High Resolution
Analog Input / Output
Expansion Board
Catalog No. EXBHH005A01
Installation and Operating Manual
2/06
MN754
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Table of Contents
Section 1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1‐1
1‐1
1‐2
1‐3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 2
Expansion Board Description . . . . . . . . . . . . . . . . . . . . .
2‐1
Section 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3‐1
3‐1
3‐1
3‐3
Receiving & Inspection . . . . . . . . . . . . . . . . . . . . . . . . . .
Board Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jumper Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 4
Software Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4‐1
4‐1
4‐2
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Analog Parameters . . . . . . . . . . . . . . . . . . . . . .
Section 5
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5‐1
Table of Contents i
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ii Table of Contents
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Section 1
General Information
Introduction
The Baldor controls represent the latest technology in microprocessor
based motor controls. In addition to the user programmable parameters
available in every control, many different expansion boards are available
from Baldor to further customize the control to most any application.
Originally designed for the H2 controls, these same boards are
compatible with our flagship products, the VS1SP, VS1GV and VS1SD
controls.
Table 1‐1 VS1 Expansion Boards
Board Name
Catalog No.
Manual No.
Ethernet Server Expansion Board
MintR Expansion Board
Isolated Input Expansion Board
High Resolution Analog Board
EXBHH001AXX MN751
EXBHH002AXX MN752
EXBHH003AXX MN753
EXBHH005AXX MN754
Master Pulse Reference / Isolated Pulse Follower EXBHH007AXX MN755
DeviceNet / Ethernet/IP Expansion Board
Profibus DP Expansion Board
EXBHH013AXX MN756
EXBHH014AXX MN758
EXBHH016AXX MN759
LonWorks Communications Expansion Board
General Information 1‐1
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Limited Warranty
For a period of two (2) years from the date of original purchase, BALDOR
will repair or replace without charge controls and accessories which our
examination proves to be defective in material or workmanship. This
warranty is valid if the unit has not been tampered with by unauthorized
persons, misused, abused, or improperly installed and has been used in
accordance with the instructions and/or ratings supplied. This warranty is
in lieu of any other warranty or guarantee expressed or implied. BALDOR
shall not be held responsible for any expense (including installation and
removal), inconvenience, or consequential damage, including injury to any
person or property caused by items of our manufacture or sale. (Some
states do not allow exclusion or limitation of incidental or consequential
damages, so the above exclusion may not apply.) In any event, BALDOR's
total liability, under all circumstances, shall not exceed the full purchase
price of the control. Claims for purchase price refunds, repairs, or
replacements must be referred to BALDOR with all pertinent data as to the
defect, the date purchased, the task performed by the control, and the
problem encountered. No liability is assumed for expendable items such
as fuses.
Goods may be returned only with written notification including a BALDOR
Return Authorization Number and any return shipments must be prepaid.
1‐2 General Information
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Safety Notice
This equipment contains voltages that may be as great as 1000 volts!
Electrical shock can cause serious or fatal injury. Only qualified
personnel should attempt the start‐up procedure or troubleshoot this
equipment.
This equipment may be connected to other machines that have rotating
parts or parts that are driven by this equipment. Improper use can
cause serious or fatal injury. Only qualified personnel should attempt
the start‐up procedure or troubleshoot this equipment.
PRECAUTIONS
WARNING: Do not touch any circuit board, power device or
electrical connection before you first ensure that power
has been disconnected and there is no high voltage
present from this equipment or other equipment to
which it is connected. Electrical shock can cause
serious or fatal injury. Only qualified personnel should
attempt the start‐up procedure or troubleshoot this
equipment.
WARNING: Be sure that you are completely familiar with the safe
operation of this equipment. This equipment may be
connected to other machines that have rotating parts or
parts that are controlled by this equipment. Improper
use can cause serious or fatal injury. Only qualified
personnel should attempt the start‐up procedure or
troubleshoot this equipment.
WARNING: Be sure the system is properly grounded before
applying power. Do not apply AC power before you
ensure that all grounding instructions have been
followed. Electrical shock can cause serious or fatal
injury.
WARNING: Do not remove cover for at least five (5) minutes after
AC power is disconnected to allow capacitors to
discharge. Dangerous voltages are present inside the
equipment. Electrical shock can cause serious or fatal
injury.
Continued on next page
General Information 1‐3
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WARNING: Improper operation of control may cause violent motion
of the motor shaft and driven equipment. Be certain
that unexpected motor shaft movement will not cause
injury to personnel or damage to equipment. Peak
torque of several times the rated motor torque can
occur during control failure.
WARNING: Motor circuit may have high voltage present whenever
AC power is applied, even when motor is not rotating.
Electrical shock can cause serious or fatal injury.
Caution: To prevent equipment damage, be certain that the
electrical service is not capable of delivering more than
the maximum line short circuit current amperes listed
in the appropriate control manual, 240 VAC, 480 VAC or
600 VAC maximum per control rating.
Caution: Before you proceed, be sure to read and become
familiar with the safety precautions at the beginning of
this manual. If you have any questions, seek expert
advise before you proceed. Do not proceed if you are
unsure of the safety precautions or any procedure.
Caution: Be sure all packing materials are removed from the
board. Conductive foam may be present on the
connectors to prevent static build up during shipping.
This can prevent proper circuit operation.
Caution: Static electricity damages electrical components. This
board has static sensitive components installed. Be
sure to comply with ESD (Electro Static Discharge)
procedures when handling circuit boards and
components.
1‐4 General Information
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Section 2
Expansion Board Description
Introduction
High Resolution Analog Expansion Board
Catalog No. EXBHH005AXX.
When this board is installed, two high resolution analog inputs are
provided in addition to the two standard analog outputs.
Features:
Two (2) Analog Inputs
Two (2) Analog Outputs
16 Bit Digital Resolution
The Analog I/O expansion board provides two high resolution analog
inputs to the motor control board and two high resolution outputs from
the motor control board. Each input and output may be configured for
0-5VDC, +5VDC, 0-10VDC, +10VDC, 0-20 mA or 4-20mA.
Each analog input and output may be independently configured to a
voltage or current.
Input/Output Expansion Board.
Table 2-2 specifies the signal resolutions for each type of input and
output signal.
connections for the analog input and output signals.
Installation Considerations
Two expansion board slots are available in the control. When this board
is installed, there are a total of four (4) analog inputs and four (4) analog
outputs. The parameters used depend on the slot into which the
expansion board is installed.
If a High Resolution Analog expansion board is:
installed in Slot 1, OP1 ANA IN1 & 2 etc. are active.
installed in Slot 2, OP2 ANA IN1 & 2 etc. are active.
Note: Slot 3 is reserved for a feedback board only.
Description 2‐1
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Table 2‐1 Characteristics
Number of Inputs
Input Signal Levels
Two
High
Resolution
Inputs
+5VDC, +10VDC, 0-20 mA or
4-20mA
Maximum Digital Resolution 16 bits
High
Resolution
Outputs
Number of Outputs
Output Signal Levels
Two
0-5VDC, +5VDC, 0-10VDC,
+10VDC, 0-20 mA or 4-20mA
Maximum Digital Resolution 16 bits
Table 2‐2 Signal Resolution
Input Signal Signal Type
Digital Resolution
High Resolution Inputs
16 Bits (65636 Parts)
Analog Resolution
±10VDC
±5VDC
Voltage
Voltage
Current
305 mVDC
(0.000305 VDC)
15 Bits (65636 Parts)
15 Bits (65636 Parts)
305 mVDC
(0.000305 VDC)
4‐20mA
0-20 mA
0.061 mA
(0.000061 AMP)
High Resolution Outputs
±10VDC
0‐10VDC
±5VDC
Voltage
Voltage
Voltage
Voltage
Current
16 Bits (65636 Parts)
305 mVDC
(0.000305 VDC)
15 Bits (65636 Parts)
15 Bits (65636 Parts)
14 Bits (65636 Parts)
15 Bits (65636 Parts)
305 mVDC
(0.000305 VDC)
305 mVDC
(0.000305 VDC)
0‐5VDC
305 mVDC
(0.000305 VDC)
4‐20mA
0-20 mA
0.061 mA
(0.000061 AMP)
2‐2 Description
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Section 3
Installation
Caution: Before you proceed, be sure to read and become
familiar with the safety precautions at the beginning of
this manual. If you have any questions, seek expert
advise before you proceed. Do not proceed if you are
unsure of the safety precautions or any procedure.
This section describes the expansion board installation procedure.
Receiving & Inspection
1. Observe the condition of the shipping container and report any
damage immediately to the commercial carrier that delivered your
control.
2. Remove the control from the shipping container and remove all
packing materials from the control. The container and packing
materials may be retained for future shipment.
3. Verify that the part number of the control you received is the same
as the part number listed on your purchase order.
4. Inspect the control for external physical damage that may have
been sustained during shipment and report any damage
immediately to the commercial carrier that delivered your control.
5. If the control is to be stored for several weeks before use, be sure
that it is stored in a location that conforms to published storage
humidity and temperature specifications stated in this manual.
Board Installation
Caution: Static electricity damages electrical components. This
board has static sensitive components installed. Be
sure to comply with ESD (Electro Static Discharge)
procedures when handling circuit boards and
components.
1. Remove the expansion board from the shipping container.
2. Remove all packing material from the board.
Caution: Be sure all packing materials are removed from the
board. Conductive foam may be present on the
connectors to prevent static build up during shipping.
This can prevent proper circuit operation.
Installation 3‐1
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3. Be sure drive operation is terminated and secured.
4. Remove all power sources from the control.
5. Wait at least 5 minutes for internal capacitors to discharge.
6. Refer to the control manual and remove the enclosure cover.
Note: Slot 3 is reserved for a feedback board only, encoder or
resolver.
8. Install the expansion board in Slot 1 or 2. Be sure the board is
securely pressed downward and makes good contact with the 48
pin connector in the slot position.
9. Secure the expansion board in the slot using the screw provided.
Figure 3‐1 Expansion Board Slot Locations
Installing board in Slot1
activates OP1 ANA 1 &
2 inputs & outputs.
Installing board in Slot2
activates OP2 ANA 1 &
2 inputs & outputs.
I/O Module
Slot1
I/O Module
Slot2
Feedback
Module Slot3
10. The mechanical installation of the expansion board is complete.
11. Refer to Jumper Definitions and configure the jumpers as desired.
13. When jumpers are set and connections are complete, close the
control cover.
14. Refer to the control manual and close and secure the enclosure
cover.
15. Restore all power sources to the control.
16. Restore drive operation.
3‐2 Installation
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Jumper Definitions
Figure 3‐2 Jumper and Terminal Locations (Top View)
Chassis
Ground
J3
J2
HI RES Analog
J5
J6
J4
1
2
3
4
5
6
7
8
9
Chassis Ground
Analog Input 1 (+)
Analog Input 1 (-)
Analog Input 2 (+)
Analog Input 2 (-)
Analog Ground
Analog Ground
Analog 1 Output
Analog 2 Output
J6
1
10 Chassis Ground
11 Not Used
12 Not Used
Function
J# Description
J2 Analog Output 1
J3 Analog Output 2
J4 Analog Input 1
J5 Analog Input 2
Voltage
Voltage
Voltage
Voltage
I (current)
I (current)
I (current)
I (current)
Terminal tightening torque is 2 lb‐in (0.24 Nm) maximum.
Installation 3‐3
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Figure 3‐3 High Resolution Input Connections
EXBHH005AXX
Control Board
1
2
3
4
5
+
-
+
-
Analog Input1
Analog Input2
Analog to
Digital
Converter
Micro
Processor
Terminal tightening torque is 2 lb‐in (0.24 Nm) maximum.
Figure 3‐4 High Resolution Output Connections
EXBHH005AXX
Control Board
Analog Output1
Digital to
Analog
Converter
10
8
7
9
7
+
-
+
-
Micro
Processor
Analog Output2
Terminal tightening torque is 2 lb‐in (0.24 Nm) maximum.
3‐4 Installation
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Section 4
Software Setup
Overview
Programming setup is accomplished using the keypad of the control.
General programming steps are defined in the appropriate control
manual.
To install the expansion board see Section 3 of this manual.
1. Install EXBHH005 expansion board. If the board is in Slot 1, the
OP1 inputs and outputs are used. If the board is in Slot 2, the
OP2 inputs and outputs are used.
2. Set the Level 1 Input Setup block Command Source (P#1402) to
select the desired analog input to use.
set the parameter values as desired for each input or output used.
Figure 4‐1 Relationship of Parameters
EXBHH005 HI RES Expansion Board
2
3
ANA In1+
ANA In1-
To Control Bd.
To Control Bd.
Type
Type
Gain Invert Offset
ANA In2+
ANA In2-
4
5
Gain Invert Offset
Type
OPT DAC1
8
9
From Control Bd.
From Control Bd.
Offset Invert Gain
OPT DAC2
Type
Offset Invert Gain
Setup 4‐1
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Hi RES Parameters
Level 1, Input Setup Block
Parameter
P#
Adjustable Range
Factory User Setting
COMMAND
SOURCE
1402 3-KEYPAD
4-NETWORK
1
5- Opt1 Ana In1
6- Opt1 Ana In2
7- Opt2 Ana In1
8- Opt2 Ana In2
9-EXB PULSE FOLL
OP1 ANA IN1 1451 0-None, 1-(-10V to+10V),
TYPE 2-(-5V to+5V),
3-(4to20mA), 4-(0to20mA)
1
OP1 ANA IN1 1452 0-OFF, 1-ON
Invert
0
OP1 ANA IN1 1453 0.0% TO 300.0%
Gain
100.0
0.0
0.0
0
OP1 ANA IN1 1454 -100.0% TO 100.0%
Offset
OP1 ANA IN1 1455 0.0% TO 75.0%
Deadband
OP1 ANA IN1 1456 0 (No Filter) TO 6 (Max Filter)
Filter
OP1 ANA IN2 1457 0-None, 1-(-10V to+10V),
TYPE
1
2-(-5V to+5V),
3-(4to20mA), 4-(0to20mA)
OP1 ANA IN2 1458 0-OFF, 1-ON
Invert
0
OP1 ANA IN2 1459 0.0% TO 300.0%
Gain
100.0
0.0
0.0
0
OP1 ANA IN2 1460 -100.0% TO 100.0%
Offset
OP1 ANA IN1 1461 0.0% TO 75.0%
Deadband
OP1 ANA IN1 1462 0 (No Filter) TO 6 (Max Filter)
Filter
OP1 parameter selections (P#1451 to 1462) are available if the
expansion board is installed in Slot1 of the Control.
4‐2 Setup
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Hi RES Parameters Continued
Level 1, Input Setup Block Continued
Parameter
OP2 ANA IN1 1463 0-None, 1-(-10V to+10V),
TYPE 2-(-5V to+5V),
3-(4to20mA), 4-(0to20mA)
P#
Adjustable Range
Factory User Setting
1
OP2 ANA IN1 1464 0-OFF, 1-ON
Invert
0
OP2 ANA IN1 1465 0.0% TO 300.0%
Gain
100.0
0.0
0.0
0
OP2 ANA IN1 1466 -100.0% TO 100.0%
Offset
OP2 ANA IN1 1467 0.0% TO 75.0%
Deadband
OP2 ANA IN1 1468 0 (No Filter) TO 6 (Max Filter)
Filter
OP2 ANA IN2 1469 0-None, 1-(-10V to+10V),
TYPE
1
2-(-5V to+5V),
3-(4to20mA), 4-(0to20mA)
OP2 ANA IN2 1470 0-OFF, 1-ON
Invert
0
OP2 ANA IN2 1471 0.0% TO 300.0%
Gain
100.0
0.0
0.0
0
OP2 ANA IN2 1472 -100.0% TO 100.0%
Offset
OP2 ANA IN1 1473 0.0% TO 75.0%
Deadband
OP2 ANA IN1 1474 0 (No Filter) TO 6 (Max Filter)
Filter
OP2 parameter selections (P#1463 to 1474) are available if the
expansion board is installed in Slot2 of the Control.
Setup 4‐3
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Hi RES Parameters Continued
Level 1, Output Setup Block
User Set‐
ting
Parameter
P#
Adjustable Range
Factory
ANA OUT1
Signal
1511 18-CONTROL TEMP
19-ANALOG INPUT1
20-ANALOG INPUT2
21- OPT1 ANA IN1
29
22- OPT1 ANA IN2
23- OPT2 ANA IN1
24- OPT2 ANA IN2
ANA OUT2
Signal
1514 18-CONTROL TEMP
19-ANALOG INPUT1
20-ANALOG INPUT2
21- OPT1 ANA IN1
3
22- OPT1 ANA IN2
23- OPT2 ANA IN1
24- OPT2 ANA IN2
OP1 ANAOUT1
Type
1551 0-(0V to+10V), 1-(0V to+5V),
2-(-10V to+10V),
3-(-5V to+5V),
2
OP1 ANAOUT2
Type
1554
2
4-(4to20mA), 5-(0to20mA)
OP1 ANAOUT1
Gain
1553 0 ‐ 200.0%
1556
100.0
100.0
OP1 ANAOUT2
Gain
4‐4 Setup
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Hi RES Parameters Continued
Level 1, Output Setup Block Continued
Parameter
P#
Adjustable Range
Factory User Setting
OP1
ANAOUT1
Signal
1552 0-SPEED REF
1-SPEED DEMAND
2-ACC/DEC
29
3-MOT OR CURRENT
4-MAG CURRENT
5-MAG CURRENT
COMMAND
6-LOAD CURRENT
7-LOAD CURRENT
COMMAND
8-POWER
9-PH1 CURRENT
10-PH2 CURRENT
11-PH3 CURRENT
12-MOT OR VOLTAGE
13-VD DEMAND
14-VQ DEMAND
15-BUS VOLTAGE
OP1
ANAOUT2
Signal
1555
29
16-ABS TORQUE
17-T ORQUE
18-CONTROL TEMP
19-ANALOG INPUT1
20-ANALOG INPUT2
21-OPT1 ANA IN1
22-OPT1 ANA IN2
23-OPT2 ANA IN1
24-OPT2 ANA IN2
25-PROC FEEDFORWARD
26-PROC FEEDBACK
27-PROC SETPOINT
28-ELECTRIC ANGLE
29-ABS SPEED
30-VELOCITY
31-NETWORK
32-CALIBRATE
OP1 parameter selections (P#1551 to 1556) are available if the
expansion board is installed in Slot1 of the Control.
Setup 4‐5
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Hi RES Parameters Continued
Level 1, Output Setup Block Continued
User Set‐
ting
Parameter
P#
Adjustable Range
Factory
OP2 ANAOUT1
Type
1557 0-(0V to+10V), 1-(0V to+5V),
2-(-10V to+10V),
3-(-5V to+5V),
2
OP2 ANAOUT2
Type
1560
2
4-(4to20mA), 5-(0to20mA)
OP2 ANAOUT1
Gain
1559 0 ‐ 200.0%
1562
100.0
100.0
OP2 ANAOUT2
Gain
4‐6 Setup
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Hi RES Parameters Continued
Level 1, Output Setup Block Continued
Parameter
P#
Adjustable Range
Factory User Setting
OP2
ANAOUT1
Signal
1558 0-SPEED REF
1-SPEED DEMAND
2-ACC/DEC
29
3-MOT OR CURRENT
4-MAG CURRENT
5-MAG CURRENT
COMMAND
6-LOAD CURRENT
7-LOAD CURRENT
COMMAND
8-POWER
9-PH1 CURRENT
10-PH2 CURRENT
11-PH3 CURRENT
12-MOT OR VOLTAGE
13-VD DEMAND
14-VQ DEMAND
15-BUS VOLTAGE
OP2
ANAOUT2
Signal
1561
29
16-ABS TORQUE
17-T ORQUE
18-CONTROL TEMP
19-ANALOG INPUT1
20-ANALOG INPUT2
21-OPT1 ANA IN1
22-OPT1 ANA IN2
23-OPT2 ANA IN1
24-OPT2 ANA IN2
25-PROC FEEDFORWARD
26-PROC FEEDBACK
27-PROC SETPOINT
28-ELECTRIC ANGLE
29-ABS SPEED
30-VELOCITY
31-NETWORK
32-CALIBRATE
OP2 parameter selections (P#1557 to 1562) are available if the
expansion board is installed in Slot2 of the Control.
Setup 4‐7
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Hi RES Parameters Continued
Level 2, Miscellaneous Block
Parameter
P#
Adjustable Range
Factory User Setting
Filter Source
2310 4-Analog IN2, 5-Opt1 ANA1,
6-Opt1 ANA2, 7-Opt2 ANA1,
8-Opt2 ANA2
0
Level 2, Process Control Block Continued
Adjustable Range
Parameter
P#
Factory User Setting
Process
Feedback
2603 5-Network, 6-Opt1 ANA1,
7-Opt1 ANA2, 8-Opt2 ANA1,
9-Opt2 ANA2
0
Setpoint
Source
2604 5-Network, 6-Opt1 ANA1,
7-Opt1 ANA2, 8-Opt2 ANA1,
9-Opt2 ANA2
0
4‐8 Setup
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Section 5
Troubleshooting
Overview
The Main Menu “Diagnostic” option is used to view the diagnostic
screen.
Diagnostic Screen
At the keypad, from the Main menu the Diagnostic screens are accessed
and the Option Boards display shows what boards are installed and
recognized by the software. If the installed board is not displayed on this
screen, the connections and software versions should be checked.
If the board is installed in Slot 1, it will be shown as Option 1.
If the board is installed in Slot 2, it will be shown as Option 2.
Installed Option Boards
Press " or A to go to the next or
previous Diagnostic screen.
STOP
LOCAL
DIAG
OPTION BOARDS
OPTION 1
OPTION 2
FEEDBACK
Ana Input
None
None
Press R to return to previous
menu.
EV. LOG
0r
MAIN
Press A to go to Status screen.
Displays Hi Resolution Analog EXB status: voltage present at each of
the Analog Inputs and Outputs.
If the EXB is installed in Slot 1, OP1 is displayed (shown).
If the EXB is installed in Slot 2, OP2 is displayed.
Display
Comments
Press " or A to go to the next or
previous Diagnostic screen.
Press R to return to previous menu.
Press A to go to Status screen.
STOP
LOCAL
DIAG
HI RES INPUTS
OP1 ANA IN1
OP1 ANA IN2
0.0V
0.0V
Note: This screen does not appear
unless EXBHH005 is installed.
EV. LOG
0r
MAIN
Press " or A to go to the next or
previous Diagnostic screen.
Press R to return to previous menu.
Press A to go to Status screen.
STOP
LOCAL
DIAG
HI RES OUTPUTS
OP1 ANA OUT1
OP1 ANA OUT2
0.0V
0.0V
Note: This screen does not appear
unless EXBHH005 is installed.
EV. LOG
0r
MAIN
Troubleshooting 5‐1
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5‐2 Troubleshooting
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Baldor District Offices
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BALDOR ELECTRIC COMPANY
World Headquarters
P.O. Box 2400 Fort Smith, AR 72901-2400
(479) 646-4711 Fax (479) 648-5792
E 2005 Baldor Electric
2/06
Printed in USA
MN754
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