™
OwNERs
MANUAL
Model No.
45-0381
3-POINT PLUG AERATOR
safety
Assembly
Operating
Maintenance
Repair Parts
CAUTION:
Read Rules for
Safe Operation
and Instructions
Carefully
PRINTED IN USA
FORM NO. 49884 (4/26/07)
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HARDwARE PACK
A
B
C
G
E
D
K
F
H
L
I
M
J
N
S
O
P
R
Q
Ref. Qty. Description
Ref. Qty. Description
A
B
C
D
E
F
G
H
I
1
2
2
2
2
1
2
9
9
5
Hex Bolt, 1/2" x 3-1/2"
Hex Bolt, 1/2" x 2-1/4"
Hex Bolt, 1/2" x 1-1/4"
Spacer, 2.38"
Spacer, 1.65"
Hitch Pin
K
L
16
4
8
1
2
1
2
2
2
Washer
Cotter Pin, 1/8"
Flange Bearing
Hair Cotter Pin, 3/32"
Spacer, .75"
M
N
O
P
Q
R
S
Spacer, 1.5"
Spacer, 5.29"
Category 1 pin
Lock washer, 7/8"
Nut, 7/8"
Hex Bolt, 3/8" x 1"
Nylock Nut, 3/8"
Nylock Nut, 1/2"
J
3
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2. Assemble a washer (K), 1.65" spacer (E), a washer (K),
a spool assembly, a washer (K), a 5.29" spacer (G), a
washer (K), a second spool assembly, a washer (K),
a 2.38" spacer (D) and a washer (K) onto each of the
axles. See figure 2.
AssEMBLY INsTRUCTIONs
TOOLs REQUIRED FOR AssEMBLY
(2) Adjustable Wrench
(2) 3/4" Open or Box End Wrench
(2) 9/16" Open or Box End Wrench
(2) 1/2" Open or Box End Wrench
(1) Pliers
K
2
SPOOL
K
ASSEMBLY
K
1. Push split bearings (M) into both ends of each double
SPOOL
ASSEMBLY
spool tube. See figure 1.
D
K
1
K
G
M
E
K
AXLE
M
3. Assemble the cross brace, mast extension straps and
mast sides together using two category 1 pins (Q), 7/8"
lock washers (R) and 7/8" hex nuts (S). Do not tighten
yet. See figure 3.
3
MAST SIDE
MAST
EXTENSION
STRAP
CROSS BRACE
S
R
Q
4
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4. Attach the weight bracket to the tray using a 3/8" x 1"
bolt (H) and 3/8" nylock nut (I).Do not tighten yet. See
figure 4.
9. Attach the four axle support brackets to the tray using
eight 3/8" x 1" hex bolts (H) and 3/8" nylock nuts (I). Do
not tighten yet! See figure 6.
5. Assemble the straps to the holes in the weight bracket
and the tray that are aligned.Use two 1/2" x 2-1/4" bolts
(B), .75" spacers (O) and 1/2" nylock nuts (J). Do not
tighten yet. See figure 4.
6
AXLE
SUPPORT
H
BRACKETS
4
O
B
I
H
WEIGHT
BRACKET
I
J
STRAP
10. Secure the axles to axle support brackets using two
washers (K) and 1/8" x 1-1/2" cotter pins (L) at the ends
of each axle. See figure 7.
6. Attach the mast extension straps to the front of the tray
using two 1/2" x 1-1/4" bolts (C) and 1/2" nylock nuts
(J). Do not tighten yet. See figure 5.
11. Tighten the four axle brackets assembled in step 10.
See figure 7.
12. Add grease to the spool assemblies through the grease
fittings until grease is forced out the ends of the spool
tubes. See figure 7.
7. Assemble the mast sides to the straps using the 1-1/2"
spacer (P), 1/2" x 3-1/2" hex bolt (A) and 1/2" nylock
nut (J). Do not tighten yet. See figure 5.
8. Tighten all loose nuts assembled through step 7.
7
P
5
STRAP
J
MAST
SIDE
C
A
J
GREASE
FITTING
MAST
EXTENSION
STRAP
K
L
5
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•
To increase the depth of plugger point penetration, up
to 160 lbs. of weight may be added to the tray. Suitcase
type weights (1) can be attached to the center weight
bracket, or concrete blocks (2) or other weights may
be tied or strapped to the top of the tray. Before adding
weight, the plugger should be attached to tow vehicle
and lowered to the ground. See figure 8.
OPERATION
BEFORE sTARTING
•
•
Mow the lawn and remove all loose clippings prior to
use of the aerator.
If the soil is extremely hard and dry, it is recommended
that it be sprinkled or watered down for one or two hours
prior to aerating.
NOTE: Weights must be purchased separately.
8
CAUTION: POINTs OF AERATOR KNIVEs
AREsHARP!ExERCIsECAUTIONATALL
TIMEs wHILE UsING THE AERATING.
1
CAUTION: VEHICLE BRAKING AND
sTABILITY MAY BE AFFECTED BY THE
ADDITION OF AN ACCEssORY OR
ATTACHMENT.BEAwAREOFCHANGING
CONDITIONs ON sLOPEs.
2
HOw TO UsEYOUR PLUG AERATOR
Aerating pulls small soil plugs, ranging up to three inches
in length, from the soil to create small reservoirs that will
bring oxygen, fertilizer and water down into the roots. For
best aerator performance, the following lawn preparations
and operating procedures are recommended.
•
Start vehicle in low gear and more forward at slow
speed and then lower aerator. Increase speed only as
conditions permit.
MAINTENANCE
•
•
•
Check for and tighten any loose hardware before each
use.
•
•
•
•
Aerateinthestraightestlinepossible,makingoverlapping
passes to increase the plugger point pattern.
Avoid extremely sharp turns with plugger points
engaged in ground to prevent damage to lawn.
DO NOT cross over walks or drives without first raising
the aerator to the transport position.
On sloped lawns, always aerate in an up and down
direction. DO NOT attempt to follow the contour of the
ground.
Lubricate spool assemblies with grease at least once
each season.
Pluggerpointscanperiodicallybesharpenedwithasmall
grinder to maintain good penetration. Points should be
removed to sharpen. Follow original angle and contour
of points when grinding.
•
•
DO NOT attempt to aerate if ground is too wet, or
muddy.
•
•
Clean aerator and store in a dry area when not in
use.
Due to possible small rocks and gravel which can be
presentinaeratedsoilplugs, itisrecommendedthatthe
plugs be raked; otherwise damage to the lawn mower
blades may arise, especially when reel type mowers
are used.
Clean off dirt and rust and coat exposed metal with light
oil or touch up paint before storage.
6
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NOTEs
7
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REPAIR PARTs FOR 45-0381 3-POINT PLUG AERATOR
A
1
31
17
32
18
25
A
B
3
18
2
5
30
D
21
21
D
21
21
18
19
C
26
B
C
24
5
4
20
28
29
29
14
22
28
26
9
14
6
17
9
13
11
14
12
23
7
7
27
23
14
14
10
14
33
16
8
14
15
13
8
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REPAIR PARTs LIsT FOR 45-0381 3-POINT PLUG AERATOR
REF.
NO.
PART
NO.
REF.
NO.
PART
NO.
QTY.
DEsCRIPTION
QTY.
DEsCRIPTION
Hex Bolt, 3/8" x 1"
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
64781
25169
25158
25154
25180
25751
65338
24924
25752
48665
44474
47675
43093
43009
43080
47810
1
2
2
1
2
2
4
32
4
2
2
2
4
16
32
32
9
Tray Frame Assembly
Mast Extension Strap
Mast Side
Cross Brace
Mast Lift Strap
Aerator Axle
Spool Assembly (Double)
Aerator Knife
Axle Support Plate
Spacer, .8 x 1 x 1.65
Spacer, .8 x 1 x 2.38
Spacer, .8 x .91 x 5.29
Cotter Pin, 1/8" x 1-1/2"
Washer
Carriage Bolt, 5/16" x 3/4"
Nylock Nut, 5/16"
Nylock Nut, 3/8"
18
19
20
43001
25167
46526
9
1
1
5
2
8
1
1
2
4
2
2
2
1
2
32
1
Spacer
Hex Bolt, 1/2" x 3-1/2"
Nylock Nut, 1/2"
Hex Bolt, 1/2" x 1-1/4"
Flange Bearing
Pivot Pin
Hair Cotter Pin, 3/32" x 2-5/16"
Cat Pin, 1"
Grease Fitting
21 712-3083
22
23
24
25
26
27
28
29
30
31
43351
44798
48978
43343
48979
49798
48970
48982
23368
25194
Hex Nut, 7/8"
Lock Washer, 7/8"
Spacer, .76 x 1 x .75
Weight Rack
Hex Bolt, 1/2" x 2-1/4"
Lock Washer, 5/16"
Owner's Manual
32 HA180183
33
43086
49884
17 HA21362
* Purchase Common Hardware Locally
9
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NOTEs
10
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sLOPE GUIDE
(Keep this sheet in a safe place for future reference.)
Use this guide to determine if a slope is safe for the operation of your vehicle and 3-point plug
aerator. Refer also to the instructions in your vehicle owners manual.
11
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REPAIR PARTs
Agri-Fab, Inc.
809 South Hamilton
Sullivan, IL. 61951
217-728-8388
This document (or manual) is protected under the U.S. Copyright Laws and the copyright laws of foreign countries,
pursuant to the Universal Copyright Convention and the Berne convention. No part of this document may be reproduced
or transmitted in any form or by any means, electronic or mechanical, including photocopying or recording, or by any
information storage or retrieval system, without the express written permission of Agri-Fab, Inc. Unauthorized uses and/or
reproductions of this manual will subject such unauthorized user to civil and criminal penalties as provided by the United
States Copyright Laws.
© 2006 Agri-Fab, Inc.
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