Billy Goat Chipper KD510 User Manual

OPTIONAL ACCESSORIES  
2
1
SHREDDER KIT  
R
P/N 890209. Shreds  
leaves, dramatically reducing  
total volume.  
HOSE KITS  
For vacuuming in hard to  
reach areas.  
Heavy Duty Vacuum  
Hose Kit P/N 900943.  
4"(102mm) x 10' (3.05m)  
Homeowners Vacuum  
Hose Kit P/N 900942.  
4"(102mm) x 10' (3.05m)  
NOZZLE WEAR PLATES  
P/N 890413.  
(STD. ON KD510HS) Extends  
nozzle life when used along  
curbs and hard surfaces.  
STANDARD TURF QUICK  
DEBRIS BAG  
P/N 890307. (STD. ON TKD)  
For use in leaves and grass in non-  
dusty conditions.  
OPTIONAL DEBRIS BAGS  
QUICK DEBRIS BAG  
P/N 890305 (STD. ON KD)  
For use in dusty conditions.  
DEBRIS BAG COVER  
P/N 900801 Directs dust  
downward away from operator.  
T h a n k Yo u fo r S e l e c t i n g  
The Powerful KD or TKD TERMITE®  
VACUUM CHIPPER  
ZIPPERLESS QUICK BAG  
P/N 890309 For non dusty  
conditions that are damaging  
to zippers.  
Operator Owner's Manual  
KD510, KD510IC, KD510H, KD510HS  
TKD510IC, TKD510H  
CASTER KIT  
P/N 890412 For use on hard  
surface  
3
Specifications  
KD510  
KD510IC  
KD510H  
KD510HS  
TKD510IC  
TKD510H  
ENGINE:H.P.  
ENGINE:TYPE  
5.0 (3.73kW)  
B&S  
5.0 (3.73kW)  
B&S I/C  
5.5 (4.1kW)  
HONDA OHV  
1.2qt. (1.1L)  
0.63qt. (0.6L)  
112# (50.8 kg)  
135# (61.2 kg)  
36# (16.3 kg)  
5.5 (4.1kW)  
HONDA OHV  
1.2qt. (1.1L)  
0.63qt. (0.6L)  
122# (55.3 kg)  
145# (65.8 kg)  
36# (16.3 kg)  
5.0 (3.73kW)  
B&S I/C  
1.5qt. (1.4L)  
0.63qt. (0.6L)  
121# (57.2 kg)  
126# (57.2 kg)  
24.8# (11.05 kg)  
5.5 (4.1kW)  
HONDA OHV  
1.2qt. (1.1L)  
0.63qt. (0.6L)  
130# (59.0 kg)  
153# (69.4 kg)  
36# (16.3 kg)  
ENGINE:FUEL CAP.  
ENGINE:OIL CAP.  
WEIGHT:UNIT  
WEIGHT:SHIPPING  
ENGINE WEIGHT:  
1.5qt. (1.4L)  
0.63qt. (0.6L)  
103# (46.7 kg)  
126# (57.2 kg)  
24.8# (11.05 kg)  
1.5qt. (1.4L)  
0.63qt. (0.6L)  
103# (46.7 kg)  
126# (57.2 kg)  
24.8# (11.05 kg)  
UNIT SIZE:  
OVERALL LENGTH: 62"(1.57m) OVERALL WIDTH 26.75" (0.68m)  
Page 1 of 12  
OVERALL HEIGHT 42" (1.07m)  
Part No. 890394  
Form No. F011398B  
Download from Www.Somanuals.com. All Manuals Search And Download.  
9
GENERAL SAFETY  
For your safety and the safety of others, these directions should be followed:  
Do not operate this machine without first reading  
owner's manual and engine manufacturer's manual.  
·DO NOT operate during excessive vibration.  
·DO NOT remove bag until engine has been turned off and has  
come to a complete stop.  
·DO NOT remove hose kit cap on nozzle until engine has been  
turned off and has come to a complete stop.  
·DO NOT operate machine with hose cap, bag or hose removed.  
·DO NOT use this machine for vacuuming exclusively sand,  
dust, fine dirt, rock, glass, string like material, grain, rags,  
cans, metal, bark or water.  
Use of Ear Protection is recommended while  
operating this machine.  
Use of Eye and Breathing protection is recom-  
mended when using this machine, especially in dry  
and dusty conditions. Optional bag cover directs dust  
toward ground, away from the operator.  
·DO NOT operate this machine on slopes greater than 20%.  
·DO NOT pick up any hot or burning debris, or any toxic or  
explosive material.  
·DO NOT place hands or feet inside nozzle intake opening,  
near debris outlet or near any moving parts.  
·DO NOT start engine without debris bag and quick discon-  
nect connected firmly in place to exhaust outlet.  
·DO NOT start or operate machine with debris bag zipper  
open.  
·DO NOT allow children to operate this equipment.  
10  
ASSEMBLY  
1. ASSEMBLE Lift upper handle (item 6), remove items 8, 73, 74, & 30 from  
lower handle (item 27). Attach upper and lower handle as shown,  
and securely tighten folding handle knobs(item 73),while holding head of  
screw(item 8) firmly against upper handle.  
Read all safety and operating instructions  
before assembling or starting this unit.  
2. UNFOLD the debris bag (item 1) and fasten bag neck to bag quick  
disconnect (item 83). Attach firmly to housing exhaust (item 52) see fig. 2.  
3. ATTACH bag hanger strap to bag supports (item 11), preassembled to  
upper handle.  
PUT OIL IN ENGINE BEFORE STARTING  
4. INSTALL tamper (item 85) in chipper hopper (see page 7)(TERMITE  
ONLY).  
5. CONNECT spark plug wire.  
Your Billy Goat is shipped from the factory in one carton,  
completely assembled except for the upper handle, debris bag,  
and bag quick disconnect.  
11  
PACKING CHECKLIST  
These items should be included in your carton. If  
any of these parts are missing, contact your dealer.  
Check  
Debris Bag  
890306 TKD  
890304 KD  
Connector  
Quick  
Check  
6
Disconnect  
890176  
27  
Check  
Check  
Tamper (TKD  
MODELS  
ONLY) 890229  
8
QUICK DISCONNECT  
Literature Assy  
890392  
Literature  
Assembly  
30  
73  
74  
Per Model  
Check  
Check  
Briggs & Stratton  
MS9984 Multi-Language  
Engine  
Manual Per  
Model  
{
Honda  
P/N 31ZG9630  
00X31-ZG9-6030  
Fig. 2  
Page 3 of 12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Part No. 890394  
Form No. F011398B  
CONTROLS  
13  
12  
LITERATURE ASSY P/N 890392  
Throttle  
Control  
Owner's  
Manual  
Literature Check-  
list  
Check  
Owner's  
Manual  
890394  
STOP  
SLOW  
Briggs  
engines have  
a primer  
Literature  
Check  
Literature  
KD /TKD  
Accessories  
KD /TKD  
Accessories  
890409  
button  
carburetor  
rather than  
choke type  
carburetor.  
Honda - Place  
in fast position  
to start.  
Check  
Warranty  
Card  
Warranty  
Card 400972  
FAST  
Start  
position  
Check  
EU Declaration  
EU Declaration  
of Conformity  
& EU  
of Conformity &  
EU Distributor  
List 890393  
Distributor List  
14  
15  
INSTRUCTION LABELS  
ENGINE LABELS  
These labels should be included on your Vacuum. If any of  
these labels are damaged, replace them before putting this  
equipment into operation. Item and part numbers are given to  
help in ordering replacement labels..  
Honda  
WARNING  
EXPLOSIVE FUEL  
STOP ENGINE AND ALLOW TO  
COOL BEFORE REFUELING.  
DAANNGGEERR  
Label Danger  
Keep Hands  
and Feet  
KEEP HANDS and FEEETT AWWAY  
Label Do Not Fill While  
Away  
Engine Is Hot  
Item 63 Part No.400268  
Item 29 Part  
No.400424  
Label Danger Chipper For Wood  
Only Item 48 Part No. 890152  
(TKD MODELS ONLY)  
Label Read Owner's  
Manual Item 84  
Part No.890301  
DANGER  
Briggs & Stratton  
Label Ear Eye Breathing  
Item No. 86 Part No. 890254  
Label Danger Flying Material  
Item 62 Part No.810736  
Debris Bag  
Label item 1  
Page 4 of 12  
Part No. 890394  
Form No. F011398B  
Download from Www.Somanuals.com. All Manuals Search And Download.  
16  
Operation  
INTENDED USE: This machine is designed for vacuuming  
leaves, grass clippings and other types of organic litter and  
for chipping brush, limbs, corn and sunflower stalks and  
palm fronds.  
CHIPPING OPERATION  
(TKD MODLES ONLY)  
16.7  
Debris mixed with cans, bottles and small amounts of sand  
can be vacuumed; however, it is not this machine's primary  
purpose. Vacuuming cans, bottles and sand will affect the  
longevity of your machine.  
Wearing Eye Protection and Durable  
Gloves is recommended while operating  
chipper.  
Use caution when using chipper  
Do not operate if excessive vibration occurs. If excessive  
vibration occurs, shut engine off immediately and check for  
damaged or worn impeller, loose impeller bolt, loose impeller  
key, loose engine or lodged foreign objects. Note: See parts  
list for proper impeller bolt torque specifications. (See trouble  
shooting section on page 12).  
Your TERMITE ® chipper is designed to process tree branches  
and limbs up to 2" (50.8mm) diameter.  
Like all mechanical tools, reasonable care must  
be used when operating machine.  
Inspect machine work area and machine before operat-  
ing. Make sure that all operators of this equipment are  
trained in general machine use and safety.  
"
2
(50.8 mm)  
Maximum  
Diameter  
PUT OIL IN ENGINE BEFORE STARTING.  
16.1  
STARTING  
ENGINE: See engine manufacturers instructions  
for type and amount of oil and gasoline used.  
Engine must be level when checking and filling oil and  
gasoline.  
ENGINE SPEED: Controlled by throttle lever on the handle.  
Under normal conditions, operate at minimum throttle to  
accomplish your current cleaning task.  
Several small branches can be grouped together and fed  
together into the chipper (see fig 2.).  
When feeding forked branches, squeeze forks together and  
feed into chipper entrance (DO NOT overload). If forks are too  
large, use a pair of loppers to trim forks down to size. A lopper  
storage bracket is provided on every unit (loppers are not  
included)  
FUEL VALVE: Move fuel valve to "ON" position (when  
provided on engine).  
CHOKE: Operated with throttle control (Honda only).  
PRIMER: Push primer per engine instructions ( B&S only).  
THROTTLE: Move remote throttle control to fast position.  
Pull starting rope to start engine.  
16.8 CLEARING A CLOGGED CHIPPER HOPPER  
IFYOUR UNIT FAILSTO START:  
See Troubleshooting on page 12.  
Under normal circumstances, allow time for machine  
to clear all wood from chipper hopper before stopping  
engine. Otherwise, remaining pieces of wood will jam  
inside of chipper when engine stops. (SeeTamper page 7).  
16.2  
VACUUMING OPERATION  
VACUUM NOZZLE HEIGHT ADJUSTMENT: is  
raised and lowered by pulling slightly upward on handle  
and pulling height adjust rod (item 23) up at left rear of  
machine.  
Disconnect spark plug wire.  
Remove debris bag quick disconnect from debris outlet on  
machine.  
Wearing durable gloves, access impeller through  
debris outlet on fan housing and rotate impeller  
counter clock wise to dislodge and remove jam and  
remove debris from hopper with tongs or equivalent.  
Reconnect debris bag quick disconnect to machine.  
Reconnect spark plug wire.  
FOR MAXIMUM PICKUP: Adjust nozzle close to debris,  
but without blocking airflow into the nozzle. NOTE: Never bury  
nozzle into debris.  
CLEARING A CLOGGED NOZZLE  
& EXHAUST: Turn engine off and wait for impeller to  
stop completely and disconnect spark plug wire.  
Wearing durable gloves, remove clog. Danger, the  
clog may contain sharp materials. Reconnect spark  
plug wire.  
Page 5 of 12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Part No. 890394  
Form No. F011398B  
OPERATION continued  
16  
16. 3  
DEBRIS BAG  
Debris bags are normal replaceable wear items.  
Note: Frequently empty debris to prevent bag overloading with  
more weight than you can lift.  
An optional bag and dust cover is available for use where debris will be  
vacuumed in dusty conditions (see Optional Accessories shown on  
page 1).  
DO NOT place bag on or near hot surface, such as engine. Run  
engine at 1/2 throttle for first 1/2 hour to condition new bag. Your  
new bag requires a break-in period to condition the pores of the  
material against premature blockage. The entire bag surface serves  
as a filter, and must be able to breath to have good vacuum  
performance.  
Be sure engine has come to a complete stop before removing  
or emptying bag.  
This vacuum is designed for picking up trash, organic  
material and other similar debris (see Safety Warnings page 2-3).  
However, many vacuums are used where dust is mixed with  
trash. Your unit can intermittently vacuum in dusty areas. Dust  
is the greatest cause of lost vacuum performance. However,  
following these rules will help maintain your machine's ability to  
vacuum in dusty conditions:  
Run machine at idle to quarter throttle.  
The debris bag must be cleaned more frequently. A vacuum  
with a clean, pillow soft bag will have good pickup perfor-  
mance. One with a dirty, tight bag will have poor pickup  
performance. If dirty, empty debris and vigorously shake bag  
free of dust.  
(fig. 2) Note: Dry wood is  
Machine or pressure-wash debris bag if normal cleaning does  
harder to chip than  
green wood. (SP model  
shown)  
not fully clean bag. Bag should be thoroughly dry before use.  
Having one or more spare debris bags is a good way to reduce down time  
while dirty bags are being cleaned.  
DO NOT leave debris in bag while in storage.  
16. 9  
MULCH  
Wood chips made from branches in your own yard make excellent  
mulch. A thick blanket of wood chips around plants and flowers to  
keeps weeds out and moisture in.  
16.10  
COMPOST  
Vacuumed leaves, grass and other organic material from your own  
yard can be emptied into a pile or composter to provide enriched soil  
for later use as fertilizer in gardens and flower beds (see fig. 3).  
Note: Allow green chips to dry before spreading around living plants.  
Part No. 890394  
Form No. F011398B  
Page 6 of 12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION continued  
16  
16.4  
HANDLING &TRANSPORTING:  
TAMPER  
16. 12  
Before turning machine off, use the Tamper to slowly push  
remaining pieces of wood through the chipper. This can  
prevent any remaining wood from jamming in the chipper  
when machine is turned off.  
Using two people to lift machine is recommended. Lift holding the  
handle and front of nozzle. Secure in place during transport.  
Do not leave tamper on the ground, store tamper in the  
chipper hopper.  
16.5  
STORAGE  
Never store engine indoors or in enclosed poorly venti-  
lated areas with fuel in tank, where fuel fumes may reach an  
open flame, spark or pilot light, as on a furnace, water heater,  
clothes dryer or other gas appliance.  
If engine is to be unused for 30 days or more, prepare as  
follows:  
Be sure engine is cool. Do not smoke. Remove all  
gasoline from carburetor and fuel tank to prevent gum deposits  
from forming on these parts and causing possible malfunction  
of engine. Drain fuel outdoors, into an approved container,  
away from open flame. Run engine until fuel tank is empty  
and engine runs out of gasoline.  
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable  
alternative in minimizing the formation of fuel gum deposits  
during storage. Add stabilizer to gasoline in fuel tank or  
storage container. Always follow mix ratio found on stabilizer  
container. Run engine at least 10 min. after adding stabilizer to  
allow it to reach the carburetor.  
Tamper Storage Position (SP model shown).  
Do not store with debris in bag.  
Part No. 890394  
Form No. F011398B  
Page 7 of 12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
17  
MAINTENANCE  
CHIPPER BLADE REMOVAL AND SHARPENING  
Chipper blades are normal replaceable wear items.  
Use only a qualified mechanic for  
any adjustments, disassembly or  
any kind of repair .  
DAANNGGEERR  
KEEP HANDS and FEET AWWAY  
DANGER Chipper blade is sharp.  
Replace any damaged blade.  
WARNING: TO AVOID PERSONAL INJURY, ALWAYS  
TURN MACHINE OFF, MAKE SURE ALL MOVING  
PARTS COME TO A COMPLETE STOP.  
Depending on the type and amount of wood being chipped, the  
chipper blade will eventually get dull, losing its cutting ability.  
Evidence of a dull blade is a noticeably reduced chipping ability or a  
rough cut on end of branch.  
Note: The chipper blade gap is factory set and should be checked  
each time impeller is removed from engine crankshaft and reset if  
required. If reassembly requires a different quantity of shim  
washers, Billy Goat® shim washer must be used.  
DISCONNECT SPARK PLUGWIRE  
BEFORE SERVICING UNIT.  
ENGINE: See engine manufacturer  
operator's instructions.  
10. Using a 3/16" Allen wrench and 1/2" open end wrench, remove  
chipper blade from impeller.  
11. Sharpen blade by lightly grinding the cutting edge of the blade at  
40 degrees (see fig. 5). It is not necessary to remove all nicks from  
the cutting edge. CAUTION: Be careful to avoid heat buildup in the  
blade during sharpening.This will reduce its heat- treated hardness  
properties and will reduce blade life. Evidence of too much heat build-  
up is a change of color along sharpened edge.  
DEBRIS BAG: See page 6.  
RECONNECT SPARK PLUGWIRE,  
GUARDS,BAG, CAPS AND / OR  
HOSE BEFORE STARTING ENGINE.  
12.The same chipper blade can be sharpened several times.  
However, blade replacement is required when blade no longer  
overhangs the chip relief hole in impeller back plate or if increased  
vibration occurs (see fig. 5).  
17.1 IMPELLER REMOVAL and CHIPPER ADJUSTMENT  
13. Chipper blade installation is in reverse order of removal.  
IMPELLER REMOVAL  
1. Wait for engine to cool and disconnect spark plug.  
2. Drain fuel and oil from the engine.  
CORRECT  
INCORRECT  
3. Remove bag, quick release, and upper handle. Do not kink, stretch,  
or break control cables, control housings, or end fittings while removing  
handles.  
Blade  
Blade  
40o  
4. Remove housing top plate by removing bolts around outside of  
housing.  
EDGE OF CHIP  
RELIEF HOLE  
5. Leaving engine fastened to top plate, remove impeller bolt and lock  
washer and slide impeller off crankshaft ( A puller may be required).  
6. Retain shim washers used at end of crankshaft for use at impeller  
reinstallation (see fig.7).However, your unit may or may not have  
required the use of shim washers.  
Fig. 5  
14.To reinstall impeller, use a new impeller bolt and lockwasher and  
use exactly the same crankshaft impeller shim washers as were  
removed during disassembly (unless they were damaged). Note:  
your unit may or may not have required the use of shim washers.  
7. If impeller slides off freely, proceed to (step 11 or step 15).  
(Do not drop impeller).  
8. If impeller does not slide off crankshaft, place two crowbars between  
impeller and housing on opposite sides. Pry impeller away from engine  
until it loosens.Using a penetrating oil can help loosen a stuck impeller.  
.
15. Tighten impeller bolt.Torque impeller bolt to 50 Ft.Lbs.(68 N m)  
(see item 51 on page 11).  
16. Slowly rotate impeller to insure proper chipper blade clearance.  
Check to see that gap between chipper blade and anvil surface (on  
lower side of housing top plate) measures between 0.040"(1.02mm)  
and 0.080"(2.03mm).  
9. If the impeller cannot be loosened, obtain a 1(25.4mm) longer bolt of  
the same diameter and thread type as the impeller bolt. Invert engine  
and impeller and support engine above ground to prevent recoil  
damage. Thread longer bolt by hand into the crankshaft until bolt  
bottoms. Using a suitable gear or wheel puller against the bolt head and  
the impeller back-plate (near the blades), remove impeller from shaft.  
17. If gap is less than 0.040"(0.51mm), add shim washer 890130  
(0.060"{1.52mm} thick) and/or 890131 (0.020"{1.02mm} thick),  
whichever is required. If gap is more than 0.080"(2.03mm), remove  
one or more shim washers as needed to obtain correct gap (see fig. 6  
& fig.7). The chipper will function at up to a maximum of  
0.125"(3.18mm) gap.  
Page 8 of 12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Part No. 890394  
Form No. F011398B  
17  
MAINTENANCE continued  
IMPELLER REMOVAL continued  
17.1  
17.2  
18. If chipper blade properly clears anvil surface, proceed to step . If  
not, return to (step 14) and add or subtract shim washers as  
needed to obtain a correct gap.  
Follow these hourly  
maintenance intervals.  
Maintenance Schedule  
Every  
Use  
Every 5 hrs  
or (Daily)  
Maintenance Operation  
19. Reinstall engine and impeller onto housing in reverse order of  
removal.  
Engine (See Engine Manual)  
20. Before connecting spark plug wire, slowly pull engine starting  
rope to insure that impeller rotates freely.  
Check for excessive vibration  
Clean Debris Bag  
21. Reinstall spark plug wire.  
Check bag strap tightness  
Inspect for loose parts  
Inspect for worn or damaged parts  
MAINTENANCE HISTORY  
Service Performed  
fig. 6  
Date of  
Service  
fig. 7  
Page 9 of 12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Part No. 890394  
Form No. F011398B  
18  
PARTS DRAWING  
KD510H, KD510HS, KD510,  
KD510IC, TKD510IC, TKD510H  
R
Page 10 of 12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Part No. 890394  
Form No. F011398B  
item  
KD510  
Part No.  
QTY  
KD510IC  
Part No.  
QTY  
KD510H  
Part No.  
QTY KD510HS  
Part No.  
QTY TKD510IC  
Part No.  
QTY TKD510H  
Part No.  
QTY  
PARTS  
LIST  
Description  
19  
no.  
* Denotes  
standard  
hardware  
item that  
may be  
1
TURF QUICK DEBRIS BAG (service)  
THROTTLE  
890305  
850270  
1
1
890305  
850270  
1
1
890305  
850270  
1
1
890305  
850270  
1
1
890307  
850270  
1
1
890307  
850270  
1
1
2
3
4
5
6
7
8
9
NUT LOCK (1/4 - 20 )  
*8160001  
*8041008  
900054  
890389  
*900547  
900813  
*8041009  
900039  
890148  
8
4
1
1
2
2
1
2
1
*8160001  
*8041008  
900054  
890389  
*900547  
900813  
*8041009  
900039  
890148  
8
4
1
1
2
2
1
2
1
*8160001  
*8041008  
900054  
890389  
*900547  
900813  
*8041009  
900039  
890148  
8
4
1
1
2
2
1
2
1
*8160001  
*8041008  
900054  
890389  
*900547  
900813  
*8041009  
900039  
890148  
8
4
1
1
2
2
1
2
1
*8160001  
*8041008  
900056  
890389  
*900547  
900813  
*8041009  
900039  
890148  
8
5
1
1
2
2
1
2
1
*8160001  
*8041008  
900056  
890389  
*900547  
900813  
*8041009  
900039  
890148  
8
5
1
1
2
2
1
2
1
SCREW CAP ( 1/4 - 20 x 1-1/2 HEX )  
HANDLE ASSY (incl. items 4(5),5(5),11(2),75(2),76)  
AXLE HEIGHT ADJUST  
SCREW HANDLE 5/16 - 18 x 2-1/4  
CLAMP CABLE 1" I.D.  
purchased  
locally.  
10 SCREW CAP 1/4 - 20 x 1 3/4  
11 BAR BAG SUPPORT  
12 DOOR EXHAUST ASSY (incl. item 62 )  
13  
14 BOLT-CARRIAGE 1/4x3/4  
*8024021  
*8171002  
900932  
2
2
1
*8024021  
*8171002  
900932  
2
2
1
*8024021  
*8171002  
900932  
2
2
1
*8024021  
*8171002  
900932  
2
2
1
*8024021  
*8171002  
900932  
6
2
1
*8024021  
*8171002  
900932  
6
2
1
16 WASHER 1/4 FC ZP  
17  
18 BRACKET - HEIGHT ADJUSTMENT  
19  
20 SPRING  
900136  
900507  
900471  
890110  
*8024054  
1
1
1
1
4
900136  
900507  
900471  
890110  
*8024054  
1
1
1
1
4
900136  
900507  
900471  
890110  
*8024054  
1
1
1
1
4
900136  
900507  
900471  
890110  
*8024054  
1
1
1
1
4
900136  
900507  
900471  
890110  
*8024054  
1
1
1
1
4
900136  
900507  
900471  
890110  
*8024054  
1
1
1
1
4
21 TIRE - ONLY (PER ASSY)  
22 PIN - HAIR COTTER  
23 ROD SHORT HEIGHT ADJUSTMENT  
24 BOLT - CARRIAGE 5/16 - 18 x 4 1/2  
25  
26 NUT LOCK 5/16 - 18 HEX  
27 HANDLE LOWER KD510  
28 PLATE HANDLE SUPPORT  
29 LABEL DANGER CUT FINGER  
30 WASHER FLAT CUT 5/16  
31  
*8160002  
890346  
900933  
400424  
*8171003  
4
1
1
2
2
*8160002  
890346  
900933  
400424  
*8171003  
4
1
1
2
2
*8160002  
890346  
900933  
400424  
*8171003  
4
1
1
2
2
*8160002  
890346  
900933  
400424  
*8171003  
6
1
2
2
2
*8160002  
890346  
900933  
400424  
*8171003  
4
1
1
2
2
*8160002  
890346  
900933  
400424  
*8171003  
4
1
1
2
2
32 HUBCAP 1/2 WASHER  
33  
34 WHEEL ASSY (incl. items 21)  
35 WASHER 0.75 C”  
36  
900927  
900509  
4
4
900927  
900509  
4
4
900927  
900509  
4
4
900927  
900509  
4
4
900927  
4
4
900927  
900509  
4
4
900509  
900997  
900997 1 - 0 900997 1 - 0 900997 1 - 0 900997 1 - 0  
1 - 0 900997 1 - 0  
37 SCREW SM 1/4x3/4 TYPE A  
38 PLATE SKID (incl. items 78)  
39  
*8122082  
890413  
4
1
40 SCREW CAP 1/4 - 20 x 1 - 1/4  
41  
*8041007  
4
*8041007  
4
*8041007  
4
*8041007  
4
*8041007  
6
*8041007  
6
42 SCREW SELF TAPPING 10 - 24 x 1/2  
43 NOZZLE MAINFRAME ASSY (incl. one of items 29,44,42)  
44 PLUG  
*8123086  
890391  
900146  
1
1
1
*8123086  
890391  
900146  
1
1
1
*8123086  
890391  
900146  
1
1
1
*8123086  
890391  
900146  
1
1
1
*8123086  
890391  
900146  
1
1
1
*8123086  
890391  
900146  
1
1
1
45  
46 BLADE CHIPPER  
47 IMPELLER ASSY (incl. items 46, 49, 50, 51, 59, 65, 66, 67 )  
48 LABEL CHIPPER  
-
-
1
-
2
1
1
1
-
-
-
1
-
2
1
1
1
-
-
-
1
-
2
1
1
1
1
-
-
-
1
-
2
1
1
1
1
-
890101  
890144  
890152  
9201060  
400502  
900154  
890371  
-
1
1
1
1
1
1
1
-
890101  
890146  
890152  
900162  
400502  
900154  
890371  
900615  
-
1
1
1
2
1
1
1
1
-
900215  
-
900215  
-
900003  
-
900003  
-
49 KEY  
900162  
400502  
900154  
890371  
-
900162  
400502  
900154  
890371  
-
900162  
400502  
900154  
890371  
900615  
-
900162  
400502  
900154  
890417  
900615  
-
50 WASHER LOCK 3/8 TWISTED TOOTH  
51 SCREW CAP 3/8 -24 x 1 (HARDENED)(TORQ.50 FT-LBS)(68N.m)  
52 HOUSING ASSY (incl. items 12, 14, 15, 16, 86)  
53 ENGINE HONDA 5.5 H.P. GXV160 KN12  
ENGINE BRIGGS & STRATTON 5 H.P. QUANTUM  
ENGINE BRIGGS & STRATTON 5 H.P. QUANTUM IC  
54  
890404  
-
1
-
-
-
1
-
-
1
890403  
-
1
-
1
890403  
-
-
55  
56 SCREW CAP 3/8 - 1-1/2 TAPTITE  
SCREW CAP 5/16 - 24 x 1"  
57 CAP HUB  
58 WASHER FLAT 1/2 SAE  
59 SCREW SOCKET HD. 5/16 - 18 x 3/4 GR. 8  
60 HT ADJUST ASSY  
890408  
-
900486  
*8172011  
3
-
4
4
890408  
-
900486  
*8172011  
3
-
4
4
-
-
-
-
890408  
-
3
-
-
-
400164  
900486  
*8172011  
3
4
4
400164  
900486  
*8172011  
3
4
4
400164  
900486  
*8172011  
890103  
890110-01  
8161044  
810736  
400268  
3
4
4
2
1
4
1
1
900486  
*8172011  
890103  
890110-01  
8161044  
810736  
400268  
4
4
2
1
4
1
1
890110-01  
8161044  
810736  
1
4
1
1
890110-01  
8161044  
810736  
1
4
1
1
890110-01  
8161044  
810736  
1
4
1
1
890110-01  
8161044  
810736  
1
4
1
1
61 NUT LOCK 1/2 THIN  
62 LABEL DANGER FLYING MATERIAL  
63 LABEL DO NOT FILL WHEN ENGINE IS HOT  
64  
400268  
400268  
400268  
400268  
65 NUT KEPS 5/16 -18  
-
-
-
-
-
-
1
-
-
-
-
-
-
-
-
1
-
-
-
-
-
-
-
-
1
-
-
-
-
-
-
-
-
1
-
-
890104  
890130  
890131  
890400  
890119  
890127  
890359  
2
0-1  
0-2  
1
2
2
890104  
890130  
890131  
890400  
890119  
890127  
890359  
2
0-1  
0-2  
1
2
2
66 WASHER SHIM 0.060" (1.52mm)  
67 WASHER SHIM 0.020" (0.51mm)  
68 PLATE TOP ASSY (incl. items 14, 15, 29, 48, 69, 70, 71, 72)  
69 GUARD FLAPPER  
70 PLATE FLAPPER ENTRANCE  
71 SCREW CAP 1/4 - 20 x 1/2 HWH  
72  
890402  
-
-
890402  
-
-
890402  
-
-
890402  
-
-
890359  
15  
890359  
15  
890359  
15  
890359  
15  
15  
15  
73 KNOB WING 5/16 - 18  
74 NUT LOCK 5/16 - 18 THIN HT.  
75 GRIP HANDLE  
76 BRACKET LOPPER LOOP  
77  
890108  
*8161041  
400570  
-
2
2
2
-
890108  
*8161041  
400570  
-
2
2
2
-
890108  
*8161041  
400570  
-
2
2
2
-
890108  
*8161041  
400570  
-
2
4
2
-
890108  
*8161041  
400570  
2
2
2
1
890108  
*8161041  
400570  
2
2
2
1
890167  
890167  
Page 11 of 12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Part No. 890394  
Form No. F011398B  
( Continued from page 11 )  
PARTS LIST CONTINUED  
19  
item  
no.  
KD510  
Part No.  
QTY KD510IC QTY KD510H QTY KD510HS QTY TKD510IC  
QTY TKD510H  
Part No.  
QTY  
PARTS  
LIST  
* Denotes  
standard  
hardware  
item that  
may be  
Part No.  
Part No.  
Part No.  
8024039  
900732  
Part No.  
Description  
78 BOLT CARRIAGE 5/16-18x3/4"  
79 LINE PVC  
80  
81  
-
-
-
-
-
-
-
-
-
-
-
-
2
1
-
-
-
-
-
-
-
-
purchased  
locally.  
82  
83 CONNECTOR BAG QUICK  
84 LABEL READ OWNER'S MANUAL  
85 TAMPER  
86 LABEL EAR/EYE BREATING  
87  
890176  
890301  
-
1
1
-
890176  
890301  
-
1
1
-
890176  
890301  
-
1
1
-
890176  
890301  
-
1
1
-
890176  
890301  
890229  
890254  
1
1
1
1
890176  
890301  
-
1
1
-
890254  
1
890254  
1
890254  
1
890254  
1
890254  
1
20  
Before Requesting Service Review These Suggestions  
Possible Cause  
TROUBLESHOOTING  
Solution  
Problem  
Will not vacuum or has poor vacuum perfor-  
mance.  
Dirty debris bag. Nozzle height set too high or too low.  
Hose kit cap missing. Clogged nozzle or exhaust.  
Excessive quantity of debris.  
Clean debris bag. Shake bag clean or wash. Adjust  
nozzle height. Check for hose kit cap. Unclog nozzle or  
exhaust (see page 5). Allow air to feed with debris.  
Extremely hard wood. Dull or damaged chipper blade.  
Poor chipping performance.  
Engine stalls or labors when chipping.  
Abnormal vibration.  
Avoid extremely hard wood. Sharpen or replace  
chipper blade (see page 8).  
Feeding branches into chipper too rapidly. Engine  
service may be required.  
Feed branches at a slower rate. Service engine.  
Loose or out of balance impeller or loose engine.  
Check impeller and replace if required. Check  
Engine.  
Engine will not start.  
Stop switch off (Honda only). Throttle in off position.  
Engine not in full choke position (Honda only). Out of  
gasoline. Bad or old gasoline. Spark Plug wire  
Check stop switches, throttle, choke position and  
gasoline. Connect spark plug wire. Clean or replace  
air cleaner. Or contact a qualified service person.  
disconnected. Dirty air cleaner.Safety Interlock engaged. Quick Disconnect not fully engaged.  
Engine is locked, will not  
pull over.  
Debris locked in chipper blade, hopper or inside  
impeller. Engine problem.  
See page 5, Clearing a clogged chipper hopper.  
Contact an engine servicing dealer for engine  
problems.  
WARRANTY PROCEDURE  
Engine Service and Warranty  
Contact your nearest engine manufacturer's autho-  
rized servicing dealer.  
22.1  
22  
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.  
The WARRANTY terms are stated on the lower part which remains with the  
user. Whenever a Billy Goat Machine is faulty due to a defect in material  
and / or workmanship, the owner should make a warranty claim as follows:  
Record your machine model, serial number  
and date-of-purchase and where purchased  
21 Serial Plate  
The Machine should be taken to the dealer from whom it was  
purchased or to an authorized Billy Goat dealer.  
1803 S. Jefferson  
P.O. Box 308  
Lee's Summit,  
The owner should present the remaining half of the Warranty  
Registration Card, or, if this is not available, the invoice or receipt.  
MO 64063 / USA  
Tel (816) 524-9666  
L
A
R
Fax (816) 524-6983  
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,  
who will send it with the faulty part to Billy Goat headquarters.  
98  
Model  
Serial No.  
The Quality / Service department at Billy Goat headquarters will study  
the claim and parts and will notify their conclusions.  
The decision by the Quality / Service department at Billy Goat  
headquarters to approve or reject a Warranty claim is final and  
binding.  
L
p
Unit(Weight)  
lbs.  
Engine Power  
kW  
A
108  
Operator  
kg  
rpm  
min-1  
Note: To process a Warranty Claim, it is necessary to quote the Model  
& Serial number who are printed on the Billy Goat Serial Plate.  
BILLY GOAT INDUSTRIES INC.  
P.O.BOX 308 (1803 S JEFFERSON) LEE'S SUMMIT, MO 64063 / USA  
PHONE:816-524-9666 FAX:816-524-6983  
Purchased  
from  
Purchase  
Date  
R
Page 12 of 12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Part No. 890394  
Form No. F011398B  

Black Box Security Camera Blackbox IP Security Camera and Accessories User Manual
Black Decker Cordless Sander BDS1801 User Manual
Blomberg Dishwasher DWS 54100 FBI User Manual
Blue Rhino Outdoor Fireplace 252207 User Manual
Bogen Work Light BRG1R User Manual
Bosch Appliances Home Security System D7412GV3 User Manual
Briggs Stratton Lawn Mower 355Z User Manual
Campbell Hausfeld Pressure Washer MXS21002 User Manual
Canon Scanner M111021 User Manual
Cerwin Vega Speaker CVP 1152 User Manual