Alliance Laundry Systems Washer UW50P4 User Manual

Washer-Extractor  
Pocket Hardmount  
Instructions for Operating the  
WE-4 and WE-5 Microcomputers  
UW50P4  
COLD /  
HOT /  
WARM /  
DISPLAY  
TEMP. /  
CYCLE  
LOW  
HIGH  
OVER  
ADD  
WASH /  
HEAT /  
SUPPLY  
CYCLE  
NUMBER /  
ADVANCE  
FLUSH  
SOAK  
RINSE  
MEDIUM  
HIGH  
ERASE  
CYCLE  
NUMBER  
PAUSE  
CLEAR  
SPEED  
DRAIN  
SPEED  
ENTER  
BUZZER  
NO  
STOP  
START  
REVERSE  
PHM542N  
Part No. F232161  
September 2002  
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Introduction.........................................................................................  
Nameplate Location..............................................................................  
Replacement Parts ................................................................................  
Customer Service..................................................................................  
3
3
3
3
Table of  
Contents  
Safety Information..............................................................................  
Important Safety Instructions ...............................................................  
5
5
Operation.............................................................................................  
General Information..............................................................................  
Theory of Operation .............................................................................  
Start-Up.................................................................................................  
Loading.................................................................................................  
Select Cycle ..........................................................................................  
Start Cycle ............................................................................................  
Test Cycle.............................................................................................  
End of Cycle .........................................................................................  
LED Display.........................................................................................  
7
7
7
8
8
8
8
9
9
9
Test Procedure ...................................................................................... 11  
Motor Thermal Overload Indicator ...................................................... 13  
© Copyright 2002, Alliance Laundry Systems LLC  
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any  
means without the expressed written consent of the publisher.  
F232161  
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Notes  
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Introduction  
Nameplate Location  
Replacement Parts  
The nameplate is located at the top of the machine.  
Always provide the machine’s serial number and  
model number when ordering parts or when seeking  
technical assistance.  
If literature or replacement parts are required, contact  
the source from which the machine was purchased or  
contact Alliance Laundry Systems at (920) 748-3950  
for the name and address of the nearest authorized  
parts distributor.  
1
Customer Service  
For technical assistance, call any of the following  
numbers:  
(850) 718-1025  
(850) 718-1026  
Marianna, Florida U.S.A.  
(920) 748-3121  
Ripon, Wisconsin U.S.A.  
PHM516N  
1
Nameplate  
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F232161  
3
Notes  
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Safety Information  
Precautionary statements (DANGER,” “WARNING”  
Important Safety Instructions  
and CAUTION), followed by specific instructions,  
are found in this manual and on machine decals. These  
precautions are intended for the personal safety of the  
operator, user, servicer, and those maintaining the  
machine.  
WARNING  
To reduce the risk of fire, electric shock,  
serious injury or death to persons when  
using your washer, follow these basic  
precautions:  
DANGER  
W023E  
DANGER indicates the presence of a  
hazard that will cause severe personal  
injury, death, or substantial property  
damage if the danger is ignored.  
1. Read all instructions before using the washer.  
2. Refer to the Grounding Instructions in the  
installation manual for the proper grounding of  
the washer.  
3. Do not wash textiles that have been previously  
cleaned in, washed in, soaked in, or spotted with  
gasoline, dry-cleaning solvents, or other  
WARNING  
WARNING indicates the presence of a  
hazard that can cause severe personal  
injury, death, or substantial property  
damage if the warning is ignored.  
flammable or explosive substances as they give  
off vapors that could ignite or explode.  
4. Do not add gasoline, dry-cleaning solvents, or  
other flammable or explosive substances to the  
wash water. These substances give off vapors that  
could ignite or explode.  
CAUTION  
5. Under certain conditions, hydrogen gas may be  
produced in a hot water system that has not been  
used for two weeks or more. HYDROGEN GAS  
IS EXPLOSIVE. If the hot water system has not  
been used for such a period, before using a  
washing machine or combination washer-dryer,  
turn on all hot water faucets and let the water  
flow from each for several minutes. This will  
release any accumulated hydrogen gas. The gas is  
flammable; do not smoke or use an open flame  
during this time.  
CAUTION indicates the presence of a  
hazard that will or can cause minor  
personal injury or property damage if the  
caution is ignored.  
Additional precautionary statements (IMPORTANT”  
and NOTE) are followed by specific instructions.  
IMPORTANT: The word “IMPORTANT” is used  
to inform the reader of specific procedures where  
minor machine damage will occur if the procedure  
is not followed.  
6. Do not allow children to play on or in the washer.  
Close supervision of children is necessary when  
the washer is used near children. This is a safety  
rule for all appliances.  
NOTE: The word “NOTE” is used to communicate  
installation, operation, maintenance or servicing  
information that is important but not hazard  
related.  
7. Before the washer is removed from service or  
discarded, remove the door to the washing  
compartment.  
8. Do not reach into the washer if the wash drum is  
moving.  
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5
Safety Information  
9. Do not install or store the washer where it will be  
exposed to water and/or weather.  
19. Replace worn power cords and/or loose plugs.  
20. Be sure water connections have a shut-off valve  
and that fill hose connections are tight. CLOSE  
the shut-off valves at the end of each wash day.  
10. Do not tamper with the controls.  
11. Do not repair or replace any part of the washer, or  
attempt any servicing unless specifically  
recommended in the user-maintenance  
instructions or in published user-repair  
instructions that the user understands and has the  
skills to carry out.  
21. Loading door MUST BE CLOSED any time the  
washer is to fill, tumble or spin. DO NOT  
bypass the loading door switch by permitting the  
washer to operate with the loading door open.  
22. Always read and follow manufacturers  
instructions on packages of laundry and cleaning  
aids. Heed all warnings or precautions. To reduce  
the risk of poisoning or chemical burns, keep  
them out of the reach of children at all times  
(preferably in a locked cabinet).  
12. To reduce the risk of an electric shock or fire, DO  
NOT use an extension cord or an adapter to  
connect the washer to the electrical power source.  
13. Use washer only for its intended purpose,  
washing textiles.  
23. Always follow the fabric care instructions  
supplied by the textile manufacturer.  
14. ALWAYS disconnect the washer from electrical  
supply before attempting any service. Disconnect  
the power cord by grasping the plug, not the cord.  
24. Never operate the washer with any guards and/or  
panels removed.  
15. Install the washer according to the Installation  
Instructions. All connections for water, drain,  
electrical power and grounding must comply  
with local codes and be made by licensed  
personnel when required.  
25. DO NOT operate the washer with missing or  
broken parts.  
26. DO NOT bypass any safety devices.  
27. Failure to install, maintain, and/or operate this  
washer according to the manufacturers  
16. To reduce the risk of fire, textiles which have  
traces of any flammable substances such as  
vegetable oil, cooking oil, machine oil,  
instructions may result in conditions which can  
produce bodily injury and/or property damage.  
flammable chemicals, thinner, or anything  
containing wax or chemicals such as in mops and  
cleaning cloths, must not be put into the washer.  
These flammable substances may cause the  
fabric to catch on fire by itself.  
NOTE: The WARNINGS and IMPORTANT  
SAFETY INSTRUCTIONS appearing in this  
manual are not meant to cover all possible  
conditions and situations that may occur. Common  
sense, caution and care must be exercised when  
installing, maintaining, or operating the washer.  
17. Do not use fabric softeners or products to  
eliminate static unless recommended by the  
manufacturer of the fabric softener or product.  
Any problems or conditions not understood should be  
reported to the dealer, distributor, service agent or the  
manufacturer.  
18. Keep washer in good condition. Bumping or  
dropping the washer can damage safety features.  
If this occurs, have washer checked by a qualified  
service person.  
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6
Operation  
General Information  
Theory of Operation  
This manual is designed as a guide to operating and  
maintaining your washer-extractor. It also serves as an  
aid to troubleshooting.  
NOTE: When power has been turned off from the  
machine and then reapplied, the display will read  
WAITfor approximately 30 seconds before the  
display changes to NEXT 00.  
Read and be sure you understand this manual and any  
other literature included with your machine before  
attempting to start the machine. For warranty  
purposes, keep this manual, along with any other  
literature and the wiring diagrams which accompany  
the machine, in a safe place for ready reference. The  
first copy is included with your machine. Additional  
copies are available at a nominal charge.  
3
4
5
2
6
1
COLD /  
HOT /  
WARM /  
DISPLAY  
TEMP. /  
CYCLE  
LOW  
HIGH  
OVER  
ADD  
WASH /  
HEAT /  
SUPPLY  
CYCLE  
NUMBER /  
ADVANCE  
FLUSH  
SOAK  
RINSE  
MEDIUM  
HIGH  
ERASE  
CYCLE  
NUMBER  
PAUSE  
CLEAR  
SPEED  
DRAIN  
SPEED  
ENTER  
BUZZER  
NO  
STOP  
START  
REVERSE  
PHM543N  
U152R  
1
2
3
Hot Spray Valve On  
Cold Spray Valve On  
Hot Fill Valve On  
4
5
6
Cold Fill Valve On  
Low Level Fill Indicator  
High Level Fill Indicator  
Figure 1  
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Operation  
Start-Up  
Select Cycle  
Turn on the main power source (breaker panel or cut-  
off switch on the wall). The front panel display should  
light up and show WAIT 00for 30 seconds followed  
by NEXT 00which means Select Cycle. This  
display will be on at all times that power is on  
indicating the machine is ready for loading and  
unloading.  
Find the cycle number (cycle numbers must be two-  
digit numbers) of the desired wash cycle from the  
cycle code list provided. Press (do not punch) with  
your finger the numbers desired on the keypad and  
note that this number is displayed instead of NEXT.  
When keys are pressed on the keypad, a beep will be  
heard. If an error is made, simply press the CLEAR  
key and then press the numbers again. As numbers are  
entered, they move from right to left on the display.  
Display will show CY12if cycle 12 is pressed.  
NOTE: Throughout this manual, when display  
indications are referred to, these indications will  
pertain to the first four digits of the display reading  
left to right. The last two digits on the right side of  
the display will indicate either the last cycle used or  
the current cycle in process.  
NOTE: In order to Clear or Enter data, the display  
must be filled i.e., no blank spaces.  
Start Cycle  
Loading  
To start the cycle that has been selected, simply press  
the START key. If the cycle number selected is not in  
the computer memory, the display will show  
NOGO. If this happens, select another cycle.  
Otherwise, the display will now show the first step.  
(Example: HL01.) This number indicates the step  
number in the cycle as listed in the Selection List. As  
the cycle proceeds, the display will show the step  
being run and the cycle number selected.  
To load the washer, use left hand to press the door  
unlock button located on the lower right front of the  
control panel. Use right hand to turn door handle to the  
right. The door can then be opened.  
Load linen until the machine is full. Partial loads are a  
waste of energy, water and chemicals and cause  
greater machine wear than full loads. If you do not  
have enough to fill the basket, wait until you do.  
Partial loads, if necessary, should only occur at the end  
of the day. Even then, they can usually be held until  
the next day when more linen is received.  
If the door is not locked, the display will indicate  
DOOR. If this occurs, be sure the door is closed and  
locked and again press the START key. If the computer  
starts but the machine does nothing, this indicates the  
door hinge microswitch cam may need adjusting. The  
door hinge microswitch interlocks all 120 volt power  
to the controls with the exception of the computer  
itself.  
IMPORTANT: If stringy items such as mop heads  
are to be washed, laundry nets should be used in  
order to prevent fouling of seals and drains.  
Once loading is complete (you cannot overload the  
machine as far as harm to the machine is concerned;  
however, overloading can cause improper mechanical  
action and an inferior quality wash), close and lock the  
door making sure that all fabric is inside the basket.  
The machine should not start or run if the door is not  
both closed and locked.  
As the cycle progresses, the display will show the step  
in the cycle that is being run as well as the cycle  
number. In addition, as water is being turned on to fill  
the machine, one or more of the four indicator lights  
above the first four digits (left to right) in the display  
will come on and stay on until the required water level  
is reached. Indicator lights above the last two digits on  
the right will indicate the water level(s) reached. When  
the indicator light in the next to last digit is  
illuminated, the low water level has been reached.  
Likewise, when the light in the last digit to the right  
illuminates, high water level has been reached. The  
cycle will continue until its completion and, at this  
time, the display will show NEXT.  
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8
Operation  
Test Cycle  
LED Display  
Cycle number 01 is a test cycle to check out all  
machine functions. The program for the cycle is shown  
following the copy of the Program Worksheet.  
When display shows letters and/or numbers with or  
without the beeper, refer to Table 1. The computer  
control in this machine is continuously on the alert for  
problems both within the machine and with the total  
installation. As the computer sees a problem, it  
immediately flashes a letter or number or both on the  
display and may activate the beeper as well. Table 1  
shows the various displays and what they mean. The  
operator should become familiar with these computer  
displays.  
The first step is a cold fill to low level and is designed  
to give not quite enough time to complete a fill and  
cause the display to read FILL. When the START  
key is pressed again, it should continue to fill and  
proceed with the test cycle.  
The steps in the test cycle are relatively short with the  
exception of step 3, step 15, and step 17. These can be  
shortened by pressing the ADVANCE key to go on to  
the next step.  
End of Cycle  
When the cycle is completed, the display will show  
NEXTplus the cycle number just run. To unload the  
machine, press the door unlock button and again open  
the door to remove contents and place them in the  
dryer.  
WARNING  
NEVER insert hands or objects into  
basket until it has completely stopped.  
Doing so could result in serious injury.  
SW012  
To display temperature, press the DISPLAY TEMP.  
key. Display will read ---Fas long as the key is  
pressed and will update display automatically.  
It is possible to skip to the next step in the cycle except  
a drain step. To do so, press the ADVANCE key. Drain  
procedures must be allowed to complete.  
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9
Operation  
Display Interpretations  
Display  
DOOR  
EMTY  
FILL  
Meaning  
Door not locked problem  
Empty problem  
Display  
Meaning  
SK  
S1  
S2  
S3  
Soak  
Supply #1 (Soap/Break)  
Fill problem  
Supply #2 (Bleach)  
SDLY  
NEXT  
NOGO  
STOP  
01/4  
Spin coast delay  
Supply #3 (Softener/Sour)  
Select cycle or open door or program  
Cycle not available  
S4  
Supply #4 (as needed)  
S5  
Supply #5 (as needed)  
Stop key has been pressed or end of cycle  
One quarter hour (soak intervals)  
TH  
Controlled Temperature Fill to High Level  
Controlled Temperature Fill to Low Level  
Controlled Temperature Overflow  
TL  
A1  
Buzzer or Auxiliary Output  
Cold flush  
TO  
CF  
NO FILL  
Indicates machine cannot add heat due to low  
level fill not being reached  
CH  
CL  
CO  
CR  
CY  
DR  
F
Cold Fill to High Level  
Cold Fill to Low Level  
Cold Fill to Overflow  
Cold Rinse  
W1  
W2  
W3  
WF  
WH  
WL  
WO  
WR  
Wash #1 (Regular Reversing)  
Wash #2 (Gentle Reversing)  
Wash #3 (No Agitation)  
Warm Flush  
Cycle Number  
Warm Fill to High Level  
Warm Fill to Low Level  
Warm Fill to Overflow  
Warm Rinse  
Drain  
Heat select temperature (F--) in degrees F  
Auxiliary heat in minutes (no hours)  
Hot Flush  
OH  
HF  
Dots indicate water valves turned on  
• • • • • •  
HH  
HL  
HO  
HR  
HS  
HT  
M
Hot Fill to High Level  
Hot Fill to Low Level  
Hot Fill to Overflow  
Hot Rinse  
Left dot hot spray valve  
2nd dot from left cold spray valve  
3rd dot from left hot fill valve  
4th dot from left cold fill valve  
5th dot from left low level fill reached  
6th dot from left high level fill reached  
High Speed Spin  
Heat (steam or electric)  
Minutes (used when programming time)  
PAUSE 5  
Paused during Cycle (see explanation in this  
manual)  
MS  
Medium Speed Spin  
Table 1  
NOTE: For further explanation of problem  
indication displays, consult Test Procedure section  
of this manual.  
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Operation  
NOTE: Keys should be pressed at their centers and  
only hard enough to activate them. With the  
computer showing NEXT, press each of the  
15 keys not including the START key and listen for  
each beep. After pressing all 15 keys (except  
START), press 0 twice then press the START key.  
Display should read NOGO00.  
Test Procedure  
WARNING  
Serious shock may occur. Open primary  
disconnect switch before attempting any  
repairs.  
W447  
b. When the DISPLAY TEMP. key is pressed,  
the computer display should change to show  
the temperature inside the sump. When key is  
released, the display should return to previous  
read-out.  
1. The WE-4 and WE-5 Programmable Computer,  
with its display/fuse board should be easier to  
maintain than other type controls. The following  
procedure should help to eliminate problems and  
determine if components are defective.  
c. Turn the keyed mode switch to Program and  
press Display/Cycle. Read-out should show  
CY--. Then press 0 twice.  
2. Test equipment required:  
a. 20K OHM/Volt AC-DC voltmeter  
d. Press the CLEAR/STOP key. Display should  
b. Programmable computer diagram, WE-4  
page 43, WE-5 page 44.  
return to NEXT.  
e. Return Mode switch to the Run position.  
6. If keypad does not function as above:  
c. Display board diagram, drawing #2091  
3. Power Up  
a. Check the plug at the bottom center of  
computer board for proper installation. (P-1)  
a. When AC power is turned on, after  
30 seconds the computer should read  
NEXT.  
b. If the plug is correct, proceed to Replacing  
Keypadsection.  
b. Door unlock solenoid should work if Door  
Unlock button is depressed.  
7. Test Cycle  
a. Cycle 01 is a preprogrammed test cycle. If it  
has not been erased, it may be used to check  
all functions of the machine.  
c. If these are correct, go to step 5.  
4. If computer does not read NEXTor does not  
light:  
b. Start this cycle by pressing 0, then 1, then the  
START key.  
a. Examine display board; the door light (DR)  
should be on and all others off.  
c. Display should show CL01with two dots  
indicating water valves turned on. (Refer to  
Table 1.)  
b. If not, check 2 AMP fuse on side of module.  
c. Check for 115 volts AC between AC HOT  
(ACH) and AC NEUTRAL (ACN) at top  
center of display board. (Ref. Drawing #2091)  
d. On the display/fuse board inside the control  
module, these lights should be lit: Cold Fill  
(CF), Cold Spray (CS), Drain (DN), plus  
Forward (FW) and Reverse (RV) should  
alternate on and off. (Ref. Drawing No. 2091)  
d. Be certain that all plugs are correctly installed  
on the computer board.  
e. If all above check OK, remove the 6 pin plug  
(J-1) just above the transformer on the  
computer board. Carefully check for 115 volt  
AC between pins 1 and 6; if correct voltage is  
there, replace computer board.  
e. Printed program will indicate which lights to  
expect for each step. (Ref. Cycle 01 as shown  
in this manual)  
8. If read-out is OK but no lights are lit on display/  
fuse board:  
5. If computer reads NEXT:  
a. Check 2 AMP fuse and door hinge  
microswitch.  
a. Test the keypad, first with the keyed mode  
switch in the Run position. A beep tone  
should sound as each key is pressed.  
b. Check thermal overload indicator light on side  
of control module. If lit, thermal overload  
circuit is open.  
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F232161  
11  
Operation  
9. If only one light on display/fuse board not lit:  
NOTE: Sufficient time for filling and draining must  
be allowed when a program is written into the  
computer. If a FILLor EMTYalarm occurs  
only in one program, edit that program and re-  
enter it into the computer making sure enough time  
has been allowed for fill and/or drain.  
a. Check the fuse on the fuse board associated  
with that light.  
b. If fuse is OK, check jumpers between  
computer and display board, J4 and J5,  
making sure J4 on display board is connected  
to J4 plug on computer board, etc.  
13. No Spin, Rest of Program OK:  
a. When a spin is called for (medium or high  
speed) the computer looks for an  
out-of-balance condition and an empty  
condition.  
c. If the fuse is blown, check the related valve or  
relay for shorted condition before replacing  
the fuse with one of the same size.  
d. Use similar procedure for any individual  
function which does not work.  
NOTE: Computer will look for out-of-balance  
three (3) times. If balance condition is not  
corrected, computer will advance to next step  
without completing spin cycle.  
10. DOORAlarm  
a. Computer has not been told that door is  
locked.  
b. Check input plug, J3, on computer.  
c. Check balance switch inside AFrame.  
d. Check water level and drain line.  
14. NO FILLAlarm  
b. Check switch activator tab on extension arm.  
c. Check door lock switch.  
d. Check input plug, J3, on computer board.  
11. FILLAlarm  
a. The computer has not received a low level fill  
a. Computer has not been told that water level  
was reached in the allotted time.  
signal prior to an auxiliary HEATstep.  
b. Check as for FILLAlarm as in step 11.  
15. Spins too soon after SOAKstep:  
b. Check for leaks in air system between level  
switches and water level air chamber.  
a. Check for leaks in pressure system to water  
level switches.  
c. Check for obstruction in water level air  
chamber or tubing.  
16. Temperature indication inconsistent:  
a. Temperature probe is short circuited.  
d. Check for obstructions or low pressure in  
water supply system.  
e. Check for failed drain solenoid.  
°
b. If reading is 53 F and does not change,  
temperature probe circuit is open.  
c. Check input plug, J3, on computer.  
d. Replace temperature probe in sump.  
12. EMTYEmpty Alarm  
a. Computer has not been told that level reached  
empty in the allotted time.  
b. Check for obstructions in air system to level  
switches.  
17. If the above procedures and troubleshooting have  
failed to determine the problem, call the factory.  
c. Check for slow drain.  
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F232161  
12  
Operation  
Motor Thermal Overload Indicator  
WARNING  
This machine must be installed, adjusted,  
and serviced by qualified electrical  
maintenance personnel familiar with the  
construction and operation of this type of  
machinery. They must also be familiar  
with the potential hazards involved.  
Failure to observe this warning may result  
in personal injury and/or equipment  
MOTOR THERMAL INDICATOR  
AUTOMATIC RESET  
PHM521N  
damage, and may void the warranty.  
Figure 2  
SW004  
Located on the side of the control module is a small  
indicator lamp with the above descriptive decal.  
If you have difficulty in locating the problem, do not  
hesitate to call the factory.  
When this lamp is lit, it indicates that there is an open  
thermal overload switch on the motor(s) which shuts  
off the A.C. power to the computer board thereby  
preventing damage to the motor(s) caused by  
overheating and/or an overload condition.  
This feature is provided to protect the motor and  
extend the life of the motor. The thermal overload  
switch will automatically reset itself after the  
excessive heat condition has subsided; however, before  
attempting to restart the machine, always check to find  
out the reason for the overload (e.g., machine not fully  
drained before spin, defective motor, continual out of  
balance condition, low voltage, loss of one phase on  
three phase motor, failed bearings, air circulation  
blocked to motor fan). The thermal overload switch  
should not open under normal operating conditions.  
Failure to take corrective action when the indicator  
lamp is lit will ultimately result in damage to the  
motor(s).  
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F232161  
13  
Notes  
© Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT  
F232161  
14  
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