Billy Goat Lawn Mower SV50 User Manual

Operator Owner's Manual  
T h a n k Yo u f o r S e l e c t i n g  
1
SV50, 50H  
R
Quiet Vac  
3
SPECIFICATION S  
SV50  
SV50H  
ENG INE: H.P .  
6.0 (4.47 Kw )  
B&S INTEK  
1.6q t. (1.5L)  
5.5 (4.1kW)  
HO NDA O HV  
1.2q t. (1.1L)  
ENG INE: TYPE  
ENG INE: FUEL C AP.  
ENG INE: O IL C AP.  
WEIG HT: UNIT  
WEIG HT: SHIPPING  
ENG INE WEIG HT:  
UNIT LENG TH  
0.69q t. (0.65L) 0.63q t. (0.60L)  
145# (65.8kg )  
168# (76.2kg )  
28# (12.7kg )  
62" (1.57m )  
153# (69.4kg )  
176# (79.8kg )  
36# (16.3kg )  
62" (1.57m )  
UNIT WIDTH  
26.75" (0.68m ) 26.75" (0.68m )  
42" (1.07m ) 42" (1.07m )  
UNIT HEIG HT  
ACCESSORIES  
2
NOZZLE WEAR GUARD  
CASTER KIT  
(STANDARD)  
HOSE KITS  
(STANDARD)  
P/N 890413. Extends nozzle life  
when used along curbs and hard  
surfaces.  
For vacuuming in hard to reach areas.  
P/N 890447 For use on hard  
surface  
Heavy Duty Vacuum Hose Kit P/N 900943.  
4"(102mm) x 10' (3.05m)  
BAG LINER OPTIONS (Samples supplied with unit)  
Litter Liner P/N 890006  
Felt Filter P/N 890435  
Lawn Liner P/N 890009  
For use in all dusty conditions. Can be  
used with other liners  
For use on hard surface where a variety of  
debris is present.  
Used to collect leaves, thatch & grass.  
PACKA GED SINGLY  
QTY 5 PER PA CKAGE  
QTY 5 PER PA CKAGE  
Part No. 890379  
Form No. F081398A  
Page 1 of 8  
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9
GENERAL SAFETY  
For your safety and the safety of others, these directions should be followed:  
Do not operate this machine without first reading  
owner's manual and engine manufacturer's manual.  
·DO NOT operate during excessive vibration.  
·DO NOT remove bag until engine has been turned off and has  
come to a complete stop.  
·DO NOT remove hose kit cap on nozzle until engine has been  
turned off and has come to a complete stop.  
Use of Ear Protection is recommended while  
operating this machine.  
Use of Eye and Breathing protection is recom-  
mended when using this machine, especially in dry  
and dusty conditions. Debris bag directs dust toward  
ground, away from the operator and the optional Felt  
Filter reduces the amount of dust reintroduced into the  
environment.  
·DO NOT operate machine with hose cap, bag or hose removed.  
·DO NOT use this machine for vacuuming exclusively sand,  
dust, fine dirt, rock, glass, string like material, grain, rags,  
cans, metal, bark or water.  
·DO NOT operate this machine on slopes greater than 20%.  
·DO NOT pick up any hot or burning debris, or any toxic or  
explosive material.  
·DO NOT place hands or feet inside nozzle intake opening,  
near debris outlet or near any moving parts.  
·DO NOT start engine without debris bag connected firmly in  
place to exhaust outlet.  
·DO NOT allow children to operate this equipment.  
·DO NOT start or operate machine with debris bag zipper  
open.  
These items should be included in your carton. If any  
of these parts are missing, contact your dealer.  
11  
PACKING CHECKLIST  
Check  
Check  
Check  
Check  
Check  
Check  
Check  
Debris Bag  
890351  
Literature Assy  
890381  
Honda Engine  
Manual  
Caster Kit  
890447  
Felt Filter Bag  
890435  
Litter Liner  
890008  
(3 EACH)  
Lawn Liner  
890431  
(3 EACH)  
LITERATURE ASSY P/N 890381  
12  
EU Declaration  
of Conformity &  
EU Distributor  
List 890378  
Lawn Liner  
Installation  
Instructions  
890432  
Litter LIner  
Installation  
instructions  
890007  
Check  
Check  
Check  
Check  
Check  
Check  
Owner's  
Manual  
890379  
Literature  
Accesso-  
ries 890380  
Warranty  
Card 400972  
15  
13  
14  
ENGINE LABELS  
CONTROLS  
INSTRUCTION LABELS  
These labels should be included on your Vacuum.  
If any of these labels are damaged, replace them  
before putting this equipment into operation. Item  
and part numbers are given to help in ordering  
replacement labels..  
IN U.S.A. USE UNLEADED GASOLINE ONLY  
Briggs &  
Stratton  
IMPORTANT ENGINE INFORMATION  
BRIGGS & STRATTON  
CORPORATION FAMILY  
Throttle  
Control  
VBS190U1G1RB:EM  
DISPLACEMENT 190cc. MODEL 12VOHV  
THIS ENGINE CONFORMS TO 1995-1998 CALIFORNIA  
EMISSION REGULATIONS FOR ULGE ENGINES AND  
U.S. EPA PHASE 1 REGULATIONS FOR SMALL NON-  
ROAD ENGINES. REFERS TO OWNER'S MANUAL  
FOR MAINTENANCE SPECIFICATIONS AND  
ADJUSTMENTS.  
WARNING  
EXPLOSIVE FUEL  
STOP ENGINE AND ALLOW TO  
COOL BEFORE REFUELING.  
Honda  
STOP  
SLOW  
Label Do Not Fill While  
Engine Is Hot  
Item 63 Part No.400268  
Label Danger Keep Hands  
and Feet Away  
DANGER  
Item 29 Part No.400424  
FAST  
Label Danger Flying Material  
Item 62 Part No.810736  
When servicing engine refer to specific manufacturers engine owner's  
manual. All engine warranty is covered by the specific engine  
manufacturer. If your engine requires warranty or other repair work  
contact your local servicing engine dealer. When contacting a dealer  
for service it is a good idea to have your engine model number  
available for reference(See table above). If you can not locate a  
servicing dealer in your area you can contact the manufacturers  
national service organization.  
Honda - Place  
in fast position  
to start.  
Label Read Owner's  
Label Ear Eye Breathing  
Manual Item 84  
To reach:  
Item No. 86 Part No.  
Part No.890301  
890254  
American Honda: 770-497-6000 Briggs & Stratton: 800-233-3723  
Fax: 770-497-6011  
Fax: 414-259-5249  
Page 3 of 8  
Part No. 890379  
Form No. F081398A  
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Your Billy Goat is shipped from the factory in one carton, completely assembled except for the upper handle  
and accessories. Included with machine are caster kit (890447), felt filter bag (1 each), lawn liner y (3 each),  
and litter liner (3 each).  
10  
ASSEMBLY  
Read all safety and operating instructions  
before assembling or starting this unit.  
1. REMOVE items 8 locknut & 74  
screws from lower handle (item  
27). Attach and securely tighten  
upper handle item 6 to lower  
handle as shown.  
5.  
1.  
2.  
SEE ENGINE MANUFACTURER'S  
MANUAL (some engine manufac-  
2. REMOVE deflector (item 83)  
from box. Discard packing  
tures' have different oil checking  
PUT OIL IN ENGINE  
procedures)  
material. Remove carriage  
BEFORE STARTING  
bolts (item 31) and nut (item 4)  
from deflector. Install to bag  
plate (item 13) as shown  
reusing parts removed (nut  
6.  
should be on side shown).  
Failure to attach  
deflector may result in  
premature wear to bag.  
7.  
3. UNFOLD the debris bag (item  
1) and fasten bag.  
3.  
5. CONNECT spark plug wire.  
6. VERIFY fuel valve on.  
4. ATTACH bag hanger strap to bag  
supports (item 11), preassembled to  
upper handle.  
4.  
4a. Bag hanger straps are designed  
for adjustment when more clearance  
is required between bag and  
ground. Typically the bottom loop of  
the strap is used when operating on  
turf.  
When using machine, make sure to clean out channel before re-  
installing bag.  
Page 4 of 8  
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Part No. 890379  
Form No. F081398A  
16  
Operation  
INTENDED USE: This machine is designed for vacuuming  
leaves, grass clippings and other types of organic litter as  
well as debris mixed with cans, bottles and small amounts  
of sand; however, vacuuming cans, bottles and sand will  
affect the longevity of your machine.  
16.3  
DEBRIS BAG  
Debris bags are normal replaceable wear items.  
Note: Frequently empty debris to prevent bag overloading with  
more weight than you can lift.  
Like all mechanical tools, reasonable care must  
be used when operating machine.  
Bag liners are included and available for use in various conditions  
where debris will be vacuumed. (see Bag Liner Options shown on page 1).  
Do not operate if excessive vibration occurs. If excessive  
vibration occurs, shut engine off immediately and check for  
damaged or worn impeller, loose impeller bolt, loose impeller  
key, loose engine or lodged foreign objects. Note: See parts  
list for proper impeller bolt torque specifications. (See trouble  
shooting section on page 7).  
DO NOT place bag on or near hot surface, such as engine.  
Be sure engine has come to a complete stop  
before removing or emptying bag!!  
This vacuum is designed for picking up trash, organic  
material and other similar debris (see Safety Warnings page 2-3).  
Many vacuums are used where dust is mixed with trash. Your  
unit can intermittently vacuum in dusty areas. However, following  
these rules will help maintain your machine's ability to vacuum in  
dusty conditions:  
Inspect machine work area and machine before operat-  
ing. Make sure that all operators of this equipment are  
trained in general machine use and safety.  
PUT OIL IN ENGINE BEFORE STARTING.  
Run machine at idle to quarter throttle.  
Machine or pressure-wash debris bag if normal cleaning does  
not fully clean bag. Bag should be thoroughly dry before use.  
16.1  
STARTING  
ENGINE: See engine manufacturer’s instructions  
for type and amount of oil and gasoline used.  
Engine must be level when checking and filling oil and  
gasoline.  
Having one or more spare Felt Filter (890435) is a good way to reduce  
down time while dirty bags are being cleaned.  
Do not store with debris in bag. Organic  
debris generates heat during decomposi-  
tion and could damage the bag or start a fire.  
ENGINE SPEED: Controlled by throttle lever on the handle.  
Under normal conditions, operate at minimum throttle to  
accomplish your current cleaning task.  
FUEL VALVE: Move fuel valve to "ON" position (Honda only).  
CHOKE: Operated with throttle control (Honda).  
Post to prime (Briggs & Stratton).  
16.4  
HANDLING & TRANSPORTING:  
Using two people to lift machine is recommended. Lift holding the  
handle and front of nozzle. Secure in place during transport.  
NOTE: Outer bag and rod (items 1 and 3) MUST depress the  
bag presence switch (item 17) for the unit to start. See fig.1  
16.5  
STORAGE  
IF YOUR UNIT FAILS TO START:  
See Troubleshooting on page 8.  
Never store engine indoors or in enclosed poorly venti-  
lated areas with fuel in tank, where fuel fumes may reach an  
open flame, spark or pilot light, as on a furnace, water heater,  
clothes dryer or other gas appliance.  
16.2  
VACUUMING OPERATION  
VACUUM NOZZLE HEIGHT ADJUSTMENT: The  
vacuum nozzle is raised and lowered by pulling slightly  
upward on handle and pulling height adjust T-Handle (item  
23) at operators left hand. Lift handle up or down to desired  
height, then release T-handle.  
If engine is to be unused for 30 days or more, prepare as  
follows:  
Be sure engine is cool. Do not smoke. Remove all  
gasoline from carburetor and fuel tank to prevent gum deposits  
from forming on these parts and causing possible malfunction  
of engine. Drain fuel outdoors, into an approved container,  
away from open flame. Run engine until fuel tank is empty and  
engine runs out of gasoline.  
FOR MAXIMUM PICKUP: Adjust nozzle height as  
close to debris as possible, but without blocking airflow into the  
nozzle. NOTE: Never bury nozzle into debris.  
CLEARING A CLOGGED NOZZLE  
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable  
alternative in minimizing the formation of fuel gum deposits  
during storage. Add stabilizer to gasoline in fuel tank or  
storage container. Always follow mix ratio found on stabilizer  
container. Run engine at least 10 min. after adding stabilizer to  
allow it to reach the carburetor.  
& EXHAUST: Turn engine off and wait for impeller  
to stop completely and disconnect spark plug wire.  
Wearing durable gloves, remove clog. Danger, the  
clog may contain sharp materials. Reconnect spark  
plug wire.  
16.10  
COMPOST  
Vacuumedleaves,grassandotherorganicmaterialfromyourown  
yard can be emptied into a pile or composter to provide enriched  
soil for later use as fertilizer in gardens and flower beds  
Note: Allow green chips to dry before spreading around living  
plants.  
fig 1.  
Page 5 of 8  
Part No. 890379  
Form No. F081398A  
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18  
PARTS DRAWING  
SV50, SV50H  
Form No. F081398A  
Page 6 of 8  
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Part No. 890379  
item  
SV50  
Part No.  
QTY  
SV50H  
Part No.  
QTY  
PARTS  
LIST  
OUTER DEBRIS BAG  
THROTTLE CONTROL  
ROD BAG  
19  
no.  
1
2
3
4
5
6
7
8
890351  
850270  
890352  
*8160001  
*8041008  
890439  
890389  
*8041031  
900813  
*900407  
900039  
890356  
1
1
1
17  
2
1
1
2
2
2
2
1
1
2
2
890351  
850270  
890352  
*8160001  
*8041008  
890439  
890389  
*8041031  
900813  
*900407  
900039  
890356  
1
1
1
17  
2
1
1
2
2
2
2
1
1
2
2
NUT LOCK (1/4 - 20 )  
SCREW CAP ( 1/4 - 20 x 1-1/2 HEX )  
HANDLE UPPER ASS’Y (incl. items 4(4),5(2),45(2),11(2),75(2))  
AXLE HEIGHT ADJUST  
SCREW CAP 5/16 - 18 x 1-3/4  
CLAMP CABLE 1" I.D.  
* Denotes  
standard  
hardware  
item that  
may be  
9
10 TY WRAP  
11 BAR BAG SUPPORT  
12 LATCH BAG  
13 BAG PLATE  
14 BRACKET HANDLE SV  
15 BOLT CARR. 5/16 - 18 x 3/4 ZP  
purchased  
locally.  
890355-S  
890208  
8024039  
890355-S  
890208  
8024039  
16  
17 SWITCH PLUNGER  
18 BRACKET - LOWER HEIGHT ADJUSTMENT  
19 SCREW CAP 5/16 - 24 x 1"  
20 SPRING-COMPRESSION  
21 TIRE - ONLY (PER ASSY)  
22 PIN - HAIR COTTER  
23 CABLE HEIGHT ADJUSTMENT  
24 BOLT - CARRIAGE 5/16 - 18 x 4 1/2  
890440  
890021  
400164  
900136  
900507  
900471  
890019  
*8024054  
1
1
4
1
1
1
1
4
890440  
890021  
400164  
900136  
900507  
900471  
890019  
*8024054  
1
1
4
1
1
1
1
4
25  
26 NUT LOCK 5/16 - 18 HEX  
27 HANDLE LOWER  
*8160002  
890346  
14  
1
*8160002  
890346  
14  
1
28 PLATE HANDLE SUPPORT  
900933  
1
900933  
1
29 LABEL DANGER CUT FINGER  
400424  
2
400424  
2
30 WASHER FLAT CUT 5/16  
31 SCREW CARRAIGE 1/4-20 x 3/4  
*8171003  
*8024021  
2
12  
*8171003  
*8024021  
2
12  
32  
33 STRAIN RELIEF HAYCO 1244  
34 WHEEL ASS’Y (incl. items 21)  
35 WASHER 0.75 “C”  
36 BOLT CARRAIGE 5/16 - 18 x 1" ZP  
37 BRACKET CASTER RH  
38 BRACKET CASTER LH  
39 CASTER 4x2 SWIVEL  
40 SCREW CAP 1/4 - 20 x 1 - 1/4  
41 HARNESS ASSY  
42 SCREW SELF TAPPING 10 - 24 x 1/2  
43 NOZZLE MAINFRAME ASS’Y (incl. one of items 29,44,42)  
44 PLUG HOUSING  
500282  
900509  
900997  
*8024040  
890004  
890002  
890428  
*8041007  
890443  
*8123086  
890391  
900146  
*8041009  
1
4
1 - 0  
8
1
1
2
4
1
1
500282  
900509  
900997  
*8024040  
890004  
890002  
890428  
*8041007  
890442  
*8123086  
890391  
900146  
*8041009  
1
4
1 - 0  
8
1
1
2
4
1
1
1
1
2
1
1
2
45 SCREW CAP 1/4-20x 1-3/4  
46  
47 IMPELLER ASS’Y (incl. items 49, 50, 51)  
890384  
1
890382  
1
48  
49 KEY  
900162  
400502  
900154  
890388  
-
2
1
1
1
-
900162  
400502  
900154  
890388  
900615  
2
1
1
1
1
50 WASHER LOCK 3/8 TWISTED TOOTH  
51 SCREW CAP 3/8 -24 x 1 (HARDENED)(TORQ.50 FT-LBS)(68N.m)  
52 HOUSING ASS’Y (incl. items 29, 62, 84, 86)  
53 ENGINE HONDA 5.5 H.P. GXV160 KN12  
ENGINE B&S 6.0 HP INTEK EDGE  
54 TERMINAL PIGGYBACK 3/16  
890387  
-
1
-
890010  
890447  
1
1
4
55  
56 CASTER KIT (incl. items 26,36,37,38,39)  
57  
58 WASHER FLAT 1/2 SAE  
890447  
1
4
*8172011  
*8172011  
59  
60 HEIGHT ADJUST ASSY (incl. items 18,20,22,23,25)  
61 1/2-13 CAP NUT NP W/PATCH  
62 LABEL DANGER FLYING DEBRIS  
63 LABEL DO NOT FILL WHEN ENGINE IS HOT  
890013  
890530  
810736  
400268  
1
4
1
1
890013  
890530  
810736  
400268  
1
4
1
1
64  
65  
66  
67  
68 ENGINE PLATE MOUNT  
69  
70  
890337  
890359  
1
2
890337  
890359  
1
6
71 SCREW CAP 1/4 - 20 x 1/2 HWH  
72  
73  
74  
75 GRIP HANDLE  
76 PLATE UPPER HEIGHT ADJUST  
400570  
890005  
2
1
400570  
890005  
2
1
77  
78 SCREW SM 1/4 x 3/4 TYPE A  
79 PLATE SKID (incl. items 78)  
*8122082  
890413  
4
1
*8122082  
890413  
4
1
80  
81  
82  
83 PLATE DEFLECTOR SV  
84 LABEL READ OWNER'S MANUAL  
85 SEAL BAG  
890011  
890301  
890018  
890254  
1
1
2
1
890011  
890301  
890018  
890254  
1
1
2
1
86 LABEL EAR EYE BREATHING  
Page 7 of 8  
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Part No. 890379  
Form No. F081398A  
17  
MAINTENANCE  
Use only a qualified mechanic for any  
adjustments, disassembly or any kind  
of repair .  
For damaged or imbalanced  
impeller  
IMPELLER REMOVAL  
17.1  
1. Wait for engine to cool and disconnect spark plug.  
2. Drain fuel and oil from the engine.  
WARNING: TO AVOID PERSONAL INJURY, ALWAYS TURN  
MACHINE OFF, MAKE SURE ALL MOVING PARTS COME  
TO A COMPLETE STOP.  
3. Remove engine, impeller and mounting plate by removing nuts  
(item 26) around outside of housing.  
4. Leaving engine fastened to plate, remove impeller bolt (item 50)  
and lock washer and slide impeller off crankshaft ( A puller may be  
required). CAUTION: Do not drop impeller.  
DISCONNECT SPARK PLUG WIRE  
BEFORE SERVICING UNIT.  
5. If impeller does not slide off crankshaft, place two crowbars  
between impeller and housing on opposite sides. Pry impeller away  
from engine until it loosens. Using a penetrating oil can help loosen a  
stuck impeller.  
6. If the impeller cannot be loosened, obtain a 1” (25.4mm) longer  
bolt of the same diameter and thread type as the impeller bolt.  
Invert engine and impeller and support engine above ground to  
prevent recoil damage. Thread longer bolt by hand into the  
crankshaft until bolt bottoms. Using a suitable gear or wheel puller  
against the bolt head and the impeller back-plate (near the blades),  
remove impeller from shaft.  
ENGINE: See engine manufacturer  
operator's instructions.  
RECONNECT SPARK PLUG WIRE,  
GUARDS, BAG, CAPS AND / OR  
HOSE BEFORE STARTING ENGINE.  
Follow these hourly  
maintenance intervals.  
Maintenance Schedule  
17.2  
Every  
Use  
Every 5 hrs  
or (Daily)  
Maintenance Operation  
7. To reinstall impeller, use a new impeller bolt and lockwasher  
8. Tighten impeller bolt. Torque impeller bolt to 50 Ft. Lbs. (68 N m).  
Engine (See Engine Manual)  
.
9. Reinstall engine, impeller, and mounting plate onto housing in  
reverse order of removal.  
Check for excessive vibration  
Clean Debris Bag  
10. Before connecting spark plug wire, slowly pull engine starting  
rope to insure that impeller rotates freely.  
11. Reinstall spark plug wire.  
Inspect for loose parts  
Inspect for worn or damaged parts  
Before Requesting Service Review These Suggestions  
20  
TROUBLESHOOTING  
Problem  
Possible Cause  
Solution  
· Clean debris bag and filter. Shake bag clean or  
w ash.  
Will not vacuum or has poor vacuum performance. · Dirty or full debris bag or filter.  
· Nozzle height set too high or too low .  
· Hose kit cap missing.  
· Adjust nozzle height.  
· Check for hose kit cap.  
· Clogged nozzle or exhaust.  
· Excessive quantity of debris.  
· Unclog nozzle or exhaust (see page 5)  
· Allow air to feed w ith debris.  
Abnormal vibration.  
Engine w ill not start.  
· Loose or out of balance impeller.  
· Loose engine.  
· Check impeller and replace if required.  
· Check Engine.  
· Throttle in off position.  
· Check throttle  
· Engine not in full choke position.  
· Out of gasoline or bad or old gasoline.  
· Spark Plug w ire disconnected.  
· Gas Valve off.  
· Check throttle, choke position  
· Check throttle, choke position and gasoline.  
· Connect spark plug w ire.  
· Turn on gas valve.  
· Dirty air cleaner.  
· Clean or replace air cleaner. Contact a qualified  
service person.  
· Safety Interlock disengaged on bag plate.  
· Bag not fully engaged or Rod in bag is bent.  
WARRANTY PROCEDURE  
Engine Service and Warranty  
Contact your nearest engine manufacturer's autho-  
rized servicing dealer.  
22.1  
22  
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.  
The WARRANTY terms are stated on the lower part which remains with the  
user. Whenever a Billy Goat Machine is faulty due to a defect in material  
and / or workmanship, the owner should make a warranty claim as follows:  
Record your machine model, serial number  
Serial Plate  
21  
and date-of-purchase and where purchased  
The Machine should be taken to the dealer from whom it was  
purchased or to an authorized Billy Goat dealer.  
1803 S. Jefferson  
P.O. Box 308  
Lee's Summit,  
The owner should present the remaining half of the Warranty  
Registration Card, or, if this is not available, the invoice or receipt.  
MO 64063 / USA  
Tel (816) 524-9666  
Fax (816) 524-6983  
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,  
who will send it with the faulty part to Billy Goat headquarters.  
Model  
Serial No.  
ꢀꢀ  
ꢁ  
The Quality / Service department at Billy Goat headquarters will study  
the claim and parts and will notify their conclusions.  
The decision by the Quality / Service department at Billy Goat  
headquarters to approve or reject a Warranty claim is final and  
binding.  
Unit(Weight)  
lbs.  
Engine Power  
kW  
ꢀꢁ  
kg  
rpm  
min-1  
Operator  
Note: To process a Warranty Claim, it is necessary to quote the Model  
& Serial number who are printed on the Billy Goat Serial Plate.  
BILLY GOAT INDUSTRIES INC.  
P.O. BOX 308 (1803 S JEFFERSON) LEE'S SUMMIT, MO 64063 / USA  
PHONE: 816-524-9666 FAX: 816-524-6983  
Purchased  
from  
Purchase  
Date  
Part No. 890379  
Form No. F081398A  
Page 8 of 8  
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