American Standard Heat Pump Split System Cooling or Heat Pump Air Handler User Manual

Installation  
Operation  
Maintenance  
Split System Cooling or  
Heat Pump Air Handler  
7½ - 20 Tons  
Model TWE  
Models (60 Hz)  
TWE060A***E  
TWE060B***E  
TWE090A***E  
TWE090B***E  
TWE120A***F  
TWE120B***E  
TWE180B***E  
TWE240B***F  
Models (50 Hz)  
TWE050AD**E  
TWE075AD**E  
TWE100AD**E  
TWE100BD**E  
TWE155BD**E  
TWE200BD**F  
October 2006  
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Contents  
Model Number Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Inspection Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
Recommended t’stat wire size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15  
Field Wiring Outdoor/Indoor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27  
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Model Number Description  
TWE  
123  
090  
456  
A
7
1
8
00  
E
A
9 10  
11  
12  
DIGITS 1-3: PRODUCT TYPE  
DIGIT 8: ELECTRICAL  
CHARACTERISTICS  
Model Number Description  
TWE = Split System Heat Pump/  
Cooling Air Handler  
All products are identified by a  
multiple-character model number  
that precisely identifies a particular  
type of unit. An explanation of the  
alphanumeric identification code is  
provided. Its use will enable the  
owner/operator, installing  
contractors, and service engineers to  
define the operation, specific  
components, and other options for  
any specific unit.  
1 = 208-230/60/1  
3 = 208-230/60/3  
4 = 460/60/3  
DIGITS 4-6: NOMINAL GROSS  
COOLING CAPACITY (MBh)  
W = 575/60/3  
060 = 5 Tons  
090 = 7½ Tons  
120 = 10 Tons  
150 = 12½ Tons  
180 = 15 Tons  
240 = 20 Tons  
D = 380-415/50/3  
K = 380/60/3  
DIGITS 9, 10: FACTORY  
INSTALLED OPTIONS  
DIGIT 7: MAJOR DEVELOPMENT  
SEQUENCE  
When ordering replacement parts or  
requesting service, be sure to refer  
to the specific model number, serial  
number, and DL number (if  
applicable) stamped on the unit  
nameplate.  
00 = Packed Stock  
DIGITS 11: MINOR DESIGN  
SEQUENCE  
A = Single  
B = Dual  
Current Design Sequence  
DIGITS 12: SERVICE DIGIT  
A = First  
4
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General Information  
Installation procedures should be  
General  
Unit Inspection  
performed in the sequence that they  
appear in this manual. Do not  
destroy or remove the manual from  
the unit.  
This manual covers installation of  
the TWE050, 060, 075, 090,100 and  
120A single circuit air handlers and  
TWE060, 075, 090, 100, 120, 155, 180,  
200 and 240B dual circuit air  
handlers. These air handler models  
incorporate a single slab coil  
Inspect material carefully for any  
shipping damage. If damaged, it  
must be reported to, and claims  
made against the transportation  
company. Compare the information  
that appears on the unit nameplate  
with ordering and submittal data to  
insure the proper unit was shipped.  
Available power supply must be  
compatible with electrical  
The manual should remain weather-  
protected with the unit until all  
installation procedures are  
complete.  
assembly, improved application  
flexibility, servicing, maintenance  
accessibility and an improved  
accessory line. They are fully  
convertible, (vertical to horizontal  
discharge) without field removal or  
reorientation of the coil assembly.  
They are shipped ready for  
Note: It is not the intention of this  
manual to cover all possible  
variations in systems that  
may occur or to provide  
comprehensive information  
concerning every possible  
contingency that may be  
encountered during an  
characteristics specified on  
component nameplates. Replace  
damaged parts with authorized parts  
only.  
horizontal installation.  
Inspection Checklist  
installation. If additional  
information is required or if  
specific problems arise that  
are not fully discussed in this  
manual, contact your local  
sales office.  
The TWE090A300C, TWE090B300C,  
TWE120A300D, TWE120B300D  
models are shipped from the factory  
wired for 208-230V/3ph/60 Hz, but  
may be field converted for 460V/3ph/  
60 Hz applications by changing  
voltage plug on the motor. For  
voltage change plug instructions,  
refer to Figure 9.  
To protect against loss due to  
damage incurred in transit, complete  
the following checklist upon receipt  
of the unit.  
[ ] Inspect individual pieces of the  
shipment before accepting the unit.  
Check for obvious damage to the  
unit or packing material.  
Note: "Warnings" and "Cautions"  
appear at appropriate places  
in this manual. Your personal  
safety and the proper  
[ ] Inspect the unit for concealed  
damage before it is stored and as  
soon as possible after delivery.  
Concealed damage must be reported  
within 15 days. If concealed damage  
is discovered, stop unpacking the  
shipment. Do not remove damaged  
material from the receiving location.  
Take photos of the damage if  
All units (both single and dual  
circuit), have one drain pan that can  
be installed in any one of four  
positions. This allows for vertical or  
horizontal applications and right or  
left exit.  
operation of this machine  
require that you follow them  
carefully. The Company  
assumes no liability for  
installations or servicing  
performed by unqualified  
personnel.  
Note: The TWE060B, TWE090B,  
TWE100B, and TWE120B  
dual circuit air handlers have  
a split face coil. When they  
are installed in either  
possible. The owner must provide  
reasonable evidence that the  
damage did not occur after delivery.  
Installation Checklist  
An "Installation Checklist" is  
provided at the end of the  
position, the lower half of the  
coil is designated as “Circuit  
A” and should always wet  
first.  
[ ] Notify the carriers terminal of  
damage immediately by phone and  
by mail. Request an immediate joint  
inspection of the damage by the  
carrier and the consignee.  
installation section of this manual.  
Use the checklist to verify that all  
necessary installation procedures  
have been completed. Do not use the  
checklist as a substitute for reading  
the information contained in the  
manual. Read the entire manual  
before beginning installation  
procedures.  
The TWE155B, TWE180B, TWE200B  
dual circuit units have a mixed face  
coil.  
[ ] Notify the sales representative  
and arrange for repair. Do not repair  
the unit until the damage is  
inspected by the carriers  
representative.  
Note: Note: The TWE050, 060, 075,  
090, 100 and 120 air handlers  
have structural provisions to  
allow 180 degree rotation of  
discharge panel/blower  
assembly at installation. A  
reversible discharge wiring  
kit, BAYWRKT001A is  
available with instructions.  
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Unit Dimensions  
Figure 1.  
6
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Unit Dimensions  
Figure 1. (continued from previous page)  
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Unit Dimensions  
Figure 2.  
8
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Unit Dimensions  
Figure 3.  
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Installation  
Installation Preparations  
Process for Drain Pan Relocation  
The final position for the air handler  
must be dictated by required service  
access to it, weight distribution over  
structural supports, and by the  
locations of electrical, refrigerant  
and condensate drainage  
1. Remove the access plate at the  
opposite end of the drain  
connection. This plate secures  
and lifts the back end of the  
drain pan for sloping. It must be  
removed before the drain pan  
can be removed. This is done as  
follows:  
connections. After this is  
determined, the following  
preparations should be made.  
a. Remove the screw  
b. Lift the access plate up  
c. Pull the plate out. If the drain  
pan is to be moved to the  
Repositioning Drain Pan  
These air handlers come with one  
drain pan that can be installed in any  
one of four positions; this allows for  
vertical or horizontal application and  
right or left condensate line  
connection. The drain pan can also  
be easily removed for periodic  
cleaning.  
vertical position also remove  
the other two access plates.  
2. Remove the screw securing the  
drain pan.  
a. Lift the pan up  
b. Slide the pan out  
3. Install the drain pan into the new  
position.  
Note: Important! All air handlers  
are shipped with the drain  
pan installed in the  
a. Slide the drain pan into the  
opening  
b. Lift the drain pan up  
c. Push it in all the way  
d. Drop it down over the lip of  
the opening, secure with  
screw  
horizontal position and the  
connection on the left side  
(as shown in Figure 4). If an  
alternate position is required,  
the drain pan should be  
repositioned before setting  
the air handler.  
4. Install the access plate on the  
opposite end of the drain pain.  
a. Slide the edge of the access  
plate under the drain pan  
b. Lift the access plate and  
drain pan up  
c. Push the access plate in  
d. Drop the access plate down  
over the lip of the opening,  
secure with screw. If the  
drain pan is being moved to  
the vertical position, install  
the other access plates over  
the horizontal position  
opening.  
Figure 5.  
Figure 4.  
10  
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Installation  
The crated unit can be moved using a  
forklift of suitable capacity. For lifting  
the unit into an elevated mounting  
position, run lifting straps or slings  
under the unit and attach securely to  
the lifting device. Use spreader bars  
to protect the unit casing from  
damage. Test lift the unit to  
Refrigerant Piping Preparation  
Caution  
System Component Damage!  
The air handler is designed so that  
refrigerant piping can enter from  
either the right or left hand side. It is  
shipped with the intent that the  
refrigerant lines will enter from the  
left hand side. To convert to right  
hand entry, unbraze the elbow on the  
suction line and rotate 180° and  
rebraze.  
Properly insulate all refrigerant gas  
piping to prevent possible water  
damage due to condensation and to  
prevent capacity loss and possible  
compressor damage.  
It is recommended that the outline  
drawings (pages 3 and 4) be studied  
and dimensions properly noted and  
checked against the selected  
installation site. By noting in advance  
which knockouts are to be used,  
proper clearance allowances can be  
made for installation and possible  
future service.  
determine proper balance and  
stability.  
Note: Important! Access to  
refrigerant lines is limited in  
all horizontal and some  
vertical applications.  
Caution  
Equipment Damage!  
Use spreader bars to prevent straps  
from damaging the unit. Install the  
bars between lifting straps, both  
underneath the unit and above the  
unit. This will prevent the straps  
from crushing the unit cabinet or  
damaging the unit finish.  
Therefore, refrigerant lines  
should be stubbed out and  
temporarily capped prior to  
setting the air handler.  
Protect adjacent surfaces  
from heat damage when  
brazing in and around the air  
handler.  
Note: Important! When installing  
these units "free standing"  
with discharge grills and  
isolators, a top support with  
isolator should be added to  
prevent tipping. Support and  
isolator can be attached to a  
wall or other appropriate  
structure.  
Horizontal Suspension  
If the air handler will be suspended,  
use a suspension mounting kit to  
isolate the unit from the structure.  
This is usually accomplished through  
the use of spring or rubber isolators,  
which are offered as an accessory.  
Mounting rods must be field  
Caution  
System Component Damage!  
These air handlers are shipped with a  
dry nitrogen holding charge in the  
coil. Cut the process tube or  
puncture the cap to bleed off the  
nitrogen prior to any brazing.  
Temporarily cap off tubes if the  
refrigerant line connections are to be  
made later.  
Note: Important! If adding external  
accessories to the unit,  
additional clearances must be  
considered for the overall  
space needed.  
supplied. Isolator selection is  
dependent upon total unit weight  
including accessories. Approximate  
unit weights are provided in Table 1.  
For installation of accessories  
available for this air handler, follow  
the instructions packed with each  
accessory.  
Installations, Limitations and  
Recommendations  
Lifting Recommendations  
The general location of the air  
handler is normally selected by the  
architect, contractor and/or buyer. For  
proper installation the following  
items must be considered.  
ƽ WARNING  
Improper Unit Lift!  
Test lift unit approximately 24 inches  
to verify proper center of gravity lift  
point. To avoid dropping of unit,  
reposition lifting point if unit is not  
level. Failure to properly lift unit  
could result in death or serious injury  
or possible equipment or property-  
only damage.  
a. Available power supply must  
agree with electrical data on  
component nameplate.  
b. Air Handlers shipped wired  
for 208-230 volt applications  
can be converted for 460 volt  
by rewiring the blower motor  
(See Figure 9).  
c. If external accessories are  
installed on the unit,  
additional clearances must be  
provided.  
d. All duct work should be  
properly insulated to prevent  
condensation and heat loss.  
Before preparing the unit for lifting,  
the center of gravity should be  
determined for lifting safety. Because  
of the placement of external  
components, the unit weight may be  
unevenly distributed. Approximate  
total unit weight and corner weights  
are given in Figure 1- Figure 3.  
e. Refrigerant gas piping must  
be insulated.  
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Installation  
be installed, but should not be  
connected to the primary drain line  
from the unit. Isolate the auxiliary  
drain pan from both the air handler  
and the structure.  
contains two (2) brass clamps  
(straps) and cork impregnated  
insulation material approximately 9"  
long by 4" wide. This is for attaching  
and insulating the expansion valve  
bulb(s) to the suction line(s).  
Caution  
Equipment Damage!  
Before hanging the unit on  
suspension rods, reinforce the  
cabinet around the knockouts by  
using a large washer inside the  
cabinet. Washers should be between  
the skin of the air handler and the  
nut on the suspension rod.  
ƽ WARNING  
On air handlers that will have  
Fiberglass Wool!  
refrigerant lines entering the cabinet  
from the left side, remove the split  
rubber grommet from the knockout  
in the end of the air handler. Uncoil  
the cap tub with the bulb attached at  
the expansion valve and place the  
grommet on the cap tube. With the  
grommet around the tube, push the  
bulb through the hole and position  
the grommet back into its original  
position (one bulb and cap tube on  
single circuit units and two bulbs and  
cap tubes on dual circuit units).  
Product contains fiberglass wool.  
Disturbing the insulation in this  
product during installation,  
Align holes (knockouts) in the cabinet  
with structural supports and secure  
suspension rods to the structure,  
then to the air handler cabinet. If  
knockout locations do not permit  
proper alignment with existing  
structure, it may be necessary to field  
fabricate cross members on existing  
structural beams.  
maintenance or repair will expose  
you to airborne particles of glass  
wool fibers and ceramic fibers  
known to the state of California to  
cause cancer through inhalation.  
Glass wool fibers may also cause  
respiratory, skin or eye irritation.  
Note: When other than bottom  
return is to be used, side  
panel removed for return  
duct installation must be  
secured over the bottom  
opening.  
Precautionary Measures  
Attach the bulb(s) approximately 45°  
off vertical, 10 to 12 inches outside of  
the air handler.  
Avoid breathing fiberglass dust.  
Use a NIOSH approved dust/mist  
respirator.  
On air handlers that will have  
Avoid contact with the skin or  
eyes. Wear long-sleeved, loose-  
fitting clothing, gloves, and eye  
protection.  
refrigerant lines entering the cabinet  
from the right side, the bulb(s)  
should be attached to the suction  
tube(s) inside the cabinet in the same  
manner as above, approximately 10"  
from the right end of the unit.  
Leveling  
This air handler has a double sloped  
drain pan. In order to assure proper  
drainage along the length of the  
drain pan, it is important to have the  
unit properly leveled. Be sure the air  
handler is level or slightly sloped in  
the direction of the condensate  
connection.  
Wash clothes separately from  
other clothing: rinse washer  
thoroughly.  
After attaching to the suction line(s),  
either inside or outside of the  
cabinet, wrap the cork impregnated  
insulation around the bulb(s) and  
suction tube(s). Refrigerant piping  
should be insulated.  
Operations such as sawing,  
blowing, tear-out, and spraying  
may generate fiber  
concentrations requiring  
additional respiratory protection.  
Use the appropriate NIOSH  
approved respirator in these  
situations.  
Auxiliary Drain Pan  
Note: Important! Ensure that the  
refrigerant lines passing  
through the cabinet are not  
resting on sharp sheet metal  
edges.  
A field fabricated, auxiliary drain pan  
should be installed under the unit for  
all horizontal applications and when  
air handlers are installed above  
ceilings or in other locations where  
condensate overflow may cause  
damage. This drain pan will eliminate  
any excess condensation that may be  
due to extreme humidity or an  
First Aid Measures  
Eye Contact - Flush eyes with water  
to remove dust. If symptoms persist,  
seek medical attention.  
Condensate Piping  
Skin Contact - Wash affected areas  
gently with soap and warm water  
after handling.  
The drain pan condensate  
obstructed drain in the primary drain  
pan. Drain lines from this pan must  
connection is a female slip joint type  
for 1" Schedule 40 PVC pipe. Use PVC  
cement and tubing as required (field  
supplied) to construct a trap. A union  
or flexible tubing and clamps may be  
installed if the drain pan is to be  
removed periodically for cleaning.  
Refrigerant Piping  
Installation, brazing, leak testing and  
evacuation of refrigerant lines are  
covered in the installation  
instructions packaged with the  
outdoor unit. Read the instructions  
before beginning installation of  
refrigerant lines.  
Locate cloth bag(s) attached to the  
refrigerant tube of the coil that  
12  
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Installation  
Note: Important! When air handler  
is installed in the vertical  
position and close proximity  
trapping of condensate is  
required, use of a subbase  
accessory to raise the air  
handler for clearance of the  
drain trap is recommended.  
See Figure 6 for a typical  
drain trap assembly  
filter track to increase the width of the  
filter opening.  
ƽ WARNING  
Hazardous Voltage  
w/Capacitors!  
Duct Connections  
Disconnect all electric power,  
The supply and return ducts should  
be connected to the unit with flame  
retardant duct connectors to reduce  
vibration transmission. The return  
duct should be sized to the same  
dimensions as the return inlet of the  
unit.  
including remote disconnects and  
discharge all motor start/run  
capacitors before servicing. Follow  
proper lockout/tagout procedures to  
ensure the power cannot be  
inadvertently energized. Verify with  
an appropriate voltmeter that all  
capacitors have discharged. Failure  
to disconnect power and discharge  
capacitors before servicing could  
result in death or serious injury.  
.
Note: Important! Duct flanges are  
provided for attachment of  
the duct work. On TWE060,  
090, and 120 the flanges are  
not installed but are shipped  
inside the air handler. While  
facing the air handler with the  
control box to your left,  
Note: For additional information  
regarding the safe discharge  
of capacitors, see  
PROD-SVB06A-EN or  
PROD-SVB06A-FR.  
remove the upper access  
panel. The duct flanges will  
be attached to the belly band  
of the air handler nearest  
you. Remove the screws  
Figure 6.  
Filters  
securing flanges in place.  
Position the four flanges  
Air handlers are shipped with  
throwaway filters installed. For  
replacement filters consult the air  
handler service facts for correct size  
and number. To replace filters from  
the end of the unit, remove lower  
access panel (either end) and slide  
old filters out and replace with new  
ones. To replace from the front of the  
unit, remove one "L" shaped angle.  
Remove and replace filters and  
reinstall "L" shaped angle. See  
around the supply opening.  
Secure with field supplied  
screws, using the predrilled  
holes. On TWE180 and 240,  
the duct flanges are packaged  
on the outside of the cabinet.  
Air Flow Settings  
Unit is shipped for nominal airflow  
with nominal static pressure. Please  
refer to fan performance table in  
either the product catalog or unit  
service facts and select the proper  
drive package for each application.  
Failure to do so could result in  
improper airflow causing coil  
frosting or condensate management  
problems. Condensate management  
problems such as water drip off or  
water blow off could be the result of  
too great of air face velocity across  
the coil.  
.
Figure 7.  
To convert from 1" filter to a 2" filter  
on units so equipped, remove lower  
access panels from both ends of the  
air handler. Remove screws and  
reposition the "L" shaped angles  
from both the top and bottom of the  
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Installation  
Inspect duct outlets. Outlets  
ƽWARNING  
must be open and unrestricted.  
Hazardous Voltage!  
Inspect unit drain lines. Pipe  
connections must be tight and  
drain line unrestricted.  
Disconnect all electric power,  
including remote disconnects before  
servicing. Follow proper lockout/  
tagout procedures to ensure the  
power can not be inadvertently  
energized. Failure to disconnect  
power before servicing could result  
in death or serious injury.  
Inspect fan assembly to insure all  
moving parts move freely.  
If unit is horizontally mounted,  
make sure secondary drain pan  
has been installed.  
Inspect unit for proper filters,  
securely installed. All cabinet  
panels must be secure.  
Electrical Connections  
1. All electrical lines, sizing,  
protection, and grounding must  
be in accordance with the  
National Electric Code and local  
codes.  
Instruct owner/operator on  
proper system operating and  
maintenance procedure.  
2. If conduit is used, isolate  
whenever vibration transmission  
may cause a noise problem  
within the building structure.  
Figure 8.  
Checkout Procedure  
Complete the following “installation  
checklist” once installation of field  
wiring connections is complete. All  
operational checks (unit running)  
must be made after the outdoor unit  
is installed and system  
3. Ensure all connections are tight  
and no wires exposed.  
4. All accessories must be installed  
and wired according to the  
instructions packaged with that  
accessory.  
interconnection is complete.  
For air handler power entry only, or  
for dual power entry (power entry for  
air handler and power entry for  
electric heats), the electrical  
Installation Checklist  
Complete this checklist once the unit  
is installed to verify that all  
recommended procedures have been  
accomplished before the system is  
started. Operational checks cannot be  
performed until the outdoor unit is  
installed and system interconnection  
is complete.  
connections are made in the fan  
control box located in the left side of  
the air handler and electric heater  
respectively. Wiring entrance is  
through holes provided in the end of  
the air handler cabinet, see Figure 8.  
Breaker or fuse size can be selected  
using the nameplates attached to the  
unit and electric heater. See pages 13  
through 22 for typical  
Figure 9.  
Verify that the unit electrical  
power is disconnected.  
Inspect all field wiring  
connections. All connections  
should be clean and tight.  
interconnecting wiring diagrams.  
Table 1.  
Recommended t’stat wire size  
Inspect unit ground  
connection(s). Ground must  
comply with all applicable codes.  
Wire Size  
Maximum Wire Length  
(Gauge) Physical distance between Unit & T’stat  
22  
20  
18  
16  
14  
30 Feet  
50 Feet  
75 Feet  
125 Feet  
200 Feet  
Inspect unit suspension  
arrangement (if used). Unit  
position must be secure. Remove  
any tools or debris found in or  
near the unit.  
14  
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Field Wiring  
Thermostat and Control  
Connections  
1. Observe all notes on the  
diagrams.  
2. Mount the thermostat in the  
desired location.  
3. Install color coded low voltage  
cables between outdoor unit,  
indoor unit and thermostat.  
4. Connect low voltage control  
wiring to the low voltage  
terminal board located on the  
side of the fan control box per  
the typical interconnecting  
wiring diagrams on pages 13  
through 22.  
TTA090A/TWE090A  
TTA120A/TWE120A  
Field Wiring:  
a. 3 power wires. Line voltage.  
Figure 10. Field Wiring  
b. 3 power wires. Line voltage  
for 3 phase; 2 wires for single  
phase.  
c. Cooling only thermostat: 3  
wires, 24 volts.  
i. One Stage Electric heat:  
add 1 additional wire, 24  
volts.  
TWA090A/TWE090A  
TWA120A/TWE120A  
Field Wiring:  
ii. Two Stage Electric heat:  
add 2 additional wires, 24  
volts.  
i. One stage Electric heat:  
add 1 additional wire, 24  
volts.  
ii. Two Stage Electric heat:  
add 2 additional wires, 24  
volts.  
a. 3 power wires. Line voltage.  
b. 3 power wires. Line voltage  
for 3 phase; 2 wires for single  
phase.  
c. Heat pump thermostat: 6  
wires, 24 volts.  
i. Electric heat: add 2  
additional wire, 24 volts.  
d. 6 wires, 24 volts.  
d. 5 wires, 24 volts.  
TT_060/TWE060A  
Field Wiring:  
d. 4 wires, 24 volts.  
a. 3 power wires. Line voltage.  
b. 3 power wires. Line voltage  
for 3 phase; 2 wires for single  
phase.  
c. Cooling only thermostat: 3  
wires, 24 volts.  
i. Outdoor thermostat; add  
1 additional wire, 24  
volts.  
ii. Electric heat: add 1  
i. One Stage Electric heat:  
add 1 additional wire, 24  
volts.  
ii. Two Stage Electric heat:  
add 2 additional wires, 24  
volts.  
additional wires, 24 volts.  
TTA120B/TTE120B  
TTA120C/TWE120C  
TTA120B/TWE120B  
d. 2 wires, 24 volts.  
Field Wiring:  
a. 3 power wires. Line voltage.  
TW_060A/TWE060A  
b. 3 power wires. Line voltage  
for 3 phase; 2 wires for single  
phase.  
c. Cooling only thermostat: 4  
wires, 24 volts.  
Field Wiring:  
a. 3 power wires. Line voltage  
for 3 phase; 2 wires for single  
phase.  
TWE-SVX03C-EN  
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Field Wiring  
b. 3 power wires. Line voltage  
for 3 phase; 2 wires for single  
phase.  
c. Heat pump thermostat: 6  
wires, 24 volts.  
i. Electric heat: add 2  
additional wire, 24 volts.  
d. 2 wires, 24 volts.  
(2) TW_030/TWE060B  
(2) TW_060/TWE120B  
Field Wiring:  
a. 3 power wires. Line voltage  
for 3 phase; 2 wires for single  
phase.  
b. 3 power wires. Line voltage  
for 3 phase; 2 wires for single  
phase.  
c. Heat pump thermostat: 7  
wires, 24 volts.  
i. Electric heat: add 2  
additional wire, 24 volts.  
d. 5 wires, 24 volts to outdoor  
section A.  
i. Outdoor thermostat; add  
1 additional wire, 24 volts.  
ii. Electric heat: add 1  
additional wire, 24 volts.  
(2) TT_060/TTE120B  
(2) TT_060/TWE120B  
(2) TT_030/TWE060B  
i. 2 wires, 24 volts to  
outdoor section B.  
Field Wiring:  
a. 3 power wires. Line voltage  
for 3 phase; 2 wires for single  
phase.  
b. 3 power wires. Line voltage  
for 3 phase; 2 wires for single  
phase.  
ii. 2 wires, 24 volts between  
outdoor sections A and B.  
iii. Outdoor thermostat; add  
1 additional wire, 24 volts.  
iv. Electric heat: add 1  
additional wires, 24 volts.  
c. Cooling only thermostat: 4  
wires, 24 volts.  
i. One Stage Electric heat:  
add 1 additional wire, 24  
volts.  
ii. Two Stage Electric heat:  
add 2 additional wires, 24  
volts.  
d. 2 wires, 24 volts to outdoor  
section A.  
i. 2 wires, 24 volts to  
outdoor section B.  
16  
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Field Wiring  
Figure 11.  
TTA090A, 120A/TWE090A, 120A; TTA075A, 100A/TWE075A, 100A  
Figure 12. TTA120B/TWE120B; TTA120C/TWE120A; TTA100B/TWE100B; TTA100C/TWE100A  
TWE-SVX03C-EN  
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Field Wiring  
Figure 13. TWA090A, 120A/TWE090A, 120A; TWA075A, 100A/TWE075A, 100A  
Figure 14. TTA120B/TWE120B; TTA120C/TWE120A; TTA100B/TWE100B; TTA100C/TWE100A  
18  
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Field Wiring  
Figure 15. TTA090A, 120A/TWE090A, 120A; TTA075A, 100A/TWE075A, 100A  
Figure 16. TW_060/TWE060; TW_050/TWE050  
TWE-SVX03C-EN  
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Field Wiring  
Figure 17.  
TW_060/TWE060; TW_050/TWE050  
Figure 18. TW_060/TWE060; TW_050/TWE050  
20  
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Field Wiring  
Figure 19. TW_030/TWE060B; TW___/TWE090B; TW_060/TWE120B; TW_050/TWE100B  
Figure 20. TW_030/TWE060B; TW___/TWE090B; TW_060/TWE120B; TW_050/TWE100B  
TWE-SVX03C-EN  
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Field Wiring  
TWA180B/TWE180B  
TWA240B/TWE240B  
Field Wiring:  
a. 3 power wires. Line voltage.  
b. 3 power wires. Line voltage  
for 3 phase; 2 wires for single  
phase.  
c. Heat pump thermostat: 7  
wires, 24 volts.  
i. Electric heat: add 2  
additional wire, 24 volts.  
d. 7 wires, 24 volts.  
i. Outdoor thermostat; add  
1 additional wire, 24 volts.  
ii. Electric heat: add 4  
additional wires, 24 volts.  
TTA090A/TWE180B  
TTA120A/TWE240B  
Figure 21. Field Wiring Outdoor/Indoor  
Field Wiring:  
TTA150B/TWE150B  
TTA180B/TWE180B  
TTA240B/TWE240B  
TTA180C/TWE180B  
Note: Wiring shown with dashed  
lines is to be furnished and  
installed by the customer. All  
customer-supplied wiring  
must be copper only and  
must conform to NEC and  
local electrical codes. Codes  
may require line of sight  
between the disconnect  
a. 3 power wires. Line voltage.  
b. 3 power wires. Line voltage  
for 3 phase; 2 wires for single  
phase.  
c. Cooling only thermostat: 4  
wires, 24 volts.  
Field Wiring:  
a. 3 power wires. Line voltage.  
i. One Stage Electric heat:  
add 1 additional wire, 24  
volts.  
b. 3 power wires. Line voltage  
for 3 phase; 2 wires for single  
phase.  
switch and the unit.  
ii. Two Stage Electric heat:  
add 2 additional wires, 24  
volts.  
Note: When electric heater  
accessory is used, single  
point power entry or dual  
point power entry is field  
optional. Single point power  
entry option is through the  
electric heater only.  
c. Cooling only thermostat: 4  
wires, 24 volts.  
i. One Stage Electric heat:  
add 1 additional wire, 24  
volts.  
ii. Two Stage Electric heat:  
add 2 additional wires, 24  
volts.  
d. 6 wires, 24 volts.  
(2) TWA090A/TWE180B  
(2) TWA120A/TWE240B  
Field Wiring:  
d. 5 wires, 24 volts.  
a. 3 power wires. Line voltage.  
b. 3 power wires. Line voltage.  
c. Heat pump thermostat: 7  
wires, 24 volts.  
i. Electric heat: add 2  
additional wire, 24 volts.  
d. 9 wires, 24 volts.  
i. Outdoor thermostat; add  
3 additional wire, 24 volts.  
ii. Electric heat: add 2  
additional wires, 24 volts.  
22  
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Field Wiring  
Figure 22. TTA150B, 180B, 240B/TWE180B, 240B; TTA125B, 155B, 200B/TWE155B, 200B; TTA155C/TWE155B;  
TTA180C/TWE180B  
Figure 23. TTA150B, 180B, 240B/TWE 180B, 240B; TTA125B, 155B, 200B/TWE155B, 200B; TTA155C/TWE155B;  
TTA180C/TWE180B  
TWE-SVX03C-EN  
23  
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Field Wiring  
Figure 24. TWA180B, 240B/TWE 180B, 240B; TWA155B, 200B/TWE 155B, 200B  
Figure 25. TWA 090A, 120A/TWE 180B, 240B; TWA075A, 100A/TWE 155B, 200B  
24  
TWE-SVX03C-EN  
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Field Wiring  
Figure 26. TTA090A, 120A/TWE 180B, 240B; TTA075A, 100A/TWE155B, 240B  
Figure 27.  
TTA090A, 120A/TWE 180B, 240B; TTA075A, 100A/TWE155B, 200B  
TWE-SVX03C-EN  
25  
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Field Wiring  
Figure 28. TW_030A/TWE060B; TW___/TWE090B; TW_060/TWE120B; TW_050/TWE100B  
26  
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Warranty  
Some states do not allow limitations  
on how long an implied warranty  
lasts or do not allow the exclusion or  
limitation of incidental or  
consequential damages, so the  
above limitation or exclusion may  
not apply to you. This warranty gives  
you specific legal rights, and you  
may also have other rights which  
vary from state to state.  
Warrantor shall not be obligated to  
pay for the cost of lost refrigerant.  
No liability whatever shall attach to  
Warrantor until said products have  
been paid for and then said liability  
shall be limited to the purchase price  
of the equipment shown to be  
defective.  
TTA, TTN, TTP, TTR, TTB,  
TTX, TTY and  
TTZ (parts only)  
This warranty is extended by  
American Standard to the original  
purchaser and to any succeeding  
owner of the real property to which  
the Air Conditioner is originally  
affixed, and applies to products  
purchased and retained for use  
within the U.S.A. and Canada. There  
is no warranty against corrosion,  
erosion or deterioration.  
The Warranty and Liability set forth  
herein are in lieu of all other  
warranties and liabilities, whether in  
contract or in negligence, express or  
implied, in law or in fact, including  
implied warranties of  
merchantability and fitness for  
particular use, and in no event shall  
warrantor be liable for any incidental  
or consequential damages.  
American Standard Inc.  
2701 Wilma Rudolph Blvd.  
Clarksville, TN 37040-1008  
Attention: Manager, Product Service  
TW-338-0597  
If any part of your Air Conditioner  
fails because of a manufacturing  
defect within one year from the date  
of original purchase, Warrantor will  
furnish without charge the required  
replacement part.  
* This warranty is for commercial  
usage of said equipment and not  
applicable when the equipment is  
used for a residential application.  
Commercial use is any application  
where the end purchaser uses the  
product for other than personal,  
family or household purposes.  
Some states do not allow limitations  
on how long an implied warranty  
lasts or do not allow the exclusion or  
limitation of incidental or  
consequential damages, so the  
above limitation or exclusion may  
not apply to you. This warranty gives  
you specific legal rights, and you  
may also have other rights which  
vary from state to state.  
In addition, if the sealed motor-  
compressor(s) fail(s) because of a  
manufacturing defect within the  
second through fifth year from the  
date of original purchase, Warrantor  
will furnish without charge a  
Commercial Equipment  
Rated 20 Tons and Larger  
and Related Accessories  
(Parts Only)  
PRODUCTS COVERED — This  
warranty is extended by American  
Standard Inc., and applies only to  
commercial equipment rated 20 tons  
and larger and related accessories  
purchased and retained for use  
within the U.S.A. and Canada.  
replacement compressor(s).  
Warrantors obligations and  
American Standard Inc.—Warrantor  
2701 Wilma Rudolph Blvd.  
Clarksville, TN 37040  
liabilities under this warranty are  
limited to furnishing F.O.B. Warrantor  
factory or warehouse replacement  
parts for Warrantors products  
covered under this warranty.  
Warrantor shall not be obligated to  
pay for the cost of lost refrigerant.  
No liability shall attach to Warrantor  
until products have been paid for  
and then liability shall be limited  
solely to the purchase price of the  
equipment under warranty shown to  
be defective.  
GW-598-4799  
Warrantor warrants for a period of 12  
months from initial start-up or 18  
months from date of shipment,  
whichever is less, that the products  
covered by this warranty (1) are free  
from defects in material and  
manufacture, and (2) have the  
capacities and ratings set forth in  
catalogs and bulletins; provided, that  
no warranty is made against  
THE WARRANTY AND LIABILITY  
SET FORTH HEREIN ARE IN LIEU  
OF ALL OTHER WARRANTIES  
AND LIABILITIES, WHETHER IN  
CONTRACT OR IN NEGLIGENCE,  
EXPRESS OR IMPLIED, IN LAW  
OR IN FACT, INCLUDING  
IMPLIED WARRANTIES OF  
MERCHANTABILITY AND  
FITNESS FOR PARTICULAR USE,  
AND IN NO EVENT SHALL  
corrosion, erosion or deterioration.  
Warrantors obligations and  
liabilities under this warranty are  
limited to furnishing, F.O.B. factory  
replacement parts (or equipment at  
the option of Warrantor) for all  
Warrantors products not conforming  
to this warranty.  
WARRANTOR BE LIABLE FOR  
ANY INCIDENTAL OR  
CONSEQUENTIAL DAMAGES.  
TWE-SVX03C-EN  
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Literature Order Number  
Date  
TWE-SVX03C-EN  
October 2006  
Supersedes  
TWE-SVX03C-0906  
WebbMason  
Stocking Location  
The manufacturer has a policy of continuous product and product data improvement and reserves  
the right to change design and specifications without notice.  
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