DL Owner’s Manual
BILLY GOAT DL TRUCK LOADER VACUUM
Owner's Manual
DL1800V and DL2500S
Accessories
INTAKE
EXHAUST
TRAILER
HOSE REPLACEMENT KIT
EXHAUST HOSE KIT
TRAILER DL
Heavy duty spring axle trailer
designed for towing your DL.
Allows unit to be mounted for
pickup from rear.
Standard on DL units. [12"(305mm)
x 10' (3.0m)] [10”(254mm) X
10’(3.0m)]
[8"(203mm) x 5' (1.5m)] flexible
hose increases exhaust distance.
10” HOSE P/N 791033
12” HOSE P/N 791034
P/N 791107
P/N 791133
Part No 791098
Form No F070207A
1
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DL Owner’s Manual
SERIAL PLATE DATA
Record the model number, serial number, date of
purchase, and where purchased.
Purchase Date:
Purchased From:
Specifications
DL1800V
DL2500S
Engine: HP
18 (13.4kW)
25 (18.6kW)
Engine: Model
35644-70235-E1
VANGUARD
EH720-DS0510
SUBARU
Engine: Type
Engine: Fuel Capacity
Engine: Oil Capacity
Total Unit Weight:
Max operating slope
Overall Height
6 gal. (22.7 L) REMOTE TANK
1.8 qt. (1.7 L)
6 gal.. (22.7 L) REMOTE TANK
1.63 qt. (1.55 L)
326 lbs (147.9 kg)
250
306 lbs (138.8 kg)
250
74 7/8” (1.90m)
91”(2.31m)
74 7/8” (1.90m)
91”(2.31m)
Overall Height with optional
trailer
Overall Width
Overall Length
32 ¼” (0.82m)
60” (1.52m)
32 ¼” (0.82m)
60” (1.52m)
In compliance with
113.44 dB(a)
113.44 dB(a)
2000/14/EEC standards
Sound at operators position
Vibration at operator position
93.44 dB(a)
0.11 g
93.44 dB(a)
0.11g
BATTERY NOT INCLUDED:
REQUIRES 12 V BATTERY, 40 AH, 240 CCA MIN.
U1 SERIES GROUP BATTERY FOR PROPER FIT
Part No 791098
Form No F070207A
3
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DL Owner’s Manual
GENERAL SAFETY INSTRUCTIONS and SYMBOLS
The safety symbols shown below are used throughout this manual. You should become familiar with them before
assembling, operating, or servicing this equipment.
This symbol indicates important information that will prevent injury to yourself or others.
This symbol indicates ear protection is recommended when operating this equipment.
This symbol indicates eye protection is recommended when operating this equipment.
This symbol indicates gloves should be worn when servicing this equipment.
This symbol indicates that this manual and the engine manufacturer’s manual should be read
carefully before assembling, operation, or servicing this equipment.
This symbol indicates important information that will prevent damage to your BILLY GOAT ®
DL VACUUM.
This symbol indicates the engine oil level should be checked before operating this
equipment.
Read and make sure you thoroughly understand the following safety precautions before assembling, operating or
servicing this equipment:
READ this manual and the engine manufacturer’s manual carefully before assembling,
operating, or servicing this equipment.
EAR PROTECTION is recommended when operating this equipment.
EYE PROTECTION is recommended when operating this equipment.
BREATHING PROTECTION is recommended when operating this equipment.
EXHAUST from this product contains chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
DO NOT operate this equipment on any unimproved forested, brushy, or grass covered land
unless a spark arrester is installed on the muffler as required by Section 4442 of the
California Public Resources Code. The arrester must be maintained in good working order.
Other states may have similar laws. Federal laws apply on federal lands.
DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an
odorless and possibly fatal poison.
Part No 791098
Form No F070207A
4
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DL Owner’s Manual
DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is recommended.
DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least two minutes before refueling.
DO NOT store gasoline near an open flame.
DO NOT remove gas cap while engine is running.
DO NOT start or operate engine if strong odor of gasoline is present.
DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until gasoline has completely evaporated.
DO NOT smoke while filling the fuel tank.
DO NOT check for spark with spark plug or spark plug wire removed. Use an approved spark tester.
DO NOT operate engine without a muffler. Inspect muffler periodically and replace if necessary. If equipped with muffler
deflector, inspect deflector periodically and replace if necessary.
DO NOT operate engine with grass, leaves or other combustible material near the muffler.
DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may cause severe burns.
DO NOT leave equipment unattended while in operation.
DO NOT park equipment on a steep grade or slope.
DO NOT operate equipment with bystanders in or near the work area.
DO NOT allow children to operate this equipment.
DO NOT operate equipment with guards removed.
DO NOT operate equipment near or pick up hot or burning debris or any toxic or explosive materials.
DO NOT operate equipment on slopes greater than specified in Specifications section of this manual.
DO NOT place hands or feet inside nozzle intake, near debris outlet, or near any moving parts.
WARNING: Important
DO NOT use this machine for vacuuming exclusively sand, dust, fine dirt, rock, glass, string like material, grain, rags, cans,
metal, bark or water.
DO NOT start engine without hose and exhaust elbow connected firmly in place to housing and outlet.
DO NOT operate without discharging exhaust into enclosed container.
DO NOT operate with hose or exhaust elbow removed
DO NOT remove hose until engine has been turned off and has come to a complete stop.
DO NOT transport unit without securing exhaust elbow and making sure that the elbow will not strike objects in transport.
DO NOT operate this unit freestanding. Unit must be secured in place during any operation.
ALWAYS remove spark plug wires when servicing equipment to prevent accidental starting.
ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary.
ALWAYS keep hands and feet away from moving or rotating parts.
ALWAYS store fuel in approved safety containers.
Part No 791098
Form No F070207A
5
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DL Owner’s Manual
SOUND
SOUND LEVEL 93 dB(a) at Operator Position
Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 6/18/07 under the conditions
listed below.
Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on
the unit for the sound power level for your model.
General Conditions:
Temperature:
Wind Speed:
Wind Direction:
Humidity:
Cloudy
74oF (23.2oC)
3.7 mph (21.6 kmh)
South
83.5%
Barometric Pressure:
29.8 Hg (756 mm Hg)
VIBRATION DATA
VIBRATION LEVEL 0.11g
Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using
calibrated vibration test equipment. Tests were performed on 7-10-07 under the conditions listed below.
General Conditions:
Temperature:
Wind Speed:
Wind Direction:
Humidity:
Sunny
86oF (17oC)
13 mph (20 kph)
North
49%
Barometric Pressure:
29.8”Hg (756mm Hg)
INTENDED USE
INTENDED USE: This machine is designed for vacuuming leaves, grass clippings and other types of organic litter.
Debris mixed with cans, bottles and small amounts of sand can be vacuumed; however, it is not this machine's
primary purpose. Vacuuming cans, bottles and sand will affect the longevity of your machine.
Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check
for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects. Note:
See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 13).
Part No 791098
Form No F070207A
6
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DL Owner’s Manual
INSTRUCTION LABELS
The labels shown below were installed on your BILLY GOAT ® DL Vacuum. If any labels are damaged or missing, replace them before operating
this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The
correct position for each label may be determined by referring to the Figure and Item numbers shown.
DANGER KEEP HANDS
AND FEET AWAY
EAR EYE BREATHING
ITEM# 49 P/N 890254
WARNING SECURE
ITEM#72 P/N 790232
DANGER FLYING DEBRIS
ITEM #43 P/N 810736
ITEM #3 P/N 400424
READ OWNERS MANUAL
ITEM #50 P/N 830301
EXPLOSIVE FUEL
ITEM # 1 P/N 468572
WARNING ENGINE OVERHEAT
ITEM #58 P/N 811215
SECURE NOZZLE
ITEM #72 P/N 790232
DL INSTRUCT/WARN
ITEM #18 P/N 790142
ENGINE LABELS
VANGUARD
SUBARU
ENGINE CONTROLS
Vanguard
Subaru
Part No 791098
Form No F070207A
7
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DL Owner’s Manual
PACKING CHECKLIST
Your Billy Goat is shipped from the factory in one carton and is completely assembled except for the exhaust elbow,
nozzle, handle loop for nozzle, hose booms, hose bands, hose coupler, hose clamps and related hardware.
READ all safety instructions before assembling unit.
TAKE CAUTION when removing the unit from the box.
PUT OIL IN ENGINE BEFORE STARTING
PARTS BAG &
LITERATURE ASSY
Warranty card P/N- 400972, Owner’s Manual P/N-791098, Declaration of Conformity P/N-791090.
Boxing Parts Checklist
Exhaust Elbow PN# 791114-S qty 1
Hose Boom Assembly PN# 791113 qty 1
Hose quick clamp 12” PN# 791065 qty 1
OR
Hose quick clamp 10” PN# 791064 qty 1
Band hose boom 12" PN# 790153 qty 1
OR
Band hose boom 10” PN# 810868 qty 1
Nozzle DL 12” PN# 790149 qty 1
OR
Nozzle DL 10” PN# 811005 qty 1
Hose clamps 12" PN# 790150-01 Qty. 1
OR
Hose clamps 10” PN# 810706-01 qty 1
Handle Nozzle PN# 791116 qty 1
Hose 12"x 10' DL PN# 791034 qty 1
Hose 10”x 10’ DL PN# 791033 qty 1
Vanguard 18 HP
NOTE: BATTERY IS
NOT INCLUDED.
REQUIRES 12 V
BATTERY, 40 AH, 240
CCA MIN. U1 SERIES
GROUP BATTERY FOR
PROPER FIT
OR
OR
Subaru 25 HP
Parts Bag & Literature Assy P/N 791135
59
68
64
Washer 5/16 Fender
8172020 qty. 2
Nut Lock 1/4-20
8160001 qty. 2
Washer 3/8" Flat
8171004 qty. 3
Washer 5/16 SAE
8172008 qty. 1
Nut Lock 5/16-18
8160002 qty. 1
Screwcap 5/16-18x 2 1/2
8041032 qty. 1
51
Parts Bag
Hardware
83
60
61
41
65
Washer 1/4 SAE
8172007 qty. 2
Nut Lock 3/8
8160003 qty. 1
Eye bolt 791081 qty. 1
31
Chain 791117
qty. 1
Rod Battery Hold Down
790231 qty. 2
71
Bracket Battery QL
790230 qty. 1
70
Part No 791098
Form No F070207A
8
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DL Owner’s Manual
ASSEMBLY
1. SECURELY ATTACH unit to the bed of a truck or to a trailer, so that the exhaust discharges into an enclosed container.
NOTE: This unit must be securely mounted to the bed of a truck or to a trailer before operating.
2. ATTACH hose to housing intake, using hose clamp (item 22) making sure to place the safety switch under the clamp. Then place
the clamp (item 22) over around the end of the hose to be attached to housing. Slide the hose onto the housing intake and place the
shut off switch under the clamp. Make sure the shut off switch is pressed in or the vacuum will not start, and clamp the hose to the
intake.
3. ASSEMBLE nozzle handle (item 45), to nozzle (item 25), using screw (item 51), eye bolt (item 31), washers (item 66), washers
(item 68) and lock nuts (item 60).
4. ATTACH assembled nozzle to hose using hose clamp (item 26). Before tightening hose clamp, position nozzle handle upward
when hose is stretched to prevent twisting load on hose assembly during operation.
5. ATTACH the hose boom (item 9) by sliding the boom through the rings on the top of housing.
6. ASSEMBLE hose band (item 29) around hose and secure chain between flanges of the hose band using capscrew (item 63) and
lock nut (item 59) Repeat same steps on the other chain. (See ADJUSTING HOSE BOOM on page 11).
7. SECURELY ATTACH exhaust elbow (item 21) capturing both flanges inside the clamp, then firmly tighten the clamp, securing the
elbow to the housing (see MOUNTING on page 10).
8. INSTALL a standard 12 volt lawn and garden battery “U1” series (not included) with at least 240 cold cranking amps and a 40
amp hour rating by using battery bracket DL (item no. 70, hold down rods (item 71), washers (item 65), and lock nuts (item 59).
9. ATTACH red battery cable to + terminal and black battery cable to - terminal.
OPERATION
Like all mechanical tools, reasonable care must be used when operating machine.
Inspect machine work area and machine before operating. Make sure that all operators of this
equipment are trained in general machine use and safety.
PUT OIL IN ENGINE BEFORE STARTING
STARTING
SECURE LOADER OR MOUNT BEFORE STARTING
ENGINE: See engine manufacturer’s instructions for type and amount of oil and gasoline used. Engine must be level
when checking and filling oil and gasoline.
ENGINE SPEED: Controlled by throttle lever on the engine.
INTAKE HOSE: Hose mounting assembly must be properly attached to vac housing and safety switch must be engaged
before engine will start. Note: Any damage to the switch or wiring harness will prevent engine from starting.
THROTTLE: Move throttle control to fast position.
KEY SWITCH: Turn to start position until engine begins to fire, immediately release the key to the run position.
Note: Do not hold key in start position more than 10 seconds per attempt.
IF YOUR UNIT FAILS TO START: See Troubleshooting on page 13. Also see engine owner's manual.
HANDLING & TRANSPORTING:
HOSE: DO NOT drag the hose with vehicle.
Never lift the machine while the engine is running.
ALWAYS SECURE THE NOZZLE BEFORE TRANSPORTING UNIT
Part No 791098
Form No F070207A
9
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DL Owner’s Manual
Typical on
both sides
MOUNTING: Main unit
GENERAL: Unit must be securely mounted to a trailer, truck bed,
or other similar surface before use. Do not use this unit in a
freestanding position. Unit is not stable until it has been secured in
place.
Fig. 1
Secure unit by bolting through the base of the unit and through the
mounting surface using 3/8" dia. bolts, with washers and locking
nuts (see fig. 1)
Mount with
these holes
on both sides
MOUNTING: Figure 2 illustrates the mounting position to the
trailer (Billy Goat Part no. 791133) available from your Billy Goat
dealer. The unit is only mounted one way.
MOUNTING: Exhaust elbow
Note: this process is easier with two people, one to support the
exhaust elbow and one to attach plates and hardware.
1) Remove the loose hardware from the clamp assembly so that
there are 4 separate pieces (two top plates and two bottom
plates).
Fig. 2
2) Apply good quality grease to the top and bottom of the toothed
plate of the exhaust elbow (791114). Also grease top surface of
housing and bottom of clamp plates where the gear will rotate.
3) Place the exhaust elbow on the chute with the teeth of the
flange against the worm gear and the exhaust holes aligning.
Step 1&2
4) Place the two bottom plates on the opposite edges beside the
elbow teeth aligning the holes.
5) Place the top plates on top of the lower plates aligning the
holes.
6) Secure the assembly with a plate half on top of the elbow
flange and a plate half on bottom of the housing flange using 6, 1"
carriage bolts and 6 lock nuts (removed hardware in step 1).
Part No 791098
Form No F070207A
10
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DL Owner’s Manual
VACUUMING OPERATION
EXHAUST DIRECTION & DISTANCE: Exhaust direction and distance are controlled by
the rotation of the exhaust elbow. Typically debris is aimed to discharge to the rear of the
container. The direction of discharge is adjusted by turning the crank on the exhaust
elbow clamp and rotating the elbow to the desired direction.
NOTE: Elbow is heavy. Use caution when adjusting. Never stand directly under the elbow
while adjusting direction of exhaust.
Never direct exhaust into an area where bystanders may cross the path of the
debris.
INTAKE OPERATION: With machine running and fully assembled, move the nozzle in
sweeping motions over debris. Always allow air to flow into the nozzle along with the
debris. Do not completely block the nozzle when vacuuming, it will reduce performance,
and increase clogging (See figure 3).
For removal of heavier debris, or debris that is stuck to the ground, rock nozzle forward to
concentrate suction power around the debris (See figure 4).
Fig. 3
ADJUSTING HOSE BOOM
Properly adjusting the boom will prevent most hose clogs from occurring and will
maximize vacuum performance by keeping the hose straight and perpendicular
to the housing (see fig. 5). Height adjustments are made by raising or lowering
one of the attachment links to a different area on the chain.
UNCLOGGING A CLOGGED HOSE
With engine running and unit secured to a trailer, truck bed, or other similar surface,
fully stretch hose in a straight line to dislodge the clog. If the clog will not clear, turn unit
off, and allow engine to come to a complete stop. Remove hose and manually clear
hose clog. NOTE: The clogged debris may be sharp. Always wear durable gloves when
removing clog.
Fig. 4
UNCLOGGING A CLOGGED HOUSING OR EXHAUST ELBOW
Turn engine off and wait for impeller to come to a complete stop. Disconnect spark plug
wires and battery cables. Remove the hose from the housing and determine where the
clog is located. If possible clear the clog through the intake opening. It may require
removal of the intake adaptor (item 33) to allow access to clear the housing. If clog is in
the elbow, carefully remove the elbow. Remove elbow by removing the bolts and nuts
on the elbow clamp so that the plates can be removed.
NOTE: Elbow is very heavy. Do not stand directly under elbow during removal.
Danger, the clog may contain sharp materials. Wearing durable gloves, clear the clog.
Reconnect spark plug wire.
HOSE CARE AND TIPS
To increase hose life, periodically rotate hose and reposition nozzle and coupler on
front plate of unit. This increases hose life by keeping hose from wearing only on one
side.
Keep hose as straight as possible and avoid sharp bends during operation for best pick-
up and to avoid clogs.
Never drag hose. Always remove and store hose before transporting unit.
Store hose straight and flat to maintain flexibility for next use.
THE HOSE IS A REPLACEABLE WEAR ITEM.
Hose
Fig. 5
Hose Band.
Stretch hose out
before clamping
STORAGE
Turn fuel supply off when unit is not in use. Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where
fuel fumes may reach an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance.
If engine is to be unused for 30 days or more, prepare as follows:
Be sure engine is cool. Do not smoke. Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on
these parts and causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Run
engine until fuel tank is empty and engine runs out of gasoline. NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always
follow mix ratio found on stabilizer container. Run engine at least 10 min. after adding stabilizer to allow it to reach the carburetor.
HOSE STORAGE: Storing hose in a covered area, out of sunlight and heat will prolong hose life. Do not store hose where it could
be stepped on or where other objects could crush or damage hose.
Part No 791098
Form No F070207A
11
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DL Owner’s Manual
MAINTENANCE
PERIODIC MAINTENANCE
Periodic maintenance should be performed at the following intervals:
Maintenance Operation
Every use
Every 5 hours (daily)
Every 10 Hours
Every 25 Hours
z
Inspect for loose, worn or damaged parts.
Check engine oil and air filter
Clean hose
z
z
Engine (See Engine Manual)
Inspect battery for damage or leak
Keep engine free of debris
Check battery terminal for corrosion
Check for excessive vibration
z
z
z
z
IMPELLER REMOVAL
1. Wait for engine to cool and disconnect spark plug wires from the both sides of the engine.
2. Disconnect the negative battery cable (black) (item 12) from the battery.
3. Remove the hose from the unit.
4. Unattach the hose from boom assembly.
5. Remove the intake housing assembly (item 33) using 9/16" socket and socket wrench to remove (12)
locknuts (item 47). Be careful to place intake assembly to the side without putting excess strain on
safety switch wire harness
6. Remove impeller bolt and lock washer using 5/8" socket and impact wrench (see fig. 6).
7. Once bolt is removed impeller should slide out freely. If impeller will not slide free on crankshaft,
obtain a 3/4"-16 x 3" bolt and thread it into the nut that is welded onto the center of the impeller and
tighten slowly to push the impeller off the crankshaft.
Note: The 3/4"-16 x 3" bolt can be ordered from your local Billy Goat Dealer (part no. 440192).
8. When impeller is free of the engine shaft, align impeller with the opening and pull it straight out of the
housing.
9. Using a new impeller bolt, washer, and lock washer, install new impeller in reverse order.
Note: Be sure spacer is in place behind impeller before tightening.
10. Tighten impeller bolt. Torque impeller bolt to [60 Ft. Lbs. (81.4 N.m)].
11. Repeat steps 2 through 5 in reverse order.
Fig. 6
12. Reinstall spark plug wires.
INTERLOCK SYSTEM
With hose coupler installed (as shown in Fig. 8) the switch is open & engine is not grounded out, allowing engine to run.
Fig. 8
Hose must be installed
and switch lever must
engage switch for
engine to start.
BRIGGS WIRING DIAGRAM
Part No 791098
SUBARU WIRING DIAGRAM
Form No F070207A
12
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DL Owner’s Manual
Troubleshooting
Problem
Abnorm al vibration.
Possible Cause
Loose or out of balance im peller or
loose engine
Solution
Check im peller and replace if necessary.
Check engine.
W ill not vacuum or has poor
vacuum perform ance
· Nozzle buried in debris. Clogged
· W ithdraw nozzle from debris pile.
hose or exhaust. Excessive quantity of Unclog hose or exhaust (see pg. 11)
debris. Allow air to feed debris.
Battery is low or dead. Battery Cable is Charge battery or replace if the battery
disconnected or battery term inal is
corroded. Harness wire is bad or
disconnected from interlock switch.
Hose not installed, allowing interlock
wire to ground.
Engine will not start. (Starter
does not turn)
does not hold charge. Clean battery
term inal and cable then reconnect. Install
hose coupler securely to the unit and
check whether interlock switch is
engaged by lever. Check harness wire
connection and replace if necessary.
Engine will not start. (Starter
turns)
· Throttle & / or stop switch in off
position. O ut of gasoline. Bad or old
gasoline. Spark plug wire
· Check stop switches, throttle, and
gasoline. Connect spark plug wire. Clean
or replace air cleaner. O r contact a
qualified service person.
disconnected. Dirty air cleaner.
Engine is locked, will not pull
over.
· Debris locked against im peller.
Engine problem .
· See pg.11, Clearing a clogged im peller
housing. Contact an engine servicing
dealer for engine problem s.
When servicing engine refer to specific manufacturers engine owner's manual. Engine warranty is covered by the
specific engine manufacturer. If your engine requires warranty or other repair work contact your local servicing
engine dealer. When contacting a dealer for service it is a good idea to have your engine model number available
for reference (See table page 3). If you cannot locate a servicing dealer in your area you can contact the
manufacturers national service organization.
To reach:
Briggs & Stratton: 800-233-3723 www.briggsandstratton.com
WARRANTY CLAIM PROCEDURE
®
Should a BILLY GOAT machine fail due to a defect in material and/or workmanship, the owner should make a
warranty claim as follows:
•
•
•
The machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY
GOAT Dealer.
The owner must present the remaining half of the Warranty Registration Card, or, if this is not available, the
invoice or receipt.
The Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their
respective BILLY GOAT Distributor for their territory Attention: Service Manager. Any parts replaced under
warranty must be tagged and retained for 90 days. The model number and serial number of the unit must
be stated in the Warranty Claim.
•
•
The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration.
The Technical Service Department at BILLY GOAT will study the claim and may request parts to be
returned for examination. BILLY GOAT will notify their conclusions to the distributor service manager from
whom the claim was received.
•
The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is
final and binding.
For online product registration go to www.billygoat.com
Part No 791098
Form No F070207A
13
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DL Owner’s Manual
PARTS DRAWING DL
Part No 791098
Form No F070207A
14
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DL Owner’s Manual
PARTS LIST
DL25
PART
NO.
DL18
PART
NO.
DL25
PART
NO.
DL18
PART
NO.
8041032
-
ITEM
ITEM
DESCRIPTION
QTY
QTY
DESCRIPTION
QTY
QTY
NO.
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
NO.
1
2
3
4
5
6
7
SCREWCAP 5/16-18 x 2
SCREWCAP 3/8-16 X 2
BUTTON HEAD 5/16-18 X 3/4
CARRIAGE BOLT 5/16x18x1
BOLT CARR. 5/16 - 18 x 3 1/2
CARRIAGE BOLT 3/8x16x1
CARRIAGE BOLT 1/4-20 X 1 3/4
LABEL WARNING ENGINE OVERHEAT
NUT LOCK 1/4"-20 HEX Z/P
NUT LOCK 5/16-18
8041032
8041054
791078
8024040
*8024050
8024058
8024025
811215
*8160001
*8160002
*8160003
790307
8041008
*8171004
*8172007
8171003
9201125
*8172020
791103-S
-
790230
790231
790232
791101-S
800365
390359
791099
791049
791047
8181008
8042026
791074
791035
8172008
440176
900503
8041004
811215
790301
1
4
10
6
1
4
2
1
7
8
9
2
1
15
10
16
1
2
1
-
1
2
1
1
1
4
1
2
2
1
1
1
1
1
1
5
-
10
6
1
4
2
1
7
12
5
2
1
7
18
16
1
2
-
1
1
2
1
1
1
4
1
2
2
1
1
1
1
LABEL WARNING EXPLOSIVE FUEL
468572
1
468572
1
791078
8024040
*8024050
8024058
8024025
811215
*8160001
*8160002
*8160003
790307
8041008
*8171004
*8172007
8171003
9201125
*8172020
-
791102-S
790230
790231
790232
791101-S
800365
350359
791099
791049
791047
8181008
8042026
791074
791035
8172008
440176
900503
8041004
811215
790301
LABEL OPEI WARNING
WASHER TWISTED LOCK 7/16"
GRIP 1 1/4 ID X 9.5 LONG
STRAIN RELIEF HEYCO 1244
ENGINE 25 HP SUBARU
ENGINE 18 HP VANGUARD
LINE FUEL DL
400424
850132
440146
500252
791119
-
3
3
2
1
1
-
400424
850132
440146
500252
-
791118
791060
791113
791043
500304
790133
790134
791045
-
791041
360243
791120-S
790142
791100
520004
791114-S
-
791064
791068
-
791033
-
811005
-
810706-01
791038
791109
-
3
3
2
1
-
1
1
1
2
1
1
2
1
-
1
2
1
1
1
1
1
-
1
1
-
1
-
1
-
1
1
1
-
8
9
-
-
TUBE BOOM ARM DL
791113
791043
500304
790133
-
791045
791042
-
360243
791120-S
790142
791100
520004
791114-S
791065
-
791068
791034
-
790149
-
790150-01
-
791038
791109
790153
-
1
2
1
1
-
1
1
-
2
1
1
1
1
1
1
-
1
1
-
1
-
1
-
1
1
1
-
NUT LOCK 3/8
10 CLAMP GAS TANK
11 CABLE BATTERY RED 26"
12 CABLE BATTERY BLACK 10"
13 CLAMP FUEL LINE
14 EXHAUST GUARD
15 EXHAUST SUBARU
EXHAUST VANGUARD
16 LAYNARD 10" PLASTIC
17 IMPELLER DL
SCREWCAP 7/16-14 X 2 GR 5 W/ PATCHLOC
SCREWCAP 1/4-20 x 1 1/2
WASHER FLAT 3/8
WASHER 1/4 SAE
WASHER 5/16 FLAT
KEY 1/4" SQ X 2 3/4"
WASHER 5/16 FENDER
DOOR FLAPPER INTAKE DL 12"
DOOR FLAPPER INTAKE DL 10"
BRACKET BATTERY DL
ROD BATTERY HOLD DOWN
LABEL WARNING SECURE
HOUSING ASSY DL
SAFETY PIN
SCREW 1/4-20 X 5/8 HWH
LABEL DL
PLATE CLAMP SPLIT
PLATE CLAMP HALF
WASHER LOCK 5/16
SCREWCAP 5/16-24 X 3/4
CAP TANK FUEL 6 GAL
TANK FUEL 6 GAL
WASHER 5/16 SAE
WASHER 1.5 OD X .453 ID X .5
SPACER 3/8 X 2 1/2
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
18 LABEL DL INSTRUCT/WARN
19 BASE ENGINE ASSY DL
20 LYNCH PIN
21 ELBOW ASSY DL
22 CLAMP QUICK RELEASE 12"
CLAMP QUICK RELEASE 10"
23 LEVER HOSE SWITCH
24 HOSE 12" x 10' INTAKE
HOSE 10" X 10' INTAKE
25 NOZZLE INTAKE 12" FORMED
NOZZLE INTAKE 10" FORMED
26 CLAMP HOSE 12"
CLAMP HOSE 10"
1
1
2
1
1
27 SHAFT GEAR WORM
28 GEAR WORM
29 BAND HOSE BOOM 12" FORMED
BAND HOSE BOOM 10" FORMED
30 CUT OFF LOADER
31 EYE BOLT
1
2
1
1
SCREWCAP 1/4-20 x 3/4
LABEL NOZZLE SECURE
LABEL WARNING NOZZLE
810868
791020-S
791081
440150
-
791104
791095
791096
791027
1
1
1
1
-
1
1
1
2
791020-S
791081
1
1
1
1
-
1
1
2
32 SCREWCAP 7/16-20X3 1/2" GR.8 WITH PATCH [TORQUE 60 ft.lb. (81.4Nm 440150
33 INTAKE HOUSING DL 12"
INTAKE HOUSING DL 10"
34 PLUNGE SWITCH
35 HARNESS WIRE DL
36 HOOK SNAP SAFETY
37
791105
-
791095
791096
791027
38 CLAMP FUEL HOSE LINE
39 INTERIOR LINER
40 WASHER FACE BOLT
41 CHAIN HANG HOSE DL
42
791070
791018-S
791080
3
1
8
1
791070
791018-S
791080
3
1
8
1
791117
791117
43 LABEL FLYING DEBRIS
44 WIRE TAP IN
810736
840215
791116
8195162
791079
791056
890254
890301
2
1
1
1
12
2
810736
840215
791116
8195162
791079
791056
890254
890301
2
1
1
1
12
2
45 HANDLE NOZZLE
46 ROLL PIN .1875 X 0.875
47 NUT WASHER FACE
48 PLUG TUBE INSERT 1.25 OD
49 LABEL EAR EYE BREATHE
50 LABEL READ
1
1
1
1
Part No 791098
Form No F070207A
15
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DL Owner’s Manual
MAINTENANCE RECORD
Date
Service Performed
Part No 791098
Form No F070207A
16
Download from Www.Somanuals.com. All Manuals Search And Download.
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