Bakers Pride Oven Food Warmer WDC User Manual

Installation & Operating Instructions  
MODEL WDC  
Waterless Deli Case  
BKI (UK) Hot Food Deli Cases (Top Case Only)  
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CONTROLS  
Main Cabinet Control Switches  
Temperature controller  
& Cabinet Temp Display  
Hot Cabinet ON/OFF Switch  
Indicator Lamp  
(Main Power “ON”)  
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OPERATING INSTRUCTIONS  
PREHEATING  
DO NOT FILL THE CABINET WITH WATER!  
To preheat the case turn the Hot counter main isolator switch “ON”, Power “ON” indicator  
lamp should come “ON”.  
Turn Hot cabinet switch “ON”.  
Hot cabinet lamps & elements will come on & Temperature display will show cabinet air  
temperature.  
You should allow the Cabinet, with gastronorm food pans fitted; to preheat for a minimum of  
30 minutes before loading product.  
Temperature display will settle and display an average air temperature of 75 oC  
During operation always close the doors after loading or serving product to maintain cabinet  
temperature and therefore product temperature.  
Remember you must always maintain a product temperature after cooking of at least 63.5 OC  
Internal Food Temperature.  
Once the cabinet controls have been set operate the cabinet using the Hot  
Counter Switch only.  
PLACING PRODUCT INTO CABINET  
Always place freshly cooked food into clean food pans that have been preheated in the hot  
case.  
A screen liner or wire rack should be used in the bottom of the display pans that are used for  
holding whole chickens or meat joints.  
This will prevent the product from sitting in its own fat and keep meats from sticking to the  
bottom of the pan.  
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GASTRONORM PANS  
Each WDC hot case has a number of fixed well sections that will accept Gastronorm food pans  
up to a maximum depth of 100mm.  
Each well section will accommodate a 1/1 + a 1/3 size Gastronorm pan.  
I.E.: WDC 4  
WDC 6  
-
-
-
3 x 1/1 + 1/3 Pans  
5 x 1/1 + 1/3 Pans  
7 x 1/1 + 1/3 Pans  
WDC 9  
or equivalent combinations of smaller size Gastronorm pans.  
NOTE: The following Gastronorm pan sizes will not fit this case.  
2/1, 1/4, 1/6, or 1/9.  
TEMPERATURE ADJUSTMENT  
The Hot cabinet will be set up prior to store opening.  
However after some time it may become necessary to adjust the temperature in order to  
maintain the correct internal temperature for the products on display.  
This should be performed by trained personnel only,  
See separate sheet: (New Carel Temperature Controller IR-32-A) How to adjust cabinet  
temperature, if further adjustment is required, if in doubt contact the Technical / Training dept  
at BKI, Tel: 01189 508222.  
A digital thermometer should be used to read the internal temperature of each product,  
check the food temperatures hourly.  
The temperature control should be set to maintain the minimum legal requirement for holding  
hot foods, of at least 63.5oC.  
OPERATIONAL GUIDELINES  
Rotate the food products. Foods loaded in first should be served first, as much as is  
practical.  
Do not over cook or overheat food items that are to be held hot, overcooking will result in  
excessive moisture loss that will reduce holding times.  
Always allow time for the cabinet to pre-heat before loading with product.  
Keep sliding doors closed after loading or unloading produc  
Keep your hot case clean.  
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UNIT SHUTDOWN  
Remove all food items left at the end of business.  
Turn cabinet main switch “OFF”.  
Remove all food pans & allow the cabinet to cool.  
After the case has cooled to below 50oC (Hand Hot), remove any residue from the wells and  
clean the case thoroughly.  
CLEANING  
NOTICE: THIS CABINET SHOULD BE CLEANED AT THE END OF EACH  
WORKING DAY  
1.  
Turn the machine “OFF” and allow to cool.  
DANGER  
HIGH VOLTAGE. Failure to turn machine “OFF” may cause  
severe electrical shock  
This appliance may have more than one disconnect switch.  
2.  
3.  
4.  
5.  
6.  
Remove any food pans.  
Use a mild soap solution to clean parts.  
Sponge the inside and outside with a mild soap and water solution.  
Wipe the parts and cabinet dry with a soft cloth or paper towel.  
Leave doors open until final drying stage is complete.  
CAUTION  
Never use abrasive cleaners that may damage the cabinet finish.  
Never steam clean the interior.  
Avoid getting excess water into the interior of the cabinet.  
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PREVENTATIVE MAINTENENCE  
1.  
2.  
3.  
4.  
Read and understand the Operating Instructions.  
Clean the unit each day.  
Refer to the troubleshooting guide if the unit does not operate properly.  
Have only an authorized serviceman check and repair unit when needed.  
TROUBLE - SHOOTING  
PROBLEM  
CORRECTIVE ACTION  
Unit fails to operate  
1. No Power  
2. Circuit breaker is off  
1. Assure that power supply is sound  
2. Reset circuit breaker  
No Heat  
1. Circuit breaker is off  
2. Defective heating element  
3. Defective thermostat  
1. Check circuit breaker  
2. Replace heating element  
3. Replace thermostat  
4. Repair  
4. Loose wire or bad connection  
Holding Temperature not Adequate  
1. Door is opened  
2. Temperature is too low  
1. Keep door closed when not in use  
2. One or more heating elements or  
thermostat not operating properly  
3. Repair  
3. Loose wire or bad connection  
NOTICE: ALL ELECTRICAL REPAIRS MUST ONLY BE PERFORMED BY  
AUTHORIZED, QUALIFIED SERVICE PERSONNEL.  
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BKI  
PARTS LIST  
WDC 4/6/9 MACHINES  
CODE  
DESCRIPTION  
PN001  
PN014  
TY013  
TY018  
GN1/1 S/S Tray (40mm)  
GN1/3 S/S Tray (40mm)  
Wire Grid 1/1  
Wire Grid 1/3  
CA064  
CA068  
CE010  
CE005/T  
CE011  
Ceramic Heater, 230VAC – 250W  
Element, 230VAC - 1000W  
Carel IR32 A 20000 Temp Controller  
Transformer for CE010  
Sensor for CE010  
DO329s  
DO330s  
DO331s  
DO332s  
Door R/H – WDC4/9 Mirrored  
Door L/H – WDC4/9 Mirrored  
Door R/H – WDC6 Mirrored  
Door L/H – WDC6 Mirrored  
FU005  
Fuse, 50mA/230VAC for CE010  
GL117  
GL118  
GL120  
Curved Glass WDC 6  
Curved Glass WDC 4/9  
WDC End Glass, Plain  
LI021  
LI010  
Quartz lamp, jacketed, 150W / 230VAC  
Neon Indicator, round, white 230VAC  
SN010  
SN011  
SSR006  
Gas ram, 700N, Type 20, hi-temp, silver (WDC6)  
Gas ram, 500N, Type 20, hi-temp, silver (WDC4/9)  
Solid state relay, 240VAC 40A/12VDC control  
SW002Switch, 6 pole, Appliance switch  
SW030Switch, 10 pole, Isolation switch  
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