Berkel Mixer PM30 User Manual

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NOTICIA IMPORTANTE  
IMPORTANT NOTICE  
Este manual contiene importantes instrucciones  
de seguridad que deben ser seguidas el pie de la  
letra cuando utilice esta maquina.  
This manual contains Important Safety  
Instructions which must be strictly  
followed when using this equipment.  
BK46702 (November 2003)  
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Page  
General Safety Instructions............................................................................................................... 2-3  
Equipment Description ........................................................................................................................ 4  
The Basics............................................................................................................................................ 5  
Installation ........................................................................................................................................... 5  
Operating Instructions ......................................................................................................................... 6  
Product Suggestions ............................................................................................................................ 7  
Bowl Accessories................................................................................................................................. 8  
Attachments ......................................................................................................................................... 9  
Taper Hub Attachments ....................................................................................................................... 9  
Cleaning and Sanitizing..................................................................................................................... 10  
Troubleshooting ................................................................................................................................. 10  
Repair Parts/Repair Service................................................................................................................11  
Specifications..................................................................................................................................... 12  
Capacity Chart ................................................................................................................................... 13  
Warranty............................................................................................................................................. 14  
The Berkel Company • Worlds Leading Manufacturer of Slicer and Food Processing Equipment  
%(5.(/ꢃ&203$1<  
4406 Technology Drive · South Bend, Indiana 46628-9700  
574/232-8222 · Fax 574/232-8116  
(800) 348-0251  
PrintedinUSA
BerkelCompany PartNo. 3175-00936
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PELIGRO  
CUCHILLA FILOSA  
Para evitar serios accidentes a su persona  
siga las instrucciones de este manual  
y
1. NUNCA utlice esta maquina sin previa instruccion y  
autorizacion de su supervisor.  
2. Apague y desconecte la maquina antes de limpiar, sanitizar, o  
arreglar.  
3. LA MáQUINA DEBE apoyarse sobre un nivel solido y plano.  
4. EN CASO de que la maquina se trabe,  
apague y desconcte antes de sacar lo  
que la obstruye.  
5. SIEMPRE apague la batidora antes de  
colocar los accessorios.  
6. UTILIZE unicamente los repuestos  
provistos por el fabricante.  
7. MANTENGA manos, brazos, cabello y  
ropa suelta LEJOS de toda parte en movimiento de la máquina.  
8. NUNCA ponga las manos en el tazon cuando la batidora esta  
operando.  
9. NUNCA toque los utensilios en rotacion.  
10. El tapacubo debe estar en su lugar cuando los accesorios no se  
estan usando.  
11. EN CASO de que los membretes de ‘PELIGRO’ se  
desprendan de la máquina o sean illegibles, llame al fabricante  
o a su representante de service Berkel para que lo reemplace  
sin cargo.  
2 • PM30 & PM40 OWNER/OPERATOR MANUAL  
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WARNING  
ROTATINGTOOLS  
To avoid serious personal injury  
follow all the instructions in this manual  
and  
1. NEVER touch this machine without training and authorization  
by your supervisor.  
2. TURN OFFAND UNPLUG machine before cleaning,  
sanitizing or servicing.  
3. MACHINE MUST BE on solid level support.  
4. SHOULD MACHINE JAM, turn off and  
unplug before removing obstruction.  
5. ALWAYS turn off the mixer before  
fitting attachments and accessories.  
6. USE ONLY the attachments and  
accessories provided by the  
manufacturer.  
7. KEEP hands, arms, hair and loose clothing  
clear of all moving parts.  
8. NEVER put hands in bowl when mixer is  
in operation.  
9. Never touch rotating tools.  
10. The attachment hubcap must be in place when the attachments  
are not being used.  
11. SHOULD any warning label on a machine come off or become  
unreadable contact the manufacturer or your Designated  
Berkel Service Location for a free replacement.  
PM30 & PM40 OWNER/OPERATOR MANUAL •  
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Start/Stop  
Switch  
Shift Lever  
Timer  
Auxiliary Hub  
Bowl Guard  
Bowl  
Bowl Lift  
Lever  
Bowl Locks  
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The models PM30 and PM40 planetary mixers are designed for mixing doughs, cremes, potatoes,  
mixes, sauces and toppings. They have bowl guards, no-volt release, 15-minute timers and 3 fixed  
speeds. They come equipped with a #12 taper hub for accepting any #12 attachment. The optional  
VSPH can be used for slicing shredding and grating, while the FCMC can be used for chopping and  
grinding.  
REVIEW THIS MANUAL COMPLETELY BEFORE USING YOUR MIXER.  
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SAFE OPERATION REQUIRES PROPER  
INSTALLATION AND AN ADEQUATE WORK AREA.  
*HQHUDO  
1. Berkel suggests having an Authorized Berkel Service Technician install your mixer. A list of  
Designated Berkel Service Locations (DBSL) can be found at www.berkel.com. This technician  
will demonstrate the operation of the mixer.  
2. Remove the wooden crating from around the mixer. Loosen and remove the 4 lag bolts (18mm)  
holding the mixer to the shipping skid.  
3. Install the mixer in a well-lighted area with adequate, unobstructed space so the operator can  
move about freely. This location must also be solid and level.  
4. For 110-volt mixers, plug into a grounded wall outlet. Never by-pass the mixer’s electrical  
switches or circuits. Never activate the mixer using a wall switch. A licensed electrician, ac-  
cording to local codes, should wire 220-volt mixers.  
WARNING  
To prevent the possibility of electrical shock, the mixer must be grounded.  
5. Before attaching any accessories/attachments to the mixer, refer to the operating instructions on  
page 6 and turn on the mixer in low speed. Check that the rotation of the planetary matches the  
sticker on the front of the mixer. If the rotation does not match the sticker, then turn off immedi-  
ately and contact a qualified electrician to check the wiring. The direction must match the label.  
Make sure the mixer is running smoothly with no obstruction.  
PM30 & PM40 OWNER/OPERATOR MANUAL •  
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6. Make sure the warning labels supplied with the mixer are in place. The warning labels are:  
a. Read Owners Manual (3175-00755) above the start/stop switch on the right side of the  
machine  
b. Keep Hands Clear (3175-00777) on the left side of the machine  
7. Put the dough hook on the planetary and turn on the mixer in low speed. Check to see that there  
is clearance between the bowl and the dough hook at all times. The clearance between the dough  
hook and the bowl has been preset at the factory and should be approximately ¼”.  
8. The gearbox in your mixer is permanently lubricated and will require no additional lubrication by  
the customer.  
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1. Rotate the bowl guard as far to the left as possible.  
2. Lower the bowl yoke to its lowest position using the bowl lift handle.  
3. Install mixing bowl onto bowl yoke pins. Make sure the pin on the rear of the bowl properly  
engages with rear of bowl yoke. Rotate the two clips on the yoke to lock the bowl to the yoke.  
4. Slip the desired attachment to the beater shaft and rotate to the left to lock it in place.  
5. Refer to the capacity chart on page 13 and then fill the mixing bowl with the ingredients.  
6. Raise the bowl to its fully up position. The mixer will not start until the bowl is fully up.  
7. Rotate the bowl guard fully to the right. The mixer will not start until the bowl guard is fully  
to the right.  
8. Your mixers are equipped with a 15-minute timer. If the mixing sequence is timed, then do one  
of the following:  
If the desired time is less than 10 minutes, then turn the timer past 10 then return to the  
desired mixing time.  
If the desired time is more than 10 minutes, then simply turn the knob to the desired time.  
If the mixing sequence is not timed, then the timer must be rotated to the “hold” position.  
The mixer will not start if left at “0”.  
9. Put the mixer in position 1 (low speed) and start with the toggle switch (PM20). The toggle  
switch should be moved to the left. It is a momentary position and when you release the switch,  
it will move back into its center position.  
10. Check to see that there is clearance between the bowl and the dough hook at all times. The  
clearance between the dough hook and the bowl has been preset at the factory and should be  
approximately ¼”. If not, then contact you nearest DBSL.  
11. Your mixer is supplied with an electrical overload. The condition that caused the overload  
should be rectified before the mixer is restarted. Three signs that the motor may be overloaded  
are:  
A. The attachment may rotate considerably slower.  
B. The attachment does not rotate at a uniform speed.  
C. The overload circuit breaker is popped out.  
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Overloading can be avoided by:  
A. Using the product capacity chart for recommended speeds and batch sizes.  
B. Selecting a slower speed.  
C. Reducing the ingredient batch size.  
SPEED SELECTIONS  
SPEED  
Speed 1 (Low)  
MIXTURES  
Heavy mixture (bread dough, heavy batters and potatoes)  
Speed 2 (Medium) Lighter mixtures (light dough, which must rise quickly, cake batters and  
some whipping operations)  
Speed 3 (High)  
Light work (shipping cream, beating eggs and mixing thin batters)  
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1. WHIPPING CREAM  
The wire whip should be used for whipping cream. Cream to be whipped should be 24 hours  
old, should contain 30% butter fat and should be well chilled, in fact near freezing temperature is  
desirable, since the cooler the cream, the better the whipping. Warm cream may turn into butter  
instead of whipped cream. To prevent splashing out of the bowl, start whipping the cream at  
slow speed and increase the speed as the cream thickens.  
2. EGG WHITES  
Use the wire whip and be sure that the eggs are at room temperature and that both the mixing  
bowl and wire whip are free from all traces of fat or oil, or the egg whites won’t whip. In some  
installations one bowl will be kept and used exclusively for beating egg whites. Another bowl  
will be used exclusively for the oily type mixes. Start beating the eggs at low speed and gradu-  
ally increase the speed.  
3. MERINGUES  
Use the wire whip. Meringues can be made perfect by the gradual addition of sugar to eggs that  
have not been beaten too stiffly.  
4. MAYONNAISE  
Use the wire whip. Depending on the quantity of mayonnaise to be made, a commercially  
purchased 1 gallon, 2 gallon or 6 gallon oil dropper attachment should be used. This oil dropper  
attachment is attached to the mixer and automatically adds oil to the batch at a controlled rate of  
flow. Most mayonnaise recipes contain whole eggs, corn or cottonseed oil, vinegar, sugar, salt,  
mustard and white pepper. The eggs should be placed in the mixing bowl first and beaten for  
approximately five minutes at high speed. The speed should then be reduced to slow speed and  
add the dry ingredients that have already been mixed together. Mix at high speed for approxi-  
mately five minutes. Then the oil dropper should be turned on so that the oil is gradually added to  
the batch for 10 to 20 minutes, after which time the vinegar is poured in slowly. The mixing  
should be discontinued after the vinegar has been thoroughly mixed into the batch. The last  
PM30 & PM40 OWNER/OPERATOR MANUAL •  
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operation in making mayonnaise involves stopping the mixer, scraping the upper part of the bowl  
with a spatula or bowl scraper to make sure that every portion will be evenly mixed into the  
recipe. Mayonnaise becomes a thicker and more stable product when the oil is added very  
slowly.  
5. MASHING POTATOES  
Use the batter beater and pre-heat the bowl and beater. Start the operation on low speed. When  
the potatoes have been broken up, stop the mixer and add the milk or cream, butter and season-  
ing. Many operators like to change to the wire whip or to the four wing whip for whipping in the  
milk or cream since more of a whipping action is obtained to produce a fluffier mashed potato.  
6. CAKE BATTERS AND COOKIE DOUGH  
Use the batter beater. Butter or shortening can be thoroughly creamed in about 10 minutes. The  
butter or shortening should be at room temperature. Sugar should be added to recipes at a me-  
dium speed. When all of the sugar has been added, stop the mixer and scrape down the sides of  
the mixing bowl with a spatula, or bowl scraper, to insure a smooth mix. Be careful not to add  
sugar until the butter or shortening has been thoroughly creamed. Some recipes call for yolks and  
whites to be beaten separately. This is not necessary with your mixer, as the mechanical mixing  
is efficient enough to allow the addition of whole eggs. When adding dry ingredients, stop the  
mixer occasionally and scrape the upper part of the bowl with a spatula or bowl scraper to make  
sure that every portion will be efficiently mixed into the recipe. Always operate the mixer on  
slow speed while adding dry ingredients. Do most of the beating before the flour and milk are  
added. Over beating after addition of these two ingredients causes a sub-standard mixture.  
7. MIXING DOUGH  
Always use the dough hook for mixing heavy dough mixtures. Do not overload the mixer with  
batches that are too large. (See the capacity chart for capacities of the various size bowls.)  
Remember - an increased mixing time means a decreased fermentation time. Weighing ingredi-  
ents each time you mix will ensure a standard product. Stop the mixer occasionally to lower the  
dough mass from the hook and to scrape the bowl.  
Important - In mixing heavy dough be sure to use the spiral dough hook, be sure not to overload  
the mixer (see the capacity chart), and be sure to start the mixer on low speed.  
8. BISCUIT MIX  
Use the wire whip. Mix shortening and dry ingredients until shortening is blended and mixture is  
granular in appearance. Turn off mixer. Scrape bowl down with bowl knife. Store in covered  
can until ready for use. (Use beater or dough hook when adding liquid; start mixing on slow  
speed. Do not over mix.)  
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1. Bowl Dollies – This device is a low profile cart used for transporting a bowl that is loaded with  
product from one place to another.  
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1. ALUMINUM SPIRAL DOUGH HOOK  
Used for mixing bread or roll dough of standard consistency, biscuits, meat loaf, etc. The alumi-  
num spiral dough hook is a special dough hook for mixing heavy doughs such as white, graham  
or rye bread, noodles, pretzels, Italian bread and pizza. Dough hooks should always be operated  
at slow speed only. Do not use other types of beaters for dough work; doing so will result in  
damage to either the beaters or to the mixer itself. Never exceed capacities as listed.  
2. ALUMINUM BATTER BEATER  
Furnished as part of the standard equipment. Used for mixing batters such as cake and muffin  
batters, creaming butter, mashing potatoes and vegetables, light cakes, icings and the average run  
of light work. Never use this beater for heavy dough work. When mashing potatoes, etc., it is  
advisable to start with the bowl at its lowest position and then as the potatoes or other ingredients  
break up, the bowl should be gradually raised to its working position. This procedure eliminates  
severe strain to the beater and to the mixer proper and consequently adds to their life and effi-  
ciency.  
3. SS WIRE WHIP  
Used for whipping, creaming, beating eggs, meringues, small amounts of mayonnaise, icings,  
and for whipping milk or cream into mashed potatoes after they have been broken up with batter  
beater.  
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The mixer has an attachment hub located on the front. Acover must be removed before the attachment  
can be set into place. Once in place, a locking knob secures the attachment to the mixer.  
1. VSPH (4975-00103)  
The VSPH (VEGETABLE SHREDDER PLATE HOLDER) vegetable cutter attachment provides fast  
cutting, grating and shredding of an abundant variety of food products. The high polished all  
aluminum housing features (5) available stainless steel plates for grating or shredding and an  
optional knife for cutting. Very helpful for volume cutting and grating for such products as  
lettuce, tomatoes, cheese, cabbage, carrots, cucumbers, etc. The recommended speed would be  
low.  
2. FCMC (4975-00452)  
The FCMC (FOOD CUTTER MIXER CHOPPER) is a grinder attachment used for small grinding  
processes. It is very durable and easy to clean. The recommended speed would be low or  
medium, not high.  
PM30 & PM40 OWNER/OPERATOR MANUAL •  
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The Models PM30 and PM40 mixers have been designed for a minimal amount of owner mainte-  
nance.  
After use, thoroughly clean the bowl and attachments with hot soapy water. The mixer housing can  
be wiped down with a damp cloth. Rinse, sanitize and allow to air dry.  
When sanitizing be sure to use only an approved sanitizing solution. This will help kill germs and  
bacteria.  
If accessories have been used (example: VSPH) apply some Berkel USDA approved food equipment  
oil to the auxiliary drive socket and accessory shafts for lubrication.  
WARNING  
Use only USDA-authorized Berkel oil or grease to prevent possible food contamination.  
For your convenience, this oil is supplied in the following quantities: 2 oz. (part # 4675-00182),  
16 oz. (part # 4675-00183), or one gallon (part # 4675-00184) containers.  
The grease is supplied in a pack of three 3-ounce tubes (part # 4675-00185).  
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If your mixer should fail to function, there are a few things you can check before calling a service  
technician. If you do need service, visit our web site at www.berkel.com. Pull down the service tab  
and click on your state. A list of the Designated Berkel Service Locations will be shown.  
Motor will not operate when “start” toggle button is moved  
The mixer is overloaded, activating the thermal overload switch. Correct the situation causing  
the overload by reducing the load or reducing mixing speed. See the product capacity chart on  
page 13.  
Turn the timer past “0” or to the “hold” position for manual operation. The mixer will not  
operate when the timer is at the “0” position.  
The bowl guard is not in place. Rotate the bowl guard fully to the right.  
The bowl is not fully up and in place. Lift the bowl to its fully up position.  
Motor operates, but planetary does not turn in any of the 3 speeds  
Internal drive or transmission linkage is inoperative. Contact your nearest Designated Berkel  
Service Location.  
Hard to shift speeds  
Make sure the shift lever is fully engaged.  
10 • PM30 & PM40 OWNER/OPERATOR MANUAL  
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Turn the timer to “hold” position, shift to the desired speed and then move the start toggle button.  
Transmission adjustment may be necessary. Contact your nearest Designated Berkel Service  
Location.  
Overload circuit breaker tripped  
Mixer is overloaded causing the circuit breaker to trip. See the Product Capacity Chart on page  
13.  
Mixer slips out of gear under load  
Make sure the shift lever is adequately engaged.  
If mixer shift lever is adequately engaged and slipping still exists, then contact your nearest  
Designated Berkel Service Location  
Product not being properly mixed at the bottom of the bowl  
Inadequate water to product ratio (AR)  
Excessive clearance at the bottom of the bowl and attachment. Contact your nearest Designated  
Berkel Service Location.  
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Please contact your nearest Designated Berkel Service Location for any repair parts and/or repair  
service required on your Berkel slicer. A list of DBSL’s can be found on the website at  
www.berkel.com. Pull down the service tab and then click on your start for the nearest DBSL.  
Additional information may be obtained from:  
Technical Service Support Center  
Berkel Company  
4406 Technology Drive  
South Bend, IN 46628-9700  
(574) 232-8222  
(800) 348-0251  
PM30 & PM40 OWNER/OPERATOR MANUAL 11  
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30-qt. (32 l.)  
40-qt. (43 l.)  
Height  
Width  
Depth  
46" (1170mm)  
24" (610 mm)  
25" (635 mm)  
46" (1170mm)  
24" (610mm)  
25" (635mm)  
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46 rpm  
83 rpm  
149 rpm  
46 rpm  
83 rpm  
149 rpm  
Medium  
High  
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105 rpm  
189 rpm  
338 rpm  
105 rpm  
189 rpm  
338 rpm  
Medium  
High  
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92/7$*(  
399 lb. (181 kg)  
467 lb. (212 kg)  
115/60/1  
415 lb. (189 kg)  
490 lb. (223 kg)  
115/60/1  
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1 HP  
1.5 HP  
ꢅꢆꢀ2.5 A  
23/3 A  
12 • PM30 & PM40 OWNER/OPERATOR MANUAL  
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Bowl Capacity (Qt.)  
Model  
Motor (HP)  
10  
PM10  
1/2  
20  
PM20  
3/4  
30  
PM30  
1
40  
PM40  
1.5  
60  
PM60  
4
80  
PM80  
5
Small Bowls Available as Extras  
Overall Space Required (Floor)  
-
10  
20  
30  
30, 40  
32 X 44  
30, 40, 60  
32 X 44  
14 X 18  
15 X 22  
24 X 25  
24 X 25  
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Egg Whites (Qt.)  
1/2  
11  
8
1
15  
10  
1½  
8
1½  
23  
12  
1
1½  
28  
13  
1¼  
15  
9
2
2½  
50  
22  
3
Mashed Potatoes (Lb.)  
Mayonnaise (Qt. of Oil)  
Meringue (Qty. of Water)  
Waffle or Hot Cake Batter (Qt.)  
Whipped Cream (Qt.)  
40  
18  
2
1/4  
4
12  
6
24  
12  
30  
16  
2
4
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Angel Food (8 - 10 oz. Cake) (Lb.) 7½  
15  
20  
22  
20  
21  
5
22  
30  
33  
30  
30  
8
24  
33  
40  
34  
34  
11  
22  
55  
45  
50  
70  
60  
55  
30  
36  
100  
60  
80  
90  
80  
80  
30  
54  
115  
Box or Slab Cake (Lb.)  
Cup Cakes (Doz.)  
Layer Cake (Lb.)  
10  
18  
16  
15  
3
Pound Cake (Lb.)  
Pasta: Basic Egg Noodle (Lb.)  
Sponge Cake Batter (Lb.)  
Sugar Cookies (Doz.)  
Bread/Roll Dough (Lb.)  
Light–Medium 60% AR @  
Heavy 50% AR @  
6
12  
35  
18  
50  
30  
10 *  
5 *  
25 *  
15 *  
45 *  
30 *  
50 +  
40 +  
75 +  
65 +  
80 +  
70 +  
Pizza Dough (Lb.)  
Thin 40% AR @ ¢  
Med. 50% AR @ ¢7½ *  
Thick 60% AR @ ¢  
Whole Wheat Dough 70% AR  
Pie Dough (Lb.)  
4½ *  
15 *  
10 *  
10  
9 *  
20 *  
27 *  
20  
14 *  
32 *  
40 *  
40  
25 *  
60 *  
55 +  
55  
40 *  
70 *  
70 +  
70  
40 *  
70 *  
70 +  
70  
12  
18  
27  
30  
50  
60  
Raised Doughnut Dough 65% AR 4½ +  
9 +  
8
15 +  
12  
17 +  
13  
30 #  
24  
40 #  
36  
Eggs & Sugar (For Sponge Cake)  
Fondant Icing (Lb.)  
Marshmallow Icing (Lb.)  
4
6
1
8
12  
18  
20  
36  
45  
2
3
3
5
6½  
55  
Shortening & Sugar, Creamed (Lb.)  
15  
24  
26  
48  
@ If hi-gluten flour, reduce batch 10%  
¢ 2nd speed, do not use at 50% AR or lower  
* 1ST SPEED  
NOTE: Absorption ratio (% AR) = water weight divided by flour weight  
+ 2ND SPEED  
# 3RD SPEED  
Ex: Absorption ratio of a mixture containing 6 lbs. of flour and 3 lbs. of water 3lbs/6lbs=.50=50% AR  
Capacity depends on moisture content of dough  
Above capacities based on 12% flour moisture at 70° water temperature  
CAUTION:  
IF HIGHER THAN RECOMMENDED SPEEDS ARE EMPLOYED AND/OR LISTED  
CAPACITIES ARE EXCEEDED, OVERLOAD CONDITION WILL RESULT.  
PM30 & PM40 OWNER/OPERATOR MANUAL 13  
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Warranty  
Effective: February 14, 2002  
Berkel Company (“Berkel”) warrants to the Buyer of new equipment that said equipment,  
when installed in accordance with our instructions and subjected to normal use, is free from  
defects in material or workmanship for a period of one (1) year from the date of sale.1  
BERKEL SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MER-  
CHANTABILITY OR EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A  
PARTICULAR PURPOSE.  
Berkel’s obligation and liability under this warranty is expressly limited to repairing or re-  
placing equipment that proves to be defective in material or workmanship within the appli-  
cable warranty period. Berkel or a Designated Berkel Service Location will perform all  
repairs pursuant to this warranty. Berkel expressly excludes responsibility for incidental or  
consequential damages to buyer or any third party, including, without limitation, damages  
arising from personal injuries, lost profits, loss of business opportunity, loss of property,  
economic losses, or statutory or exemplary damages, whether in negligence, warranty, strict  
liability or otherwise.  
This warranty does not apply to: periodic maintenance of equipment including but not limited  
to lubrication, replacement of worn blades, knives, stones, knobs, accessories, and miscella-  
neous expendable supply items, and other adjustments required due to installation set-up or  
normal wear.  
These warranties are given only to the first purchaser from a Berkel Authorized Channel of  
Distribution. No warranty is given to subsequent transferees.  
The foregoing warranty provisions are a complete and exclusive statement of the warranty  
between the buyer and seller. Berkel neither assumes nor authorizes any persons to assume  
any other obligation or liability connection with said equipment. This warranty supersedes  
any and all prior warranties to the subject hereof.  
1 Model 180 slicers carry a 90-day warranty.  
BK46702 (November 2003)  
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