AO Smith Water Heater 970 Series User Manual

PSD-3-443/c  
COMMERCIAL WATER HEATER PARTS LIST  
MODEL BTH-300A  
SERIES 970/971  
POWEREDANODEASSEMBLY  
See Page 8  
MODEL BTH-400A  
SERIES 970  
OPERATINGCONTROLWIRING  
See Page 4  
CYCLONEXHE-MODELBTH-300A/400A  
See Page 2  
GAS VALVE  
See Page 5  
RECIRCULATINGSYSTEM  
See Page 5  
BLOWER/BURNERASSEMBLY  
See Page 7  
EXHAUST ELBOW, VENT KIT & BLOWER  
INTAKEPARTS  
CONTROLPANEL  
See Page 3  
6  
PRINTEDINU.S.A.0604  
195788-001  
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CYCLONE XHE BTH 300A/400A - CONTROL PANEL  
BTH300A  
970/971  
BTH400A  
970/971  
Item  
1
2
Description  
Board, Display Panel ............................ 194808............ 194808  
Bracket, Mounting Left ......................... 194123-1 ......... 194123-1  
Bracket, Mounting Right........................ 194123............ 194123  
Control Board, Cable Assembly  
3
(includes 4 & 4A) .................................. 194811............ 195018  
Control Board..................................... 194812............ 195010  
Cable Assembly ................................ 194809............ 194809  
Junction Box Assembly ........................ 194126............ 194126  
JunctionBoxCover ................................. 2233 ............... 2233  
Label, Display Pan
Label, Led ...........
Panel Front .........
Screw, Plastic.....
Switch,Off/On......
4
4A  
5
6
7
8
9
10  
11  
CYCLONE XHE BTH 300A/400A - OPERATING CONTROLS & WIRING (See Next Page)  
BTH 300A  
970/971  
BTH 400A  
970/971  
Item Description  
1
2
3
4
5
7
8
9
10  
Cable Assembly, Power Switch ..................................................................194785............ 194785  
BlowerProverAirSwitch .............................................................................194706............ 195013  
Box, Anode .................................................................................................194857............ 194857  
Box, Junction ..............................................................................................194126............ 194126  
Cable Assembly, Low Voltage ....................................................................194918............ 194918  
Wire Harness ..............................................................................................194783............ 194783  
Cable, Assembly - Controls ........................................................................194784............ 194784  
Wire Assembly - Air Flow Switch.............................................................. 192802-2 ......... 192802-2  
Wire Assembly - Air Flow Switch............................................................. 192802-1 ......... 192802-1  
Control Board, Cable Assembly (Includes Item 11 & 11A) ..........................194811............ 195018  
Control Board...........................................................................................194812............ 195010  
Cable Assembly ......................................................................................194809............ 194809  
DisplayBoard .............................................................................................194808............ 194808  
ElectronicControl .......................................................................................194747............ 194747  
Probe,Upper ...............................................................................................196597............ 196597  
Probe,Lower ...............................................................................................196598............ 196598  
Switch, Blocked Inlet ..................................................................................194911............ 195012  
Switch, Blocked Outlet - NAT .....................................................................194910............ 194910  
Switch, Blocked Outlet - LP........................................................................195017............ 195017  
Pump,Recirculation....................................................................................194799............ 194799  
Switch,On/Off.............................................................................................193243............ 193243  
Switch, NAT, Low Gas Pressure............................................................. 191149-6 ......... 191149-6  
Switch, LP ,Low Gas Pressure ................................................................. 191149-4 ......... 191149-4  
Transformer .................................................................................................192608............ 192608  
Valve,NaturalGas .................................................................................... 194536-5 ......... 194536-5  
Valve, LP Gas ........................................................................................... 194536-6 ......... 194536-6  
Tubing, 1/4" ID, PVC ...................................................................................193738............ 193738  
CableAssembly, Igniter ..............................................................................194937............ 194937  
11  
11A  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
22  
23  
24  
3
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DETAIL 2 - CYCLONE XHE BTH 300A - CONNECTIONS (Continued)  
4
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RECIRCULATING SYSTEM  
BTH 300A  
970/971  
BTH 400A  
970/971  
Item Description  
1
2
3
4
5
6
7
8
9
Elbow, 3/4" Female - 3/4" Female........................................................... 194873 ................. 194873  
Elbow, 3/4" Male - 1" Female ................................................................. 194872 ................. 194872  
Hose, Flexible ......................................................................................... 194912 ................. 194912  
Nipple, 3/4" - Pipe x 2"........................................................................... 194921-3 ..............194921-3  
Nipple, 3/4" - Pipe x 4"........................................................................... 194921-2 ..............194921-2  
Nipple, 3/4" - Pipe x close ..................................................................... 194921-1 ..............194921-1  
Pump,Recirculation................................................................................ 194799 ................. 194799  
Tee,Non-Reducing.................................................................................. 194870 ................. 194870  
Tube, Closed End Dip ............................................................................. 194924 ................. 194924  
Tube,Inlet ............................................................................................... 194820 ................. 194820  
Vent, Automatic Air ................................................................................ 194830 ................. 194830  
10  
11  
Standard hardware items may be purchased locally.  
DETAIL 4 - GAS VALVE  
BTH 300A  
970/971  
BTH 400A  
970/971  
Item  
Description  
1
2
3
4
Nipple, 3/4" - Pipe ...................................... 85040-18........ 85040-18  
Nipple, 1/8" - Pipe ...................................... 192948-2........ 192948-2  
Pipe, Union ................................................... 95515 ............ 95515  
Switch, Low Gas Pressure ......................... 191149-6........ 191149-6  
LP Gas .................................................... 191149-4....... 191149-4  
Tee,Non-Reducing........................................ 40119 ............ 40119  
Valve, NATGas ......................................... 194536-5........ 194536-5  
Valve, LP Gas ............................................ 194536-6........ 194536-6  
Orifice,NAT ............................................... 192477-7......... 192477  
Orifice, LP.................................................. 192477-8........ 192477-9  
Orificeholder ................................................ 192447 .......... 192447  
5
6
7
8
Standard hardware items may be purchased locally.  
5
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EXHAUST ELBOW, VENT KIT & BLOWER INTAKE PARTS  
BTH 300A  
970/971  
BTH 400A  
970/971  
Item  
Description  
EXHAUSTELBOWANDFITTINGS  
1
2
3
4
5
6
7
8
9
Adapter, Hose Fitting ....................................................................................................... 192472 .............. 192472  
Elbow, 90° ....................................................................................................................... 194836 .............. 194836  
Nipple, Pipe, Closed ........................................................................................................ 194558 .............. 194588  
Plug, Hex......................................................................................................................... 194560 .............. 194560  
Tee................................................................................................................................... 194559 .............. 194559  
Tubing ............................................................................................................................191746-72 ........ 191746-72  
Connector,Exhaust ......................................................................................................... 192636 .............. 192636  
Hose Clamp, 3"................................................................................................................ 192696 .............. 192696  
Hose Clamp, 4.5"............................................................................................................. 192697 .............. 192697  
VENT KIT PARTS  
10  
11  
12  
13  
14  
15  
Elboww/Screen ............................................................................................................... 192815 .............. 195009  
Elbow, 45° x 3.5" dia........................................................................................................ 181901 .............. 181901  
Screen ............................................................................................................................. 181662 .............. 195008  
IntakeTerminal ................................................................................................................ 182167 .............. 182167  
Wall Plates (2 Req'd) ....................................................................................................... 181557 .............. 181557  
Silicone Sealer, 2 oz. tube ............................................................................................... 181564 .............. 181564  
BLOWER INTAKE PARTS  
16  
17  
18  
19  
Coupling ........................................................................................................................... 182094 .............. 182094  
HoseClamp ..................................................................................................................... 194838 .............. 194838  
Tube,Intake ..................................................................................................................... 194923 .............. 194923  
VentTerminal,Intake ....................................................................................................... 192815 .............. 192815  
# Dash number indicates inches.  
* Not Illustrated.  
192815  
195009  
6
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BLOWER/BURNER - ASSEMBLY  
BTH 300A  
970/971  
BTH 400A  
970/971  
Item Description  
1
2
3
4
5
6
7
8
9
Burner .................................................................................................. 194779 ................ 194998  
Blower/MotorAssembly ....................................................................... 194746 ................ 194746  
Flange-Burner ...................................................................................... 194960 ................ 194960  
Gasket ................................................................................................. 194817 ................ 194817  
Gasket, Burner .................................................................................... 194777 ................ 195016  
Gasket-Viewport .................................................................................. 194827 ................ 194827  
Ignitor ................................................................................................... 192334 ................ 192334  
Screw, #8-18 x 1/2 ............................................................................... 192698 ................ 192698  
Screw, Socket Head Cap ..................................................................... 192515 ................ 192515  
Screw, Truss Hd. Mach 1/4-20 x 2.00 . ................................................ 194816 ................ 194816  
Sensor, Flame ....................................................................................194776-1 .............194776-1  
Window,Observation ...........................................................................98758-3 .............. 98758-3  
10  
11  
12  
Standard hardware items may be purchased locally.  
7
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POWERED ANODE ASSEMBLY  
BTH 300A  
970/971  
BTH 400A  
970/971  
Item Description  
1
2
3
4
Anode .........................................................................................................194787............194787  
Anode Wire, 28"..........................................................................................194925............194925  
Control Box .................................................................................................194857............194857  
LED w. Lead Wire .......................................................................................194959............194959  
A.O. SMITH WATER PRODUCTS COMPANY  
5621 W. 115TH STREET • ALSIP, ILLINOIS 60803  
PHONE: 1-800-433-2545 • FAX: 1-800-433-2515  
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