American Standard Plumbing Product 2097012 User Manual

INSTALLATION INSTRUCTIONS  
NEW SAVONA 1.6 GPF ONE-PIECE TOILET  
Model 2097.012  
Thank you for selecting American Standard – the benchmark of fine quality for over 100 years. To ensure this product is installed  
properly, please read these instructions carefully before you begin. (Certain installations may require professional help.) Also be sure  
your installation conforms to local codes.  
CAUTION: PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE!  
!
NOTE: Pictures may not exactly define contour of china and components.  
RECOMMENDED TOOLS AND MATERIALS  
Putty Knife  
Hacksaw  
Regular Screwdriver  
Wax Ring/Gasket  
Adjustable Wrench  
Sealant  
Closet Bolts  
Tape Measure  
Carpenters Level  
Flexible Supply Tube  
1 REMOVE OLD TOILET  
a. Close toilet supply valve and flush tank completely. Towel or sponge remaining water from tank and bowl.  
b. Disconnect and remove supply line. NOTE: If replacing valve, first shut off main water supply!  
c. Remove old mounting hardware, remove toilet and plug floor waste opening to prevent escaping sewer gases.  
d. Remove closet bolts from flange and clean away old wax, putty, etc. from base area.  
NOTE: Mounting surface must be clean and level before new toilet is installed!  
2
ROUGHING-IN DIMENSIONS:  
NOTE: Distance from wall to closet flange centerline must be as listed below:  
3
FINISHED WALL  
413mm  
CLOSET  
FLANGE  
736mm  
(16-1/4)  
(29)  
23mm  
(7/8)  
355mm  
(14)  
176mm  
(7)  
C/L  
A
C/L OF SEAT POST  
HOLES 140mm  
(5-1/2) CTR'S.  
767mm  
(30-1/4)  
CLOSET  
BOLTS  
388mm  
(15-5/16)  
473mm  
(18-1/2)  
384mm  
(15)  
FINISHED  
FLOOR  
13mm  
(1/2)  
INSTALL CLOSET BOLTS  
Install closet bolts in flange channel, turn 90 , and slide  
into place 6" (152 mm) apart and parallel to wall.  
203mm  
(8)  
305mm  
(12)  
C/L OF SUPPLY  
AS REQUIRED  
°
305mm  
(12)  
343mm  
(13-1/2)  
4
5
NUT  
WAX RING  
WASHER  
BOLT  
I
SEALANT  
FLANGE  
INSTALL WAX SEAL  
POSITION TOILET ON FLANGE  
a. Unplug floor waste opening and install toilet on closet flange so bolts project  
through mounting holes.  
b. Loosely install retainer washers and nuts. Side of washers marked "THIS  
SIDE UP" must face up!  
Invert toilet on floor (cushion to prevent damage), and  
install wax ring evenly around waste flange (horn), with  
tapered end of ring facing toilet. Apply a thin bead of  
sealant around toilet base.  
P r o d u c t n a m e s l i s t e d h e r e i n a r e t r a d e m a r k s o f A S A m e r i c a , I n c .  
A S A m e r i c a , I n c . 2 0 0 9  
©
7301387-100  
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9
10  
ARM  
TOP  
REFILL  
TUBE  
ADJUSTMENTS  
NIPPLE  
a. Adjust water level. Water level  
should be adjusted to level indicated  
on tank by adjusting float cup.  
TANK  
LEVER  
CRITICAL LEVEL  
MARK ("C.L.")  
MUST BE  
Fig. 9A  
1" ABOVE  
"S"  
CLIP  
OVERFLOW PIPE  
See Step 10 for water level adjustment  
method.  
FLOAT  
CUP  
b. If bowl fails to siphon, an adjustment  
may be required with the lift chain.  
Simply remove the bead chain from  
the retainment clip (see Fig. 9A) and  
take up slack on the chain, and  
reinsert on lift rod. Make sure the chain  
is not too taught.  
FLUSH  
VALVE  
FILL  
VALVE  
VALVE  
BODY  
WATER LEVEL  
ADJUSTMENT  
ROD  
ADJUSTABLE  
HEIGHT  
FLAPPER  
Turn on water supply.  
Submerge the FLOAT CUP  
under the water for 30  
SHANK  
WASHER  
seconds. Adjust the water to  
desired level by turning  
WATER LEVEL ADJUSTMENT  
ROD and moving FLOAT CUP  
up or down.  
THREADED  
SHANK  
LOCK NUT  
CONE WASHER  
PARTS FOR WATER  
CONNECTION  
(SEE STEP 9)  
COUPLING NUT  
(HAND TIGHT ONLY)  
Diagram 1  
11 CARE AND CLEANING  
When cleaning your toilet, wash it with mild, soapy water, rinse thoroughly with clear water and dry with a soft cloth. Avoid detergents,  
disinfectants, or cleaning products in aerosol cans. NEVER use abrasive scouring powders or abrasive pads on your toilet seat. Some  
bathroom chemicals and cosmetics may damage the seat's finish.  
!
WARNING: Do not use in-tank cleaners. Products containing chlorine (calcium hypochlorite) can seriously damage fittings in the  
tank. This damage can cause leakage and property damage.  
American Standard shall not be responsible or liable for any tank fitting damage caused by the use of cleaners containing  
chlorine (calcium hypochlorite).  
FLUIDMASTER  
WATER CONTROL  
SEAT AND COVER  
(INCLUDES MTG. KIT)  
FLUSH VALVE  
TANK COVER  
FLAPPER  
ASSEMBLY  
SEAT POST  
MTG. KIT  
NEW SAVONA ONE-PIECE TOILET  
REPAIR PARTS LIST  
TRIP  
LEVER  
NOTE: "XXX" represents color options. Specify when ordering.  
1.6  
GPF  
COMPONENT  
DESCRIPTION  
Tank Cover  
-
735146-400.XXX0A  
5205.110.XXX  
730835.XXX  
7381059-200.XXX  
738565-441.0070A  
738942-1000A  
Seat - Elongated  
Bolt Cap Kit Cover  
Trip Lever - Right Hand  
Inlet Valve  
Flush Valve - 1.6 GPF  
Flapper Assembly - 1.6 GPF  
738920-0070A  
BOLT  
CAPS  
7301387-100  
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TROUBLESHOOTING  
12  
IF FILL VALVE SHUTS OFF BUT CONTINUES TO LEAK  
SLOWLY, repeat Step 12.  
IF FILL VALVE TURNS OFF AND ON DURING PERIODS OF  
NON-USE, it is a signal you are wasting water because:  
LEVER LE  
BRAS EN  
PREMIER  
• The end of the refill tube is inserted into overflow pipe, below  
water level in tank. Attach refill tube to overflow pipe using "S"  
clip provided.  
• The flush valve is leaking because it's worn, dirty or misaligned  
with tank ball or flapper (replace with a new flapper).  
IF FILL VALVE WON'T TURN ON OR SHUT OFF or REFILL  
OF TANK WATER IS SLOW after valve has been in use for  
some time, Fluidmaster Model 242 Replacement Seal may be  
needed.  
IMPORTANT: Always  
• While holding a  
Replace TOP by engaging  
lugs and rotating 1/8 turn  
clockwise. MAKE  
CERTAIN TIP IS TURNED  
TO THE LOCKED  
POSITION. VALVE MAY  
NOT TURN ON IF TOP IS  
NOT FULLY TURNED TO  
THE LOCKED POSITION.  
clear sand and rust from  
system.  
container over the  
uncapped VALVE to  
prevent splashing, turn  
water supply on and off  
a few times. Leave  
water supply off.  
solutions to toilet problems.  
Make sure water supply is  
off. Remove valve TOP by  
lifting arm and rotating top  
and arm 1/8 turn  
For troubleshooting information please contact:  
counterclockwise, pressing  
down slightly on cap.  
30800 Rancho Viejo Road  
San Juan Capistrano, CA 92675  
(949) 728-2000 (800) 631-2011  
GUARANTEE: This Fluidmaster product is guaranteed to be free from defective materials and  
workmanship for a period of one year. Units returned to Fluidmaster will be replaced without charge.  
Always use quality Fluidmaster repair parts when maintaining your Fluidmaster products. Fluidmaster  
shall not be responsible or liable for any damages caused by products used with Fluidmaster valves  
that were not manufactured by Fluidmaster, Inc.  
©
®
2001 Fluidmaster, Inc.  
Registered trademark of Fluidmaster, Inc.  
TROUBLESHOOTING GUIDE  
PROBLEM  
POSSIBLE CAUSE  
CORRECTIVE ACTION  
Does not flush  
a. Water supply valve closed.  
a. Open valve and allow water to fill tank.  
b. Supply line blocked.  
b. Shut off water supply, disconnect supply line, and inspect  
all gaskets and washers. Reassemble. Also, see Fluidmaster  
maintenance (see step 12).  
c. Flush valve chain too loose or disconnected.  
d. Sand or debris lodged in water control.  
c. Readjust chain length as required.  
d. Shut off water supply. Remove cap and clean per Step 12.  
Poor or sluggish flush  
a. Bowl water level too low.  
a. Check that refill tube is connected to water control and  
inserted into tank overflow without being kinked or damaged.  
b. Open supply valve fully. Be sure that proper supply tube size is used.  
c. Remove obstruction. Consult a plumber if necessary.  
d. Normal supply pressure must be at least 20 psi.  
b. Supply valve partly closed.  
c. Partially clogged trapway and/or drain pipe and/or vent.  
d. Supply pressure too low.  
Toilet leaks  
a. Poor supply line connection.  
b. Poor bowl to tank/floor connection.  
a. Review Step 8 of installation procedure.  
b. Review Step 4 through 6 of installation procedure.  
Toilet does not shut off  
a. Flush valve chain too tight, holding flush valve open.  
b. Flush valve seat and/or flapper worn or deformed.  
c. Sand or debris lodged in water control.  
a. Readjust chain length as needed. Review step 9.  
b. Replace flapper/flush valve assembly, as needed.  
c. Shut off water supply. Remove cap and clean per Step 12.  
ONE YEAR LIMITED WARRANTY  
This limited warranty applies only to the original purchaser and installation of the products. In the event of a limited warranty claim, proof of purchase will be  
required - save sales receipt.  
For this warranty to become effective, the accompanying warranty registration card and proof of purchase must be completed and returned to the address on  
the warranty registration card within 30 days of purchase.  
If inspection of this AS America, Inc. (”American Standard”) plumbing product, inclusive of china and all mechanical components, within five years after its initial  
purchase, confirms that it is defective in materials or workmanship, American Standard will repair or, at its option, exchange the product for a similar model.  
This warranty does not apply to local building code compliance. Since local building codes vary considerably, the purchaser of this product should check with  
a local building or plumbing contractor to insure local code compliance before installation.  
This warranty shall be void if the product has been moved from its initial place of installation; if it has been subjected to faulty maintenance, abuse, misuse,  
accident or other damage; if it was not installed in accordance with American Standard's instructions; or if it has been modified in a manner inconsistent with the  
product as shipped by American Standard.  
This warranty DOES NOT COVER any damage caused by the use of in-tank cleaners.  
American Standard's option to repair or exchange the product under this warranty does not cover any labor or other costs of removal or installation, nor shall  
American Standard be responsible for any other incidental or consequential damages attributable to a product defect or to the repair or exchange of  
a defective product, all of which are expressly excluded from this warranty. (Some states or provinces do not allow the exclusion or limitation of implied  
warranties, so this exclusion may not apply to you.)  
This warranty gives you specific legal rights. You may have other statutory rights that vary from state to state or from province to province, in which case this  
warranty does not affect such statutory rights.  
For service under this warranty, it is suggested that a claim be made through the contractor or dealer from or through whom the product was purchased, or that  
a service request (including a description of the product model and of the defect) be sent to the following address:  
In Canada:  
AS Canada ULC  
In Mexico:  
In the United States:  
American Standard Brands  
Customer Service Manager  
AS Maquilia Mexico, S.A. de C.V.  
Via Morelos #330  
2480 Stanfield Rd.  
P.O. Box 6820  
Mississauga, Ontario  
Canada L4Y 1S2  
Toll Free: (800) 387-0369  
Piscataway, New Jersey 08855  
Col. Santa Clara  
Ecatepec 55540 Edo. Mexico  
Attention: Director of Consumer Affairs  
For residents of the United States, warranty information may also be  
obtained by calling the following toll free number: (800) 442-1902  
7301387-100  
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