engine shaft out of impeller.  
13. [TR ONLY] When impeller is free of the engine shaft, align impeller with opening, and diagonally lift impeller out of housing.  
14. Using a new impeller bolt and lockwasher (and engine bolt lock clip, TR only), reinstall (engine for TR only) and new impeller in  
reverse order.  
15. Tighten impeller bolt. Torque HTR1803V and TR1304H impeller bolt to [50 Ft. Lbs. (68 N.m)] and TR1104 to [60 Ft. Lbs. (81.4  
N.m)] (see item 16 on page 15).  
16. Reinstall spark plug wire.  
INTERLOCK SYSTEM  
With hose coupler installed (as shown in Fig. 4) the switch is open & engine is not grounded out, allowing engine to run.  
HTR1803V SYSTEM  
TR1104 SYSTEM  
IN T E R L O C K  
S W IT C H  
IGNITION  
UNIT  
S p a rk p lu g  
IG N IT IO N  
U N IT  
Throttle  
stop  
E N G IN E  
S W IT C H  
IG N IT IO N  
U N IT  
S p a rk p lu g  
Spark plug  
ENGINE  
SWITCH  
TR1304H SYSTEM  
INTERLOCK  
SWITCH  
Fig. 3  
Fig. 4  
Part No 811202  
Form No F021307B  
11  
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HTR/TR Owner’s Manual  
Troubleshooting  
Problem  
Abnorm al vibration.  
Possible Cause  
Loose or out of balance im peller or  
loose engine  
Solution  
· Stop work im m ediately. Check im peller  
and replace if required. Check engine  
and tighten all loose nuts and bolts.  
W ill not vacuum or has poor  
vacuum perform ance  
· Nozzle height too high or low.  
Clogged hose or exhaust. Excessive  
quantity of debris.  
· Adjust nozzle position. Unclog hose or  
exhaust (see pg. 10) Allow air to feed  
debris.  
Engine will not start.  
· Throttle & / or stop switch in off  
position. O ut of gasoline. Bad or old  
gasoline. Spark plug wire  
· Check stop switches, throttle, and  
gasoline. Connect spark plug wire. Clean  
or replace air cleaner. O r contact a  
qualified service person. Install hose  
disconnected. Dirty air cleaner. Hose  
not installed, allowing interlock wire to onto housing.  
ground.  
Engine is locked, will not pull  
over.  
· Debris locked against im peller.  
Engine problem .  
· See pg.10, Clearing a clogged im peller  
housing. Contact an engine servicing  
dealer for engine problem s.  
When servicing engine refer to specific manufacturers engine owner's manual. Engine warranty is covered by the  
specific engine manufacturer. If your engine requires warranty or other repair work contact your local servicing  
engine dealer. When contacting a dealer for service it is a good idea to have your engine model number available  
for reference (See table page 3). If you cannot locate a servicing dealer in your area you can contact the  
manufacturers national service organization.  
To reach:  
American Honda: 800-426-7701  
Briggs & Stratton: 800-233-3723  
WARRANTY CLAIM PROCEDURE  
®
Should a BILLY GOAT machine fail due to a defect in material and/or workmanship, the owner should make a  
warranty claim as follows:  
The machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY  
GOAT Dealer.  
The owner must present the remaining half of the Warranty Registration Card, or, if this is not available, the  
invoice or receipt.  
The Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their  
respective BILLY GOAT Distributor for their territory Attention: Service Manager. Any parts replaced under  
warranty must be tagged and retained for 90 days. The model number and serial number of the unit must  
be stated in the Warranty Claim.  
The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration.  
The Technical Service Department at BILLY GOAT will study the claim and may request parts to be  
returned for examination. BILLY GOAT will notify their conclusions to the distributor service manager from  
whom the claim was received.  
The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is  
final and binding.  
For online product registration go to www.billygoat.com  
Part No 811202  
Form No F021307B  
12  
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HTR/TR Owner’s Manual  
MAINTENANCE RECORD  
Date  
Service Performed  
Part No 811202  
Form No F021307B  
13  
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HTR/TR Owner’s Manual  
PARTS DRAWING HTR/TR  
Part No 811202  
Form No F021307B  
14  
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HTR/TR Owner’s Manual  
PARTS LIST  
HTR1803V  
PART NO.  
TR1304H  
PART NO.  
TR1104  
PART NO.  
ITEM  
DESCRIPTION  
QTY  
QTY  
QTY  
1
FLAPPER 10" INTAKE W/LABEL  
FLAPPER 8" INTAKE W/ LABEL  
NUT LOCK 10-24  
LABEL DANGER KEEP HANDS AND FEET AWAY  
WASHER 5/16 SAE (11/32 ID x 11/16 OD x 1/16)  
NUT LOCK 5/16-18  
WASHER 5/16 FLAT CUT (3/8 I.D. x 7/8 O.D. x 1/16)  
PLUG 3/4"  
811183  
1
- -  
-
-
-
-
- -  
1
2
-
-
-
- -  
1
2
-
-
-
-
811174  
8164005  
400424  
*8172008  
*8160002  
*8171003  
811123  
811174  
8164005  
400424  
*8172008  
*8160002  
*8171003  
811123  
2
3
4
5
6
400424  
*8172008  
*8160002  
*8171003  
811123  
2
2
2
12  
19  
45  
1
10  
19  
45  
1
10  
19  
45  
1
7
8
DEFLECTOR EXHAUST 7"  
811111  
1
811111  
1
811111  
1
9
CARRIAGE BOLT 5/16-18 x 3 1/2  
ELBOW ASSY TR/HTR  
SCREWCAP 5/16-18X.75  
*8024050  
811191  
1
1
*8024050  
811191  
1
1
*8024050  
811191  
8041026  
810953  
400339  
810629  
1
1
1
1
2
1
1
- -  
10  
11  
12  
13  
14  
15  
16  
TUBE CLAMP  
KNOB  
810953  
400339  
810930  
890301  
810962  
1
2
1
1
1
- -  
- -  
1
810953  
400339  
810974  
890301  
1
2
1
1
- -  
1
IMPELLER ASSY (INCLUDES 16(1),17(1),18(1), 20(1))  
LABEL READ OWNER'S MANUAL  
SCREW CAP 3/8-24 x 2" GR 8 [50 Ft. Lbs. (68 N.m)]  
SCREW CAP 3/8 - 24 X 2 1/4 GR 8 [50 Ft. Lbs. (68 N.m)]  
SCREW CAP 7/16 - 20 X 2 GR 5 [60 Ft. Lbs. (81.4 N.m)]  
WASHER LOCK 3/8 TWISTED TOOTH  
WASHER LOCK 7/16 TWISTED TOOTH  
KEY SQ. 1/4 x 2 3/4  
KEY SQ. 1/4 X 2 1/4  
LABEL DANGER FLYING MATERIAL  
SPACER IMPELLER  
GUARD MANIFOLD  
GUIDE STARTER ROPE (HALF)  
TUBE REAR FRAME  
890301  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
810932  
-
-
-
-
-
-
-
-
-
-
-
500188  
1
1
17  
18  
400502  
400502  
1
-
1
- -  
2
-
-
-
-
-
-
-
-
-
-
-
-
850132  
*9201125  
- -  
1
-
*9201125  
-
-
-
-
-
-
-
-
*9201123  
810736  
830112  
1
2
1
19  
20  
21  
22  
23  
24  
25  
26  
810736  
830112  
811059  
830533  
811218  
811179  
811120  
*8024045  
2
1
1
2
1
1
2
1
810736  
830112  
1
-
-
-
-
-
-
-
-
-
-
830533  
811218  
811170  
811120  
2
1
1
2
830533  
811218  
811170  
811120  
2
1
1
2
COUPLER HOSE W/GRIP  
PAD FRAME SHORT  
CARRIAGE BOLT 5/16-18 x 2 1/4  
CARRIAGE BOLT 5/16-18 x 4 1/2  
SCREW CAP 5/16-18 x 1 1/2  
SCREW CAP 5/16-18 x 2 1/2  
ENGINE 18 H.P. VN W\CONTROL PANEL  
ENGINE HONDA 13HP  
ENGINE BRIGGS 11 HP INTEK I/C  
KNOB  
NUT LOCK W.A.  
WASHER 3/4, PLASTIC  
STUD 3/4 -10 x 5 1/2  
SCREW MACHINE #10-24 x 2  
PIN COTTER 1/8 x 1"  
WASHER 3/8 SAE  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
*8024054  
*8041030  
1
4
*8024054  
1
4
27  
28  
*8041030  
4
1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
*8041034  
811224  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
430366  
1
-
-
-
-
-
811205  
850154  
800227  
800109  
810954  
*8059143  
*8197031  
*8172009  
*8160003  
1
2
2
2
2
2
2
4
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
850154  
800227  
800109  
2
2
2
2
2
2
4
18  
3
1
1
2
1
-
850154  
800227  
800109  
2
2
2
2
2
2
4
18  
-
-
810954  
810954  
*8059143  
*8197031  
*8172009  
*8160003  
*8122082  
811058  
810907  
811122  
811182  
*8059143  
*8197031  
*8172009  
*8160003  
NUT LOCK 3/8-16  
SCREW SHEET METAL 1/4 AB x 3/4  
GUARD MUFFLER  
BASE ENGINE  
PAD FRAME LONG  
18  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
810907  
811122  
1
2
-
810907  
811122  
1
2
-
PLATE FRONT 10" HTR W/INTERLOCK (INCL. 1,2,3,5(2),7,13,43,44,49,59,83,84,8  
PLATE FRONT 8" TR W/INTERLOCK (INCL. 1,2,3,5(2),7,13,43,44,49,59,83,84,87,8  
-
-
-
-
-
-
-
-
-
811173  
1
811173  
1
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
CABLE ASSY SWITCH SV  
CLIP-CABLE LIFT  
WASHER-1.5 OD X 0.531 ID  
SPRING  
LABEL CAUTION  
LABEL EAR,EYE,BREATHING  
LABEL WARNING ENGINE OVERHEAT  
BOOM-PIVOT W.A.  
TUBE-SQUARE BOOM ARM  
NUT LOCK 1/4-20  
HOSE 10" x 12.5' HTR  
HOSE 8" x 12.5' TR  
CHAIN-LOOP ASSY  
SCREW CAP 1/4-20 x 1 3/4  
BAND HOSE BOOM 10" HTR  
BAND HOSE BOOM 8" TR  
HOUSING ASSY W/LABELS (INCLUDES 5(2), 13(2), 45(2), 46(2), 47, 48)  
NOZZLE ASSY 10" HTR (INCL. 4(2), 5(3), 6, 23, 77, 79(4), 80(2), 82, 83, 84  
NOZZLE ASSY 8" TR (INCL. 4(2), 5(3), 6, 23, 77, 79(4), 80(2), 82, 83, 84  
SPACER ENGINE INTEK  
890442  
850200  
610308-P  
400332  
830138  
890254  
811215  
810870  
810875  
*8160001  
810705  
1
3
2
2
1
1
2
1
1
5
1
-
2
2
2
-
1
1
-
890442  
850200  
610308-P  
400332  
830138  
890254  
811215  
810870  
810875  
*8160001  
1
3
2
2
1
1
2
1
1
5
-
1
2
2
-
2
1
-
890442  
850200  
610308-P  
400332  
830138  
890254  
811215  
810870  
810875  
*8160001  
1
3
2
2
1
1
2
1
1
5
-
1
2
2
-
2
1
-
-
-
-
-
-
-
-
-
-
810523  
810878  
*8041009  
810523  
810878  
*8041009  
54  
55  
56  
810878  
*8041009  
810868  
-
-
-
-
-
-
-
-
-
810880  
810976  
810880  
810976  
57  
58  
810912  
811010  
-
-
-
-
-
-
-
-
-
-
-
-
811009  
1
-
-
2
1
1
1
811009  
430355  
1
1
-
2
1
1
1
59  
60  
-
2
-
1
1
1
-
-
-
-
-
-
CLAMP HOSE 10" HTR  
CLAMP HOSE 8" TR  
ELBOW EXHAUST WA  
PAD FRAME CLAMP TUBE  
810706  
-
-
-
-
-
-
810566  
811192  
811121  
810965  
810566  
811192  
811121  
810965  
61  
62  
63  
811192  
811121  
810927  
SUPPORT PLATE ENGINE / SPACER ENG.  
Part No 811202  
Form No F021307B  
15  
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HTR/TR Owner’s Manual  
PARTS LIST  
HTR1803V  
PART NO.  
TR1304H  
PART NO.  
TR1104  
PART NO.  
ITEM  
DESCRIPTION  
QTY  
QTY  
QTY  
64 WASHER LOCK 3/8  
*8177012  
- - -  
*8041050  
- - -  
2
-
*8177012  
- - -  
- - -  
2
-
- - -  
*8181008  
- - -  
-
2
- -  
2
12  
1
4
1
2
1
1
1
1
2
2
- -  
1
1
4
3
1
1
4
4
1
1
1
1
2
2
WASHER LOCK 5/16 EXT. TOOTH  
65 SCREWCAP 3/8 - 16 X 1  
SCREWCAP 3/8 - 16 X 1 1/2 ZP  
66 SCREWCAP 3/8 - 16 x 1"  
67 SCREWCAP 1/4-20 X 1 1/2  
68 SCREWCAP 3/8 - 16 X 1 3/4 ZP  
69 ANGLE BRKT R.H.  
70 SCREWCAP 5/16-18 x 1"  
71 ANGLE BRKT L.H.  
72 SPACER  
73 WASHER FLAT CUT 1/4  
74 CONTROL THROTTLE ASSY  
75 SCREWMACHINE 10-24 x 1-1/2"  
76 NUT LOCK 5/16-18 THIN HT.  
77 NOZZLE FORMED STEEL 10"  
NOZZLE FORMED STEEL 8"  
78 HANDLE NOZZLE W/ GRIP  
79 WASHER FENDER 5/16  
80 SCREWCAP 5 /16 - 18 X 1 1/2  
2
- -  
12  
1
4
1
2
1
1
1
1
- -  
2
1
-
1
4
3
1
1
4
4
1
1
1
1
2
2
- -  
2
12  
1
4
1
2
1
1
1
1
2
2
- -  
1
1
4
3
1
1
4
4
1
1
1
1
2
2
8041052  
*8041050  
*8041008  
*8041053  
811096  
*8041028  
810969  
811098  
*8171002  
811222  
8059141  
8161041  
- - -  
811007  
811020  
*8172020  
*8041030  
400268  
811019  
500267  
890132  
811100  
811101  
500282  
890440  
811139  
811230  
8041052  
*8041050  
*8041008  
*8041053  
811096  
*8041028  
810969  
811098  
*8171002  
811222  
8059141  
8161041  
- - -  
811007  
811020  
*8172020  
*8041030  
400268  
811019  
500267  
890132  
811100  
811101  
500282  
890440  
811139  
811230  
*8041050  
*8041008  
*8041053  
810917  
*8041028  
810916  
811097  
*8171002  
810904-1  
- - -  
8161041  
811005  
-
811020  
*8172020  
*8041030  
400268  
811019  
500267  
890132  
811100  
811101  
500282  
890440  
811139  
811230  
81 LABEL DO NOT FILL WHEN ENGINE IS HOT  
82 HANDLE LOOP NOZZLE  
83 GRIP HANDLE  
84 PLUG CAP  
85 FRAME SIDE RIGHT WA TR/HTR  
86 FRAME SIDE LEFT WA TR/HTR  
87 STRAIN RELIEF  
88 PLUNGER SWITCH  
89 TUBE HANDLE LIFT  
90 KNOB 3/8" SOLID HUB  
Part No 811202  
Form No F021307B  
16  
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